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Tables and Responsibilities

The document describes the responsibilities of three instrumentation roles on a project: 1. The QC Inspector is responsible for inspecting materials and activities to ensure compliance with standards and plans. This includes inspections of materials, loop folders, installation work, testing, and addressing any non-conformances. 2. The Instrumentation Engineer - Construction oversees construction activities like installation, supervises crews, submits as-built drawings and reports, and coordinates with QC. 3. The Instrumentation Engineer - Pre-commissioning and Commissioning leads loop checking, instrument setup, testing, calibration, and provides commissioning support.

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Mohamed Rafih
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0% found this document useful (0 votes)
317 views

Tables and Responsibilities

The document describes the responsibilities of three instrumentation roles on a project: 1. The QC Inspector is responsible for inspecting materials and activities to ensure compliance with standards and plans. This includes inspections of materials, loop folders, installation work, testing, and addressing any non-conformances. 2. The Instrumentation Engineer - Construction oversees construction activities like installation, supervises crews, submits as-built drawings and reports, and coordinates with QC. 3. The Instrumentation Engineer - Pre-commissioning and Commissioning leads loop checking, instrument setup, testing, calibration, and provides commissioning support.

Uploaded by

Mohamed Rafih
Copyright
© © All Rights Reserved
Available Formats
Download as DOC, PDF, TXT or read online on Scribd
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Project Responsibilities:

QC Inspector Instrumentation:
 Reporting to E & I QC Supervisor on Daily basis.
 In coordination with Construction team, Raising RFQ through Quality Management System for day to
day activities.
 Preparing and arranging the documents namely Inspection Checklist, Test Reports, Approved
Document, Drawings, etc. according to the Inspection test plan prior inspection
(SATIP,SAIC,SATR,NMR,etc. as per Saudi Aramco standards)
 To inspect all materials and activities are in accordance with Project/Clients standard/Procedures, QC
procedure, MS( Method Statement) and Test Inspection Plan. (SAES,SAMSS as per Saudi Aramco
Standards)
 Performing Inspection of Instrument Material on arrival to site warehouse.
 Performing Inspection of following activities
 Loop Folder preparation inspection and approval of loop folders as per package
 Installation of Marshalling Cabinet, system cabinets and consoles at Control Room
 Installation of cable Ladder/ Tray supports, cable Ladder/trays and conduits.
 Cable trench/duct bank for underground cables
 Preparation of junction box supports and Installation of Junction boxes supports, Installation of
Junction boxes
 Preparation of Field instrument supports and Installation of Field instrument supports,
Installation of Filed Instruments on site. Installing Instrument Tubing for Field instruments
 Cable routing, Cable pulling / laying and Cable dressing.
 Cable Glanding, dressing and termination between marshalling panel to junction boxes and
between junction box to Individual Instruments
 Cable testing (Continuity Test and Megger Testing).
 Calibration of Field Instruments (Bench calibration or Site Calibration).
 Instrument Loop Testing.
 Functional Testing of Field Instruments.

 In case of nonconformance, shall raise NCR and reschedule the inspection after clearance of the non-
conformity.
 Once the RFI have been approved and Closed by PID, submission of Closed/Approved RFI Documents
to E & I QC Supervisor.
.

Instrumentation Engineer – Construction


 Reporting to Instrument Manager and Planning Team on Daily basis
 Review Design/IFC drawings,
 Estimate and Raise Material Request for Consumables, Materials and Subcontractor
Services
 Review technical Submittal from vendors
 Submit technical submittal and get approval from Client Instrument Design consultants
 Inspect the arrived materials on the arrival to our warehouse for matching technical
specification before raising Request for inspection to the QC Inspector..
 Raising work permit according to the daily activities at the site.
 Conduction of Safety Tool Box Meeting
 Coordinated for material delivery at site on a daily basis.
 Direct supervision of all the works related to Instrumentation so that the works are completed as per
schedule and as per required Quality in a safe manner.
 Lead/Execute/Supervision of following activities as required
 Installation of Marshalling Cabinet, system cabinets and consoles at Control Room
 Installation of cable Ladder/ Tray supports, cable Ladder/trays and conduits.
 Cable trench/duct bank for underground cables
 Preparation of junction box supports and Installation of Junction boxes supports, Installation of
Junction boxes
 Preparation of Field instrument supports and Installation of Field instrument supports,
Installation of Filed Instruments on site. Installing Instrument Tubing for Field instruments
 Cable routing, Cable pulling / laying and Cable dressing.
 Cable Glanding, dressing and termination between marshalling panel to junction boxes and
between junction box to Individual Instruments
 Cable testing (Continuity Test and Megger Testing).

