Development of An Ignition Model For SI Engines Simulation PDF
Development of An Ignition Model For SI Engines Simulation PDF
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2007-01-0148
ABSTRACT In the brief review of the models we did not mention all
the most simplest models which prescribe that a given
An ignition model based on Lagrangian approach was mass of fuel burns by a certain time since no physics
set-up. A lump model for the electrical circuit of the is there involved. Focusing attention on the Eulerian
spark plug is used to compute breakdown and glow 1D-modelling, many efforts were spent in order to
energy. At the end of shock wave and very first plasma develop accurate modelling starting from the
expansion, a spherical kernel is deposited inside the considerations arising from the experimental
gas flow at spark plug location. A simple model allows approach. Herweg and Maly [1] developed a detailed,
one to compute initial flame kernel radius and time dependent one-dimensional model for simulating
temperature based on physical mixture properties and flame kernel formation and validated it versus
spark plug characteristics. The sphere surface of the experiments. Boudier et al. [2] proposed the Laminar
kernel is discretized by triangular elements which Ignition (LI) model coupling ignition with CFM
move radially according to a lagrangian approach. combustion model: they mainly applied the model to
Expansion velocity is computed accounting for both cases with low turbulence levels and without
heat conduction effect at the highest temperatures and convection. Duclos et al. [3] derived from the LI model
thermodynamic energy balance at relatively lower a new ignition model, called Small Kernel Ignition
temperatures. Turbulence effects and thermodynamic (SKI), for dealing with convection. They divided the
properties of the air-fuel mixture are accounted for. ignition modelling in two main phases: (i) in the first
Restrikes are possible depending on gas flow velocity phase, computed outside the main computational
and mixture quality at spark location. CFD solver and code, a laminar kernel of 1-2mm is evaluated. In
1D/lagrangian ignition model are closely coupled at particular they calculate “the birth of laminar flame as a
each time step. The model proves to strongly reduce function of the local thermodynamic quantities in the
the grid sensitivity. The physical validation was carried area of the spark”; (ii) in the second phase there is a
out by reproducing the experimental tests by Herweg complete coupling with the combustion model This
and Maly [1]. Comparisons showed a good agreement model “handles a flame deposit, the turbulent stretch,
between experiments and numerical results. the mean curvature and thermal expansion stretch and
a flame holding effect at the spark electrodes”.
INTRODUCTION Andreassi et al. [4] used the model of Herweg and
Maly for quantifying the energy transferred from the
Modelling spark ignition and flame kernel growth plays spark plug to the mixture. Willems et al. [5] developed
a key role in the study of the whole combustion a one-dimensional model to simulate the growth of the
process of spark ignition engines because it influences plasma kernel and the initial flame. Bianchi et al. [6]
the further flame development. Several experimental proposed a model which allowed a lump model of
tests in combustion chambers or in engines have been spark plug electrical characteristics as well as a sub-
carried out in order to find correlations between the model for kernel expansion. The model was
main thermo-physics (i.e. spark current, breakdown successfully tested in conjunction with the ECFM
energy, air flow convection, mixture characteristics) on combustion model by reproducing the Herweg and
plasma and flame kernel characteristics. All these Maly test case where the effects of turbulence, mixture
experimental evidences have been translated into quality and air flow convection were considered. The
physical ignition models for CFD computations. The poor results achieved in testing the grid sensitivity of
flame kernel modelling is quite complex because the model dropped off the applicability to real engine
involves the simultaneous treatment of physics of cases, where cell size is expected to vary from mesh
spark discharge and plasma formation, chemical to mesh.
