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Metode Erection Stack & Chimney (Compatibility Mode) PDF

This document provides details on the erection method for stacks and chimneys for a coal fired steam power plant project in West Kalimantan, Indonesia. It describes using different sized cranes (35 ton, 50 ton, 250 ton) to erect segments of the chimneys and stacks in stages up to the top level of 91.7 meters. Temporary platforms and ladders are installed as needed to facilitate welding and worker access during assembly. The chimney and stack erection is done alternately in sections, with checkpoints to control verticality along the way.

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826 views

Metode Erection Stack & Chimney (Compatibility Mode) PDF

This document provides details on the erection method for stacks and chimneys for a coal fired steam power plant project in West Kalimantan, Indonesia. It describes using different sized cranes (35 ton, 50 ton, 250 ton) to erect segments of the chimneys and stacks in stages up to the top level of 91.7 meters. Temporary platforms and ladders are installed as needed to facilitate welding and worker access during assembly. The chimney and stack erection is done alternately in sections, with checkpoints to control verticality along the way.

Uploaded by

edn_mj1645
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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ERECTION METHOD

STACK/CHIMNEY PARIT BARU COAL FIRED


STEAM POWER PLANT PROJECT 2x50 MW
(SITE BENGKAYANG – WEST KALIMANTAN)

Surabaya, 23 February 2016


ERECTION METHOD CRANE
USING CRANE :
1) Roughter Crane 35 Ton for service crane (Assembly and moving
material
2) Crane 50 Ton for erection Chimney and Stack until elv + .40 meter
3) Crane 250 Ton for erection Chimney and Stack until Top level.

CRANE 50 TON

CRAWLER CRANE 250 TON


ROUGHTER CRANE 35 TON
ERECTION METHOD Stack & Chimney
PREPARATION LIFTING :
 Preparation material in the laydown area, according to stages of
erection that facilitated moving the material to the assembly area.
 Assembly material for preparation lifting to the stage of erection.
For Chimney :
Splicing chimney segment for lifting.
For Stack :
Stack assembly in accordance segment lifting
 Preparing material already assembly moving to lifting crane area,
alternately between the material and the material chimney stack
LAYDOWN AREA

CONNECTING SEGMENT CHIMNEY


ASSEMBLY AREA STACK & LIFTING AREA
ERECTION METHOD Stack & Chimney
MATERIAL SUPPORTING :
• Temporary Platform required as the access of
workers to perform welding
• Temporary Platform installed in time before the
chimney segment erection
• Temporary Platform uses material elbow / pipe
as a main frame that is welded to the chimney
walls and wooden planks are used as an access
floor works
Temporary Platform

• Dismantling temporary platform performed after


welding inspection by the Quality Control
• Method release temporary platform by using a
cutting torch and grinding
• To help the workers in the process of releasing
temporary platform, we used temporary ladder
which is hanging on a temporary platform on top
• During the process of release temporary
Temporary Ladder platform, the worker must be use safety line
ERECTION METHOD Stack & Chimney

Temporary Platform

Temporary Ladder
ERECTION METHOD Stack & Chimney

• To facilitate the joint process on the stack need


temporary platform columns and bracing middle
stack
• Temporary platform is installed after the column
and horizontal bracing installed
• Temporary Platform using scaffolding pipe as
the main frame and planks of wood as a floor to
worker’s stand
ERECTION METHOD Stack & Chimney
1st SECTION :
 Installation the base plate both chimney with orientation on the
direction the flue gas door
 Leveling the placement on the base plate design in accordance with
the basis for calculating the difference in the base plate stack (frame)
 Install first segment both chimney until level elv + 12 meter with
controlling verticality (theodolite).
 Install stack (frame), base until elv + 12 meter
INSTALL CHIMNEY INSTALL STACK (FRAME)
ERECTION METHOD Stack & Chimney
2nd SECTION :
 Install second segment both chimney until level elv + 22,6 meter
with controlling verticality (theodolite).
 Install stack (frame) until elv + 22,6 meter

INSTALL CHIMNEY INSTALL STACK (FRAME)


ERECTION METHOD Stack & Chimney
3rd - 8th SECTION :
 Install segment third until eight to both chimney from
level + 22,6 meter until level elv + 91,7 meter
installation work done as before by adjusting the
carrying capacity of crane. Always controlling
verticality with theodolite
 Install stack (frame) from level + 22,6 meter until level
elv + 91,7 meter
 A periodical such as the implementation of the
previous segment
 Installation Chimney and Stack done alternately with
a higher precedence than the Chimney Stack heights.
ERECTION METHOD Stack & Chimney
9th Top Level :
 Installation segment
chimney on Top level by
controlling the overall
Verticality from base to
top
 Doing the improvements
and fixtures stack
chimney
 Doing cleaning stack
and chimney to
prepared BAST

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