 Preparation and submission of As-build drawings and Site test Reports


 Coordination with QC department to arrange witness, to ensure that all activities are carried out as per
drawings and specification. Clearance of punch list provided by the QA/QC Inspector
 Ensure that Planning Engineers target plans are achieved on a weekly basis

Instrumentation Engineer – Pre commissioning and Commissioning Engineer

 Reporting to Instument Manager and Planning Team on Daily basis


 Preparation of Loop Folders
 Verification of the installed location, installed instrument specification and process connections are as
per loop folder
 Energization of Instruments
 Trouble shooting during Instrument Startup i.e. Modification of Loops and wiring according to vendor
instrument connection diagram if necessary, looking for incomplete loops and closing the loops etc.
 Updating the instrument setting according to the instrument data sheets.
 Field Calibration for filed instruments
 Instrument Loop Testing
 Functional Testing of Field Instruments.
 Commissioning Support for Commissioning Team during Plant Startup and during Performance testing
of the plant.

Gulf Experience: 9years 4 Months

S.no Company Name Position Industry From Experience


1 Global Services WLL - Instrument Petro Chemical April 2019 1 month
Qatar Engineer

2 Fives Solios – Bahrain Commissioning Aluminium Sep 2018 till 5 months


Engineer - Jan 2019
Instrumentation
3 Industrial Project Project Engineer Oil and Gas April 2012 6 years 1 month
Management Solutions - - Instrumentation Wastewater and till April
Dammam, Saudi Arabia metal 2018

4 Saudi Arabian Development Instrument Oil and Gas April 2011 1 year
Company - Dammam Saudi Engineer Chemical till March
Arabia Water 2012
5 Al Saediya Est - Riyaadh Site Engineer Chemical August 2009 1 Year 8
Saudi Arabia Instrumentation till March months
2011

Project Executed:

S.NO ProJect Client Contractor From Role Industry


1 Revamping of Waste QAPCO Global Services Apr 2019 Present Petro
Water treatment facility at WLL Chemical
Ethylene plant
2 Alba Potline 6 project – Alba Bhrain Fives Solios Sep 2018 Jan 2019 Metal
GAP France
3 Jafurah Early Testing Saudi SISCO Aug 2017 Apr 2018 Oil and
Facility Project Saudi Aramco Gas
Aramco
4 Expand Dhahran Saudi Al Yamama Dec 2016 Jul 2017 Waste
residential community pkg Aramco Construction Water
2 Company
5 Ras Tanurah Refinery Co Saudi Samsung Apr 2016 Nov 2016 Oil and
Gen Project Aramco Engineering Gas
Company
7 Sabuco Project ( Butanol Tasnee NSH Nov 2014 Mar 2016 Oil and
and Syngas) Gas
8 Jizan Sphinx Crystal Sphinx Outotec Apr 2012 Oct 2014 Metal
Smelter Project- Company
9 MAADEN Di Maaden Gama TMT. Apr 2011 March Chemical
Ammonium Phospate Phosphate 2012
Plant
10 MAADEN Sulfuric Acid Maaden Gama TMT. Aug 2009 Mar 2011 Chemical
Production Plant Phosphate

General

S.NO Project Client Role From Role Industry


1 Revamping of Waste QAPCO Project Execution Apr 2019 Present Petro
Water treatment facility at Chemical
Ethylene plant
2 Alba Potline 6 project – Alba Commissioning Sep 2018 Jan 2019 Metal
GAP Bahrain
3 Jafurah Early Testing Saudi Construction, Pre Aug Apr 2018 Oil and
Facility Project Saudi Aramco Commissioning & 2017 Gas
Aramco Commissioning
4 Expand Dhahran Saudi Construction, Pre Dec 2016 Jul 2017 Waste
residential community pkg Aramco Commissioning & Water
2 Commissioning
5 Ras Tanurah Refinery Co Saudi Pre Commissioning Apr 2016 Nov 2016 Oil and
Gen Project Aramco & Commissioning Gas

7 Sabuco Project ( Butanol Tasnee Construction Nov Mar 2016 Oil and
and Syngas) & Pre 2014 Gas
Commissioning
8 Jizan Sphinx Crystal Sphinx Construction Apr 2012 Oct 2014 Metal
Smelter Project- & Pre
Commissioning
9 MAADEN Di Maaden Construction Apr 2011 March Chemical
Ammonium Phospate Phosphat & Pre 2012
Plant e Commissioning.
10 MAADEN Sulfuric Acid Maaden Construction Aug Mar 2011 Chemical
Production Plant Phosphat & Pre 2009
e Commissioning
S.NO Project Client Role From Role Industry
1 Revamping of Waste QAPCO Client QC Engineer Apr 2019 Present Petro
Water treatment facility at Chemical
Ethylene plant
2 Alba Potline 6 project – Alba Commissioning Sep 2018 Jan 2019 Metal
GAP Bahrain
3 Jafurah Early Testing Saudi Construction, Pre Aug Apr 2018 Oil and
Facility Project Saudi Aramco Commissioning & 2017 Gas
Aramco Commissioning
4 Expand Dhahran Saudi Qc Inspector Dec 2016 Jul 2017 Waste
residential community pkg Aramco Water
2
5 Ras Tanurah Refinery Co PCPC Qc Inspector Apr 2016 Nov 2016 Oil and
Gen Project Gas

7 Sabuco Project ( Butanol Tasnee Qc Inspector Nov Mar 2016 Oil and
and Syngas) 2014 Gas
8 Jizan Sphinx Crystal Sphinx Qc Inspector Apr 2012 Oct 2014 Metal
Smelter Project-
9 MAADEN Di Maaden Construction Apr 2011 March Chemical
Ammonium Phospate Phosphat 2012
Plant e
10 MAADEN Sulfuric Acid Maaden Construction & Pre Aug Mar 2011 Chemical
Production Plant Phosphat Commissioning 2009
e

Projects Engineer – Instrumentation


At Industrial Project Management Solutions, Dammam, Saudi Arabia.

