Mod 2.2 Variance Analysis
Mod 2.2 Variance Analysis
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The following points highlight the four important types of variances. The types are: 1.
Material Variances 2. Labour Variances 3. Overhead Variances 4. Sales Variances.
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(b) Material Price Variance
(c) Material Usage or Quantity Variance
(d) Material Mix Variance
(e) Material Yield Variance
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(f) Material Revision Variance
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Or Material Cost Variance = Material Price Variance + Material Usage or Quantity Variance
Or Material Cost Variance = Material Price Variance + Material Mix Variance + Material Yield
Variance.
In order to calculate material cost variance, it is necessary to know:
1. Standard quantity of materials which should have been required (as per standards set) to produce
actual output.
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Thus, standard quantity of materials is:
Actual Output x Standard Quantity of Materials per unit.
Note. In order to find out standard quantity of materials specified, actual output (and not standard
output) is to be multiplied by standard quantity of materials per unit.
2. Standard price per unit of materials.
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3. Actual quantity of materials used.
4. Actual price per unit of materials.
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Illustration 1:
The standard material required to manufacture one unit of product X is 10 kgs and the standard
price per kg. of material is Rs. 25. The cost accounts records, however, reveal that 11,500 kgs. of
materials costing Rs. 2,76,000 were used for manufacturing 1,000 units of product X. Calculate
material variances.
SOLUTION:
Standard price of material per kg. = Rs. 25
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Standard usage per unit of product X = 10 kgs.
... Standard usage for an. actual output of 1,000 units of product X = 1,000 x 10 kgs. = 10,000 kgs.
Actual usage of material = 11,500 kgs. Actual cost of materials = Rs. 2, 76,000
Actual price of material per kg. = Rs. 2,76,000/11,500 = Rs. 24
(а) Material Cost Variance:
Standard Cost of Material – Actual Cost of Material
Or Standard Usage x Standard Rate – Actual Usage x Actual Rate
10,000 kgs. x Rs. 25 – 11,500 kgs. x Rs. 24
Rs. 2,50,000 – Rs. 2,76,000 = Rs. 26,000 Adverse.
(b) Material Price Variance:
Actual usage (Standard Unit Price – Actual Unit Price)
11,500 kgs. (Rs. 25 – Rs. 24) = Rs. 11,500 Favourable
(c) Material Usage Variance:
Standard Unit Price (Standard Usage – Actual Usage)
Rs. 25 (10,000 kgs. – 11,500 kgs.) = Rs. 37,500 Adverse.
Verification:
Material Cost Variance = Material Price Variance + Material Usage Variance
Rs. 26,000 Adverse = Rs. 11,500 Fav. + 37,500 Adverse
Rs. 26,000 Adverse = Rs. 26,000 Adverse.
Due to shortage of material A, it was decided to reduce consumption of A by 15% and increase that
of material B by 30%.
Solution:
Revised Standard Mix is:
Material A: 200 units – 15% of 200 = 170 units
B: 100 units + 30% of 100 = 130 units
Materials Mix Variance:
(ii) When actual weight of mix differs from the standard weight of mix.
In such a case, material mix variance is calculated as follows:
This formula is necessitated to adjust the total weight of standard mix to the total weight of actual
mix which is more or less than the weight of standard mix.
Illustration 3:
From the data given below, calculate all materials variances.
(e) Material Yield (or Sub-Usage) Variance (MYV):
It is that portion of the material usage variance which is due to the difference between the standard
yield specified and the actual yield obtained. This variance measures the abnormal loss or saving of
materials. This variance is particularly important in case of process industries where certain
percentage of loss of materials is inevitable.
If the actual loss of materials differs from the standard loss of materials, yield variance will arise.
Yield variance is also known as scrap variance.
This loss may result in the following two situations:
(i) When standard and actual mix do not differ:
In such a case, yield variance is calculated with the help of the following formula:
Yield Variance = Standard Rate (Actual Yield – Standard Yield)
Where Standard Rate = Standard Cost of Standard Mix / Net St. Output (i.e, Gross Output – St.
Loss)
(ii) When actual mix differs from standard mix:
In such a case, formula for the calculation of yield variance is almost the same. But since the weight
of actual mix differs from that of the standard mix, a revised standard mix is to be calculated to
adjust the standard mix in proportion to the actual mix and the standard rate is to be calculated from
the revised standard mix as follows:
Standard Rate = Standard Cost of Revised Standard Mix/Net Standard Output
Formula for yield variance in such a case is:
Yield Variance = Standard Rate (Actual Yield – Revised Standard Yield).
Illustration 4:
From the following data, calculate material yield variance:
Variance Type # 2. Labour Variances:
Labour variances can be analysed as follows:
(a) Labour Cost Variance (LCV)
(b) Labour Rate (of Pay) Variance (LRV)
(c) Total Labour Efficiency variance (TLEV)
(d) Labour Efficiency Variance (LEV)
(e) Labour Idle Time Variance (LITV)
(f) Labour Mix Variance or Gang Composition Variance (LMV or GCV)
(g) Labour Yield Variance or Labour Efficiency Sub-variance. (LYV or LESV)
(h) Substitution Variance.
These variances are like material variances and can be defined as follows:
SOLUTION:
First, we calculate standard rate, actual rate, standard time and actual time which are not directly
given in the question.
