EQUIPMENT: iFLOW®

PUBLICATION: 14A-28H
ISSUE No. 01
DATE: 2014-02

iFLOW® 200/300 BAR TOTAL FLOOD FIRE

SUPPRESSION SYSTEMS

DESIGN MANUAL

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i3 TOTAL FLOODING SYSTEMS

(iFLOW® 200/300 BAR ENGINEERED SYSTEMS)
LIST OF CONTENTS

SECTION PAGE SECTION PAGE

1. INTRODUCTION  3 2.9 Nozzle Drilling Details 13

1.1 Approvals 3 2.10 Pipework And Fittings 13
1.1.1 Temperature Range 3 2.11 Nozzles 13
1.2 General Information 3
1.3 Description Of i3 Systems 3 3. EQUIPMENT DESCRIPTIONS 14
1.4 Properties Of i3 4 3.1 iFLOW® i3 Container And Valve Assemblies  17
1.5 Safety Of i3 4 3.2 iFLOW® i3 Container Valve 18
1.5.1 General 4 3.2.1 300 bar iFLOW® i3 Container Valve 18
1.5.2 Physiological Effects 4 3.2.2 200 bar iFLOW® i3 Container Valve 19
1.5.3 Noise 4 3.3 Discharge Nozzles 20
1.5.4 Turbulence 4 3.3.1 3600 Discharge Nozzles 21
1.5.5 Visibility 4 3.3.2 1800 Discharge Nozzles 22
1.5.6 Exits 4 3.4 Pneumatic Actuator 23
1.5.7 Post Discharge Ventilation 4 3.5 Manual Actuator 24
1.5.8 Odourisers 4 3.6 Pneumatic-Manual Actuator 25
1.5.9 Material Safety Data Sheet 5 3.7 Pressure Switch 26
3.8 Pressure Gauges 27
2. SYSTEM DESIGN 8 3.9 Pilot Cylinder - Standard 29
2.1 Design Standards 8 3.10 Gas Metron 31
2.2 Determination Of i3 Quantity 8 3.11 iFLOW® Check Valve 32
2.2.1 Achieved i3 Concentration 11 3.12 iFLOW® Discharge Hose 34
2.2.2 Discharge Time To Achieve Minimum 3.13 iFLOW® Matrix Brackets 35
Design Concentration 11 3.14 iFLOW® 140 Litre Container Brackets 36
2.2.3 Extended Discharge 11 3.15 iFLOW® Actuation Hoses 37
2.2.4 Connected Reserves 11 3.16 1/4” Bleed Valve 38
2.2.5 Stop Valves And Distribution Valve 3.17 Pilot Line Non Return Valve 39
Systems11 3.18 Decompression Screw 40
2.3 Pipe Size Estimating 11 3.19 Selector Valve 41
2.4 Design Drawings 12 3.19.1 Selector Valve Solenoid Brackets 43
2.5 Room Integrity And Pressurisation 12 3.19.2 Selector Valve Manifolds 44
2.6 Detection And Control Systems 13 3.20 iFLOW® Manifolds 46
2.7 Electrical Earthing And Safety Clearances 13 3.21 iFLOW® Manifold Ancillaries 48
2.8 Flow Calculations 13 3.21.1 Manifold ‘U’ Bolts 48
2.8.1 Introduction/Installation 13 3.21.2 Manifold Unions 48
2.8.2 Completing The System Design 14

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SECTION PAGE SECTION PAGE

3.22 Safety Disc For Manifold 49 7. TYPICAL INSTALLATIONS  88
3.23 Actuation Piping 50
3.24 Special Tools 51
3.25 Manual Release Caution Plate 52
3.26 Door Caution Plate - Lock-Off 53
3.27 Door Caution Plate - No Lock-Off  54

4. INSTALLATION 55
4.1 Delivery and Handling of Equipment 55
4.2 Container Fixing 55
4.3 Check Valve Installation 58
4.4 Discharge Hose Installation 60
4.5 Actuation Installation 60
4.5.1 Pilot Cylinder 60
4.5.2 Manual Release Lever 61
4.5.3 Pressure Switch with Interlock 62
4.5.4 Selector Valve 62
4.5.5 Selector Valve Solenoid
and Manual Release 63
4.5.6 Release Systems for Selector Valves 64
4.5.7 Manual Release 66
4.5.8 Solenoid Valve 67
4.5.9 Pneumatic Actuator 67
4.5.10 Actuation Hose 68
4.6 Electrical Installation 69
4.6.1 Pressure Switch 69
4.6.2 Solenoid Valve 69
4.6.3 Pressure Gauge (Contacted Type) 70
4.7 Pipe Distribution System 71
4.8 Discharge Nozzle Installation 72

5. COMMISSIONING 73
5.1 Pipework Integrity 73
5.2 Discharge Pressure Switch Test 73
5.3 Pneumatic Actuation Line Test
for Single Risk Area Systems 73
5.4 Pneumatic Actuation Line Test
for Multi Risk Area Systems 75
5.5 Pilot Cylinder Solenoid Test 75
5.6 Room Integrity Testing 77

6. SERVICING AND MAINTENANCE 83

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1. INTRODUCTION
This manual has been prepared primarily for the use of 1.2 GENERAL INFORMATION
Designers/Installers of i3 (iFLOW®) Fire Suppression
Equipment. Its purpose is to provide general information on i3 has been introduced as an alternative to Halon 1301,
iFLOW® and its use in Fire Fighting systems and to give more production of which ceased at the end of 1993, under the agreed
detailed information covering the design, installation, testing adjustments made to the Montreal Protocol in November 1992.
and servicing of these systems. i3 is a mixture of two naturally occurring gases that do not
support combustion, nor have an impact on the ozone layer,
Note: The manual covers the minimum requirements for the and has no greenhouse effect.
design of Total Flooding Systems. Local application
The two gases, Nitrogen and Argon are mixed in the following
and explosion suppression systems are not covered by
proportions:
the manual. Whilst marine and inerting systems are
not specifically excluded these applications require
additional considerations. If in doubt refer to the Product Nitrogen 50%
Manager. If a total flooding system is not designed and Argon 50%
installed to the parameters set out in this manual Tyco
Fire Protection Products cannot guarantee the correct i3 storage containers are designed to hold i3 in gaseous form
operation of the system. at a nominal pressure of 200 bar or 300 bar at 15°C.

This manual has been prepared in the light of the best Handling and Installation of i3 equipment should only be
information available at the time of publication. It has carried out by persons experienced in dealing with this type
been assumed that users of this manual have sufficient of equipment.
experience of Fixed Fire Fighting Systems to enable the
correct interpretation to be made of the contents. 1.3 DESCRIPTION OF i3 SYSTEMS
It must be recognised that correct system design, installation i3 systems are designed to extinguish fires involving
and maintenance are fundamental to the safe and effective use flammable liquids, gases and class A hazards, especially
of any gaseous Fire Fighting System. electrical equipment.
The systems are designed to be total flooding and consist of a
1.1 APPROVALS fixed supply of i3 connected to a piping system with nozzles to
The iFLOW® i3 system is based on a number of components direct the agent into an enclosed hazard. i3 extinguishes fires
which have been approved or listed by VdS in Germany. by lowering the oxygen content below the level that supports
combustion. In simple terms if the oxygen content of the
1.1.1 TEMPERATURE RANGE atmosphere is reduced to a level below 15%, most ordinary
combustibles will not burn.
The components are designed and tested to operate in the As an example an i3 system will reduce the oxygen content
temperature range -20°C to 50°C or as stated in separate from 20.9% to approximately 12.5% (Based upon a 40%
component listings. Design Concentration )
Since i3 is stored as a gas, it discharges as an invisible gas,
allowing people to safely exit a protected space without
obscured vision.
i3 systems are particularly valuable in extinguishing fires in
enclosures containing hazards or equipment where a clean,
electrically non-conductive medium is essential or where the
cleaning up of foam, water or powder would be problematic.

1.4 PROPERTIES OF i3

Under normal conditions i3 is an odourless colourless gas

with a density similar to that of air.
i3 does not decompose when subjected to heat from a fire
so avoiding hazardous breakdown products, but it must be
recognised that in a fire condition, decomposition products

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1.5.4 TURBULENCE
High velocity discharge from nozzles may be sufficient
from the fire itself especially carbon monoxide, smoke and to dislodge substantial objects directly in the path of the
heat will create a hazard in the protected enclosure and the discharge. General turbulence in the enclosure may be
reduced oxygen level occurring in a fire situation may lower sufficient to move light objects, unsecured paper etc. Ceiling
the resultant level below that calculated from the agent tiles in the vicinity of the nozzles should be clipped in place to
discharge alone. prevent them being dislodged during the discharge.
The following specification applies to i3.
1.5.5 VISIBILITY
Pressure (300bar System) 295 -300 bar at 15°C Under normal conditions i3 will not reduce visibility in the
Pressure (200bar System) 195 -200 bar at 15°C protected enclosure. However in a fire situation especially
where large amounts of smoke are produced it is likely that the
Argon 45.0 - 55.0%
i3 discharge will produce some displacement of that smoke
Nitrogen 45.0 - 55.0% around the enclosure and this could reduce visibility in some
Moisture < 12 ppm circumstances

1.5.6 EXITS
1.5 SAFETY OF i3 Adequate means of escape from the protected area should be
provided. Doors should open outwards and be self closing.
1.5.1 GENERAL They should be arranged to open easily from inside and any
that need to be secured must be fitted with escape overrides.
i3 simultaneously reduces the oxygen concentration in an
enclosure and increases the carbon dioxide concentration.
Proper and safe i3 design requires that the design concentration 1.5.7 POST DISCHARGE VENTILATION
falls within a design window that limits the upper and lower In order to allow for the ventilation of i3 and/or the post fire
concentrations of oxygen and carbon dioxide. atmosphere, a normally closed means of ventilation with
i3 has been accepted for use in occupied spaces when the extract arrangements will be required as with any gaseous
design concentration falls within this window. extinguishing system. Any mechanical ventilation provided
should not form part of the normal ventilation system. Controls
1.5.2 PHYSIOLOGICAL EFFECTS for the ventilation system should be outside the protected
The following table details the physiological data on i3. enclosure and should be key operated. In some circumstances
the normally closed means of ventilation may be provided by
doors and windows.
i3 Oxygen
Concentration Concentration

Cardiac Sensitisation 1.5.8 ODOURISERS

43%
No Observed Adverse Effect Level* 12%
(NOAEL)
(0.56**) If considered appropriate to give a warning as to the
presence of i3 in, or adjacent a protected space an
Cardiac Sensitisation odouriser may be added into the system pipework.
52%
Lowest Observed Adverse Effect Level* 10%
(0.74**)
(LOAEL)

* Based on physiological effects in humans in hypoxic atmospheres.

** Flooding Factor. (Approximate value based on 20°C) m3 / m3.

Table. 1 Physiological Data

1.5.3 NOISE
Discharge of an i3 system can cause noise loud enough to be
startling but ordinarily insufficient to cause traumatic injury.

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1.5.9 MATERIAL SAFETY DATA SHEET ACCORDING TO 91/155/EEC

I. IDENTIFICATION OF THE SUBSTANCE / PREPARATION AND THE COMPANY

I.I Trade name: i3 52.40.08
I.2 Manufacturer/supplier: LPG Técnicas en Extinción de Incendios, S.L.
C/ Mestre Joan Corrales, 107-109
08950, ESPLUGUES DE LLOBREGAT
Barcelona - ESPAÑA
I.3 Emergency phone number: + 34 93 480 29 25

II. COMPOSITION / INFORMATION ON INGREDIENTS

II.I Chemical formula: 50 Vol. % Nitrogen (N2)
50 Vol. % Argon (Ar)

III. HAZARD IDENTIFICATION

III.I For Human: see paragraph XI and XV.

III.2 For Environment: - none -

IV. FIRST AID MEASURES

IV.1 Inhalation: Take the injured person into the open air protecting yourself - if
necessary consult a doctor.
IV.2 Eye contact: - none -
IV.3 Skin contact: - none -
IV.4 Ingestion: n.a.

V. FIRE-FIGHTING MEASURES

n.a.

VI. ACCIDENTAL RELEASE MEASURES

VI.1 Personal precautions: Provide sufficient ventilation. Do not inhale gases/vapours/mist.
If necessary, leave the room.
VI.2 Environmental precautions: n.a.
VI.3 Clean up methods: Ventilation of the rooms.

VII. STORAGE AND HANDLING

VII.1 Handling: Make sure container valve and connections are tight; Use in well
ventilated areas. Only trained persons may handle compressed
gas containers.
VII.2 Storage: To be stored only in original containers.
Protect containers from heating over 50°C.

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VIII. EXPOSURE CONTROLS / PERSONAL PROTECTION

VIII.1 Inhalation: If oxygen level is below 10 Vol. %, or in case of long exposure,
breathing apparatus (independent of circulating air) is
necessary.
VIII.2 Hand protection: Protective gloves.
VIII.3 Eye protection: n.a.
VIII.4 Body protection: Protective shoes.

IX. PHYSICAL AND CHEMICAL PROPERTIES

IX.1 Chemical properties: Form: compressed gas
Colour: colourless
Odour: odourless
IX.2 Physical properties: Relative density: 1,413 kg/m3 at 15°C
Vapour pressure: n.a.
Viscosity: n.a.
Solubility in water: n.a.
pH-value: n.a.
Flash point: n.a.
Ignition temperature: n.a.
Explosive properties: n.a.
Change of condition: n.a.
IX.3 Other data: Not flammable

X. STABILITY AND REACTIVITY

X.1 Conditions to avoid: Exposure of compressed gas containers to increased heat.
Increased temperature will result in an increase in pressure
which may cause the container burst disk to operate or in
extreme cases the container to burst.
X.2 Materials to avoid: n.a.
X.3 Hazardous decomposition products: n.a.

XI. TOXICOLOGICAL INFORMATION

XI.1 Toxicological Information: Asphyxiant in high concentrations.
In pure i3® atmosphere there exists the danger of
suffocation (through oxygen displacement).

XII. ECOLOGICAL INFORMATION

XII.1 Degradability: n.a.
Environmental impact rating: n.a.
Acute aquatic toxicity: n.a.
Other indications: - none -

XIII. DISPOSAL CONSIDERATIONS

XIII.1 Product: - none -

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XIV. TRANSPORT INFORMATION

XIV.1 Country transport: ADR/RID/GGVS/GGVE-Class 3, Number 2a, gas mixture.
XIV.2 Inland navigation: ADNR-Class 2, Number 12.
XIV.3 Maritime shipping: IMDG/GGVSea-Class 2, UN-No.: 1956, Page 2124.
XIV.4 Aviation: ICAO/IATA-Class 2.2.
UN-No.: 1956, Page 220; compressed gases.

XV. REGULATORY INFORMATION

XV.1 EEC-Labelling
Symbols: n.a.
R-phrases: n.a.
S-phrases: n.a.
Other information: Identification of the compressed gas containers in
conformity with the shipping instructions and ISO 7225.
UUV-Gase (VBG 61)

XVI. OTHER INFORMATION

XVI.1 Further information: For application in fire extinguishing systems, the i3 quantity
is mainly designed to create oxygen concentrations between
10% and 15% and no hazards are known for the healthy
human during short exposure in this atmosphere. However
the combustion products from the fire itself could be highly
toxic, therefore people shall always leave the room when it is
flooded with i3.

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2. SYSTEM DESIGN Class B and C fires are quickly extinguished by i3 at the

appropriate concentrations, but in the case of Class C fires the
risk of explosion should be carefully considered and where
2.1 DESIGN STANDARDS possible the flammable gas flow should be isolated before or
as soon as possible after extinguishment.
Information contained in this manual has been based generally
on the ISO 14520 Standard on Gaseous Fire Extinguishing Determine the gross room volume. The net volume can only
Systems and also EN15004 Fixed Firefighting Systems. be considered if there are permanent impermeable building
structures within the area.
The manual has been prepared to give an understanding in the
application of i3 systems. Systems are suitable only for the i) Establish the minimum anticipated temperature of the
total flooding of hazard enclosures. protected enclosure. i3 equipment may not be used
where the hazard temperature is below -20°C. The
2.2 DETERMINATION OF i3 QUANTITY system must be designed using the minimum design
temperature.
Prior to commencing with the design of any i3 system, the
designer should have, as a minimum the following details: ii) Determine the minimum design concentration required
i) Enclosure dimensions for the hazard involved. As i3 is released into an
ii) Specific details of the hazard, such as fuel types, enclosure it displaces air and some i3. Therefore more
chemicals, excessive fire load, etc. i3 is injected into an enclosure than remains when the
iii) The minimum and maximum temperatures of discharge is completed. The proportion of air that has
the hazard enclosure been replaced by i3 when the discharge is complete is
iv) Height of the enclosure above (or below) sea called the design concentration.
level The ratio of the volume of an enclosure to the volume of i3
v) Confirmation of the integrity of the protected injected into it is called the flooding factor.
space
The relationship between the design concentration and the
vi) Details of the ventilation system
flooding factor may be summarised by the following equations.
vii) Intended occupancy of the enclosure
viii) Storage container location, (this should Design Concentration (dc) = 100 - 100 / eff
preferably be outside the protected enclosure),
Flooding Factor (ff) = ln (100 / (100 - dc))
but must not be exposed to weather or other
potential hazards. Floor loading should also be The minimum design concentration as specified by ISO
taken into account 14520 for Surface class A, is 40.3% For higher hazard class
ix) Details of National laws or requirements that A is 45.1%, and 47.5% for class B . Table 3 contains a list
need to be taken into account, for example TRG of various materials and the appropriate minimum design
280, which is applicable in Germany. concentration. The values taken from ISO 14520 and are
based on the ‘extinguishing value’ plus 30% and then rounded
The following notes provide additional information to assist
up to the next nearest full number.EN15004 specifies the
the designer in providing the correct system for the hazard.
minimum design concentration for surface class A as 40.3%
i3 systems are suitable for the protection of hazards involving and 47.6% for class B. The minimum design concentration for
Class A, B and C materials. Providing a Class A fire is detected higher hazard class A is 45.2%. In case of doubt, please refer
quickly and the i3 discharged promptly and the concentration to the Product Manager.
is maintained for an adequate period of time to allow embers
iii) Multiply the gross volume by the appropriate flooding
to cool, surface fire and embers associated with the burning
factor from Table 4 or determine the agent quantity
of solid materials are quickly extinguished. i3 systems are
required by using the formula:
suitable for use on fires involving live electrical equipment
but is not effective on, and should not be used to fight fires Agent Quantity = V x (ln (100 / (100 - dc)) x
involving: ((0.70818 / (0.65799 + (0.00239 x t)))
1) Chemicals containing their own supply of
oxygen, such as cellulose nitrate. Where dc = Design Concentration (% by volume)
2) Mixtures containing oxidising agents such as
V = Hazard volume (m³)
sodium chlorate or sodium nitrate.
3) Chemicals capable of undergoing autothermal t = Design temperature in hazard volume (°C)
decomposition such as some organic peroxides.
4) Reactive metals. Note:
5) Solid materials in which fires quickly become Adjust the agent quantity in accordance with Table 5 if
deep seated. the system is to be installed at altitudes that vary from
sea level by more than 11%.
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iv) Determine the number of i3 containers required by dividing
the i3 quantity required by the capacity of each i3 container
according to Table 2.

Capacity Capacity
Pressure Container Sizes
(Volume @ 150c) Mass
300 bar 80 litre 22.30 m3 32.1 kg
300 bar 140 litre 39.10 m3 56.2 kg
200 bar 80 litre 15.90 m 3
22.8 kg
200 bar 140 litre 27.80 m3 39.9 kg

Table. 2  Capacities of i3 Containers (Containers @ 15°C)

Note:
For VdS installations, VdS rules document 2380 must be complied
with. The designer must refer to this document for the VdS design
rules.

Material ISO 14520: 2000 NFPA 2001 VdS

ABS,PP,PMMA 40.3% 40.3% -
Ethanol (Eythyl Alcohol) 50.6% - -
Isooctane 47.5% - -
Methanol (Methyl Alco- 59.0% - -
hol)
Methyl-Ethyl-Ketone 49.4% - -
(MEK)
n-Heptan (Heptane) 47.5% 47.6% 47.6%
n-Hexan (Hexane) 48.0% - -
i-Propanol 47.5% - -
Toluene 47.5% 34,2 % -

Table. 3 Minimum i3 Design Concentration (i3)

Notes:
ISO 14520 Concentration:
The ISO 14520-2005/06 design concentrations shown are based
on cup burner values, from VdS where available, plus a safety
factor of 1.3

NFPA Concentration:
The NFPA design concentrations shown are based on cup burner
values, from Ansul where available, with a safety factor of 1.3

VdS Concentration:
The VdS design concentration shown for n-heptan (Heptane) is
based upon a large full scale value and has safety factor of 1.3.
All other VdS design concentrations shown are based on cup
burner values. They have a safety factor of 1.3 and a scaling
factor of 1.2 applied to them.

