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Pad Eye DesignF

The document provides design parameters for a pad eye including allowable stresses, design loads, and geometry. It summarizes the design calculations for bearing stress, shear stress, tensile stress, and bending stress. The design meets the utility ratio checks for all calculated stresses with a combined utility ratio of 0.31. It specifies a 24mm thick main plate with 10mm thick check plates and stiffeners to be provided.

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Rajasekar Meghanadh
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272 views

Pad Eye DesignF

The document provides design parameters for a pad eye including allowable stresses, design loads, and geometry. It summarizes the design calculations for bearing stress, shear stress, tensile stress, and bending stress. The design meets the utility ratio checks for all calculated stresses with a combined utility ratio of 0.31. It specifies a 24mm thick main plate with 10mm thick check plates and stiffeners to be provided.

Uploaded by

Rajasekar Meghanadh
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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Load Condition for Pad Eye Deisgn Allowable Stresses

Pad Eye Material Yield stress


Maximum Static Sling Load = 150 KN Allowable Bearing Stress
Sling and Shackle Load = 150 KN Allowable Shear Stress
DAF = 1.68 Allowable Tensile stress
Design Load for Pad Eye = 252 KN Allowable Bending Stress
Sling Angle Considered is = 60 Degrees Allowable Stresses FOR Weld
Deisgn Inplane Horizontal Load = 126.12 KN Weld Material Assumed
Deisgn Inplane Vertical Load = 218.17 KN UTS of Weld Material (Fu)
Design Out of plane horizontal Load = 12.6 KN Yield stress of Weld Material
Design of Pad Eye Allo Weld Tensile stress
Dia of Pin = 40 mm Allo Weld Shear stress fillet weld
Inside Width of Pin = 300 mm Allo Shear stress Groove weld
Inside Length of the Crossby from Pin = 200 mm
Check for bearing stress Check for Shear stress
Maximum Bearing Area Reqd = 1018.18 Sq.mm Main Plate Radius
Plate Thickness Reqd = 25.45 mm Main Plate thick
Plate thick selected = 24 mm Check plate Radius
Check plate thick = 10 mm Check plate thick
Total Plate thick = 44 mm Pad Eye Hole dia
Bearing Area Available = 1760 SQ.mm MInimumShear area reqd
Utility Ratio = 0.58 OK Shear Area Pro by main pl
Shear Area Pro by check pl
Available shear area
Utility Ratio
Check for Tear Out Weld size of check plate
Minimum Shear area reqd = 2290.9091 SQ.mm Load on check plate
Z1 Z2 = 75 Min Weld thk to check plate
Shear Area Provided = 13920 SQ.mm Provide
Utility Ratio = 0.16 OK
Check for Tensile Stress = 20.20 N/Sq.mm Shear Stress due to inplane horizontal force
Utility Check = 0.12 OK
Cross section distance = 150 mm Utility RAtio
Acting Inplane Bending moment = 18917.376 Shear Stress due to outplane horizontal force
Acting out of plane Bending moment = 1890
Acting in plane Bending stress = 25.32
Utility Ratio = 0.15 OK
Acting out plane Bending stress = 6.27
Utility Ratio = 0.04 OK
Combined Utility Ratio = 0.31 Hence OK
VonMisses Stress Check
Vonmisses stressat at the Edge of web = 61.51 N/Sq.mm
Allowable stress = 206.25 N/Sq.mm
Utility Ratio = 0.30 OK

provide
24 thick main plate
10 thk check plate 2 nos both side
depth of the lug 270 mm
Width of the Lug 300 mm
10 thk stiffener plate on both ends of lug
= 275 N/Sq.mm
= 248 N/Sq.mm
= 110 N/Sq.mm
= 165 N/Sq.mm
= 165 N/Sq.mm

= E70 Electrode
= 485 N/Sq.mm
= 275 N/Sq.mm
= 165 N/Sq.mm
= 110 N/Sq.mm
= 145.5 N/Sq.mm

= 125.00 mm
= 24 mm
= 100 mm
= 10 mm
= 55
= 1145.4545 Sq.mm
= 2340
= 1450
= 3790
= 0.30 OK

= 57272.727 N
= 2.35 mm
= 6 mm

nplane horizontal force


= 23.89 N/Sq.mm
= 0.22 OK
outplane horizontal force
= 2.10 N/Sq.mm
= 0.02 OK
Stress Check at connection to deck
Overall Depth h = 220 mm 200
Width of the stiffener b = 300 mm 138
Thickness of Main plate T = 24 mm
Thickness of stiffener Ts = 10 mm

Area of Section = 10800 Sq.mm


Neutral Axis From top and bottom = 110 mm

266200000 184000000
Moment of Inertia (Ixx) = 82200000 mm^4
45000000
230400
Moment of Inertia (Iyy) = 45230400 mm^4
Sectional Modulas Sx = 747272.727 mm^3
Sectional Modulas Sy = 301536 mm^3

Torsional Rigidity = 1121600 mm^4

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