Standard wages per man per month = Rs. 200
Standard working days in a month = 20
... Standard man days for the actual output of 4,800 units = 2,000/ 5,000 x 4,800 = 1,920 man-days.
Actual man days = men x working days = 90 x 18 = 1,620 man days.
(a) Labour Cost Variance:
Labour Cost Variance = Standard Cost of Labour – Actual Cost of Labour.
For. 5,000 units Standard cost of labour = 100 workers @ Rs. 200 = Rs. 20,000.
... For the actual output of 4,800 units, Standard cost of labour = 20,000/5,000 x 4,800 = Rs. 19,200.
Actual Cost of Labour = 90 workers @ Rs. 198 = Rs. 17,820.
... Labour Cost Variance = Rs. 19,200 – Rs. 17,820 = Rs. 1,380 Favourable
(b) Rate of Pay Variance:
Actual Time (Standard Rate – Actual Rate)
1,620 man days (Rs. 10 – Rs. 11) = Rs. 1,620 Unfavourable
(c) Labour Efficiency Variance:
Standard Rate (Standard Time – Actual time)
Rs. 10 (1,920 man days – 1,620 man days) = Rs. 3,000 Favourable
Illustration 8:
The standard output of ‘X’ is 25 units per hour in a manufacturing department of a company
employing 100 workers. The standard wage rate per labour hour is Rs. 6.
In a 42 hour week, the department produced 1,040 units of X despite the loss of 5% of the time paid
due to abnormal reason. The hourly rates actually paid were Rs. 6.20, Rs. 6 and Rs. 5.70
respectively to 10, 30 and 60 workers. Compute relevant variances.
Solution:
Basic Calculations:
Standard output of 100 workers working for one hour in a manufacturing department is 25 units.
Illustration 9:
From the following data, calculate labour variances:
The budgeted labour force for producing product A is:
20 Semi-skilled workers @ p. 75 per hour for 50 hours
10 Skilled workers @ Rs. 1.25 per hour for 50 hours
The actual labour force employed for producing A is:
22 Semi-skilled workers @ p. 80 per hour for 50 hours.
8 Skilled workers @ Rs. 1.20 per hour for 50 hours.
The production schedule for the month of July, 2006 required completion of 5,000 pieces. However,
5,120 pieces were actually completed.
Purchases for the month of July 2006 amounted to 30,000 lbs. of material at the total invoice price
of Rs. 1,35,000.
Production records for the month of July, 2006 showed the following actual results.
Two Variance, Three Variance and Four Variance Methods of Analysis Overhead Variances:
Analysis of overhead variance can also be made by two variance, three variance and four variance
methods. The analysis of overhead variances by expenditure and volume is called two variance
analysis. When the volume variance is further analysed to know the reasons of change in output, it
is called three variance analysis.
Change in output occurs due to:
(i) Change in capacity i.e., change in working hours per day giving rise to capacity variance.
(ii) Change in number of working days giving rise to calendar variance.
(iii) Change in the level of efficiency resulting into efficiency variance.
Thus, three variance analysis includes:
(i) Expenditure variance
(ii) Volume variance further analysed into :
(a) Capacity variance,
(b) Calendar variance, and
(c) Efficiency variance.
Four Variance Analysis includes:
(j) Expenditure Variance or Spending Variance
(ii) Variable Overhead Efficiency Variance
(iii) Fixed Overhead Capacity Variance
(iv) Fixed Overhead Efficiency Variance.
Illustration 15:
From the following data, calculate overhead variances:
Illustration 16:
From the following data, calculate overhead variances:
Note:
For reconciliation efficiency variance and calendar variance have been taken which are part of
volume variance. Therefore, volume variance has not been considered for reconciliation purpose.
An Alternative Method of Analysis of Fixed Overhead Variance:
Some accountants analyse fixed overhead variance into three classifications as given below:
(a) Expenditure Variance
(b) Efficiency Variance
(c) Volume Variance.
(a) Expenditure Variance:
It is that portion of fixed overhead variance which is due to the difference between the budgeted
fixed overhead and the actual fixed overhead incurred during a particular period.
(b) Efficiency Variance:
It is that portion of fixed overhead variance which is due to the difference between the standard
recovery of fixed overhead and the standard fixed overhead for actual hours.
It is calculated as follows:
Standard fixed overhead rate per hour (Standard hours for actual production – Actual hours).
(c) Volume Variance:
It is that portion of fixed overhead variance which is due to the difference between the standard
fixed overhead for actual hours and the budgeted hours.
It is calculated as given below:
Standard fixed overhead rate per hour (Actual hours – Budgeted hours)
The analysis of fixed overhead variance according to the above method is made clear in the
example given below:
Variance Type # 4. Sales Variances:
The analysis of variances will be complete only when the difference between the actual profit and
standard profit is fully analysed. It is necessary to make an analysis of sales variances to have a
complete analysis of profit variance because profit is the difference between sales and cost.
Thus, in addition to the analysis of cost variances, i.e., materials cost variance, labour cost variance
and overheads cost variance, an analysis of sales variances should be made. Sales variances may be
calculated in two different ways. These may be computed so as to show the effect on profit or these
may be calculated to show the effect on sales value.
The first method of calculating sales variances is profit method of calculating sales variances and
the second is known as value method of calculating sales variances. Sales variances showing the
effect on profit are more meaningful, so these would be considered first.
Profit Method of Calculating Sales Variances:
The sales variances according to this method can be analysed as: