TRAINING PATHWAY

TP-300-2:2013
AUTOMOTIVE AFTER SALES SERVICES
Start
Start

AUTOMOTIVE Maintain common VEHICLE ENGINE

Conduct engine
AUTOMOTIVE
WORKSHOP mechanical hand tools OVERHAULING
compression and
WORKSHOP
PRACTISES TP-300-2:2013-CO3
cylinder leakage test
PRACTISES
TP-300-2:2013-CO1
Maintain measuring
TP-300-2:2013-CO1
tools Remove engine from
vehicle
Maintain power and
pneumatic tools Dismantle engine
external and internal
Maintain workshop components
equipment
Measure cylinder head
components parts
Maintain welding tools
and equipment
Measure engine
components parts
Adhere to legislative
rules and regulation Replace cylinder head
and workplace safety faulty / damaged / worn
practices out parts

Replace engine faulty /

ENGINE COOLING damaged / worn out
SYSTEM parts
Carry out engine drive
RECTIFICATION
belt and tensioner
WORKS
replacement
Assemble engine
Conduct cooling internal and external
system pressure test components

Carry out radiator Install engine

pressure cap installation into the
replacement vehicle

Inspect engine cooling Carry out engine

system’s components adjustment
condition

Carry out engine PETROL/GASOLINE Carry out air filter

cooling system’s FUEL-INJECTION replacement
thermostat SYSTEM
replacement RECTIFICATION
Carry out fuel filter
replacement
Flush cooling system
Test fuel system
Replace radiator pressure

Replace engine cooling

system’s electric fan Carry out fuel hoses /
motor pipes replacement

Replace fuel pressure

Replace engine water regulator
pump
Test fuel injector’s
operation
Replace engine water
jacket core plug Replace fuel injector

Test fuel tank float

operation

Replace fuel tank float

Test electrical fuel

pump functionality

Replace electrical fuel

Continue pump
Continue
Clean / replace fuel
tank
 TRAINING PATHWAY
TP-300-2:2013
AUTOMOTIVE AFTER SALES SERVICES

VEHICLE CHASSIS
ELECTRICAL Perform vehicle’s
DIESEL FUEL SYSTEM SERVICING battery condition
SYSTEM TP-300-2:2013-CO7 inspection
Replace diesel fuel
RECTIFICATION
filter
Carry out vehicle’s
Replace diesel fuel battery replacement
hoses / pipes
Perform vehicle’s
Replace diesel fuel chassis electrical
hand priming pump system fuses and relay
serviceability
Carry out glow / heater inspection
plugs replacement
Carry out vehicle’s
chassis electrical
Test diesel fuel injector system fuses and relay
nozzles condition replacement

Replace diesel fuel Carry out vehicle’s light

injector nozzles bulbs replacement

Test diesel fuel supply Carry out vehicle’s

pump functionality headlamps
replacement
Replace diesel fuel
supply pump Carry out vehicle’s
horn replacement
Set diesel fuel pump
timing Carry out wiper motor
replacement

VEHICLE
ELECTRICAL AND Inspect engine EXHAUST SYSTEM
RECTIFICATION Inspect exhaust
ELECTRONIC electrical wiring system system’s component’s
SYSTEM condition WORK TP-300-2:2013-
condition
Inspect charging
system component’s Replace exhaust
condition muffler

Replace charging Inspect catalytic

system’s component converter condition

Inspect starting system Replace catalytic

component’s condition converter

Replace starting
system’s components

Inspect ignition system

component’s condition

Replace ignition
system component Continue
Continue

Replace electronic
engine control system’s
sensors

Replace Electronic
Control Unit (ECU)
 TRAINING PATHWAY
TP-300-2:2013
AUTOMOTIVE AFTER SALES SERVICES

Refill manual
CLUTCH SYSTEM Inspect hydraulic clutch transmission oil
RECTIFICATION linkage condition
WORK
Replace clutch master Perform gear shift-
cylinder linkage / cable
adjustment
Replace clutch release
cylinder
MANUAL TRANSAXLE Replace front wheel
Inspect clutch UNIT OVERHAULING drive shaft
operating system’s TP-300-2:2013-CO11
component Remove manual
functionality transaxle from vehicle

Remove transmission Dismantle manual

from vehicle transaxle

Replace clutch release Inspect manual

bearing, pressure plate transaxle component
and friction plate parts condition

Install transmission to Replace manual

engine transaxle faulty / worn
out component parts
Carry out clutch cable
replacement Assemble manual
transaxle component
Carry out clutch pedal
clearance adjustment Adjust manual
transaxle component
parts clearance / free
MANUAL Replace rear drive play
TRANSMISSION UNIT propeller shaft centre
Install manual
OVERHAULING support bearing
transaxle to engine
TP-300-2:2013-CO10