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Specific Vapour
Design Volume of Concentration ( c ) (4)
Temperature (t) i3
of Hazard Area at Design 34% 36% 38% 40% 42% 44% 46% 48% 50% 52% 54% 56%
(°C) (2) Temperature (s)
(m3/kg) (3)
-40 0.5632 0.5225 0.5612 0.6011 0.6424 0.6850 0.7291 0.7749 0.8223 0.8716 0.9230 0.9765 1.0324
-35 0.5752 0.5115 0.5494 0.5885 0.6289 0.6706 0.7138 0.7586 0.8051 0.8533 0.9036 0.9560 1.0107
-30 0.5873 0.5010 0.5381 0.5764 0.6159 0.6568 0.6991 0.7430 0.7885 0.8358 0.8850 0.9363 0.9899
-25 0.5994 0.4909 0.5273 0.5648 0.6035 0.6436 0.6850 0.7280 0.7726 0.8189 0.8672 0.9175 0.9700
-20 0.6115 0.4812 0.5169 0.5536 0.5916 0.6309 0.6715 0.7136 0.7573 0.8028 0.8500 0.8993 0.9508
-15 0.6236 0.4719 0.5069 0.5429 0.5801 0.6186 0.6585 0.6998 0.7427 0.7872 0.8336 0.8819 0.9324
-10 0.6356 0.4629 0.4972 0.5326 0.5691 0.6069 0.6460 0.6865 0.7286 0.7722 0.8177 0.8651 0.9147
-5 0.6477 0.4543 0.4879 0.5227 0.5585 0.5956 0.6339 0.6737 0.7150 0.7578 0.8025 0.8490 0.8976
0 0.6598 0.4460 0.4790 0.5131 0.5483 0.5847 0.6223 0.6614 0.7019 0.7440 0.7878 0.8335 0.8812
5 0.6719 0.4380 0.4704 0.5039 0.5384 0.5742 0.6111 0.6495 0.6893 0.7306 0.7736 0.8185 0.8653
10 0.6840 0.4302 0.4621 0.4950 0.5289 0.5640 0.6004 0.6380 0.6771 0.7177 0.7600 0.8040 0.8501
15 0.6960 0.4228 0.4541 0.4864 0.5197 0.5542 0.5899 0.6269 0.6653 0.7052 0.7468 0.7901 0.8353
20 0.7081 0.4156 0.4463 0.4781 0.5109 0.5448 0.5799 0.6162 0.6540 0.6932 0.7340 0.7766 0.8211
25 0.7202 0.4086 0.4388 0.4701 0.5023 0.5356 0.5701 0.6059 0.6430 0.6816 0.7217 0.7636 0.8073
30 0.7323 0.4018 0.4316 0.4316 0.4940 0.5268 0.5607 0.5959 0.6324 0.6703 0.7098 0.7510 0.7940
35 0.7444 0.3953 0.4246 0.4548 0.4860 0.5183 0.5516 0.5862 0.6221 0.6595 0.6983 0.7388 0.7811
40 0.7564 0.3890 0.4178 0.4475 0.4782 0.5100 0.5428 0.5769 0.6122 0.6489 0.6871 0.7270 0.7686
45 0.7685 0.3829 0.4112 0.4405 0.4707 0.5020 0.5343 0.5678 0.6026 0.6387 0.6763 0.7156 0.7565
50 0.7806 0.3770 0.4049 0.4337 0.4634 0.4942 0.5260 0.5590 0.5933 0.6288 0.6659 0.7045 0.7448
55 0.7927 0.3712 0.3987 0.4271 0.4564 0.4867 0.5180 0.5505 0.5842 0.6193 0.6557 0.6938 0.7335
60 0.8048 0.3656 0.3927 0.4207 0.4495 0.4794 0.5102 0.5422 0.5754 0.6100 0.6459 0.6833 0.7225
65 0.8168 0.3602 0.3869 0.4144 0.4429 0.4723 0.5027 0.5342 0.5669 0.6009 0.6363 0.6732 0.7118
70 0.8289 0.3550 0.3813 0.4084 0.4364 0.4654 0.4954 0.5264 0.5587 0.5922 0.6271 0.6634 0.7014
75 0.8410 0.3499 0.3758 0.4025 0.4302 0.4587 0.4882 0.5189 0.5507 0.5837 0.6181 0.6539 0.6913
80 0.8531 0.3449 0.3705 0.3968 0.4241 0.4522 0.4813 0.5115 0.5429 0.5754 0.6093 0.6446 0.6815
85 0.8652 0.3401 0.3653 0.3913 0.4181 0.4459 0.4746 0.5044 0.5353 0.5674 0.6008 0.6356 0.6720
90 0.8772 0.3354 0.3603 0.3859 0.4124 0.4397 0.4681 0.4974 0.5279 0.5596 0.5925 0.6269 0.6628

(1) Agent volume requirements (m³/m³) - cubic metres of i3 required per cubic metre of protected volume.
(2) Temperature (t) - the design temperature of the hazard area.
(3) Specific vapour volume (s) (m³/kg) - specific volume of i3 vapour.
(4) Concentration (c) - volumetric concentration of i3 in air at the temperature indicated.

Table. 4  i3 Total Flooding Quantity

Equivalent
Correction
Altitude
Factor
(Metres)
-1000 1.130
0 1.000
1000 0.885
1500 0.830
2000 0.785
2500 0.735
3000 0.690
3500 0.650
4000 0.610
4500 0.565

Table. 5  Altitude Correction Factors

PAGE 10 of 90
 EQUIPMENT: iFLOW®
PUBLICATION: 14A-28H
ISSUE No. 01
DATE: 2014-02

2.2.1 ACHIEVED i3 CONCENTRATION that the requirement for 95% of the ‘minimum’ design
concentration for the hazard enclosure is achieved within 1
The ‘Halon Alternatives Group’ report, ‘A review of the toxic
minute.
and asphyxiating hazards of clean agent replacements for
Halon 1301’, advises that i3 systems may be used in the fully Any extended discharge should be designed to add i3 at such a
automatic mode in occupied areas where the oxygen level rate as to compensate for losses. The duration of the extended
does not reduce below 12% (flooding factor 0.56). discharge may be determined according to the nature of the
hazard and the required hold time.
In the event that the oxygen level is between 10% and 12%
(flooding factor 0.74 - 0.56), the system may be on automatic All extended discharge systems should be referred to the
providing the enclosure can be evacuated in less than 2 Extinguishing Product Manager.
minutes.
2.2.4 CONNECTED RESERVES
If the oxygen level falls below 10% (flooding factor greater
than 0.74), the system must not be used in the automatic Connected reserves can be accommodated in the system. The
mode whilst the enclosure is occupied. means to achieve this will normally be by means of a duplicate
bank of i3 containers connected into a common manifold. All
In order to determine or confirm which of the above conditions parts of the storage system will be duplicated but the pipework
apply, the following steps should be taken. system from the container storage area and the discharge
i) Calculate the exact volume of i3 to be discharged into nozzles will normally be common.
the protected enclosure by multiplying the number of
containers to be provided by the volume of i3 contained 2.2.5 STOP VALVES AND DISTRIBUTION VALVE SYSTEMS
in each (refer to Table 2). Stop valves and distribution valves can be accommodated in
ii) Divide the actual volume of i3 being provided by the the system. Both types of arrangement will create ‘closed’
nett hazard volume to determine the actual flooding sections of pipework and will require pressure relieving
factor. devices (pressure relief valves). The methodology by which to
achieve the many configurations possible will require the use
iii) Correct the flooding factor calculated above for of non-return valves and pilot line bleed valves strategically
temperature by dividing it by positioned in the pneumatic control system. An example of a
0.70818 / (0.65799 + (0.00239 x t)) typical layout is shown in Fig. 1.
where t = maximum enclosure temperature.
iv) Relate the actual flooding factor to the conditions of 2.3 PIPE SIZE ESTIMATING
use outlined above.
In order to assist in the determination of the required pipe
sizing the following table may assist the designer for the
2.2.2 DISCHARGE TIME TO ACHIEVE MINIMUM DESIGN
majority of systems. In the case of systems with extensive
CONCENTRATION
pipework runs, it may be necessary to allow for larger
The ‘minimum’ design concentration is defined as the quantity pipework than that shown in the table.
of i3 required to achieve a concentration not less than the
extinguishing value, plus a 30% safety factor, even if the actual
design concentration for the hazard enclosure is greater than Flow Rate
Pipe Size (NB) Kg/min
(m3/min)
the ‘minimum’ value. For example, if the hazard consists of
combustible materials that are extinguished at 28.1% to give a 15mm (1/2”) 24 34.54
‘minimum’ design concentration of 36.5% (say 37%) but the 20mm (3/4”) 48 69
actual design is based on 40% design concentration, then the 25mm (1”) 72 103.5
requirement is for 95% of the ‘minimum’ value (0.95 x 37%) 32mm (11/4”) 120 172.5
i.e. 35.2% concentration to be discharged within 1 minute. 40mm (11/2”) 192 276
50mm (2”) 360 517.5
Expressed as an oxygen level the following calculation will 65mm (21/2”) 578 831
apply: 80mm (3”) 916 1317
100% - 35.2% = 64.8% of start level. 100mm (4”) 1199 1725
Therefore (assuming initial oxygen level of 21%) - 64.8% of
21% = residual oxygen level of 13.7%. Table.6 Pipe Flow Rates for Estimating

2.2.3 EXTENDED DISCHARGE

Should the nature of the hazard determine that an extended

discharge of i3 is required the system must be so configured

Copyright © 2014 Tyco Fire Products LP. All rights reserved PAGE 11 of 90
EQUIPMENT: iFLOW®
PUBLICATION: 14A-28H
14A-2
ISSUE No. 01
DATE: 2014-02

025292

Fig. 1 Distribution Valve Actuation Arrangements

(where both risks are the same volume)

2.4 DESIGN DRAWINGS will vary depending on the particulars of the hazard but will
not normally be less than 10 minutes. Longer retention times
Following receipt of instructions from the client to proceed for example may be necessary if enclosures contain hazards
with an installation, system layout drawings must be prepared that may readily become deep seated.
which contain the following information as a minimum:
i) Extent of the protected enclosure. In considering room integrity the designer should be aware
ii) Details of the hazards. that the discharge of any gaseous extinguishing agent into
iii) Location of the i3 containers and associated an enclosure will give rise to a change in the pressure within
equipment. that enclosure, which under some conditions could affect the
iv) Layout, type and size of pipework. structural integrity of the enclosure.
v) Position of nozzles and orifice size. In some cases the protected enclosure will require a pressure
vi) Calculations to show how the quantity of i3 and relief device and in all cases the client must be made aware of
number of containers were determined. the pressurisation level expected (from calculation) within the
vii) Over pressurisation vent calculations. enclosure.
Drawings are to be submitted to the client for approval and The basis for these calculations will be the natural leakiness of
installation must only proceed against approved drawings. the enclosure, which can only be assessed with any degree of
accuracy by means of a room integrity test.
2.5 ROOM INTEGRITY AND PRESSURISATION
In order to calculate the venting area required the following
The successful performance of a Gaseous Total Flooding formula may be used (please also refer to the FIA guidance
system is largely dependent on the integrity of the protected
enclosure. It is a requirement that a room integrity test is
performed on any protected enclosure to establish the total
equivalent leakage area and enable a prediction to be made of
the enclosure’s ability to retain i3. The required retention time

PAGE 12 of 90
relief device and in all cases the client must be made aware The INERGEN 200 bar engineered system is based on the
of the pressurisation level expected (from calculation) within current version of the flow calculation program developed
the enclosure. by Total Walther. As an alternative to the Total Walther
EQUIPMENT:
program, the Wormald CAPS program may be used. iFLOW®
The basis for these calculations will be the natural leakiness
of the enclosure, which can only be assessed with any degree PUBLICATION:
The program contains 14A-28H
flow calculation routines developed to
of accuracy by means of a room integrity test. accurately predictISSUE
the flow
No. of INERGEN through
01 a system
In order to calculate the venting area required the following of pipework and to determine the piping and nozzle orifice
sizing. DATE: 2014-02
formula may be used:
documentation on ventring): The minimum installation
2.8.2 COMPLETING THE requirements
SYSTEM DESIGN are:
Q
A = ------------------------------------ × C2
•
Once the486/66 IBMhas
program compatible
completedcomputer.
its calculations and the
∆P × VHOM •
Design Engineer has taken account
Maths co-processor of any Warning Flags, the
[486DX].
Where
where:
A = Opening (m2)
•
appropriate discharge nozzles are to be ordered.
Windows version 3.0 or higher, running with
DOS version
The calculated 3.1 pressure
nozzle and or higher.reducing unit orifice areas
A
Q
Q
=
=
= Opening
i3 flow ratein sq. m
(m³/s)*
INERGEN flow rate in cu. m/sec*
•
are used to provide drilling information.
VGA (or higher) monitor.
ΔP
P =
= Maximum Allowable Pressure Increase (Pa)*
Max. Allowable Pressure Increase in 2.9 •NOZZLE
8 Mbytes RAM orDETAILS
DRILLING higher, 10 Mbytes of
VHOM = Specific** Volume of the Homogeneous available hard disc storage.
Pascals
VHOM =
air/i3 mixture
Specific Volume of the Homogeneous air
(normally 0.77 is a good average)
•
Nozzles are available in 3/8”, 1/2”, 3/4”, 1”, 1 ¼”, 1 ½” and
Mouse.
2” sizes and in 180 degree and 360 degree options. The orifice
/INERGEN mixture (normally 0.77 is a sizes are specified in the flow calculation programs print out.
C2 = goodCo-efficient
average) of resistance of opening. As partordering
of our itlicensing agreement
When is necessary to quotethe
the program is number
nozzle part copy
C2 = Co-efficient of range
(usually in the 0.25 of
resistance to opening,
1.25) protected. For additional
and orifice size. licences, contact the Extinguishing
usuallybe
C2 can conveniently in equated
the rangeto0.25
1 intothe
1.25.
case of typical Technical Manager.
louvred openings with no ductwork. In the event that ductwork 2.10 PIPEWORK AND FITTINGS
is can
C2 attached is it recommended
conveniently be equated tothat 1 inthe
theA/C
case contractor
of typical is 2.8.2 PROGRAM START UP
louvred
consultedopenings
in order with no ductwork.
that they may calculate In the effects
event that
on the It is essential that the correct grade and size of pipework and
ductwork is used
attached Before
fittings working with in
are employed this
theprogram
system. for the first time, some
figure to be in the is it recommended that the A/C
calculation.
contractor is consulted in order that they may calculate the one-off actions are required. Details of these are given in the
* Theonfigure of ‘Q’ Distribution
training pipingbefore
undertaken downstream
using thefrom the iFLOW® valve
program.
effects the figure to beused
usedmust
in the be taken from the flow
calculation.
calculations. must be constructed to withstand the maximum downstream
* As the initial flow of INERGEN is greater at the start of the To start up
pressure asthe program,by
determined open
the up thecalculation.
flow FPA program group by
** A value
discharge thanof at
100thePascal’s
end, it should be used
is necessary to if there
base ‘Q’ison
no the
other double clicking on the ‘FPA’ Icon.
peak
valueflow rate. by
offered Thethefigure
clientused is likely
or clients to be in the range of
representative. It is therefore recommended that either ISO 14520 - Gaseous
Three further options become available, but only the ‘Ick’
2.25% - 4.5% of the design quantity, but the actual figure Fire isExtinguishing
Icon Systems,
used. Double click on theor‘Ick’
BS Icon.
EN15004-1 Fixed
After a few
used
2.6 must be taken from
DETECTION ANDthe CONTROL
flow calculations.
SYSTEMS Firefighting Systems-Gas Extinguishing System,
seconds, confirmation that the licence is authorised willis consulted
in orderontothe
appear determine
screen. the grade
Click of pipework
on ‘OK’ to bringand
upfittings to be
the ‘FPA
**Detection
A value ofand
100control
Pascal’ssystems
should beassociated
used if there is no
with otherfire
fixed used in the
Project system..
Administration’ screen.
value offered by the client or clients representative.
fighting systems are outside the scope of this manual.
©Reference should
1998 Thorn be made
Security to the applicable equipment 2.11 NOZZLES
Limited PAGE 13 of 75
manufacturers manuals and relevant standards.
The type of nozzle,180 degree or 360 degree, used in any
  
system design will depend on the location of the nozzle in the
2.7 ELECTRICAL EARTHING AND SAFETY system.
CLEARANCES
For guidance on the requirements for earthing and safety
clearances refer to the appropriate section of the design
standards listed in Section 2.1.

2.8 FLOW CALCULATIONS

2.8.1 INTRODUCTION/INSTALLATION

i3 200 bar and 300 bar engineered systems use a flow

calculation program developed by VdS.
The program contains flow calculation routines developed to
accurately predict the flow of i3 through a system of pipework
and to determine the piping and nozzle orifice sizing.
As part of our licensing agreement the program is copy
protected. For additional licences, contact the Product
Manager.

Copyright © 2014 Tyco Fire Products LP. All rights reserved PAGE 13 of 90
EQUIPMENT: iFLOW®
PUBLICATION: 14A-28H
14A-2
ISSUE No. 01
DATE: 2014-02

3. EQUIPMENT DESCRIPTIONS
SECTION EQUIPMENT DESCRIPTION PART No.
3.1 80 litre container assembly - 300bar (with contacted pressure gauge) 73130027
80 litre container assembly - 300bar (with standard pressure gauge) 73130028
140 litre container assembly - 300bar (with contacted pressure gauge) 74106031
140 litre container assembly - 300bar (with standard pressure gauge) 74106028
80 litre container assembly - 200bar (with contacted pressure gauge) 73119041
80 litre container assembly - 200bar (with standard pressure gauge) 73119037
140 litre container assembly - 200bar (with contacted pressure gauge) 74106025
140 litre container assembly - 200bar (with standard pressure gauge) 74106022
3.2.1 300bar iFLOW® i3 container valve 21114010
3.2.2 200bar iFLOW® i3 container valve 21114014
3.3.1 3/8” 180° discharge nozzle 30400000
1/2” 180° discharge nozzle 30400001
3/4” 180° discharge nozzle 30400002
1” 180° discharge nozzle 30400003
1-1/4” 180° discharge nozzle 30400004
1-1/2” 180° discharge nozzle 30400005
2” 180° discharge nozzle 30400006
3.3.2 3/8” 360° discharge nozzle 30400007
1/2” 360° discharge nozzle 30400008
3/4” 360° discharge nozzle 30400009
1” 360° discharge nozzle 30400010
1-1/4” 360° discharge nozzle 30400011
1-1/2” 360° discharge nozzle 30400012
2” 360° discharge nozzle 30400013
3.4 Pneumatic actuator 30116APB
3.5 Manual actuator 30180APB
3.6 Pneumatic -manual actuator 3018NAPB
3.7 Pressure Switch 30330010
3.8 Pressure gauge - standard - 300bar 42116056
Pressure gauge - contacted - 300bar 42116057
Pressure gauge - standard - 200bar 42116054
Pressure gauge - contacted - 200bar 42116055
3.9 3 litre Pilot cylinder - standard 70100075
13 litre Pilot cylinder - standard 70100082
50 litre Pilot cylinder - standard 70121011
3.10 Gas Metron 30110604
3.11 iFLOW® check valve 21114011
3.12 iFLOW® discharge hose - 350mm long 91116026
iFLOW® discharge hose - 590mm long 91116030
3.13 Wall mount bracket (3 containers) 36116200
Wall mount bracket (2 containers) 36116274
Support screw 36116291
Set of bolts 36116292
iFLOW® bracket 36116293
Single row manifold bracket 30680006
Manifold support single/double row 30640006
3.14 iFLOW® 140 litre container bracket single row bracket (2 containers) 30602100
iFLOW® 140 litre container bracket single row bracket (3 containers) 30603100
iFLOW® 140 litre container bracket double row bracket (4 containers) 3060410D
iFLOW® 140 litre container bracket double row bracket (6 containers) 3060610D
3.15 iFLOW® actuation hose - 350mm long 30500041
iFLOW® actuation hose - 580mm long 30506014
iFLOW® actuation hose - 700mm long 30522001
3.16 1/4” bleed valve 20007020
PAGE 14 of 90
 EQUIPMENT: iFLOW®
PUBLICATION: 14A-28H
ISSUE No. 01
DATE: 2014-02

SECTION EQUIPMENT DESCRIPTION PART No.