kinetics, flow and turbulence interactions. Many of
these processes occur at characteristic length scales 1D-Eulerian models likely provide grid-dependent
which are much smaller than usual cell size adopted in results. For this reason, the Lagrangian methods offer
CFD calculations. Finally, one of the most critical issue the potential to reduce the grid sensitivity since it
is the coupling between the ignition model and the decouples the kernel modelling from gas flow
main CFD solver as well as the switching criteria to the modelling allowing one to deal with kernel dynamics at
main combustion model. its own length scales. Reviewing the lagrangian
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dm k
where p is the gas pressure in bar, Tunb is the fresh U unb s lam , k ( Ak ; ) (6)
gas temperature in K and dgap is the inter-electrodes dt
distance in mm. The value of the constant Cbd was not
reported by Duclos et al. [8]: the authors of the present where Uunb is the fresh gas density, Ak is the flame
paper adopted a value of 245 kV/(J1/2mm1/2). The kernel surface assumed to be unaffected by
breakdown energy is released to the main CFD solver turbulence, ; is the wrinkling coefficient of the
in the cells where the spark plug is located. flame surface introduced here for accounting for
turbulence influence (i.e., ; t 1). slam,k is the
Similarly, based on the spark plug electrical laminar flame speed which is evaluated according
characteristics, the electrical power released during to Metghalchi and Keck [19] based on local fresh
the glow phase is released to gas flow during the mixture conditions in the spark plug location at the
ignition time. moment of ignition. Differentiation of Eq. (6) gives:
At the end of plasma shock wave dynamics, the model and applying the general gas law, one obtains the
starts to simulate the kernel expansion. Thus, variation of the mean flame kernel radius in time:
2. The model by Song and Sunwoo [16] provides the In order to solve Eq. (8), the kernel temperature Tk
initial kernel temperature Ti and radius ri by means and pressure must be evaluated. The pressure is
of equations (4) and (5) according to Kravchik’s assumed to be uniform in burnt and fresh gases. In
model [17]: order to evaluate the flame kernel temperature one
has to consider two phases: in the first one
(PHASE 1) the flame kernel expansion at high
ª 1 § Tb · º temperature is dominated by heat conduction from
Ti « ¨¨ 1¸¸ 1»Tunb (4)
«¬ k © Tunb ¹ »¼ burned to fresh mixture which prevails over the
contribution given by reaction rate. The contribution
1/ 2
of thermal conduction can be considerate as
ª º negligible only below a flame kernel temperature
« » which is correlated to adiabatic flame temperature,
« k E bd »
ri « k 1 (5) i.e., Tk=3 Tad as proposed in [5]. Willems et al. [5]
§ T · » highlighted that this transition temperature is not
« p d gap ¨¨1 unb ¸S »
¸ »
«¬ © Ti ¹ ¼ really critical and an increase of this temperature or
a decrease of some hundreds Kelvin has a
minimum effect on the combustion, as also
The breakdown temperature Tb can be reasonably
remarked by Shen et al. [18]. In particular Shen et
assumed to be 60000 K according to [17].
al. [18] adopted the same choice for switching from
expansion to combustion reactions. In fact below
3. The sphere representing the kernel is discretized this temperature the expansion because of
by a set of triangular elements which move radially chemical reaction starts to prevail and therefore an
depending on burning rate and thermal expansion. energy balance for an open thermodynamic system
The number of elements used is 5000. A can be applied (PHASE 2).
connectivity database is created in order to relate
each element with the nodes belong to as well as
A) PHASE 1: Tkt3 Tad
with adjacent elements.
The temperature variation of the kernel is evaluated
(B) FLAME KERNEL MODELING
by solving the heat conduction equation for the
space-dependent plasma temperature Tpl
At each time step of the main CFD solver the following
according to [1]:
steps are taken:
constant. The power P comes from the power knowledge of the specific enthalpy, the kernel
released by electrical circuit. Q W represents the temperature Tk, i.e. burnt gas temperature, and the
heat power lost to electrodes and according to [5] kernel density Uk are then derived.
its expression is:
2. Turbulence wrinkling
Q W hc Ac (Tk Twall ) (10)
The wrinkling factor ; is introduced to account for
turbulence which is experimentally found to affect
where the temperature at electrodes was assumed the kernel burning rate since its early development,
to be equal to temperature at walls Twall close to the as shown by Herweg and Maly in their experiments
spark plug and Tk is the kernel temperature, i.e. [1]. The wrinkling factor ; is computed as proposed
burnt gas temperature. by Colin et al. [10] and the lagrangian equation for
; reads:
The solution of Eq. (9) provides the kernel
temperature space and time dependent evolution. d;
The numerical solution of Equation (9) is decoupled P1; Dk (12)
from main CFD solver. Suited sub-cycle time step dt
for time integration and a spherical sub-grid are
adopted. The time step in sub-cycle is 2.0e-8 s and where the destruction term Dk is:
the node spacing is 10 Pm. The temperature initial 1/ 2
conditions are: ª slam ,k º
Dk « ; 13Q t0.5 P11.5 » (13)
¬« 2 ¼»
T pl (0, r ) Ti if 0 r ri
T pl (0, r ) Tunb if ri r and P1 is the flame surface production term
calculated as in the ECFM model [8, 10].
while the boundary conditions are:
3. Flame Kernel Expansion: each node of triangular
elements moves at a velocity given by Eq. (8)
T pl Ti if r 0; which provides the kernel radius variation in time.
T pl Tunb if r rk ; The displacement is assumed to be radial and no
convective effect on flame kernel induced by fresh
gas velocity is modeled. The convection effects are
where the kernel radius rk is continuously updated. accounted for in the main combustion model.