Replace rear-wheel Refill manual transaxle

propeller shaft oil
universal joint

Remove manual
transmission from
vehicle

Dismantle manual
transmission

Inspect manual
transmission
component parts
condition

Replace manual
transmission faulty /
worn out component
parts Continue
Continue
Assemble manual
transmission
component

Adjust manual
transmission
component parts
clearance / free play

Install manual
transmission to engine
 TRAINING PATHWAY
TP-300-2:2013
AUTOMOTIVE AFTER SALES SERVICES

AUTOMATIC
Remove automatic
TRANSMISSION UNIT
transmission from
OVERHAULING
vehicle
TP-300-2:2013-CO12

Remove torque
converter

Dismantle automatic
transmission
REAR AND FRONT AXLE
REAR AND FRONT
RECTIFICATION AXLE
WORK Inspect rear / front axle
Inspect automatic RECTIFICATION WORK
TP-300-2:2013-CO14 differential unit
transmission TP-300-2:2013-CO14 condition
component parts Remove rear / front
condition axle differential unit

Replace automatic Dismantle rear / front

transmission faulty / axle differential unit
worn out component
parts Replace axle
differential unit faulty /
Adjust automatic worn out component
transmission parts
component parts
clearance / free play Assemble rear / front
axle differential unit
Assemble automatic
transmission Adjust rear / front axle
component component parts
clearance / free play

Refill automatic Install rear / front axle

transmission oil differential unit

Perform gear shift- Refill rear / front axle oil

linkage / cable
adjustment

AUTOMATIC
TRANSAXLE UNIT Remove automatic
OVERHAULING transaxle from vehicle
TP-300-2:2013-CO13
Remove torque
converter

Dismantle automatic
transaxle

Inspect automatic
transaxle component
parts condition

Replace automatic
transaxle faulty / worn
out component parts

Assemble automatic
transaxle component

Adjust automatic Continue

transaxle component Continue
parts clearance / free
play

Refill automatic
transaxle oil
 TRAINING PATHWAY
TP-300-2:2013
AUTOMOTIVE AFTER SALES SERVICES

POWER STEERING
SUSPENSION Inspect front wheel Inspect power steering
SYSTEM
SYSTEM bearings condition pulley belting’s
RECTIFICATION
RECTIFICATION inspection condition
WORK TP-300-2:2013-

Replace front wheel Replace power

bearings steering pulley belting

Inspect MacPherson Inspect power steering

strut’s condition pump’s condition

Replace MacPherson Replace power

Struts steering pump

Inspect rear wheel TYRES BALANCING

bearing’s condition AND WHEEL- Inspect tyres and
ALIGNMENT wheels condition
RECTIFICATION
Replace rear wheel WORK TP-300-2:2013- Check pre wheel
bearing alignment

Inspect rear shock

Replace vehicle tyres
absorbers condition

Carry out vehicle wheel

Inspect ball joint’s balancing
condition

Replace ball joint Perform wheel

alignment attachment
activities
Inspect control arm
component’s condition Check and adjust
vehicle wheel
alignment
Replace control arm
components
Detach wheel
alignment attachment
Inspect stabiliser bar’s
components’ condition

BRAKE SYSTEM
Replace stabiliser bar’s RECTIFICATION Perform hydraulic
component WORK TP-300-2:2013- brake system
components condition
inspection
Inspect leaf spring
condition
Service disc brake
Replace leaf spring
Service drum brake

MANUAL STEERING Service brake booster

SYSTEM Carry out steering and master pump
RECTIFICATION bellows / boots
WORK TP-300-2:2013- replacement
Service parking brake
Carry out tie-rod ends
replacement

Replace rack-and-
pinion steering
assembly

Replace steering
Continue
Continue
knuckle
 TRAINING PATHWAY
TP-300-2:2013
AUTOMOTIVE AFTER SALES SERVICES

VEHICLE AIR-
Inspect air-conditioning
VEHICLE AIR-
CONDITIONING
system leakage
CONDITIONING
RECTIFICATION WORK
RECTIFICATION WORK
TP-300-2:2013-CO20
TP-300-2:2013-CO20 Replace air
conditioning micro filter

Inspect receiver drier

Replace air-condition
condenser’s fan

Replace air-
conditioning
compressor VEHICLE
VEHICLE Inspect carburettor
CARBURETTOR
CARBURETTOR system’s components
SYSTEM SERVICING
Flush contaminated air condition
SYSTEM SERVICING
TP-300-2:2013-CO22
conditioning system
TP-300-2:2013-CO22
Replace fuel filter

Replace mechanical
TRANSFER CASE Remove transfer case fuel pump
TRANSFER CASE
OVERHAULING from vehicle
OVERHAULING
TP-300-2:2013-CO21
Overhaul carburettor
TP-300-2:2013-CO21 Dismantle transfer case
Adjust / tune
carburettor system
Inspect transfer case
components parts

Replace transfer case

component faulty /
worn out parts

Assemble transfer case

Install transfer case to

transmission

End
End