3.17 Decompression screw 30027301
3.18 Selector valve 21100050
Selector valve 21100060
Selector valve 21100070
Selector valve 21100080
Selector valve 21100090
Selector valve 62116006
Selector valve 62116004
Selector valve 62116005
3.18.1 Selector valve solenoid mounting bracket (3 solenoids) 30650013
Selector valve solenoid mounting bracket (4 solenoids) 30650014
Selector valve solenoid mounting bracket (2 solenoids) 30650022
3.18.2 Selector valve manifold - standard (2 selector valves) 36211000 to 36288000
Selector valve manifold - standard (3 selector valves) 36311100 to 36388800
Selector valve manifold - standard (4 selector valves) 36411110 to 36488880
Selector valve manifold - standard (5 selector valves) 36511111 to 36588888
Selector valve manifold - standard (6 selector valves) 36611111 to 36688888
Selector valve manifold - galvanised (2 selector valves) 96211000 to 96288000
Selector valve manifold - galvanised (3 selector valves) 96311100 to 96388800
Selector valve manifold - galvanised (4 selector valves) 96411110 to 96488880
Selector valve manifold - galvanised (5 selector valves) 96511111 to 96588888
Selector valve manifold - galvanised (6 selector valves) 96611111 to 96688888
Welded nipple for selector valve 94116021 to 94116028
3.19 2” diameter iFLOW® manifold - standard (80 litre container) 13263035 to 13263065
3” diameter iFLOW® manifold - standard (80 litre container) 13263057 to 13263107
4” diameter iFLOW® manifold - standard (80 litre container) 13263058 to 13263128
1” diameter iFLOW® manifold - standard (140 litre container) 13266022
2” diameter iFLOW® manifold - standard (140 litre container) 13266045
3” diameter iFLOW® manifold - standard (140 litre container) 13266047 to 13266117
4” diameter iFLOW® manifold - standard (140 litre container) 13266088 to 13266278
2” diameter iFLOW® manifold - galvanised (80 litre container) 93263035 to 93263055
3” diameter iFLOW® manifold - galvanised (80 litre container) 93263057 to 93263107
4” diameter iFLOW® manifold - galvanised (80 litre container) 93263058 to 93263128
3.20.1 ‘U’ bolt for 1” manifold 30600060
‘U’ bolt for 2” manifold 30600090
‘U’ bolt for 3” manifold 30600110
‘U’ bolt for 4” manifold 30600120
3.20.2 1” NPT manifold union 30888002
2” NPT manifold union 30888005
3” NPT manifold union 30888007
4” NPT manifold union 30888008
3.21 Safety disc for manifold 200CD190
3.22 Half hard 6mm copper pipe - 3 metres 308.002.002
Copper pipe (6 x 4mm) 30804060
Copper pipe coupling (1/4” x 6mm) 3088007
Equal tee (6 mm) 30880015
Joint (1/4” to hose - female/female) 30880008
Bonded seal (1/4” dowty) 31199813
3.23 Goose neck wrench 35017401 to 35017404
3.24 Manual release caution plate SL93936
3.25 Door caution plate - lock-off SL93481
3.26 Door caution plate - no lock-off SL93482

Copyright © 2014 Tyco Fire Products LP. All rights reserved PAGE 15 of 90
EQUIPMENT: iFLOW®
PUBLICATION: 14A-28H
14A-2
ISSUE No. 01
DATE: 2014-02

Typical i-Flow Double Row Installation

(up to 8 containers, no manifold)

025293

Fig. 2 iFLOW® Two Row Standard Container Bank Arrangement (no manifold)

PAGE 16 of 90
 EQUIPMENT: iFLOW®
PUBLICATION: 14A-28H
ISSUE No. 01
DATE: 2014-02

3.1 iFLOW® i3 CONTAINER AND VALVE ASSEMBLIES

iFLOW®i3 systems are configured around a range of eight

container and valve assemblies.
Each basic assembly consists of:
1) Container c/w transport cap
2) Valve assembly
3) Container labels
Each container size can be supplied with either a standard
pressure gauge or a contacted pressure gauge fitted.
Each assembly is provided with a specific charge of i3 to a
maximum pressure of 200 bar or 300 bar (+0 / -5 bar) at 15°C.
Filling details for each type and size of container are shown
in Tables 7.

Standard Contacted
Container i3 i3
Part Pressure Pressure Pressure
Size Quantity Quantity
Number (bar) Gauge Gauge
(Litres) (m3) (kg)
Fitted Fitted
73130027 300 80 No Yes 22.3 32.1
73130028 300 80 Yes No 22.3 32.1 025294

74106031 300 140 No Yes 39.1 56.2 Container and Valve Assembly
74106028 300 140 Yes No 39.1 56.2
(Showing Dimensions - See Table 8)
73119041 200 80 No Yes 15.9 22.8 weather conditions and must not be positioned where water
73119037 200 80 Yes No 15.9 22.8 can accumulate around the base.
74106025 200 140 No Yes 27.8 39.9
74106022 200 140 Yes No 27.8 39.9

  Table. 7  Filling Details for iFLOW® i3

Container and Valve Assemblies
Dimensions and weights for each assembly are shown in
Table 8.
Containers are designed, manufactured and marked in
accordance with 2010/35/EC and are pressure tested to 300
or 450 bar.
Labels providing handling, maintenance and recharge
instructions are fitted to all containers.
Containers are coloured red to BS4800 : 04 E53 with a green
top dome to RAL 7031.
Containers must not be subject to direct sunlight or adverse

Container Dimension Dimension Dimension Tare Gross

Pressure Dimension A
Size B C D Weight Weight
(bar) (mm)
(Litres) (mm) (mm) (mm) (kg) (kg)

80 300 269 1780 1825 1955 103 135

140 300 360 1745 1790 1920 215 270
80 200 269 1780 1825 1955 93 125
140 200 360 1745 1790 1920 202 257

  Table. 8  Dimensions and weights for iFLOW® i3 Container and Valve Assemblies

Copyright © 2014 Tyco Fire Products LP. All rights reserved PAGE 17 of 90
EQUIPMENT: iFLOW®
PUBLICATION: 14A-28H
14A-2
ISSUE No. 01
DATE: 2014-02

3.2 iFLOW® i3 CONTAINER VALVES

3.2.1 300 BAR iFLOW® i3 CONTAINER VALVE

(Part No. 21114010)
The iFLOW® i3 300 bar container valve is a quick action
valve designed to be operated by means of a gas metron, local
manual actuator or pneumatic actuator.
All valves are provided with a recoil cap which is screwed
onto the i3 discharge outlet. This is removed only when the
container is to be connected into the pipework system and
must be refitted immediately the container is disconnected
from the pipework. (Regardless of whether the container is
full or empty).
When installed in a system the valve is to be fitted with
a pressure gauge (Part No. 42116056) to provide visual
indication of container pressure. As an optional item a gauge
fitted with electrical contacts (Part No. 42116057) may be
provided to enable an electrical indication to be given in the
event of a loss in container pressure exceeding 10%.
A safety burst disc is incorporated in the valve and is designed 025296

to rupture at between 400 bar and 430 bar. Part No. 21114010 300 bar iFLOW® i3 Valve
In the event that the safety burst disc ruptures i3 will be
discharged through the burst disc outlet adaptor. As a safety
precaution a recoil cap (supplied with all charged containers)
must be fitted to this outlet.

Technical Specification Location on System

Connected to the container.
Body Material: Brass CZ 120
Thread Type: 1” NPT Installation Instructions
Outlet Connection: DIN 477 The discharge valve is supplied factory fitted to the
Outlet Safety Cap Material: Brass container. Before connection to pipe work or discharge
Maximum Working Pressure: 370 bar hose, ensure the container is secured with the appropriate
Free Flow Cross Sectional Area: 34.8 mm² container brackets.
Equivalent Length: N/A
Burst Disc Rating: 400 - 430 bar Operating Instructions
Working Temperature Range: -20 °C to 50 °C The discharge valve is operated via manual, pneumatic
Weight: 2.10 kg or gas metron actuation. The discharge valve will actuate
Approvals: LPCB, VdS, CNPP automatically upon actuation and discharge agent through
Certification: EN 12094-4
the piping system into the protected area. After discharge,
the valve will require refurbishment before refilling.
CE Certification Number: 0786-CPD-30139
Year of CE Marking: 2011
Maintenance Instructions
CE Marking Requirements: Manufacturer, Part Number, DN25,
Serial No, CE0786
Refurbish valve after each discharge or when container is
Hydrostatically pressure tested after 10 years service.
Method of Marking: Engraving
Valve Type: Type 2
Overall Size: 170 mm x 77 mm

PAGE 18 of 90
 EQUIPMENT: iFLOW®
PUBLICATION: 14A-28H
ISSUE No. 01
DATE: 2014-02

3.2.2 200 BAR iFLOW® i3 CONTAINER VALVE

(Part No. 21114014)
The iFLOW® i3 200 bar container valve is a quick action
valve designed to be operated by means of a gas metron, local
manual actuator or pneumatic actuator.
All valves are provided with a recoil cap which is screwed
onto the i3 discharge outlet. This is removed only when the
container is to be connected into the pipework system and
must be refitted immediately the container is disconnected
from the pipework. (Regardless of whether the container is
full or empty).
When installed in a system the valve is to be fitted with
a pressure gauge (Part No. 42116056) to provide visual
indication of container pressure. As an optional item a gauge
fitted with electrical contacts (Part No. 42116057) may be
provided to enable an electrical indication to be given in the
event of a loss in container pressure exceeding 10%. 025296

A safety burst disc is incorporated in the valve and is designed Part No. 21114014 200 bar iFLOW® i3 Valve
to rupture at 270 bar nominal.
In the event that the safety burst disc ruptures i3 will be
discharged through the burst disc outlet adaptor. As a safety
precaution a recoil cap (supplied with all charged containers)
must be fitted to this outlet.

Technical Specification Location on System

Connected to the container.
Body Material: Brass CZ 120
Thread Type: 1” NPT Installation Instructions
Outlet Connection: DIN 477 The discharge valve is supplied factory fitted to the
Outlet Safety Cap Material: Brass container. Before connection to pipe work or discharge
Maximum Working Pressure: 240 bar hose, ensure the container is secured with the appropriate
Free Flow Cross Sectional Area: 34.8 mm² container brackets.
Equivalent Length: N/A
Burst Disc Rating: 270 bar Operating Instructions
Working Temperature Range: -20 °C to 50 °C The discharge valve is operated via manual, pneumatic
Weight: 2.10 kg or gas metron actuation. The discharge valve will actuate
Approvals: LPCB, VdS, CNPP automatically upon actuation and discharge agent through
Certification: EN 12094-4 the piping system into the protected area. After discharge,
CE Certification Number: 0786-CPD-30139
the valve will require refurbishment before refilling.
Year of CE Marking: 2011
Maintenance Instructions
CE Marking Requirements: Manufacturer, Part Number, DN25,
Serial No, CE0786 Refurbish valve after each discharge or when container is
Hydrostatically pressure tested after 10 years service.
Method of Marking: Engraving
Valve Type: Type 2
Overall Size: 170 mm x 77 mm

Copyright © 2014 Tyco Fire Products LP. All rights reserved PAGE 19 of 90
EQUIPMENT: iFLOW®
PUBLICATION: 14A-28H
14A-2
LPG Técnicas en Extinción de Incendios S.L. MU/IG/03/IN REV.01 Pág. 59/139
ISSUE No. 01
DATE: 2014-02
2.1.4.17 Nozzles (Data sheet code 135 & 136)
3.3 DISCHARGE NOZZLES
DESCRIPTION:
These discharge nozzles are also available in a 180º and 360º The discharge nozzle consists of a steel discharge head
pattern and are designed to uniformly distribute i3 throughout containing an orifice plate. The orifice is specifically drilled
Nozzles perform the discharge of extinguishing gas inside the to
according protected
the flowzone. They consist
calculation of an
determined for each hazard
the hazard area. Allaluminum
nozzles are specifically
discharge drilled toasuit
head containing the number
multiple of orifices inside of which a diaphragm is fitted
individual design requirements. area.
with one single calibrated orifice. Such orifice is designed to achieve an optimum distributioon of gas. The
pressure of the pipe downstream the restrictor will depend on pressure loss of the pipe and the orifice
Where the size ofholeany hazard
taking placeenclosure determines
in the diaphragm. that must be calibrated according to hydraulic calculation for
The orifice
one nozzle does noteach provide coverage within the above
installation.
parameters the hazard should be theoretically sub divided into
appropriately sized modules.

Nozzle 360º Nozzle 180º 025298

Fig. 4 Fig. ®2.1.4.16.

iFLOW Nozzle
i3 Discharge Nozzles
ASSEMBLY:

Technical Specification Location on System

Place the diaphragm inside the nozzle and block its position through an Segel type elastic washer
At end
(supplied with the nozzle and diaphragm). Apply thread of discharge
sealing compound pipework.
or Teflon tape to distribution
Material: Steel
pipeline thread. Connect the F-2112
nozzle and tighten with the help of a fixed wrench.
Thread Type: According to ISO 228 Installation Instructions
Nozzle Thread Sizes: 3/8”, 1/2”, 3/4”, 1”, 1¼”, Before connection, ensure the pipework supports have
1½” and 2” been fitted at the correct intervals and are
Nozzle Types: 360° or 180° adequate for purpose. For connection to pipe work, apply
Coverage: 7 x 7 m (360°) suitable pipe sealant to the inlet and tighten securely.
7 x 7 m (180°) Ensure that the nozzle is fitted in accordance with the
Protection Height: 0.5 m - 5 m design requirements and are aimed in the correct
Max Distance from Ceiling: 0.3 mm alignment away from obstructions or barriers that could
Max Coverage Area Per Nozzle: 49 m2 prevent adequate distribution/mixing of the
Maximum Working Pressure: 142 bar agent.
Orientation: Pendant / Upright
Approvals: VdS Approved Nozzle Operating Instructions
Coefficients The discharge nozzles are designed to work within the pre-
Drilling increment: 1mm determined system operating conditions.

Maintenance Instructions
The nozzles should be inspected for dust and debris every
six months, and cleaned out where necessary. If any doubt
exists concerning the integrity of the pipework, arrange for
it to be purged. Remove the nozzle(s) and the nozzle filter
mesh to check that they are free of debris following the
purge.
In case of faults or suspected faults contact customer
services to organize replacement.

PAGE 20 of 90
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3.31 360° DISCHARGE NOZZLES

(Part Nos. as shown below)
The 360º discharge nozzle is either an 18 port or 24 port
nozzle, depending upon its size.

025299

Fig. 5 iFLOW i3 360º Discharge Nozzle Details

®

 Thread Part Dimension Diameter Dimension Dimension Number of Drill Diameter

(BSPP) Number A B C D Ports E
(mm) (mm) (mm) (mm) (mm)
3/8” 30400000 23 25 40 20 18 3
1/2” 30400001 30 33 50 22 18 4
3/4” 30400002 35 38 55 23 24 5
1” 30400003 40 44 64 28 24 6.5
1-1/4” 30400004 50 55 75 32 24 9
1-1/2” 30400005 60 66 90 35 24 10
2” 30400006 80 88 105 38 24 13

Table. 9  360º Nozzle Details

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3.3.2 180° DISCHARGE NOZZLES

(Part Nos. as shown below)
The 180º discharge nozzle is an 18 port nozzle.

025300

Fig. 6 iFLOW® i3 180º Discharge Nozzle Details

 Thread Part Dimension Diameter Dimension Dimension Drill Diameter

(BSPP) Number A B C D E
(mm) (mm) (mm) (mm) (mm)
3/8” 30400007 23 25 40 20 3
1/2” 30400008 30 33 50 22 4
3/4” 30400009 35 38 55 23 5
1” 30400010 40 44 64 28 6.5
1-1/4” 30400011 50 55 75 32 9
1-1/2” 30400012 60 66 90 35 10
2” 30400013 80 88 105 38 13

Table. 10  180º Nozzle Details

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3.4 PNEUMATIC ACTUATOR

(Part No. 30116APB)
The pneumatic actuator can be installed on to the iFLOW®
valve. It comprises of an internal piston complete with firing ! CAUTION
pin. Following acutation by pressure the firing pin moves
forward and ruptures a burst disc in the iFLOW® valve causing Failure to reset the actuator prior to fitting onto the
it to operate. It can be fitted with up to three actuating hoses. container valve will result in the immediate operation of
It is supplied with a ¼” blind cap which can be fitted to the the container valve and the potentially hazardous discharge
unit to blank off one of the inlets (if required by the container of the container.
bank configuration).
The actuator requires a minimum pressure of 60 bar to cause
operation.

025302

025301

Part No. 30116APB  Pneumatic Actuator

Technical Specification Location on System

Connected to the port on the container discharge valve.
Body: Brass
Actuator Pin: Brass Installation Instructions
Pipe Connection: M30 x 1.5 Female See section 4.6.9.
Maximum Working Pressure: 370 bar
Minimum Trigger Pressure: 60 bar Operating Instructions
Nominal Trigger Pressure: 100 bar (with pilot cylinder) The pneumatic actuator is operated by pressure via a
300 bar (without pilot cylinder) hose connection from either the master container or pilot
Maximum Trigger Pressure: 370 bar cylinder. Once operated the pneumatic actuator will require
Weight: 0.37 kg manual resetting before re-fitting to the iFLOW® container
Working Temperature Range: -20 °C to 50 °C valve.
Testing of Actuator: Possible
Approvals: LPCB, VdS Maintenance Instructions
Certification: EN 12094-4 N/A.
CE Certification Number: 0786-CPD-30139
Year of CE Marking: 2011
CE Marking Requirements: Manufacturer, Part Number,
Serial No, Working Pressure,
CE0786
Method of Marking: Engraving
Overall Size: 64 mm x 50 mm

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3.5 MANUAL ACTUATOR

(Part No. 30180APB)
The manual actuator is used to mechanically operate the
system at the container position. ! CAUTION
Accidental manual release is prevented by means of a steel Failure to reset the actuator prior to fitting onto the
safety pin. The steel safety pin must be removed to allow the container valve will result in the immediate operation of
use of the local manual actuator. After removing the steel the pilot cylinder and the potentially hazardous discharge
safety pin, manual operation is caused by pulling the lever of the container.
in the direction indicated by the arrow embossed on the units
body.
The unit is designed so that it may be fitted directly onto the
pilot cylinder to enable pneumatic actuation of the iFLOW®
container valve.

025303

Part No. 30180APB   Manual Actuator

Technical Specification Location on System

Connected to the side of the container discharge valve or
Body: Brass on side of the pilot cylinder.
Safety Pin: Steel
Lever: Brass Installation Instructions
Swivel Nut: Brass Install the local manual actuator directly to the discharge
Nominal Stroke: 6 mm valve or pilot cylinder hand tight only. Ensure the unit is
Min / Nom / Max Trigger Pressure: N/A reset in the non fire position before fitting.
Weight: 0.49 kg
Working Temperature Range: -20 °C to 50 °C Operating Instructions
Testing of Actuator: Possible
Remove safety pin and apply pressure to the handle. The
local manual actuator operating pin will stay in the fire
Approvals: LPCB, VdS
position and will require manual resetting before re-fitting
Certification: EN 12094-4
to the discharge valve.
CE Certification Number: 0786-CPD-30062
Year of CE Marking: 2012
Maintenance Instructions
CE Marking Requirements: Manufacturer, Part Number,
Remove local manual actuator assembly from discharge
Serial No, CE0786
valve. Remove safety pin and pull the lever. Verify correct
Method of Marking: Engraving
function of actuator (strike knob latches, free movement
Overall Size: 82 mm x 72 mm
of the pin and nominal fire position). Reset actuation pin
and refit safety pin. Reinstall onto discharge valve. In case
of faults or suspected faults contact customer services to
organize replacement.

PAGE 24 of 90
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3.6 PNEUMATIC-MANUAL ACTUATOR

(Part No. 3018NAPB)
The pneumatic-manual actuator allows manual and pneumatic The unit has a pneumatic outlet port with an integrated non-
actuation of the iFLOW® container. return system to allow pneumatic actuation of other containers
if required.
It can be fitted with a gas metron to activate the master container
and up to seven slave containers. If operated pneumatically
apply 100 bar Nitrogen pressure to the pneumatic inlet port.
! CAUTION
Accidental manual release is prevented by means of a steel
safety pin. The steel safety pin must be removed to allow the Failure to reset the actuator prior to fitting onto the
use of the local manual actuator. After removing the steel container valve will result in the immediate operation of
safety pin, manual operation is caused by pulling the lever the container valve and the potentially hazardous discharge
in the direction indicated by the arrow embossed on the units of the container.
body.

025304

Part No. 3018NAPB   Pneumatic-Manual Actuator

Technical Specification Location on System

Connected to the side of the container discharge valve or
Body: Brass on side of the pilot cylinder.
Safety Pin: Steel
Lever: Brass Installation Instructions
Swivel Nut: Brass Install the local manual actuator directly to the discharge
Nominal Stroke: 6 mm valve or pilot cylinder hand tight only. Ensure the unit is
Min / Nom / Max Trigger Pressure: N/A reset in the non fire position before fitting.
Weight: 0.49 kg
Working Temperature Range: -20 °C to 50 °C Operating Instructions
Testing of Actuator: Possible
Remove safety pin and apply pressure to the handle. The
local manual actuator will latch in the fire position and will
Approvals: LPCB, VdS
require manual resetting before re-fitting to the discharge
Certification: EN 12094-4
valve or top mounted electrical actuator.
CE Certification Number: 0786-CPD-30062
Year of CE Marking: 2012
Maintenance Instructions
CE Marking Requirements: Manufacturer, Part Number,
Remove local manual actuator assembly from discharge
Serial No, CE0786
valve. Remove safety pin and pull the lever. Verify correct
Method of Marking: Engraving
function of actuator (free movement of the pin and
Overall Size: 82 mm x 72 mm
nominal fire position). Reset actuation pin and refit safety
pin. Reinstall onto discharge valve. In case of faults or
suspected faults contact customer services to organize
replacement.

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3.7 PRESSURE SWITCH

(Part No. 30330010)
The pressure switch is mounted in the distribution pipework The pressure switch requires to be manually reset following
and may be used to provide an electrical indication of the operation.
release of i3 or to perform ventilation shut-downs or other
A minimum pressure of 10 bar is required to ensure satisfactory
interlock functions.
operation

025305

Part No. 30330010   Pressure Switch

Technical Specification Location on System

Connected to either the manifold or the discharge
Locking System: Brass pipework.
Electrical Box System: Duraluminium
Connection: 1/2” BSPT
Installation Instructions
Mechanical Installation:
Set Point: 10 bar Rising at 20 °C
(with Manual Reset) Refer to section 4.6.3 of the manual.
Working Temperature Range: -25 °C to 80 °C Electrical Installation:
Maximum Working Pressure: 370 bar The switch has normally open and normally closed contacts.
Weight: 0.41 kg
Maximum Current: 6A
Operating Instructions
The discharge pressure switch is designed to work within
Maximum Voltage: 250 v dc
the pre-determined system operating conditions. The
Ingress Protection Class: IP67
switch requires to be manually reset following operation.
Conforms to: EN 12094-10, UL-580
Marking Requirements: Manufacturer, Part Number,
Maintenance Instructions
Serial No, 10 bar rising
To reset after activation pull and release the knob on the
Method of Marking Engraving
side of the unit
Overall Size: 126 mm x 30.3 mm
x 32.4 mm

PAGE 26 of 90
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3.8 PRESSURE GAUGES (300 bar)

(Part Nos. 42116056 and 42116057)
There are two types of container pressure gauge, a standard
one, Part No. 42116056 consists of a 0-400bar pressure gauge,
and Part No. 42116057 consists of a 0-400bar pressure gauge
complete with a contact switch set to signal if the container
pressure drops to 270 bar. Both of these pressure gauges can
be provided factory fitted to the iFLOW® container or ordered
separately to be fitted on site.

025306

Part No. 42116057   Pressure Gauge (0-400bar) Contacted Type Shown

Technical Specification Location on System

The pressure gauge is fitted to every container discharge
Type: Bourdon Tube Pressure Gauge valve.
Entry: Back Axial
Nominal Size: ø40 mm x ø40 mm Installation Instructions
Pressure Range: 0 to 400 bar The valve is supplied pre-assembled with the pressure
Connection: M10 x 1 DIN13 gauge installed, or as separate site-fitted option.
Ingress Protection Class: IP43
Class Accuracy: 1.6 Refer to section 4.5 of the manual.
Language: English
Working Temperature Operating Instructions
Range: -20 °C to 50 °C The pressure gauge is designed to work within the pre-
Weight: 0.66 kg (Part No. 42116056) determined system operating conditions.
0.10 kg (Part No. 42116057)
Approvals: LPCB, VdS Maintenance Instructions
Certification: EN 12094-10 and EN 837-1 In case of faults or suspected faults contact customer
CE Certification Number: 0786-CPD-30071 (Part No. 42116056) services to organize replacement.
0786-CPD-30089 (Part No. 42116057) If pressure drops to 180 bar when adjusted for
Year of CE Marking: 2008 (Part No. 42116056) temperature, refill or replace container.
2009 (Part No. 42116057) Pressure gauges should be checked weekly by end users.
CE Marking Requirements: LPG, bar, CL1.6, EN837-1, CE0786 Pressure gauges are field replaceable.
Method of Marking: Part of gauge artwork

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3.8 PRESSURE GAUGES (200 bar)

(Part Nos. 42116054 and 42116055)
There are two types of container pressure gauge, a standard
one, Part No. 42116054 consists of a 0-400bar pressure gauge,
and Part No. 42116055 consists of a 0-400bar pressure gauge
complete with a contact switch set to signal if the container
pressure drops to 180 bar. Both of these pressure gauges can
be provided factory fitted to the iFLOW® container or ordered
separately to be fitted on site.

025306

Part No. 42116055   Pressure Gauge (0-400bar) Contacted Type Shown

Technical Specification Location on System

The pressure gauge is fitted to every container discharge
Type: Bourdon Tube Pressure Gauge valve.
Entry: Back Axial
Nominal Size: ø40 mm x ø40 mm Installation Instructions
Pressure Range: 0 to 400 bar The valve is supplied pre-assembled with the pressure
Connection: M10 x 1 DIN13 gauge installed, or as separate site-fitted option.
Ingress Protection Class: IP43
Class Accuracy: 1.6 Refer to section 4.5 of the manual.
Language: English
Working Temperature Operating Instructions
Range: -20 °C to 50 °C The pressure gauge is designed to work within the pre-
Weight: 0.66 kg (Part No. 42116054) determined system operating conditions.
0.10 kg (Part No. 42116055)
Approvals: LPCB, VdS Maintenance Instructions
Certification: EN 12094-10 and EN 837-1 In case of faults or suspected faults contact customer
CE Certification Number: 0786-CPD-30071 (Part No. 42116056) services to organize replacement.
0786-CPD-30089 (Part No. 42116057) If pressure drops to 180 bar when adjusted for
Year of CE Marking: 2008 (Part No. 42116056) temperature, refill or replace container.
2009 (Part No. 42116057) Pressure gauges should be checked weekly by end users.
CE Marking Requirements: LPG, bar, CL1.6, EN837-1, CE0786 Pressure gauges are field replaceable.
Method of Marking: Part of gauge artwork

PAGE 28 of 90
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3.9 PILOT CYLINDER - STANDARD

(Part No. 70100075, 70100082 and 70121011)

There are three sizes of pilot cylinder 3 litre (Part No. Height Diameter Max Pipe
Max. No.
70100075), 13 litre (Part No. 70100082) and 50 litre (Part Part Cylinder Dimension Dimension
Containers
Length
Number Size A B (6mm
No. 70121011). Each size of pilot cylinder is charged with (mm) (mm)
Operated
tube)
Nitrogen to 100 bar. 70100075 3 litre 635 100 40 60
These pilot cylinders are used to pneumatically operate an 70100082 13 litre 1210 140 150 250
iFLOW® i3 system. They can also operate distribution valves 70121011 50 litre 1620 229 200 1300
if fitted to the system.
Table.11 Pilot Cylinder Details
The maximum number of iFLOW® containers that can be
operated by these pilot cylinders are shown in table 11.
Technical Specification
The solenoid valve is factory-fitted and must not be removed
on site for testing purposes. Gas Type: Nitrogen
Cylinder Pressure: 100 bar
Cylinder Test Pressure: 300 bar
Pressure Gauge: 0 to 160 bar
Working Temperature Range: -20 °C to 50 °C
Actuation Method: Manual / Electrical
Bracket Type: Wall Mounted
Weight: 10.6 kg

The pilot cylinder is supplied with a solenoid, manual

actuator, contacted pressure gauge, mounting bracket, outlet
adaptor, T Piece, ¼ BSPT Male to 6mm compression adaptor
and a bleed valve.

025307

Fig. 7 iFLOW® Pilot Cylinder Details

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PILOT CYLINDER - STANDARD (CONTINUED)

The solenoid is supplied factory-fitted to the pilot cylinder,

and is described below.

025308

Pilot Cylinder Solenoid Valve

Technical Specification Location on System

Factory fitted to the Pilot Cylinder
Actuation Type: Solenoid
Reset Method: Manually Installation Instructions
Connection: N/A (Factory Fitted) Mechanical Installation:
Nominal Voltage: 24 V dc Refer to section 4.6.1 of the manual.
Minimum Firing Voltage: 65% of Nominal
Nominal Current: 0.5 A Maintenance Instructions
Min Duration of Trigger Signal: Continuous Duty Do not remove Solenoid from Pilot Cylinder during
Electrical Connection: DIN Plug maintenance, this unit is factory fitted.
Working Temperature Range: -20 °C to 50 °C The coil can be removed for testing purposes.
Weight: 0.25 kg
Approvals: LPCB, VdS
! WARNING
Certification: EN 12094-4
CE Marking Requirements: Manufacturer, Serial No, Should the solenoid valve malfunction in any way return
Voltage, Current, CEXXXX the complete pilot cylinder to TYCO.
Method of Marking: Stamp
DO NOT ATTEMPT TO REMOVE THE SOLENOID
VALVE ON SITE !

PAGE 30 of 90
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3.10 GAS METRON

(Part No. 30110604)
A gas metron can be fitted to the iFLOW® master container
and can operate systems up to 8 containers. It is fitted to the
pneumatic actuator.

025309

Part No. 30110604   Gas Metron

Technical Specification Location on System

Fitted to the pneumatic/manual actuator on the Master
Body: Brass cylinder.
Actuation Type: Latching
Reset Method: Manually Installation Instructions
Connection: G 1/8” Mechanical Installation:
Triggering Voltage: > 3 V dc Fitted to the manual / pneumatic actuator
Minimum Firing Voltage: 65% of Nominal
Minimum Current: 1.0 A Operating Instructions
Maximum Current: 1.2 A N/A
Resistance: 1.7 - 2.5 Ω
Working Time: < 2 ms Maintenance Instructions
Output Pressure: 35 - 70 bar (in 10cc Free Volume) Replace every 15 years
Working Temperature Range: -20 °C to 50 °C
Weight: 0.2 kg
Life Span: 15 years from manufacture
Approvals: LPCB, VdS
Certification: EN 12094-4
Year of CE Marking: 20XX
CE Marking Requirements: Manufacturer, Serial No,
Voltage, Current, CEXXXX
Method of Marking: Engraving
Overall Size: 45 mm x 22 mm x Xmm

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3.11 iFLOW® CHECK VALVE

(Part No. 21114011)
The iFLOW® check valve is supplied with a 3/4” male
coupling and dowty seal. It is interconnected with two hoses
(Part No. 91116026 and 91116030). The male end if this hose
is sealed by a bonded seal and the female end of the hose
connects to the 3/4” male coupling supplied with the iFLOW®
check valve. The inlet to the iFLOW® check valve is fitted
with a female swivel nut which fits directly on to the outlet
of the iFLOW® container valve. When necessary a blind cap
(Part No. 30390160) is used to blank off any unused ports, see
figure 8. This blind cap is sealed with a dowty seal (Part No.
95108010).

Dowty seal Check valve

Flow Direction

025310

Valve inlet port W.21.7 DIN477

Part No. 21114011 iFLOW® Check Valve

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iFLOW® CHECK VALVE (CONTINUED)

Technical Specification Location on System

Connected between the discharge hoses.
Body: Brass
Cap: Brass Installation Instructions
Piston: Brass Refer to section 4.3 of the manual.
Nut: Brass
Spring: Stainless Steel Operating Instructions
Inlet Connection Thread: W.21.7 DIN477 The manifold check valve will automatically open on
Outlet Connection Thread: 6. 3/4” ISO228 system discharge and close at end of discharge and
Typical Working Pressure: 60 bar at 20 °C therefore requires no operating instructions.
Maximum Working Pressure: 140 bar
Test Pressure: 140 bar
Cross Sectional Area: 113 mm²
Weight: 0.70 kg
Approvals: LPCB, VdS
Certification: EN 12094-13
CE Certification Number: 0786-CPD-30138
Year of CE Marking: 2011
CE Marking Requirements: Manufacturer, Part Number, DNXX,
Working Pressure, Direction of
Flow, Serial No, CE0786
Method of Marking: Engraving
Overall Size: 81 mm x 52 mm

3/4” Blind Cap

(Part No. 30390160)

Dowty
washer

025311
Male end of hose Female end of hose

Fig. 8 iFLOW® Hose Connection Details

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3.12 iFLOW® DISCHARGE HOSE

(Part No. 91116026 and 91116030)
Discharge hose connecting the containers to manifold. Part Length Cylinder
End Thread
Number Dimension A Size
¾” nominal diameter made of synthetic rubber with one
91116026 G 3/4” ISO228 350 mm 80 L
mid metal braid (R1) and an outer layer of synthetic rubber
91116030 G 3/4” ISO228 590 mm 80 & 140 L
resistant to weathering.
Working pressure of 155 bar and burst pressure of 620 bar. Table.12 Discharge Hose Details

025312

Fig. 9 iFLOW® Discharge Hose

Technical Specification Location on System

Connected between Check Valve
Internal Hose Inner Diameter: 19 mm
Connection Inner Diameter: 16 mm Installation Instructions
Maximum Working Pressure: 155 bar
See section 4.4 of the manual.
Test Pressure: 233 bar
Operating Instructions
Minimum Burst Pressure: 620 bar
The discharge hose is a pressure connector and requires no
Minimum Bend Radius: 175 mm
operating instructions.
Maximum Bend Angle: 360 °
Weight: 0.63 kg (Part No. 91116026)
Maintenance Instructions
0.79 kg (Part No. 91116030)
In case of faults or suspected faults contact customer
Approvals: LPCB, VdS
services to organize replacement.
Certification: EN 12094-8
CE Certification Number: 0768-CPD-30123
Year of CE Marking: 2013
CE Marking Requirements: Manufacturer, Part Number,
Batch No, Working Pressure, Hose
Type, CE0768
Method of Marking: Engraving

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3.13 iFLOW® MATRIX BRACKETS

(Part Nos. as shown below)
The iFLOW® matrix brackets are used with the 80 litre
containers only. The components used are detailed in Table
13.

025313

Fig. 10 iFLOW® Matrix Brackets

Part
Description Qty per Container
Number
36116200 Wall Mount Bracket (3 Containers)
36116274 Wall Mount Bracket (2 Containers)
36116291 Support Screw 1 set of 2
36116292 Set of Bolts 1 set of 2
36116293 iFLOW® Bracket 1
30680006 Single Row Manifold Bracket
30640006 Manifold Support Single/Double Row
U Bolt

Table.13 Matrix Bracket Details

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3.14 iFLOW® 140 LITRE CONTAINER BRACKETS

(Part Nos. as shown below)
The 140 litre iFLOW® container brackets are supplied in
sets. They are single row two containers, single row three
containers, double row four containers and double row six
containers. Each set is detailed in Table 14.

Please note:
Manifold brackets and ‘U Bolts’
are ordered separately

025314

Fig. 11 iFLOW® 140 Litre Container Brackets

Part
Description
Number
30602100 Single Row (2 Containers)
30603100 Single Row (3 Containers)
3060410D Double Row (4 Containers)
3060610D Double Row (6 Containers)

Table.14 140 Litre Container Bracket Details

Larger container bank configurations are created by using the

above bracket sets multiple times, for example a five container
single row system requires 1 x 30602100 and 1 x 30603100.

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3.15 iFLOW® ACTUATION HOSES

(Part Nos. 30500041, 30506014 and 30522001)
1/4” diameter Teflon hoses fitted with brass ends are used
to connect the pneumatic actuators together and to transmit Part Length
Container Manifold
the pressure from the pilot cylinder to operate the iFLOW® Number Dimension A
container. They come in three lengths, see table 15 below. 30500041 350 mm 80 L no
The hose has male swivel ends and when fitting to the 30506014 580 mm 80 L yes
pneumatic cones no sealing tape is required. Care must be 30522001 700 mm 80 L & Pilot yes
taken to avoid twisting the hose during installation.
Table.15 Actuation Hose Details

025315

A
Fig. 12 iFLOW® Actuation Hoses

Technical Specification Location on System

Fitted between pneumatic cones.
Hose Construction: Stainless Steel Wire Braid
PTFE Liner IInstallation Instructions
Connection: 2 off 1/4” BSP Straight Male Refore to section 4.6.10 of the manual.
Swivel Union (Brass)
Internal Hose Inner Diameter: 5.8 - 6.2 mm Operating Instructions
Connection Inner Diameter: 4 mm The iFLOW® actuation hose is a pressure connector and
Working Pressure: 260 bar requires no operating instructions.
Maximum Working Pressure: 260 bar
Minimum Burst Pressure: 780 bar Maintenance Instructions
Bend Angle: 360 ° In case of faults or suspected faults contact customer
Minimum Bend Radius: 30 mm services to organize replacement.
Approvals: LPCB, VdS
Certification: EN 12094-8
CE Certification Number: 0786-CPD-30099
Year of CE Marking: 2009
CE Marking Requirements: Manufacturer, Part Number,
Batch No, Working Pressure,
Hose Type, CE0786
Method of Marking: Engraving
Weight: 0.10 kg (Part No. 30500041)
0.13 kg (Part No. 30506014)
0.14 kg (Part No. 30522001)

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3.16 1/4” BLEED VALVE

(Part No. 20007020)
The bleed valve is used in the actuation line of systems where
an unintentional build-up of pressure, perhaps through a leak,
could be problematic.
The device will automatically relieve pressure caused by small
leaks but will seal to completely prevent loss of actuation
pressure when, typically, the pilot cylinder operates.
As an option on single risk system. This can be fitted on the
last pneumatic cone.

025316

Part No. 20007020 1/4” Bleed Valve

Technical Specification

Body: Brass
Internal Parts: Brass and Stainless Steel
Connection: 1/4” ISO 228
Minimum Activation Pressure: 20 bar
Maximum Working Pressure: 240 bar
Overall Size: 50 mm x xmm
Weight: 0.14 kg

PAGE 38 of 90
 EQUIPMENT: iFLOW®
PUBLICATION: 14A-28H
ISSUE No. 01
DATE: 2014-02

3.17 PILOT LINE NON RETURN VALVE

(Part No. 20006020)
The pilot line non return valve is used when there is a Technical Specification
requirement to either maintain pressure in a particular section
of the pilot line or to ensure that nitrogen pressure from the Body: Brass
pilot cylinder is operating the correct iFlow i3 containers. Typical Working Pressure: 100 bar @ 20°C
Working Temperature Range: -20°C to 50°C
For example, a system using distribution valves where
differing numbers of containers are required for each risk will Approvals: VdS
use the pilot line non return to ensure that pilot pressure opens Certification: EN 12094-13
only the correct bank of containers and the correct selector
valve.
Various adaptors are available to fit the pilot line non return
valve and these are detailed in the installation section of this
manual.