I was responsible for the sales of products and services related to Instrumentation, Automation, Fire
Alarm System, Building Management System and Cathodic Protection.

Also capable of handling Fibre Optic, Electrical MV Cable splicing -Testing Projects and any
materials supply.

As a Project Engineer responsibilities are generating sales inquiry, conversion of the sales inquiry in
to Order and successful execution of Project and Material supplies as per the client’s requirement.
Roles include promoting our services and products to the clients, reviewing Project scope,
Engineering, Estimating, and Tendering Techno Commercial Proposal and on award of the project
successful execution of the project.

Other Responsibility at Project site includes Review Design/IFC drawings, Estimate and Raise
Material Request for Consumables, Materials and Subcontractor Services, Approve technical
Submittal from vendors, Inspect the arrived materials on the arrival for matching technical
specification before raising Request for inspection to the QC inspector. Issue of material/ Tools to
the instrument Foreman, Direct supervision of all the works related to Instrumentation so that the
works are completed as per schedule and as per required Quality in a safe manner, Preparation and
submission of As-build drawings and Site test Reports and Preparing the Invoice documents after
completion of the work and getting approval from Manager and Submission of the same to the
project coordinator for further invoicing process.

Target Achieved from January 2016 – Dec 2017


Saudi Riyal: 967,460.00

P.O. Value Invoiced


S.No Client Description
(SAR) Value (SAR)
Saudi Kad Contracting Loop Checking and Functional
1 Company Test 33,600.00 33,600.00
Samsung Saudi Arabia
2 Co Ltd. Loop Checking Team 370 Per Hour 229,400.00
Saudi Kad Contracting Loop Checking and Functional
3 Company Test 25,200.00 25,200.00
Saudi Kad Contracting Supply of H2S Gas Cylinder
4 Company and Regulator 11,350.00 11,350.00
Supply of Lift Station
5 Al Yamama Company Instruments 83,275.00 83,275.00

6 Al Yamama Company Service for Lift Station 166,800.00 166,800.00


Samsung Saudi Arabia
7 Co Ltd. Calibration Team 340/Hour 114,580.00
 Supply of H2S Detector and
8 Thabat Controller 175,365.00 175,365.00

9 Sisco - Schedule 1 Loop Checking Team 63,000.00 26,460.00

10 Sisco - Schedule 2 Loop Checking Team 63,000.00 101,430.00


967,460.00

Project Executed:
1. Expand Dhahran residential community pkg 2
End User: Saudi Aramco
Client: Al Yamama Construction Company
Instrumentation (Supply, Installation, pre-commissioning, commissioning of
instrumentation works related to Lift Stations) also Acted as a Aramco Approved
Instrumentation QC Inspector.
2. Jafurah Early Testing Facility Project Saudi Aramco Well Pad - 104
End User: Saudi Aramco
Client: SISCO
Instrumentation Pre Commissioning and commissioning Works.
3. Fadhili ISF Project
End User: Saudi Aramco
Client: Thabat Contracting Company
Instrumentation Selection Engineering, Supply, Installation and commissioning of H2S and
Combustible gas detection system.
4. Ras Tanurah Refinery Co Gen Project
End User: Saudi Aramco
Client: Samsung Engineering Company
Instrumentation (Calibration, pre-commissioning (cold and hot loop checking), assisting turbine
vendor on commissioning of instruments related to Siemens gas turbine)
5. Saudi Aramco Oil and Water well head project Abuhudriah
End User: Saudi Aramco
Client: Arkad Engineering and Construction Company
Instrumentation (Installation, Calibration, termination pre-commissioning (cold and hot loop
checking), and leak test of instruments related to oil and water wells) and Commissioning.

6. Hawiyah Gas Plant Co Gen Project


End User: Saudi Aramco
Client: Samsung Engineering Company
Instrumentation (Periodic Maintenance activity -calibration of all instrumentation
instruments available in the project)
7. Jizan Sphinx Crystal Smelter Project-
Client: Outotec Company
Instrumentation Installation, pre-commissioning (cold and hot loop checking) and commissioning
support for all the instruments related to smelter project
8. Maaden Aluminum Smelter Project:
Client: Samsung Engineering Company
Electrical MV Cable and Fiber optic cable termination and Testing for all the cables related to
Maaden Aluminum Smelter project.

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