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Mean Time Between Failures

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Mean Time Between Failures

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condebf
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© © All Rights Reserved
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SMRP Best Practice Metrics FOR COMMENT

3.5.1 Mean Time Between Failures (MTBF)

A. Definition:

Mean Time Between Failures (MTBF) is the average length of time between one failure and another
failure for an asset or component. MTBF is usually used for repairable assets of similar type. Another
term, Mean Time to Failure (MTTF) is usually used for non-repairable assets i.e. light bulbs, rocket
engines etc. Both terms are used as a measure of asset reliability. These terms are also known as mean
life. MTBF is the reciprocal of the Failure Rate (λ), at constant failure rates.

B. Objectives:

This metric is used to assess the reliability of an asset. Reliability is usually expressed as the
probability that an item or asset will perform its intended function without failure for a specified time
period under specified conditions.

An increasing MTBF indicates improved asset reliability

C. Formula:

MTBF = Operating time (hours) / Number of Failures

D. Component Definitions

Failure The inability of an asset to perform its required


function. This excludes proactive repairs.

Operating Time A particular interval of time during which the


item or asset is performing its required function.

©2006 SMRP Page 1 of 2 Rev 4-FC


Prepared by: Ramesh Gulati Date: February 2, 2006
SMRP Best Practice Metrics FOR COMMENT

3.5.1 Mean Time Between Failures (MTBF)

E. Qualification:

1. Indicator type : Lagging


2. To be used by: maintenance personnel and reliability engineers
3. Best when used at asset or component level.
4. This metric should be performed on critical assets and trended over time.
5. Can be used to compare reliability of similar equipment types.
6. For low MTBF numbers, analysis should be performed (i.e., root cause failure analysis
(RCFA), failure mode and effects analysis (FMEA)) in order to determine how the
asset’s reliability can be improved..
7. By using MTBF as a parameter for redesign, the repair time and maintenance cost for
an asset could be reduced after it has been in operation.

E. Sample Calculation:

If an asset had 10 failures in 1000 hours of operation, as indicated in the diagram below,

failures

1 2 3 4 5 6 7 8 9 10

100 152 192 297 433 485 689 757 823 951

1000
Hours

then the Mean Time Between Failures is

MTBF = Operating time (hours) / Number of Failures

MTBF = 1000 hours / 10 failures = 100 hours

©2006 SMRP Page 2 of 2 Rev 4-FC


Prepared by: Ramesh Gulati Date: February 2, 2006

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