Copyright © 2014 Tyco Fire Products LP. All rights reserved PAGE 39 of 90
 EQUIPMENT: iFLOW®
2.1.4.7 Decompression screw (Data sheet code 070)
2.1.4.7 Decompression screw (Data sh
PUBLICATION: 14A-28H
14A-2
DESCRIPTION:
ISSUE No. 01 DESCRIPTION:
DATE: 2014-02
After the activation of a cylinder bank, the release circuit remains pressurized with nitrogen coming from
the pilot cylinder. To decompress the circuit in a safe and monitoredAfterway,
the activation
operate onofthe
a cylinder bank, the re
decompression
3.18 DECOMPRESSION SCREWscrew (see 4.2.5 Release line decompression). There are two models the pilot cylinder.
available: C &ToL.decompress the circui
screw (see 4.2.5 Release line decompressio
(Part No. 30027301)
After actuation of a container bankTras
the una
pneumatic acuation
activación de la batería, el circuito de disparo queda presurizado con nitrógeno a presión
procedente del botellín
line retains pressure from the pilot cylinder. To enable safe piloto. Para descomprimir el circuito deTras
maneraunasegura
activación de la batería,
y conducida, el circ
se actuará
sobre el tornillo de descompresión (ver 4.2.5 Descompresión deprocedente
la línea de del botellínExisten
disparo). piloto.2Para desco
modelos:
release of the pressure a decompression screw is fitted to the sobre el tornillo de descompresión (ver 4.2
CyL
last pneumatic cone in place of the normal pneumatic cone CyL
fixing screw.

C model Screw
C model Screw

L model screw

LPG Técnicas en Extinción de Incendios S.L. MU/IG/03/IN REV.01 Pág. 95/139

4.2.5 Release line decompression 025317

Part No. 30027301 Decompresssion Screw

When a discharge takes place, release line remains pressurizedFig. 2.1.4.7.1.
with nitrogenDecompression
all along its screws
length, from
Fig. 2.1.4
pilot cylinder to the last release cone. iFlow® systems have a decompression screw incorporated
(generally located at pilot cylinder outlet or at last release cone) which allows controlled nitrogen
evacuation. Operate decompression screw in accordance with the following procedure
ASSEMBLY:
Following a discharge the following procedure is used to on one of the pneumatic cone working ASSEMBLY:
Model C is mounted directly tracks located onto the last cylinder of
1. release the Nitrogen
Remove cap (7).trapped in the pneumatic
the releaseactuation line:
line. Mount screw model L on any of the cones of the Model C is mounted
mid cylinders, directlyiton
and connect one ofofthe p
instead
the release line. Mount screw model L on a
2. Using i)
a flatRemove cap (7)pull out
screwdriver theinternal
fixing screw.
cap (5).
ii) cap
Using a reverse
flat screwdriver remove internal the fixing screw.
3. Replace (5) on position (hexagon towards outside).
Tighten usingcap (5).
a 6 mm Allen Thread wrench. At that moment
element using a fixedinternal
wrench. Do not apply sealing to the union as its sealing is conical . Its
iii) escape
pressure Reversewillthebeinternal cap (5) isand
heard.location determined ininthe release system drawings
re-install Thread element using a fixed wrench. Do
4. the decompression
When all internal pressure has screw.
been Thevented,
hexagonreplace
will be cap (5) as location is determined in the release system
it was at thefacing outwards.
beginning Fit cap surface
(Grooved (7) back facing
onto theexterior).
unit
5. Place cap and begin
on its to tighten
position (7) using a 6mm Allen
considering wrench.
the "0" ring (6) is in its
proper place.As you tighten pressure will begin to escape
from the pneumatic actuation line.
iv) When all internal pressure has been vented
unscrew cap (7) remove internal cap (5) and re-
install in its original orientation.
v) Re-fit cap (7) checking that its o-ring is still
retained in its groove.

025318

PAGE 40 of 90

4.2.6 Manual opening/closing of directional valves

 EQUIPMENT: iFLOW®
heet code 070)
PUBLICATION: 14A-28H
ISSUE No. 01
DATE: 2014-02
elease circuit remains pressurized with nitrogen coming from
3.19 SELECTOR
it in a safe and monitored VALVE
way, operate on the decompression
on). There are two models available: C & L.
(Part No. 21100050, 21100060, 21100070, 21100080, 21100090, 62116006, 62116004 and 62116005)
The selector valve is used in applications where multiple areas
cuito de disparo quedato presurizado
require be protectedcon
fromnitrógeno a presión
a single bank of containers.
omprimir el circuito de manera segura y conducida, se actuará
The valves
2.5 Descompresión are pneumatically
de la línea operated
de disparo). Existen by a pilot cylinder (see
2 modelos:
section 3.9).
The pressure enters through the top port (see figure 13) and
when the selector valve is fully open the contained pressure
exits through the bottom port. Pressure from the bottom port
is connected via a suitable pilot line to operate the appropriate
number of containers required to protect a particular risk.
A typical selector valve system is shown in figure 14.
The operation of a typical system is as follows:
The fire detection system in one of the protected risks operates.
A fire signal is sent to the solenoid on the pilot cylinder and it
operates. At the same time screw
L model a signal operates a second solenoid
which is connected to the pilot line from the pilot cylinder.
This second solenoid opens and allows pilot cylinder pressure
to pass to the appropriate selector valve. The selector valve
piston operates and opens the selector valve. When the piston
is at its fullest travel the selector valve is fully open, pressure
then passes from a port in the bottom of the piston to the
container bank. This pressure operates the container bank and
i3 discharges through the selector valve into the risk.
A selector valve microswitch (Part No. 30116011) is available
and when fitted will electronically signal that the selector
valve has operated.
4.7.1. Decompression screws
A lever to manually close the selector valve after operation is
also available (Part No. 20010013).
025319

Fig. 13 iFLOW® Selector Valve

pneumatic cone working tracks located onto the last cylinder of

any of the cones of the mid cylinders, and connect it instead of

o not apply sealing to the union as its sealing is conical . Its

m drawings

025292

Fig. 14 iFLOW® Selector Valve System (Equal Size Risks)

Copyright © 2014 Tyco Fire Products LP. All rights reserved PAGE 41 of 90
EQUIPMENT: iFLOW®
PUBLICATION: 14A-28H
14A-2
ISSUE No. 01
DATE: 2014-02

SELECTOR VALVE (CONTINUED)

Location on System Technical Specification
Fitted to the manifold
Valve Bore Size: 3/4” - 4”
IInstallation Instructions Valve Construction: Steel
Refore to section 4.6.4 of the manual. Valve Connection (Threaded): Threaded NPT Female
Working Temperature Range: -20 °C to 50 °C
Maintenance Instructions Mounting Position: Horizontal or Vertical
In case of faults or suspected faults contact customer Nominal Actuation Pressure: 100 bar
services to organize replacement. Approvals: LPCB, VdS
Certification: EN 12094-5
CE Certification Number: 0786-CPD-30052
Year of CE Marking: 2010
CE Marking Requirements: Manufacturer, Part Number,
DNXX, Serial No, CE0786

PAGE 42 of 90
 EQUIPMENT: iFLOW®
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ISSUE No. 01
DATE: 2014-02

3.19.1 SELECTOR VALVE SOLENOID BRACKETS

(Part No. 30650013, 30650014 and 30650022)
Brackets are available to mount the selector valve solenoid.

025320

Fig. 15 iFLOW® Selector Valve Solenoid Brackets

Part
Description
Number
30650013 Selector Valve Solenoid Mounting Bracket (3 Solenoids)
30650014 Selector Valve Solenoid Mounting Bracket (4 Solenoids)
30650022 Selector Valve Solenoid Mounting Bracket (2 Solenoids)

Table.16 Selector Valve Solenoid Mounting Bracket Part Numbers

Note:
A Selector valve solenoid is supplied with each
selector valve. They do not need to be ordered
separately.

Copyright © 2014 Tyco Fire Products LP. All rights reserved PAGE 43 of 90
EQUIPMENT: iFLOW®
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ISSUE No. 01
DATE: 2014-02

3.19.2 SELECTOR VALVE MANIFOLDS

(Part No. as shown in table)
iFLOW® selector valve manifolds are designed to enable
selector valves to be fitted to iFLOW® container banks.
They are available in several sizes and configurations as
detailed in Table 17. They can be supplied with a galvanised
finish if required (see Table 18).

Selector Valve Number of Selector Valve Number of

Part No. Part No.
Size Selector Valves Size Selector Valves
36211000 3/4” 96211000 3/4”
36222000 1” 96222000 1”
36233000 1 1/4” 96233000 1 1/4”
36244000 1 1/2” 96244000 1 1/2”
2 2
36255000 2” 96255000 2”
36266000 2 1/2” 96266000 2 1/2”
36277000 3” 96277000 3”
36288000 4” 96288000 4”
36311100 3/4” 96311100 3/4”
36322200 1” 96322200 1”
36333300 1 1/4” 96333300 1 1/4”
36344400 1 1/2” 96344400 1 1/2”
3 3
36355500 2” 96355500 2”
36366600 2 1/2” 96366600 2 1/2”
36377700 3” 96377700 3”
36388800 4” 96388800 4”
36411110 3/4” 96411110 3/4”
36422220 1” 96422220 1”
36433330 1 1/4” 96433330 1 1/4”
36444440 1 1/2” 96444440 1 1/2”
4 4
36455550 2” 96455550 2”
36466660 2 1/2” 96466660 2 1/2”
36477770 3” 96477770 3”
36488880 4” 96488880 4”
36511111 3/4” 96511111 3/4”
36522222 1” 96522222 1”
36533333 1 1/4” 96533333 1 1/4”
36544444 1 1/2” 96544444 1 1/2”
5 5
36555555 2” 96555555 2”
36566666 2 1/2” 96566666 2 1/2”
36577777 3” 96577777 3”
36588888 4” 96588888 4”
36611111 3/4” 96622222 1”
36622222 1” 96633333 1 1/4”
36633333 1 1/4” 96644444 1 1/2”
36644444 1 1/2” 96655555 2” 6
6
36655555 2” 96666666 2 1/2”
36666666 2 1/2” 96677777 3”
36677777 3” 96688888 4”
36688888 4”
Table. 18 Galvanised iFLOW® Selector Valve
Table. 17 Standard iFLOW Selector Valve
®
Manifold Details
Manifold Details

PAGE 44 of 90
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SELECTOR VALVE MANIFOLDS (CONTINUED)

Part
Description
Number
94116021 Welded Nipple for 3/4” Selector Valve
94116022 Welded Nipple for 1” Selector Valve
94116023 Welded Nipple for 1 1/4” Selector Valve
94116024 Welded Nipple for 1 1/2” Selector Valve
94116025 Welded Nipple for 2” Selector Valve
94116026 Welded Nipple for 2 1/2” Selector Valve
94116027 Welded Nipple for 3” Selector Valve
94116028 Welded Nipple for 4” Selector Valve

Table.19 Welded Nipple Part Numbers For Selector Valve Solenoid Manifolds

When ordering a selector valve manifold you select the appropriate

manifold from either Table 17 or Table 18. The diameter of the manifold
selected must not be smaller than the size of any of the required selector
valves. You then need to also order the correct size and number of
welded nipples from Table 19 one for each selector valve required to be
fitted to the Selector Valve Manifold.
For example if you require a 4” manifold suitable for five selector
valves of the following size; 1 x 4” selector valve , 2 x 3” selector
valves, 1 x 1 ½” selector valve and 1 x 1” selector valve ; you need to
order the following:

1 x P/N 36588888 4” Selector valve manifold (for 5 x selector valves)

1 x P/N 94116028 Welded nipple for 4” selector valve
2 x P/N 94116027 Welded nipple for 3” selector valve
1 x P/N 94116024 Welded nipple for 1 ½” selector valve
1 x P/N 94116022 Welded nipple for 1” selector valve

Copyright © 2014 Tyco Fire Products LP. All rights reserved PAGE 45 of 90
EQUIPMENT: iFLOW®
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14A-2
ISSUE No. 01
DATE: 2014-02

3.20 iFLOW® MANIFOLDS

(Part No. as shown in table)

iFLOW® selector manifolds are designed to enable containers Number of Container
Type Part No.
Containers Size
in the iFLOW® container bank to be connected to the supply
2” diameter x 3 ports 13263035 3 to 12
pipe or to the selector valve manifold (when required).
2” diameter x 4 ports 13263045 4 to 16
They can be supplied with a galvanised finish if required (see 2” diameter x 5 ports 13263055 5 to20
table 21). Normally a 10% sample of manifold is pressure 2” diameter x 6 ports 13263065 6 to 24
tested to 180 bar. 3” diameter x 5 ports 13263057 5 to 20
3” diameter x 6 ports 13263067 6 to 24
80 Litre
3” diameter x 7 ports 13263077 7 to 28
Iflow Manifolds are supplied with a NPT male thread at 3” diameter x 8 ports 13263087 8 to 32
each end. 3” diameter x 10 ports 13263107 10 to 40
4” diameter x 5 ports 13263058 5 to 20
They are not supplied capped at one end. If you wish to cap
4” diameter x 10 ports 13263108 10 to 40
one end of the manifold use appropriate NPT screwed fittings.
4” diameter x 12 ports 13263128 12 to 48
If you need to join any standard manifolds together for 1” diameter x 2 ports 13266022 2 to 4
a particular installation or container bank configuration, 2” diameter x 4 ports 13266045 4 to 8
manifold unions(as detailed in Table 23) are available. 3” diameter x 4 ports 13266047 4 to 8
3” diameter x 5 ports 13266057 5 to 10
You can also use the manifold union to connect the discharge 3” diameter x 6 ports 13266067 6 to 12
pipe work to the end of the manifold. 3” diameter x 7 ports 13266077 7 to 14
140 Litre
3” diameter x 10 ports 13266107 10 to 20
3” diameter x 11 ports 13266117 11 to 22
4” diameter x 8 ports 13266088 8 to 16
4” diameter x 10 ports 13266108 10 to 20
4” diameter x 14 ports 13266148 14 to 28
4” diameter x 27 ports 13266278 27 to 54

Table. 20 Standard iFLOW® Manifold Details

Number of Container
Type Part No.
Containers Size
2” diameter x 3 ports 93263035 3 to 12
2” diameter x 4 ports 93263045 4 to 16
2” diameter x 5 ports 93263055 5 to 20
2” diameter x 6 ports 83263065 6 to 24
3” diameter x 5 ports 93263057 5 to 20
3” diameter x 6 ports 93263067 6 to 24
80 Litre
3” diameter x 7 ports 93263077 7 to 28
3” diameter x 8 ports 93263087 8 to 32
3” diameter x 10 ports 93263107 10 to 40
4” diameter x 5 ports 93263058 5 to 20
4” diameter x 10 ports 93263108 10 to 40
4” diameter x 12 ports 93263128 12 to 48

Table. 21 Galvanised iFLOW® Manifold Details

PAGE 46 of 90
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iFLOW® MANIFOLDS (CONTINUED)

SOCKET

025346

Fig. 16 80L iFLOW® Manifold (Three Port Shown)

For additional ports on the 80L iFLOW® manifold please add 350mm to the length per additional port.

SOCKET

025347

Fig. 17 140L iFLOW Manifold (Three Port Shown)

®

For additional ports on the 140L iFLOW® manifold please add 400mm to the length per additional port.

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ISSUE No. 01
DATE: 2014-02

3.21 iFLOW® MANIFOLD ANCILLARIES

3.20.1 MANIFOLD `U´ BOLTS 3.20.2 MANIFOLD UNIONS

(Part Nos. as shown in table) (Part Nos. as shown in table)
Manifold ‘U’ bolts are available in various sizes. Manifold unions are also available in various sizes to join the
manifold.

Part Part
Description Description
Number Number
30600060 ‘U’ Bolt for 1” Manifold 30888002 1” NPT Manifold Union
30600090 ‘U’ Bolt for 2” Manifold 30888005 2” NPT Manifold Union
30600110 ‘U’ Bolt for 3” Manifold 30888007 3” NPT Manifold Union
30600120 ‘U’ Bolt for 4” Manifold 30888008 4” NPT Manifold Union

Table.22 Manifold ‘U’ Bolt Part Numbers Table.23 Manifold Union Part Numbers

PAGE 48 of 90
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3.22 SAFETY DISC FOR MANIFOLD

(Part No. 200CD190)

The safety disc is designed to automatically relieve pressure in
the pipework system. It is normally fitted in all closed section
of pipework, i.e. between the container and stop valve, etc. It
has a disc that ruptures at 120 bar.
It is a requirement that the outlet from the safety disc is pipe to
atmosphere away from the personnel. A manual by-pass valve
must be incorporated into the pressure relief arrangements to
allow for trapped i3 to be safely vented away to atmosphere.

025321

Part No. 200CD190 Manifold Safety Disc

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ISSUE No. 01
DATE: 2014-02

3.23 ACTUATION PIPING

(Part No. as shown in table)

Part
Description Unit of Measure
Number
308.002.00 6mm half hard copper tube 3 metres long
30804060 Copper Pipe 6mm O/D 1 metre long
3088007 Copper Pipe Coupling (1/4” x 6mm) N/A
30880015 Equal Tee (6 mm) N/A
30880008 Hose Connector N/A
(1/4” Pilot hose - female/female)
31199813 1/4” Dowty Seal N/A

Table.24 Actuation Piping Part Numbers

PAGE 50 of 90
 also be large enough to house the equipment as well as to make the assembly and maintenance
operations possible. The equipment must not be exposed to severe climate conditions, direct action of the
flame or to a too humid environment. It must be located away from unauthorized handling and mechanical
or chemical aggressions.
EQUIPMENT: iFLOW®
REQUIRED MATERIAL TO INSTALL THE EQUIPMENT
PUBLICATION: 14A-28H
ISSUE No. 01
‰ Teflon tape, 0.4 mm joint sealing compound ‰ M.12 plugs appropriate for the fixing
DATE:
surface 2014-02
‰ White Vaseline.
3.24 SPECIAL TOOLS ‰ Widia Drills (for work materials)

‰ Set of ring spanners (6 to 22 mm) ‰ Hacksaw

(Part No. as shown in table)
‰ Adjustable spanner ‰ Pipe cutters for copper pipe)
Special tools are required to attach and or tighten various
components.
‰ Clamps, pliers ‰ Ladders, scaffolding

Part‰ Set of Allen keys ‰ Flexometer

Description
Number
‰ Philips and flat head screwdriver set ‰ Magnetic Level
35017401 ‘C’ Spanner Ø35-60, Pin Ø4
‰ Hand electric
35017402 hammer
‘C’ Spanner drill Pin Ø5
Ø60-90, ‰ Téster de comprobación eléctrico
35017403 ‘C’ Spanner Ø90-155, Pin Ø6
‰ Gooseneck wrench of up to 4”
35017404 ‘C’ Spanner Ø165-230, Pin Ø10

Table.25
s Special
NOTE: AtTools
leastPart
two Numbers
workers will be needed to install the equipment

Gooseneck Wrench

025322
025322

Fig. 17 ‘C’ Spanner

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ISSUE No. 01
DATE: 2014-02

3.25 MANUAL RELEASE CAUTION PLATE

(Part No. SL93437)
The Manual Release Caution Plate provides instructions to Technical Specification
personnel on the use of manual controls.
Material: PVC
One plate is to be fixed adjacent to all positions from where i3 Sign Size: 210mm x 75mm
can be released manually. Font Type: Helvetica Medium
Colours: Black and Red

Part No. SL939437 Manual Release Caution Plate

PAGE 52 of 90
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3.26 DOOR CAUTION PLATE - LOCK-OFF

(Part No. SL93438) Technical Specification
The Door Caution Plate (lock-off) provides instructions to
personnel who may enter an area protected with i3. Material: PVC
Sign Size: 210mm x 210mm
This version of the caution plate is used when it is necessary
Font Type: Helvetica Medium
to instruct personnel to place the system on manual control
Colours: Black, Red and Yellow
before entering the protected area.
One plate is to be fixed to all entrance doors into an i3
protected area.

Part No. SL93438 Door Caution Plate - Lock-off

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3.27 DOOR CAUTION PLATE - NO LOCK-OFF

(Part No. SL93439)
The Door Caution Plate (no lock-off) provides instructions to Technical Specification
personnel who may enter an area protected with i3.
Material: PVC
This version of the caution plate is used when it is permitted
Sign Size: 210mm x 210mm
to leave the system on automatic control even while the area
Font Type: Helvetica Medium
is occupied.
Colours: Black and Yellow
One plate is to be fixed to all entrance doors into an i3
protected area.

Part No. SL93439 Door Caution Plate - No Lock-off

PAGE 54 of 90
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4. INSTALLATION 4.2 CONTAINER FIXING

i) The container bank will be constructed to allow
This section provides general guidance on the installation of fitting to wall/supporting structure.
iFLOW® i3 Fire Fighting systems. However, it is of paramount ii) Check that there is at least 300mm free access at the ends
importance that persons involved in the installation of this of the container bank, and at least 1000mm free access at
equipment have had previous experience in the installation the front of the bank.
of this or similar equipment. Appropriate items of safety iii) Ensure that the floors and walls are flat.
equipment such as safety shoes should be worn by those
iv) Matrix brackets can only be used with 80 litre
involved in the installation work.
iFLOW® i3 containers and can only be wall mounted.
Equipment is to be installed in accordance with an approved A maximum of four rows is permitted. The container
drawing. It is not permitted for changes to equipment, bank must be configured so that a maximum of 4
pipework or nozzle positions to be made without the authority x 80 litre iFLOW® containers flow through the
of the Extinguishing Systems Design Engineer. discharge hoses and check valves before connecting
to a manifold or to the discharge pipework . If a
4.1 DELIVERY AND HANDLING OF EQUIPMENT manifold is required it is always fixed to the wall.
i) Check all equipment delivered against the Delivery Various typical container bank configurations are
Note. Notify the supplier immediately if there is any shown in the appendix to this manual. The general
discrepancy between the equipment received and instructions for Matrix brackets are shown in figure
that indicated on the Delivery Note. 18 below.
ii) Store all equipment in a dry room at a temperature v) 140 litre container brackets are only available for
between 0°C and 50°C and protect from direct wall mounting. There are four types of brackets
sunlight, until it is ready for installation. Keep single row two containers, single row three
containers upright and secure them so that they containers, double row four containers and double
cannot fall over. row six containers. A maximum of two rows is
permitted. The container bank must be configured so
that a maximum of 2 x 140 litre iFLOW® containers
! CAUTION flow through the discharge hoses and check valves
before either connecting to a manifold or to the
Make no attempt to move iFLOW® containers unless they
discharge pipework. If a manifold is required it is
are fitted with transport caps and anti-recoil caps.
always fixed to the wall. Various typical container
bank configurations are shown in the appendix to
iii) It is usual for, but not essential, for the installation this manual. The general instructions for 140 litre
to start with the fitting of the containers. To move brackets are:
iFLOW® containers use a trolley and if containers Single Row (only suitable for 2 x 140 litre systems):
are to be raised over steps etc; ensure that appropriate vi) Fit rear crosspiece brackets to the wall, the lower
lifting equipment is used. Under no circumstances bracket at the height of 845mm and the upper bracket
must containers be rolled or dropped into position. at the height of 1290mm.
vii) Position first container against one end of the rear upper
and rear lower cross piece bracket.
! CAUTION viii) Fit Rear separator rods to either side of the container
by screwing into the rear upper and rear lower cross
Until containers are fully connected into a completed piece bracket using either a M12 square nut or a
pipework system and secured by the container bracketing threaded hole in the bracket.
the valve transport cap must not be removed. ix) Position the next container beside the first container and
fix another separator rod.
x) Attach the front upper and front lower cross piece
bracket to the separator rods and fix using a washer
and a M12 stainless steel nut.
xi) Complete the pipework installation ready for connection
to the container bank.
xii) Remove the container transport cap from the
containers and then remove the anti recoil cap
and immediately fit the check valve to the valve
outlet, interlink the discharge hoses between the
check valves and fit to the installed pipework.

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025313

Fig. 18 iFLOW 80L Matrix Brackets (80L)

®

Order seperately

025314

Fig. 19 iFLOW® 140L Single Row Container Brackets (140L)

PAGE 56 of 90
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(Reference Figure 19). separating device per separator rod.

xix) Position the first container in the second row against one
Double Row: end of the middle cross piece and attach a separator rod
xiii) Fit the correct number of rear crosspiece brackets to either side of the container by screwing it into the M12
the wall, the lower bracket at the height of 845mm separating device.
and the upper bracket at the height of 1290mm. xx) Position the next container in the second row beside
xiv) Position first container against one end of the rear upper the first container in the second row and fix another
and rear lower cross piece bracket. separator rod.
xv) Fit Rear separator rods to either side of the container xxi) Repeat 8 until the required number of containers are in the
by screwing into the rear upper and rear lower cross front row.
piece bracket using either a M12 square nut or a xxii) Attach the required number of front cross piece to
threaded tapping in the bracket. the separator rods using a washer and M12 stainless
xvi) Position the next container beside the first container and steel nut. (Reference Figure 20).
fix another separator rod.
xvii) Repeat xvi) until the required number of containers
are in the rear row.
xviii) Attach the middle cross piece bracket to the
separator rods and fix using one washer and one M12

025348

Fig. 20 iFLOW Double Row Container Brackets

®

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LPG Técnicas en Extinción de Incendios S.L. MU/IG/03/IN REV.01 P
DATE: 2014-02

4.3 CHECK VALVE INSTALLATION

i) The inlet of the check valves
Dataare assembled
sheet directly
nb. 220.
Matrix®System
on to the outlet of the iFLOW container valve. The
discharge hoses are fitted between the check valves.
ii) To connect the discharge hoses, see section 4.4.
iii) Install the wall mounting bracket, then the manifold Fig. 2.1.3.4.2. iFLOW® ¾” Check Valve
and the discharge pipework.Next secure the container
with their container brackets before removing the
container transport caps INSTALLATION:
and fitting the check valves
to the outlet of the container valve.
iv) The check valves are fitted to the outlet of the
container valve via the swivel 1. nut.
TheSealant is not will be assembled in between the discharge hoses.
check valves
required on this joint as the check
2. To connect theondischarge hoses, see section 2.1.3.6. Discharge Hose ¾” R1SC.
valve directly
the valve outlet. 3. Once the cylinders are placed in its final position, then install all the check valves in ou
v) Tighten using a wrench on the swivel iFLOW® nut while
valve.at
the same time holding the check valve body
4. Check valves in the
are always located between the iFLOW® valve and the discharge hose
correct orientation withData
another wrench.
sheet nb.is220.
turn, connected to the discharge manifold. Mount onto the valve by the running nut c
There is no need for sealing as the tightness is hermetically done by means of a conical
5. Fasten tightly with the help of a fixed wrench to hold the valve body and yet another
! IMPORTANT fasten the running nut. 025326

Fig. 21 iFLOW ®
Check Valve
Should one container need to be removed from the ®
Fig. 2.1.3.4.2. iFLOW ¾” Check Valve
Important: In case of disassembly of cylinders, the iFLOW® check vave should be remove
installation due to leakage or similar problem the check
touching the discharge hoses as specified in the valve sticker.
valve should be removed from the container valve outlet
by unscrewing the swivel nut. The discharge hoses going
INSTALLATION:
into and coming from the check valve should be left
securely fastened to the check valve. (See label in Figure
22) 1. The check valves will be assembled in between the discharge hoses.
2. To connect the discharge hoses, see section 2.1.3.6. Discharge Hose ¾” R1SC.
3. Once the cylinders are placed in its final position, then install all the check valves in outl
iFLOW® valve.
4. Check valves are always located between the iFLOW® valve and the discharge hose w
turn, is connected to the discharge manifold. Mount onto the valve by the running nut con
There is no need for sealing as the tightness is hermetically done by means of a conical cl
5. Fasten tightly with the help of a fixed wrench to hold the valve body and yet another w
fasten the running nut.

Important: In case of disassembly of cylinders, the iFLOW® check vave should be removed
touching the discharge hoses as specified in the valve ®sticker. 025326

Fig. 22 iFLOW Check Valve Label

PAGE 58 of 90
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4.4 DISCHARGE HOSE INSTALLATION

i) The discharge hose has a fixed male thread one end
and a swivel female thread the other end.
ii) There are two different types of hose available
one for 80 litre containers and one for 140 litre
containers. They are both of the same design and
only differ in their overall length.
iii) On the first container one side of the check valve is
sealed using a ¾” blind cap and a bonded seal. The
other side has male adaptor fitted to it.
iv) The male end of the discharge hose is screwed into
the second check valve and then the female swivel
end of the hose is attached to the male adaptor fitted
to the first check valve end (see Figure 23).
v) A dowty seal is also used to attach the male adaptor
to the check valve. No thread sealant is required
on any joints for the discharge hose/check valve
process.
vi) Repeat the connection steps for the remaining
containers.
vii) At the last container the final discharge hose is connected
either to a manifold or directly to the discharge pipework.
Note:
A maximum of 4 x 80 litre and 2 x 40 litre containers can
be connected this way. For large systems the container
bank needs to be configured to take this into account.

025311

Fig. 23 iFLOW Discharge Hose in Matrix System

®

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4.5 ACTUATION INSTALLATION

4.5.1 PILOT CYLINDER

The iFLOW® Container bank is normally operated by a Fix pilot cylinder bracket to the wall. Then fit the pilot cylinder
pilot cylinder. The pilot cylinder contains nitrogen at 100bar. to its bracket and ensure that the pressure gauge is visible and
There are three sizes available 3 litre, 13litre and 50 litre. All that the manual actuator is easily accessible. Remove the
are supplied with a contacted pressure gauge, solenoid and pilot valve top cap when fitting the control pilot hoses and the
manual release. The contacted pressure gauge and solenoid pneumatic actuators to the iFLOW® container valves. When
are factory fitted but the manual release is fitted on site. When the pilot cylinder top cap is removed if the unit is accidentally
the pilot cylinder is operated pressure flows to the pneumatic operated via one of its actuation devices the valve will not
actuators fitted to the iFLOW® container valves. open.
Fit the outlet adaptor to the outlet of the pilot cylinder valve
then fit the tee piece to the outlet adaptor.
From the tee piece you can fit either a pilot hose or an adaptor
to 6mm tubing. The bleed valve is fitted to the other port in
the tee piece.
All of these components are supplied with the pilot cylinder
and do not need to be ordered separately.

Note:
WHEN ALL ACTUATION DEVICES ARE FITTED TO THE
CONTAINER BANK REPLACE THE PILOT CYLINDER
TOP CAP

025328

Fig. 24 iFLOW® Pilot Cylinder and Valve

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4.5.2 MANUAL RELEASE LEVER

This device allows a manual actuation of the pilot cylinder.

To activate the pilot cylinder first remove the safety pin then
manually pull the lever backwards and downwards (see
section 3.5).

i) Check that seals in the safety pin are not damaged

and that the O ring is located in its groove.
ii) The release is fitted to the pilot cylinder as indicated
in Figure 25.
iii) Before fitting check that the pneumatic actuator pin
is fully seated (see caution note below).
iv) Tighten using the gooseneck wrench specified in this
manual.
v) The unit is sealed by its o-ring and no additional
sealant is required.

! CAUTION
Before installing the manual release onto the valve, check
that the piston is fully seated inside its housing by pushing
down with a screwdriver. Afterwards, check with a ruler
that the needle has a 3.0 - 4.5 mm clearance as shown in
Figure 26.

Fig. 25 Manual Release Lever

025329

Fig. 26 Checking Manual Release Piston is Properly Seated

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4.5.3 PRESSURE SWITCH WITH INTERLOCK 4.5.4 SELECTOR VALVE

The pressure switch has two sets of contacts, normally open Selector valves up to and including the 2” version have
and normally closed. The pressure switch may be used threaded connections. Selector valves above 2” use welded
to provide an electrical indication of the release of i3 or to unions as pipe connections. They are connected between the
perform ventilation shutdowns or other interlock functions. end of the discharge manifold and the discharge pipe system
For iFLOW® systems using a manifold it is mounted on the for a particular risk.
manifold. For iFLOW® systems not requiring manifolds it is
Selector valve manifolds designed for use with the selector
mounted on the coupling union used to connect the container
valve are available. Alternatively manifolds can be fabricated
bank to the discharge pipe work.
using special weldolets as specified in this manual.

i) Apply a suitable pipe sealant to the threaded

i) First fit the selector valve manifold to the end of the
connection. Do not apply pipe sealant to the two first
discharge manifold then fit the selector valve to the
threads.
selector valve manifold.
ii) Tighten union with a suitable spanner.
ii) If the selector valve has threaded outlets apply Teflon
iii) Electrical connections are detailed in the electrical tape (PTFE) to the male thread on the selector valve
installation section of the manual (see section 4.7.1). manifold outlet. Do not apply Teflon (PTFE) tape to
Note: the first two threads.
The pressure switch is reset after discharge by pulling iii) Then attach the 6mm pneumatic actuation tubing to
the knob on the side of the unit. the inlet of the selector valve pneumatic piston.
iv) Finally connect the 6mm pneumatic actuation tubing
to the outlet port of the pneumatic piston and run
the 6mm pneumatic actuation line to the container
bank to operate the appropriate number of iFLOW®
container for the risk.
Note:
The selector valve pneumatic piston pivots on its top
mounting during actuation and the 6mm pneumatic
actuation line needs to be able to flex to accomodate
this movement. Typically a “pigtail” (coil) in the
pneumatic actuation line is sufficient.

025330

Fig. 27 Pressure Switch with Interlock

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4.5.5 SELECTOR VALVE SOLENOID AND MANUAL RELEASE

Electrical and manual activation device to control the opening

of the selector valves. Brackets are available to mount 2, 3 or
4 selector valve solenoids. The inlet pressure to the selector
valve solenoid comes from the operation of the pilot cylinder.
The outlet pressure then opens the appropriate selector valve
once the solenoid on the selector valve solenoid is activated.

This component is supplied with the selector valve and does

not need to be ordered separately.

i) Secure the bracket to the wall at an appropriate

height to enable easy manual actuation. ! CAUTION
ii) 6mm actuation piping is used to connect the outlet It is essential to ensure that the pressure from the pilot
of the pilot cylinder to the inlet(s) of the selector cylinder goes to the inlet part of the selector valve
valve solenoid(s). solenoid. If accidentally fitted to the outlet the wrong
iii) 6mm actuation piping is then fitted between the selector valve could operate when the pilot cylinder
outlet of the selector valve solenoid and the inlet of discharges. The inlet is marked “1”, and the outlet is
the appropriate selector valve pneumatic piston. marked “2”.

025331

Fig. 28 Solenoid Valve and Manual Release

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4.5.6 RELEASE SYSTEMS FOR SELECTOR VALVES

The fitting of selector valves to an iFLOW® i3 system allows Both the pilot cylinder and the selector valve solenoid are
multiple risks to be protected from a single bank of containers. fitted with manual releases to operate the system in the event
Figure 31 shows a system where four containers can be of an electrical failure. Figure 29 shows an installation where
discharged into either one of two risks. If there is a fire in Area an equal number of containers are required for each risk. The
1 the selector valve needs to be operated and then the four system can be designed to operate any number of iFLOW®
containers in the container bank need to be released. A typical containers to enable the protection of risks of un-equal size.
operating sequence is as follows: In these installations pilot line non-return valves are used to
control the number of containers discharged into a particular
i) The fire detection system in area 1 activates and risk.
sends a signal to the solenoid mounted on the pilot
cylinder. At the same time an electrical signal is also
The pilot line non return valve is normally installed with its
sent to open the selector valve solenoid for Area 1.
outlet fitted directly to the pneumatic actuator. It is therefore
ii) The pilot cylinder operates and sends pressure
supplied with an adaptor fitted to its outlet with the correct
into the 6 mm actuation line and through the open
male thread to fit directly to the pneumatic actuator. No pipe
selector valve solenoid for Area 1.
sealant is required when fitted to the pneumatic actuator in
iii) Pilot cylinder pressure from the outlet of the open this manner. This is the preferred method of installing a pilot
selector valve solenoid then flows to the inlet of the line non return valve and the designer should always try to
selector valve actuation piston. configure the system in this manner.
iv) This pressure operates the selector valve actuation
piston and opens the selector valve. However various adaptors are available to fit the pilot line non
return valve using pilot line hoses or 6mm o/d tubing if the
v) When the selector valve is fully open pilot line
preferred method is not suitable.
pressure flows from the exhaust port of the selector
valve pneumatic piston and operates the containers The permitted variations to fit the pilot line non return valve
in the container bank. are detailed in this manual.

Note: ONLY THE CONFIGURATIONS SHOWN IN

THIS MANUAL AS THE PERMITTED VARIATIONS
TO FIT A NON RETURN VALVE CAN BE USED.
FAILURE TO USE THE SPECIFIED FITTINGS
MAY RESULT IN THE PILOT LINE NON RETURN
VALVE MALFUNCTIONING AND THEREFORE
CAUSING THE EXTINGUISHING SYSTEM TO
FAIL TO OPERATE.

025332
Fig. 29 Release System for Selector Valves

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4.5.6 RELEASE SYSTEMS FOR SELECTOR VALVES

Pilot Line Non Return Valve Configurations

Configuration Parts Required Comments

Inlet to pilot line non return 1 x P/No. 20006020 pilot line non return valve No additional components required
valve is an actuation hose;
outlet fitted directly to a
pneumatic actuator*
Inlet to pilot line non return 1 x P/No. 20006020 pilot line non return valve Fit P/No 3088007 to the inlet of the pilot
valve is 6mm o/d copper 1 x P/No. 30880007 6mm o/d tubing male line non return valve
tubing ; outlet fitted directly adaptor
to a pneumatic actuator*
Inlet to pilot line non return 1 x P/No. 20006020 pilot line non return valve Fit P/No 30880059 to the outlet of the
valve is an actuation hose; 1 x 30880059 female/female actuation hose pilot line non return valve
outlet is an actuation hose coupling
Inlet to pilot line non return 1 x P/No. 20006020 pilot line non return valve Remove adaptor supplied fitted to the
valve is 6mm o/d copper 2 x P/No. 30880007 6mm o/d tubing male pilot non return valve outlet and fit P/No.
tubing ; outlet is 6mm o/d adaptor 30880007 to both inlet and outlet of the
copper tubing pilot cylinder non return valve

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4.5.7 MANUAL RELEASE

This device allows manual actuation of the pilot cylinder.

To activate the pilot cylinder first remove the safety pin
then manually pull the lever backwards and downwards. To
activate manually the pilot cylinder first remove the safety pin
then manually pull the lever backwards and downwards.
i) Check that seals in the safety pin (3) are not damaged
and that the O ring (5) is located in its groove.
ii) The release is fitted to the pilot cylinder as indicated
in Figure 30.
iii) Before fitting check that the pneumatic actuator pin
is fully seated (see note opposite).
iv) Tighten with a suitable spanner.
v) The unit is sealed by its O ring and no additional
sealant is required.
Note:
Before installing the manual release onto the valve,
check that the piston is fully seated inside its housing
by pushing down with a screwdriver. Afterwards, check
with a ruler that the needle has a 3.0 - 4.5 mm clearance
as shown in Figure 31.

Fig. 30 Manual Release

025333

Fig. 31 Checking Manual Release Piston is Properly Seated

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4.5.8 SOLENOID VALVE 4.5.9 PNEUMATIC ACTUATOR

The solenoid valve is used to electrically operate the pilot The pneumatic cone (1) comprises an internal piston (8) fitted
cylinder valve. When the coil is energised it opens the with firing pin (2). When the piston is pressurised by the
solenoid valve and allows the pilot cylinder internal pressure pilot cylinder it moves forward and the firing pin ruptures an
to open the pilot cylinder valve. actuating disc in the iFLOW® valve causing it to operate.
The solenoid valve is supplied factory fitted to the pilot The pneumatic cone has a pneumatic coupling attached to it
cylinder. Do not electrically connect the unit until the system by a fixing screw (6). The pneumatic coupling has an inlet (4)
is ready for commissioning. and an Outlet (5) to which pilot hoses may be attached. It is
also supplied with a ¼” blind cap to enable the outlet (5) to
be plugged.
! CAUTION
To assemble the Pneumatic cone 3 way to the iFLOW® valve
In the event of a fault with the solenoid valve return the carry out the following steps:
complete pilot cylinder to TYCO.
i) Unscrew the fixing screw and separated the
DO NOT ATTEMPT TO REMOVE THE SOLENOID
Pneumatic cone from the pneumatic coupling.
FROM THE PILOT CYLINDER ON SITE.
ii) Fit the pneumatic cone to the iFLOW® valve using a
C-Spanner to each container in turn.
iii) Re-attach the pneumatic coupling to the pneumatic
cone using the fixing screw and tighten with a
suitable spanner. Fit the pilot hoses to the inlet and
outlet of the pneumatic coupling.
iv) On the last container to be pneumatically operated fit
the supplied ¼” blind cap to the pneumatic coupling
outlet port.
v) The unit is sealed by its O ring and no additional
sealant is required.

025334

Fig. 32 Pneumatic Actuator

! CAUTION
Before fitting the pneumatic cone to the iFLOW® valve
ensure that the operating pin is fully retracted by pushing
down with a screwdriver. The operating pin must not be
protruding from the pneumatic cone.

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4.5.10 ACTUATION HOSE

¼” Diameter hoses fitted with brass swivel ends are used to

connect from the outlet of the pilot cylinder to the inlet of
the pneumatic cone on the first iFLOW® container and then
to interconnect between the remainder of the pneumatic
cones fitted to the other containers in the container bank. The
bending radius is 30mm. They are available in three different
lengths to suit various configurations of the container bank.
i) Firstly fit the actuation hoses between the pneumatic
cones fitted to the iFLOW® valve. It is recommended
not to connect the actuation hose between the pilot
cylinder and the first container in the container bank
until the system is being commissioned.
ii) For selector valve systems various fittings and non-
return valves are available to configure the container
bank. For these systems reference must be made
to the installation drawings to enable the correct
configuration of the pneumatic actuation line.
iii) No sealant is required when fitting hoses to the
pneumatic cones.

025335

Fig. 35 Actuation Hose Installation

! CAUTION
Avoid twisting the flexible hoses during assembly. Hold
the hose fitting with pliers while tightening the swivel end
of the hose into the pneumatic cone.

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4.6 ELECTRICAL INSTALLATION

Once the pneumatic actuation line is completed the various
electrical components can be electrically connected. It is
recommended that the top cap on the pilot cylinder valve is
removed while carrying out the electrical installation as then
if there is an accidental operation of the electrical solenoid the
pilot cylinder will not operate. The electrical connections for
the various components are described in this section.

4.6.1 PRESSURE SWITCH

For a normally closed circuit connect to the top two terminals
(as shown in figure 36). For a normally open circuit connect to
the bottom two terminals.

025336

Fig. 36 Pressure Switch Electrical Installation

4.6.2 SOLENOID VALVE

Make sure that the electrical power supply is disconnected
during electrical connections that the top cap is removed.
Connect solenoid valve as shown below:

025337

Fig. 37 Solenoid Valve Electrical Installation

Once connected, place back the top cap of the pilot valve.

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4.6.3 PRESSURE GAUGE (CONTACTED TYPE)

The pressure gauges with electrical contacts are wired in
series with a resistor fitted at the end of the line. The value of
this resistor is dependent on the extinguishing release panels
specification. The contacted pressure gauges are NORMALLY
OPEN and should be wired as below:

025338

Fig. 38 Contacted Pressure Gauge Electrical Installation

Technical Specification

Voltage: 4.5 - 24V C.C

Current: 5 - 50 mA
Max. Consumption: 3W

PAGE 70 of 90
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4.7 PIPE DISTRIBUTION SYSTEM

The discharge pipe system must be installed as indicated on After installation of the pipe work and nozzles carry out a
the installation drawings. purge of the pipework to remove any cutting oil or swarf in
the pipe system. Disconnect the containers from the manifold
Maximum distance between two pipe fixings on the installed
fit any plugs as necessary and purge the pipe work with either
pipe shall not exceed the following values:
a hand held CO2 portable extinguisher or a nitrogen cylinder
fitted with a suitable pressure regulator.
Nominal Nominal Maximum Distance
Diameter Diameter Between Supports In order to minimise dischage of oil and swarf it is
(mm) (inches) (m) recommended to put bags over the nozzles to collect debris
10 3/8 1.0
If a purge of the pipework is not required or possible at
15 1/2 1.5 this stage, ensure that this is reported to the commissioning
20 3/4 1.8 engineer so that arrangements can be made for this to be done
25 1 2.1 at the commissioning stage.
32 1 1/4 2.4
40 1 1/2 2.7
50 2 3.4
70 2 1/2 3.5
80 3 3.7
100 4 4.3

  Table. 26  Maximum Pipe Support Spacings

If the pipe is more than 2 inches nominal bore (DN 50) and
the above distances cannot be adhered to the distance between
pipe fixings can be extended to up to 6 metres. However the
pipe fixing at each end of the pipe must then be doubled up.
Pipe fixings should be placed closely to elbows, tees, etc
where a change of the direction of the pipe takes place.
Pipe fixings should connect the pipe system directly to building
structure. Other pipes and services should not be supported
the system’s extinguishing pipe work. Care should be taken
to ensure that the area to which the pipe support is fixed to is
strong enough to take the load (see Figure 39 below).
The distance between the nozzle and its pipe fixing shall be as
short as possible.
- For nozzle sizes 25mm and below the maximum
distance from the pipe fixing to the nozzle shall be
0.1 m.
- For nozzle sizes above 25mm the maximum distance
from the pipe fixing to the nozzle shall be 0.25 m.
For pipe sizes up to 2” (DN50) support by 10mm steel studding
is recommended.
For pipe sizes above 2” (DN50) support by 12mm studding is
recommended.

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4.8 DISCHARGE NOZZLE INSTALLATION

Nozzles consist of a diffuser body and an orofice. The orofice
is drilled to the size required by the iFLOW® design flow
program. The diffuser body is supplied with this drill size
(orifice) stamped in its body. The installation drawing will
indicate both the position of the nozzle and its drill size
(orifice).Each nozzle must be installed in the position indicated
in the installation drawing and must have the drill (orifice)
size indicated on the installation drawing.

! IMPORTANT
It is very important that nozzles are fastened securely that
they never point directly at ceiling tiles. Nozzles must
never be attached directly to the outlet of a container valve.

To fit the nozzle apply pipe sealing compound to the male

thread on a pipe or fitting ensuring that the first two threads
have no sealant. Then screw the nozzle on to the male thread
and tighten using a suitable wrench.

Note:
Some typical installation drawings are show in Section 7 of
the manual

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5. COMMISSIONING 5.3 PNEUMATIC ACTUATION LINE TEST FOR

SINGLE RISK AREA SYSTEMS
This section provides guidance on the commissioning of
iFLOW® i3 Fire Extinguishing Systems and is in the form i) Remove the top caps from the iFLOW® containers.
of a check list to be completed by the person carrying out ii) Disconnect the pilot line hose (or copper pipe) from
the commissioning. The commissioning schedule (document the outlet of the pilot cylinder (this is fitted between
14 a-04-C1) is an addendum to this manual. It is intended to the pilot cylinder and the first iFLOW® container in
cover the majority of the equipment and configurations likely the container bank).
to be encountered, however, where appropriate it may be iii) Remove the pneumatic actuators from all of the
necessary to carry out additional checks to those listed. iFlow containers. Then remove the actuating piston
from each of the pneumatic actuators, turn it around
All sections must be completed, or if not applicable, write N/A
and refit it to the pneumatic actuator body with
in the appropriate space.
the piercing pin facing away from the iFlow valve
It is essential that persons carrying out commissioning of i3 actuating disc. Refit the pneumatic actuators to the
systems are experienced in the commissioning of this type of iFlow container valves.
equipment. iv) Attach a nitrogen cylinder which is fitted with
Container pressures adjusted for temperature are to be checked a suitable pressure regulator and pressure relief
for compliance using Table 27, Page 81. valve (see Figure 41) to the pilot hose that has been
disconnected from the pilot cylinder. Adjust the
Pages 82 to 85 are an example of the schedule to be completed outlet pressure of the nitrogen pressure regulator to
by the responsible person. The schedule is to be completed 8-10 Bar and then open the valve on the nitrogen
during the commissioning of all new systems and those that cylinder to apply pressure to the pneumatic actuation
have been modified. line.
v) Check for leaks by applying a suitable leak detection
5.1 PIPEWORK INTEGRITY spray to all of the joints in the pneumatic actuation
line.
Pressure test the discharge pipework in accordance with vi) Close the valve on the nitrogen cylinder and vent the
requirements of the applicable design standard. pressure from the pneumatic actuation line.
vii) Remove the pneumatic actuators from all of the
5.2 DISCHARGE PRESSURE SWITCH TEST iFlow valves and check that they have operated.
Remove the actuating pistons from the pneumatic
To test the electrical operation of the Discharge Pressure actuator and refit them in the body of the pneumatic
Switch carry out the following procedure (Refer to Figure 40): actuator with the piercing pin facing the iFlow valve
i) Remove the cover of the discharge pressure switch actuating disc.
exposing the wiring connections. viii) Reset the pistons in the pneumatic actuator by
ii) With the wiring to the unit still connected remove pushing them fully into the actuator body using a
the top body of the discharge pressure switch which screw driver (see Figure 42)
contains the wiring terminals and the units micro
switch. When this is done the bottom of the piston
that operates the internal micro switch is exposed.
iii) With a screwdriver push the exposed piston upwards
to operate the micro switch.
iv) Check that the appropriate signal is received at the
Extinguishing Release Panel.
v) Re-assemble the discharge pressure switch and reset
it by pulling out the knob set in its side.

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DATE: 2014-02

LPG Técnicas en Extinción de Incendios S.L. MU/IG/03/IN REV.01 Pág. 73/139

025339

Fig. 40 Discharge Pressure Switch Test

Relief Valve

Pressure

025341

Fig. 41 Connecting Nitrogen Cylinder to Pilot Line

ssurise the line. Check with soapy water for flexible hose tightness. Check that there is no gas
kage through the head orifice of the valve without a top cap.

pressurize and replace each cone piston-punch assembly into initial position

OTE: Prior to mounting the cone on valve, it is very important to check that the piston
is completely retracted inside the cone by pushing down with a screwdriver
otractor needle shall not exceed the nut and should remain between 3 and 4,5mm
wards the inside, as shown in the image:

025333

onnect the first bank cylinder to the line coming from the pilot bottle
Fig. 42valve
place auxiliary cylinder Resetting
caps.the Piston in the Pneumatic Cone

PAGE 74 of 90
 EQUIPMENT: iFLOW®
PUBLICATION: 14A-28H
ISSUE No. 01
DATE: 2014-02

xiv) Remove the pneumatic actuators from all of the iFlow

! CAUTION container valves and check that only the pistons on the
correct number of containers for the risk area being tested
Before refitting the pneumatic cones the iFLOW® valve, have operated.
ensure that the piston is fully retracted within the cone with xv) Reset the Extinguishing Control Panel.
a 3.0 - 4.5 mm clearance as shown in Figure 42. xvi) Close the operated selector valve assembly manually.
xvii) Reset the operated pneumatic actuators.
xviii) Refit pneumatic actuators to all iFlow container valves.
ix) Refit pilot line hose (or copper tubing) to the outlet xix) Open the valve on the nitrogen cylinder and repeat steps
of the pilot cylinder. vii) to xviii) for the next risk area.
x) Refit top caps to the iFLOW® container valves. xx) When all the risk areas have been tested carry out the
following:.
xxi) Remove the pneumatic actuators from all of the iFlow
5.4 PNEUMATIC ACTUATION LINE TEST FOR valves. Remove the actuating pistons from the pneumatic
MULTI RISK AREA SYSTEMS actuator and refit them in the body of the pneumatic
actuator with the piercing pin facing the iFlow valve
i) Remove all caps from the bank auxiliary iFLOW® actuating disc. Reset the pistons in the pneumatic actuator
containers. by pushing them fully into the actuator body using a screw
ii) Disconnect the pilot line hose (or copper pipe) from the driver (see Figure 42)
outlet of the pilot cylinder. xxii) Refit pneumatic actuators to the iFlow container valves.
iii) Remove the coil from the solenoid on the pilot cylinder. xxiii) Disconnect the nitrogen cylinder and pressure regulator
iv) As follows in turn test the operation of each area’s selector from the pneumatic actuation line.
valve together with the pneumatic actuation line for the xxiv) Re fit coil to the solenoid on the pilot cylinder.
number of iFLOW® containers designed to discharge into xxv) Re fit the top caps to the iFLOW® valves.
this area.
v) Remove the pneumatic actuators from all of the iFlow
5.5 PILOT CYLINDER SOLENOID TEST
containers. Then remove the actuating piston from each
of the pneumatic actuators, turn it around and refit it to the i) Remove the pilot cylinder valve top cap (see Figure 43).
pneumatic actuator body with the piercing pin facing away ii) Undo the solenoid coil retaining nut and remove the
from the iFlow valve actuating disc. Refit the pneumatic solenoid from its location on the centre stem of the housing
actuators to the iFlow container valves. (if the system has more than one pilot cylinder repeat this
vi) Attach a nitrogen cylinder which is fitted with a suitable step for every pilot cylinder). See Figure 44.
pressure regulator and pressure relief valve (see Figure
iii) Simulate a fire condition at the Extinguishing Control
41) to the pilot hose that has been disconnected from the
Panel to energise the solenoid coil.
pilot cylinder. Adjust the outlet pressure of the nitrogen
pressure regulator to 8-10 Bar and then open the valve on iv) While the solenoid coil is energised insert the end of a small
the nitrogen cylinder to apply pressure to the pneumatic screwdriver into the centre of the coil (see Figure 45). Correct
actuation line. operation is confirmed by a magnetic field generating a
vii) Pressure from the nitrogen cylinder will pressurise the force which retains the screw driver within the coil. Time
actuation control piping up to the selector valve solenoids. the duration of the activation of the solenoid coil to ensure
viii) Check for leaks by applying a suitable leak detection spray that it remains energised for a minimum of three minutes.
to all of the joints in the pneumatic actuation line from the Please note that the solenoid coil will gradually heat up
pilot cylinder to the selector valve solenoids. during this activation period.
ix) At the Extinguishing Control Panel simulate a fire in a v) Reset the Extinguishing Control Panel and check with a
particular risk area. This will send a signal to both the screwdriver that no residual magnetism is present.
solenoid for the pilot cylinder and also to the selector vi) Slowly replace the solenoid coil onto its stem. If the pilot
valve solenoid for this area. cylinder valve starts to leak through the pilot port in the
x) Check that the pilot cylinder solenoid’s coil is energised top of the valve immediately remove the solenoid coil. If
(see Section 3.5 for details) by placing the end of a screw leakage occurs check that the Extinguishing Release Panel
driver inside the coil. There should be a magnetic force is correctly reset. If the panel is found to be reset and the
felt on the screw driver to signify that the coil is energised. problem persists contact the OEM’s Technical Department
xi) Check that the correct selector valve solenoid has operated for assistance.
causing the correct selector valve to open.
vii) Once the solenoid coil is in position on its stem fit the
xii) Check for leaks by applying a suitable leak detection spray
holding nut and tighten with a suitable spanner.
to all of the joints in the pneumatic actuation line from
the selector valve solenoid through the selector valve and viii) Finally re-fit the top cap onto the pilot cylinder valve.
up through the pneumatic actuation line to the pneumatic
cones.
xiii) Close the valve on the nitrogen cylinder and vent the
pressure from the pneumatic actuation line.

Copyright © 2014 Tyco Fire Products LP. All rights reserved PAGE 75 of 90
 LPG Técnicas en Extinción de Incendios S.L. MU/IG/03/IN REV.01

EQUIPMENT: iFLOW®
PUBLICATION: 14A-28H
14A-2
‰ Once
LPG Técnicas en Extinción de Incendios coil is excited,
S.L. insert aREV.01
MU/IG/03/IN suitable easily magnetised element (such as a light screwdrive
Pág. 75/139
ISSUE No. 01 its centre orifice. Proper operation is confirmed if a magnetic field is produced retaining th
DATE: 2014-02 object inserted into the coil orifice. Minimum actuating time is 3 minutes during which
heating of the coil may be observed.
ng test for the pilot cylinder release solenoid valves.
! CAUTION
LPG Técnicas en Extinción de Incendios S.L. MU/IG/03/IN REV.01 Pág. 75/139

ention to the
The drawings
Pilot Cylinderor installation
is charged ofBar.
at 100 electric circuit feeding pilot cylinder solenoid
W® systems only incorporate solenoid valves in pilot cylinders and to feed directional
The
oid valves pilot
are cylinder
never is supplied
mounted with ®the
on iFLOW solenoidcylinder
auxiliary factory valves.
ting testfitted.
for theUnder
pilotnocylinder
circumstances
releaseattempt to remove
solenoid the pilot
valves.
cylinder solenoid from the valve. In the event of a fault
cylinder valve top caps.
with the solenoid valve return the complete pilot cylinder
ttention with
to the drawings
release ortoinstallation
solenoid TYCO. of electric circuit feeding pilot cylinder solenoid
LPG Técnicas en Extinción de Incendios S.L. MU/IG/03/IN REV.01
W® systems only incorporate solenoid valves in pilot cylinders and to feed directional
noid valves are never mounted on iFLOW® auxiliary cylinder valves.

t cylinder valve top caps.

‰ Once coil is excited, insert a suitable easily magnetised element (such as a light screwd
its centre orifice. Proper operation is confirmed if a magnetic field is produced retainin
object
‰ Repeat inserted
operation into
with theofcoil
each the orifice.
solenoid Minimum
valves inactuating time
one release is 3 minutes during whi
system.
heating of the coil may be observed.

‰ To prevent accidents, prior to replacing each coil onto its stem, (it is vital not to muddle
position) using same metallic object check for remains of magnetism through the coil orif
may activate the valve.

s IMPORTANT: It is recommended that the length of the cable for solenoid valves sh
such that it will not be possible to mix up their position (the long cable for th
solenoid valve which is further away and the shorter cable for the one that is neare
noid coil nut and pull coil out of its housing on its centre stem. Remove all solenoid valve
ng to one release system. It is very important to ensure that they are all out of their
s to avoid an accidental discharge during the test.
025342

Fig.fire
ectric release from 43station
Removing
‰Valve
Pilot
so as
Slowly
to excite Top
place coil onto centre
coil.Cap Fig. 45stem. If there
Checking is anyOperation
Solenoid magnetism withleft,
025343
controlled leakage will t
a Screwdriver
enoid coil nut and pull coil out of its housingthrough
on its the topstem.
centre of pilot cylinder
Remove main valve.
all solenoid valveIf so, remove coil quickly to interrupt leaka
leakage shows
ing to one release system. It is very important that that
to ensure solenoid
they valve is still
are all out being fed. Shut off that supply.
of their
as to avoid an accidental discharge during the test.
‰ Repeat operation with each of the solenoid valves in one release system.
electric release from fire station so as to excite coil.
‰ To prevent accidents, prior to replacing each coil onto its stem, (it is vital not to mudd
position) using same metallic object check for remains of magnetism through the coil
may activate the valve.

s IMPORTANT: It is recommended that the length of the cable for solenoid valve
such that it will not be possible to mix up their position (the long cable f
solenoid valve which is further away and the shorter cable for the one that is n

‰ Slowly place coil onto centre stem. If there is any magnetism left, controlled leakage w
through the top of pilot cylinder main valve. If so, remove coil quickly to interrupt le
025343
leakage shows
025342
that solenoid valve is still being fed. Shut off that supply.
Fig. 44 Removing Pilot Valve Solenoid Fig. 46 Re-Assembling the Solenoid onto the Pilot Valve

PAGE 76 of 90
 EQUIPMENT: iFLOW®
PUBLICATION: 14A-28H
ISSUE No. 01
DATE: 2014-02

5.6 ROOM INTEGRITY TESTING

The successful performance of a Gaseous Total Flooding

system is largely dependent on the integrity of the protected
LPGenclosure.
Técnicas enIt isExtinción
a requirement that a room
de Incendios S.L. integrity test is
MU/IG/03/IN REV.01 Pág. 81/139
performed on any protected enclosure to establish the total
equivalent leakage area and enable a prediction to be made of
the enclosure’s ability to retain i3. The required retention time
will vary depending on the particulars of the hazard but will
ROTEC system for testing the integrity of the protected area
not normally be less than 10 minutes. Longer retention times
may sometimes be necessary if enclosures contain hazards
en Extinción that may readily S.L.
de Incendios, become deepthe
offers seated. The procedure
RETROTEC systemprovided
for testing the protected area
Door Fan Test.in ISO 14520 and EN 15004 should be used for performing
the Integrity Test.

025344

Fig.Example
Fig. 47 3.1.6.1 RETROTEC Equipment
Room Integrity Test Equipment

Copyright © 2014 Tyco Fire Products LP. All rights reserved PAGE 77 of 90
EQUIPMENT: iFLOW®
PUBLICATION: 14A-28H
14A-2
ISSUE No. 01
DATE: 2014-02

Temp. Minimum Nominal Temp. Minimum Nominal

(°C) Pressure (Bar) (°C) Pressure (Bar)
(bar) (bar)
-20 227 239 -20 157 165
-15 235 247 -15 161 170
-10 242 255 -10 166 175
-5 250 263 -5 171 180
0 261 275 0 176 185
5 269 283 5 181 190
10 277 292 10 185 195
15 285 300 15 190 200
20 293 308 20 195 205
25 301 317 25 200 210
30 309 325 30 204 215
35 317 333 35 209 220
40 324 342 40 214 225
45 332 350 45 219 230
50 340 358 50 223 235
55 348 366 55 228 240
Table. 27  Pressure/Temperature Chart for 300bar 60 233 245
Filling and Inspection
Table. 28  Pressure/Temperature Chart for 200bar
Filling and Inspection

PAGE 78 of 90
 EQUIPMENT: iFLOW®
PUBLICATION: 14A-28H
ISSUE No. 01
DATE: 2014-02

COMMISSIONING SCHEDULE (EXAMPLE)

CLIENT................................................................................................ COMMISSIONED BY..................................................................................

ADDRESS............................................................................................ DATE.............................................................................................................

PROJECT.............................................................................................. PROJECT REF...............................................................................................

ADDRESS............................................................................................
..............................................................................................................
PROTECTED AREA............................................................................

check
remarks
5.1  GENERAL INSTRUCTIONS completed
a) Advise all personnel working in or near to the protected area of possible audible or visual alarms.

b) Advise client of any equipment which will be switched off during the tests.
c) Re-measure the protected area and confirm that the quantity of agent supplied is adequate for the measured
volume.
d) Check that the system has been installed in accordance with the drawings or note any changes to the system
against the drawings.
e) Before carrying out any further checks ensure the Extinguishing system is isolated electrically and
mechanically, remove all pneumatic actuators if fitted.

5.2 ELECTRICAL CHECK LIST

5.2.1  Systems with main and reserve containers
a) Carry out checks described in sections:- 5.2.2, 5.2.3 or 5.2.4 with the changeover switch in ‘main’ position.

b) Repeat above checks with changeover switch in ‘reserve’ position.

5.2.2   Systems with automatic electrical detection

  (coincidence operation)
a) Place the system in automatic mode and check lamps are amber on control panel and all status units.

b) Operate one detection zone.

c) Check fire alarm sounds.

d) Check extinguishant release solenoid does not operate.

e) Switch system to manual mode and check lamps are green on control panel and all status/indicator units.

f) Operate second detection zone.

g) Check extinguishant release solenoid does not operate.

h) Switch system to automatic mode with two detection zones still in alarm.

i) Check evacuation alarm sounds.

j) Check A/C shutdowns etc.

k) Check extinguishant release solenoid operates after preset time delay.

l) Check operation of ‘extinguishant released’ pressure switch. Upon operation check red lamps are lit on
control panel and all status units
m) Reset the pressure switch and then reset the fire alarm system.

n) Check operation of each electrical manual release unit in turn.

o) Check fire alarm and evacuation alarm sounds.

p) Check extinguishant release solenoid operates after preset time delay.

q) Reset system. Ensure frangible washers are refitted to manual release units.
r) If system is in compliance with EN 15004, fire detection components shall be approved in accordance with
the relevant part of EN 54 or EN 12094, whichever applies.
s) If system is in compliance with EN 15004, manual operating devices shall be approved in accordance with
EN 12094-3.
t) If system is in compliance with EN15004, electrical automatic control and delay devices shall be approved
in accordance with EN 12094-1.

Copyright © 2014 Tyco Fire Products LP. All rights reserved PAGE 79 of 90
EQUIPMENT: iFLOW®
PUBLICATION: 14A-28H
14A-2
ISSUE No. 01
DATE: 2014-02

5.2.3   Systems with automatic electrical detection check

remarks
  (single zone operation) completed

a) Place the system in manual mode and check lamps are green on control panel and all status units.

b) Operate detection system.

c) Check fire alarm sounds.

d) Check extinguishant release solenoid does not operate.

e) Switch system to automatic mode with detection system still in alarm and check lamps are amber on control
panel and all status units.
f) Check evacuation alarm sounds.

g) Check A/C shutdowns etc.

h) Check extinguishant release solenoid operates after preset time delay.

i) Check operation of ‘extinguishant released’ pressure switch. Upon operation check red lamps are lit on
control panel and all status/indicator units.
j) Reset the pressure switch and then reset the fire alarm system

k) Check operation of each electrical manual release unit in turn.

l) Check fire alarm and evacuation alarm sounds.

m) Check extinguishant release solenoid operates after preset time delay.

n) Reset system.

5.2.4   Systems with electrical manual release only.

a) Operate each electrical manual release unit in turn.

b) Check fire alarm and evacuation alarm sounds.

c) Check all A/C shutdowns etc.

d) Check extinguishant release solenoid operates after preset time delay.

e) Check operation of ‘extinguishant released’ pressure switch. Upon operation check red lamps are lit on
control panel (if applicable) and all status/indicator units.
f) Reset the pressure switch and then reset the fire alarm system. Ensure frangible washers are refitted to
manual release units.

5.2.5   Systems with hold switches.

a) With systems in quiescent state depress hold switch. Check system fault is generated.

b) Initiate extinguishant release sequence and during delay period depress hold switch check release sequence
is interrupted and solenoid does not operate.
c) Release hold switch and check preset time delay restarts from zero and after preset time delay solenoid
operates.
d) If system is in compliance with EN15004, electrical automatic control and delay devices shall be approved
in accordance with EN 12094-1.

5.2.6   Systems with abort switches.

a) With system in quiescent state depress abort switch. Check system fault is generated.

b) With system in automatic mode initiate extinguishant release sequence and during delay period depress
abort switch. Check release sequence is interrupted and solenoid does not operate.
c) Check system status reverts to manual mode after operation of abort switch.

t) If system is in compliance with EN15004, stop devices shall be approved in accordance with EN 12094-3.

PAGE 80 of 90
 EQUIPMENT: iFLOW®
PUBLICATION: 14A-28H
ISSUE No. 01
DATE: 2014-02

check remarks
5.2.7   Other items. completed
a) Detach solenoid flexible lead and check system fault is generated.

b) Check adequate and appropriate visual and audible warning devices are incorporated into the system.
c) Record time delay. This should not normally exceed 30 seconds but must be adequate for safe egress from
protected area.
d) Confirm all A/C systems are linked into the extinguishing system to shutdown prior to or upon release of gas
and these have been checked.

5.3  Mechanical Check List

5.3.1  Pipework/Nozzles
a) Check pipes and fittings are to correct standard.

b) Check pipework supports have been fitted at the correct intervals and are adequate for the purpose
c) Check all nozzles are fitted in accordance with the design requirements and are aimed in the correct
alignment away from obstructions or barriers that could prevent adequate distribution/mixing of the gas.
d) Check all pipes and nozzles are adequately braced against the reaction to discharge.

e) Check pipework has been painted and/or properly identified.

f) Purge the pipework to confirm it is continuous and free from debris.

g) Remove nozzles to check they are free of debris following the purge.
h) Carry out pressure test of the pipework in accordance with the requirements of the applicable design
standard.
i) Steps f), g) and h) may be omitted from the commissioning procedure if written evidence is available that the
pipework was purged and pressure tested at an appropriate stage during installation.
j) Check dust caps are fitted if required.

k) If nozzle drill size is 3mm or less ensure that the nozzle filter is included.

5.3.2  Containers
a) Check containers are safe from mechanical damage corrosion or unauthorised interference.

b) Check container brackets are fitted and all bolts tightened.

c) Check all containers are fitted with instruction plates properly completed.

Record i3 Container Details Below

Containers
Pressure Temp Corrections
Area Protected Size °C
Serial No. (bar) Required YES/NO
(litres)

Copyright © 2014 Tyco Fire Products LP. All rights reserved PAGE 81 of 90
EQUIPMENT: iFLOW®
PUBLICATION: 14A-28H
14A-2
ISSUE No. 01
DATE: 2014-02

Record Pilot Cylinder Details Below

Containers Pilot Pressure Temp

Area Protected °C Corrections Required YES/NO
Size Serial No. Gas (bar)

Check
Remark
5.3.3   Ancillary Equipment Complete
a) Check all 'extinguishant released' pressure switches are fitted and are securely fixed to wall.

b) Check all pressure trips are fitted in the correct plane and are securely fixed.

c) Check pneumatic actuation tubing is firmly fixed.

d) Check all pneumatic actuation tubing connections are tight.

e) Check all pneumatic actuation lines, pressure switches and pressure trips operate at 10 bar a Nitrogen
cylinder fitted with a suitable pressure regulator.
f) Check the integrity of all pneumatic actuation lines by pressurising to 100bar using a Nitrogen cylinder fitted
with a suitable pressure regulator and check all joints for leaks with a suitable leak detection spray.
g) Check any dampers close and/or fibreglass curtains drop correctly to fully cover openings.

h) Check that contacted pressure gauges are fitted to the i3 containers if required.

i) Check supervisory pressure switches are fitted to any pilot cylinders.

j) Check solenoid flexible lead is correctly fitted and secured using fixing screw.
k) Upon completion of all checks ensure that the solenoid coil is not energised and then refit to the pilot
cylinder solenoid.
l) On systems utilising local manual actuator, check safety pin is fitted.

m) Ensure local manual actuator is reset and fit to master container and ensure it is correctly tightened.
n) On systems utilising remote mechanical manual release, check satisfactory operation of unit. After check-
ing ensure seals are replaced and upon completion ensure safety pin is removed and a shear strap fitted in
mechanical manual release device.
o) On systems utilising remote pneumatic manual release units check safety pin is fitted.
p) Ensure pneumatic actuators are reset and fit to containers as required and ensure are correctly tightened.

q) Check door caution plates are fitted at all doors into protected areas.

r) Check manual release caution plates are fitted at all manual control points.

5.3.4   Enclosure Integrity

a) Record whether a Room Integrity Test has been performed on the protected area.

b) If not, visually inspect the perimeter of the area and record any leakage areas.

c) If so, record whether a satisfactory retention time was obtained.

5.3.5  Completion
a) On completion ensure client is informed of any outstanding actions on his part and confirm these in writing.

b) Obtain the signature of the client’s representative on the handover certificate and leave a copy for the client.

PAGE 82 of 90
 EQUIPMENT: iFLOW®
PUBLICATION: 14A-28H
ISSUE No. 01
DATE: 2014-02

6. SERVICING AND MAINTENANCE

This section provides general guidance on the maintenance of
iFLOW® i3 Fire Fighting Systems. Maintenance as detailed
should be carried out at least every six months, although
local conditions may indicate a need for more frequent visits.
However, it is of paramount importance that persons involved
in the maintenance of this equipment have had previous
experience in the maintenance of this or similar equipment.
Document 14A-08-S1 (example provided on pages 87 to 90)
is to be completed during each visit and a copy held in the
relevant project file for future reference.
Before carrying out any checks, ensure the extinguishing
system is isolated electrically and mechanically. Remove all
electrical and pneumatic actuators if fitted.
Upon completion of all checks ensure all electrical/mechanical
and pneumatic actuators are reset and refitted.
Table 27 from Section 5 is to be used to determine compliance
with the relevant section of the Maintenance Schedule.
Pneumatic actuation tubing is to be tested in accordance with
the procedure detailed in Section 5.
Operation and resetting of electrical, pneumatic and manual
actuators is to be checked as detailed in section 5.
On completion of the work, obtain the signature of the
customer's representative on the visit record and leave a copy
with the customer. If any part of the system is left inoperable
note this clearly on the visit record and point it out to the
customer's representative when signing.

Copyright © 2014 Tyco Fire Products LP. All rights reserved PAGE 83 of 90
EQUIPMENT: iFLOW®
PUBLICATION: 14A-28H
14A-2
ISSUE No. 01
DATE: 2014-02

SERVICING AND MAINTENANCE SCHEDULE (EXAMPLE)

CLIENT................................................................................................ SERVICED BY.............................................................................................

ADDRESS............................................................................................ DATE.............................................................................................................
..............................................................................................................
PROJECT.............................................................................................. PROJECT REF..............................................................................................
ADDRESS............................................................................................
..............................................................................................................
PROTECTED AREA............................................................................

Check
Remark
6.1 GENERAL INSTRUCTIONS Complete
a) Advise all personnel working in or near to the protected area of possible audible or visual alarms.

b) Advise client of any equipment which will be switched off during the tests.
c) Check that the character of the hazard has not altered. If any doubt exists refer to the Extinguishing Design
Engineer.
d) Before carrying out any further checks ensure the Extinguishing system is isolated electrically and
mechanically, remove all electrical or pneumatic actuators if fitted.

ELECTRICAL CHECK LIST

6.1.1   Systems with main and reserve containers.
a) Carry out checks described in sections:- 6.1.2, 6.1.3 or 6.1.4 with the changeover switch in ‘main’ position.

b) Repeat above checks with the changeover switch in ‘reserve’ position.

6.1.2   Systems with automatic electrical detection

  (coincidence operation)
a) Place the system in automatic mode and check lamps are amber on control panel and all status units.

b) Operate one detection zone.

c) Check fire alarm sounds.

d) Check extinguishant release solenoid does not operate.

e) Switch system to manual mode and check lamps are green on control panel and all status units.

f) Operate second detection zone.

g) Check extinguishant release solenoid does not operate.

h) Switch system to automatic mode with two detection zones still in alarm.

i) Check evacuation alarm sounds.

j) Check A/C shutdowns etc.

k) Check extinguishant release solenoid operates after preset time delay.

l) Check operation of ‘extinguishant released’ pressure switch. Upon operation check red lamps are lit on
control panel and all status units
m) Reset the pressure switch and then reset the fire alarm system.

n) Check operation of each electrical manual release unit in turn.

o) Check fire alarm and evacuation alarm sounds.

p) Check extinguishant release solenoid operates after preset time delay.

q) Reset system. Ensure seals are refitted to manual release units.

PAGE 84 of 90
 EQUIPMENT: iFLOW®
PUBLICATION: 14A-28H
ISSUE No. 01
DATE: 2014-02

Check

6.1.3   Systems with automatic electrical detection Complete

Remark
  (single zone operation)
a) Place the system in manual mode and check lamps are green on control panel and all status units.

b) Operate detection system.

c) Check fire alarm sounds.

d) Check extinguishant release solenoid does not operate.

e) Switch system to automatic mode with detection system still in alarm and check lamps are amber on
control panel and all status units.
f) Check evacuation alarm sounds.

g) Check A/C shutdowns etc.

h) Check extinguishant release solenoid operates after preset time delay.

i) Check operation of ‘extinguishant released’ pressure switch. Upon operation check red lamps are lit on
control panel and all status/indicator units.
j) Reset the pressure switch and then reset the fire alarm system.

k) Check operation of each electrical manual release unit in turn.

l) Check fire alarm and evacuation alarm sounds.

m) Check extinguishant release solenoid operates after preset time delay.

n) Reset system. Ensure seals are refitted to manual release units.

6.1.4   Systems with electrical manual release only.
a) Operate each electrical manual release unit in turn.

b) Check fire alarm and evacuation alarm sounds.

c) Check all A/C shutdowns etc.

d) Check extinguishant release solenoid operates after preset time delay.

e) Check operation of extinguishant released pressure switch. Upon operation check red lamps are lit on
control panel (if applicable) and all status units.
f) Reset the pressure switch and then reset the fire alarm system. Ensure frangible washers are refitted to
manual release units.


6.1.5   Systems with hold switches.
a) With systems in quiescent state, depress hold switch. Check system fault is generated.
b) Initiate extinguishant release sequence and during delay period depress hold switch, check release
sequence is interrupted and solenoid does not operate.
c) Release hold switch and check preset time delay restarts from zero and after preset time delay, solenoid
operates.

6.1.6   Systems with abort switches.
a) With system in quiescent state depress abort switch. Check system fault is generated.
b) With system in automatic mode initiate extinguishant release sequence and during delay period depress
abort switch. Check release sequence is interrupted and solenoid does not operate.
c) Check system status reverts to manual mode after operation of abort switch.

Copyright © 2014 Tyco Fire Products LP. All rights reserved PAGE 85 of 90
EQUIPMENT: iFLOW®
PUBLICATION: 14A-28H
14A-2
ISSUE No. 01
DATE: 2014-02

Check
Remark
6.1.7   Other items. Complete
a) Detach solenoid flexible lead and check system fault is generated.

b) Check adequate and appropriate visual and audible warning devices are incorporated into the system.
c) Record time delay. This should not normally exceed 30 seconds but must be adequate for safe egress from
protected area.
d) Confirm all A/C systems are linked into the extinguishing system to shutdown prior to, or upon release of gas
and these have been checked.

6.2 Mechanical Check List

6.2.1  Pipework/Nozzles
a) Check that the pipework has not been altered or tampered with since the last visit.

b) Check pipework supports have been fitted at the correct intervals and are adequate for the purpose
c) Check all nozzles are fitted in accordance with the design requirements and are aimed in the correct
alignment away from obstructions or barriers that could prevent adequate distribution/mixing of the gas.
d) Check all pipes and nozzles are adequately braced against the reaction to discharge.

e) Check pipework has been painted and/or properly identified.

f) If any doubt exists concerning the integrity of the pipework, arrange for it to be purged. Remove nozzles to
check they are free of debris following the purge.
g) Check dust caps are fitted if required. If not, check nozzles for signs of blockage and if any doubt exists,
purge the system.

6.2.2  Containers
a) Check containers are safe from mechanical damage, corrosion or unauthorised interference.

b) Check container brackets are fitted and all bolts tightened.

c) Check all containers are fitted with instruction plates properly completed.

d) Note any containers requiring hydrostatic test.

Record i3 Container Details Below

Containers
Area Protected Pressure Temp Corrections
Size (bar) °C Required YES/NO
Serial No.
(litres)

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Record Pilot Cylinder Details Below

Cylinder Pilot Pressure Temp

Area Protected °C Corrections Required YES/NO
Size Serial No. Gas (bar)

Check
Remark
6.2.3   Ancillary Equipment Complete
a) Check all 'extinguishant released' pressure switches are fitted and are securely fixed to wall.

b) Check all pressure trips are fitted in the correct plane and are securely fixed.

c) Check pneumatic actuation tubing is firmly fixed.

d) Check all pneumatic actuation tubing connections are tight.

e) Check all pneumatic actuation lines, pressure switches and pressure trips operate at 10bar using a Nitrogen
cylinder fitted with a suitable pressure regulator.
f) Check any dampers close and/or fibreglass curtains drop correctly to fully cover openings.

g) Check solenoid flexible lead is correctly fitted and secured using fixing screw.

h) Upon completion of all checks ensure solenoid is reset and correctly re-fitted/tightened.

i) Check safety pin is fitted to local manual actuator.

j) Ensure local manual actuator is reset and fit to master container and ensure it is correctly tightened.

k) On systems utilising local manual actuator, check safety pin is fitted.

l) Ensure pneumatic actuators are reset and fit to containers as required and ensure they are correctly tightened.
m) On systems utilising remote mechanical manual release, check satisfactory operation of the unit. After
checking, ensure frangible washers are replaced and upon completion ensure a shear strap is fitted in
mechanical manual release device.
n) On systems utilising remote pneumatic manual release units check safety pin is fitted.

o) Check door caution plates are fitted at all doors into protected areas.

p) Check manual release caution plates are fitted at all manual control points.

6.2.4   Enclosure Integrity
a) Record whether a Room Integrity Test has been performed on the protected area.

b) If not, visually inspect the perimeter of the area and record any leakage areas.

c) If so, record whether a satisfactory retention time was obtained.

6.2.5  Completion
a) On completion of the visit ensure the client is informed of any equipment or deficiencies requiring attention
and that details are recorded on the docket.
b) Obtain the signature of the client’s representative on the docket and leave a copy for the client.

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PUBLICATION: 14A-28H
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DATE: 2014-02

7. TYPICAL INSTALLATIONS
This section shows examples of the container bank
arrangements for some larger iFlow i3 systems:

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7. TYPICAL INSTALLATIONS CONTINUED

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EQUIPMENT: iFLOW®
PUBLICATION: 14A-28H
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DATE: 2014-02

7. TYPICAL INSTALLATIONS CONTINUED

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