Therefore mean CFD solver treats the convection
The kernel temperature Tk is taken as the average transport of the flame at the scale resolved
distribution in space of the plasma temperature Tpl according to grid resolution. The radial
between r=0 and r=rk at a certain instant. displacement of each node is enforced by
computing the local average normal of each
B) PHASE 2: Tk<3 Tad triangular surface the node belongs to.
The heat conduction from burned to fresh gases 4. Coupling with main CFD Solver: For the mass and
becomes negligible once the flame kernel has energy coupling with the CFD solver, three steps
reduced his temperature. Therefore the kernel take place:
temperature is estimated by applying an energy
balance equation for the open system represented (i) Each triangle of the spherical kernel lies in a fluid
by the flame kernel under the following cell which must be identified. Once this task has
assumptions: been accomplished with, the overall contribution in
the i-th cell to flame front surface Si-th can be
x The system is in thermodynamic equilibrium. calculated:
x The general gas law holds.
x The pressure is uniform in burnt and fresh M
(ii) In the i-th computational cell containing the COMPARISON WITH DPIK AND AKTIM MODELS
kernel flame front, the flame surface density 6 is
updated according to: The present model differs in many points with respect
to the DPIK and AKTIM lagrangian ignition sub-
S ith ; models.
6 i th (16)
Vi th
1. The present electrical sub-model is simple since it
provides the spark energy released during
where Vi-th is the volume of i-th cell. In this step breakdown and glow phases based on few global
turbulence wrinkling effect is introduced. parameters. DPIK does not have electrical model
[7]. On the contrary AKTIM is considerably more
(iii) The mass and energy coupling with the main detailed and therefore it is expected to be more
CFD solver occurs by computing the fuel accurate once all data are precisely available [8].
consumption rate in the cell i-th accordingly to what In particular, in the present model re-ignition
done in the ECFM model: strikes are allowed based on the availability of
inflammable fuel mixture. In AKTIM a detailed
Z k ,i th U unb s lam , k 6 i th (17) positive column voltage model [20] is used and
therefore the voltage fall among electrodes can be
Based on the fuel consumption rate, species and computed depending on flow conditions.
internal energy are updated.
2. The present model uses sub-models for
(C) SWITCHING TO THE MAIN COMBUSTION determining the initial size and temperature of the
MODEL flame kernel after the arc phase. This should take
into account the effect of spark gap, fresh gases
When the kernel radius reaches a value of 2.0 mm, the temperature, breakdown energy on initial kernel
switch to the flamelet ECFM main combustion model conditions. In DPIK a reasonable initial flame
occurs. The ECFM takes as initial conditions for the kernel radius (i.e, 0.5 mm) is assumed. The value
flame surface density 6 the latest value available in is thus imposed without accounting for the effect of
each computational cell occupied by the flame front. the physics or spark plug characteristics. In the
As shown later, the transition from the 1D/Lagrangian AKTIM model, a different concept of the flame
flame kernel model to the main combustion model is kernel is adopted since the particle set does not
smooth thanks to the continuous updating of the flame represent a sole kernel but each particle is the
surface density during the flame kernel expansion. The center of gravity of a possible kernel having a
threshold value of 2.0 mm has been chosen as a statistical weight. The initialization of each kernel
reasonable value of length scale which can be surface comes from the initial mass of each kernel
resolved by RANS CFD thus allowing accounting for particle. At ignition time the latter is assumed to be
flow convective effect. as a fraction of the whole fresh gas mass which
will burn during ignition.
(D) MULTIPLE-IGNITION OPTION
3. In the present model the flame kernel temperature,
When high flow velocities at the gap take place, which affects the expansion velocity, is computed
restrikes could occur. Restrikes are determined by flow based on an accurate evaluation of the heat
induced stretching of the glow discharge till a rising conduction effects. Then, at relatively low
and sustaining voltage reaches the value required for temperatures a thermodynamic energy balance is
breakdown and creation of a new spark among applied.
electrodes [20].
4. In the present paper, the flame expansion velocity
derives from the differentiation of the mass
At that time, if mixture air index O is within inflammable
conservation equation by considering the effect of
limits, a new spark kernel can be formed. The re-
turbulence wrinkling on flame surface. This
ignition frequency is somehow proportional to flow
velocity is used to update the position of each
velocity close to spark plug. A phenomenological
triangular element which discretizes the flame
model for evaluating the total spark path voltage is
kernel during the whole ignition phase. In DPIK
given by the sum of the positive column voltage, the
model each flame marker expands radially, as in
anode fall voltage and the cathode fall voltage. In
the present model, with a velocity whose
particular, the positive column voltage between
expression depends on laminar velocity, flame
electrodes for the glow mode is a function of flow
adiabatic temperature, turbulence kinetic energy.
velocity, discharge current, gap size and pressure. Kim
Its derivation is not given in the paper [7]. In
and Anderson [20] proposed a phenomenological
AKTIM each particle is convected by gas flow
model for evaluating the positive column voltage
depending on its characteristics at spark gap.
during the glow phase. Since many data might be
difficult to be evaluated precisely, the present model
deals with re-ignition in a very simple way. After the 5. In the present model the coupling with CFD solver
end of each ignition phase, which ends with the switch is done in a such way that the flame surface
to the main combustion model, a check of air index at density in the i-th cell occupied by flame front
spark plug is done. A new ignition can occur and a comes from the contribution of the triangular
surface element of the kernel lying in that cell. The
new kernel is formed if the air index O is: 0.3 < O < 1.7.
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continuous update of the flame surface density one to consider the influence of turbulence,
makes smooth the transition to ECFM combustion mixture quality, air flow convection and lump spark
model. The criterion for switching is given by plug characteristics on flame kernel expansion.
kernel radius.
NUMERICAL VALIDATION
6. A grid dependency analysis is provided for the
present model while not for the others. In order to test numeric behavior, the new ignition
model was applied to predict the ignition of a premixed
EXPERIMENTAL TEST CASE air-fuel mixture at the following conditions:
Herweg and Maly [1] experimentally investigated the x Air index ratio O: 1;
flame kernel formation in a cylindrical transparent side x Turbulent intensity: 1.48 m/s;
engine chamber. The latter was designed to induce a x Temperature: 660 K;
strong swirl in the incoming charge. By varying the x Pressure: 1 MPa;
engine angular speed and spark position, i.e., central x Flow: quiescent.
or peripheral, they studied separately the effect of the
mean flow velocity U and the turbulence intensity u’. The grid sensitivity test was performed by considering
Engine data characteristics can be found in Table 1. an uniform Cartesian grid with three different cell
sizes:
Bore 73 mm
Stroke 67 mm x 'x= 2.0 mm, referred to as “COARSE”;
Length of connecting rod 112 mm x 'x= 1.0 mm, referred to as “MEDIUM”;
Clearance height 1 mm x 'x= 0.5 mm, referred to as “FINE”;
Compression ratio 7.3:1
0.3
Diameter of side chamber 45 mm
COARSE
Clearance of side chamber 19 mm MEDIUM
0.25
TCI -> FINE
Total Energy= 60 mJ in 1.5 ms
Ignition systems 0.2
Burning rate [g/s]
CDI ->
Total Energy= 06 mJ in 0.3 ms
Spark Inter-Electrodes Distance 1 mm 0.15
4
and Maly introduced different values of the
3
normalized turbulence intensity for mean piston
speed at 350 CA deg. depending on the spark
2
location and the radial distribution.
0 Convection Turbulent
0 200 400 600 800 1000 Engine speed velocity [m/s] kinetic energy
Time [Ps]
[rpm] at spark plug at spark onset
2 2
location [m /s ]
1250 10 9.5
Figure 4: Effect of triangular element number on the
flame surface predictions surface 750 5 3.5
300 2 1.0
PHYSICAL VALIDATION
Table 2: Convection velocity and turbulent kinetic
energy values in the peripheral spark plug
In their experiments Herweg and Maly investigated the
location at the ignition onset for 1250, 750
effect of different parameters on the initial flame kernel
and 300 rpm of engine speed
development:
that turbulence affects the flame kernel since the very flow convects the flame kernel away from electrodes
early stage of its development. reducing the amount of energy it can receive. A slower
kernel growth occurs in the case of CDI system for a
Figure 6 provides with qualitative comparison the fixed air index and angular engine speed. All the
capability of the model of reproducing the influence of experimental evidences are qualitatively captured by
convection and turbulence on kernel growth for TCI the model proposed. Moreover as one can see in
system, air index ratio equal to 1 and different engine Figure 8 the predicted flame surface density increases,
speeds. When the engine angular velocity is increased increasing the turbulence intensity as indicated by
the flame kernel experiences a stronger flow motion experiments.
since early stage of its development, as visible in
Table 2 where are reported convection velocity values In Figure 9 is shown the influence of air index O on the
for 300, 750 and 1250 rpm of engine speeds. prediction of the flame surface for TCI system at 1250
Moreover, an increase of the engine angular velocity rpm engine speed. For the same cases Figure 10
results in an increase of mixture turbulence. As one reports the plot of kernel temperature. In Figure 11 the
can note from experimental images, the effect of the kernel radius trend for CDI ignition system at different
turbulence on the flame kernel growth is visible from air index values is depicted: the leaner is the gas
250 Ps after the spark discharge. The flame kernel mixture, the slower is the kernel radius increase.
wrinkling increases with the engine speed and this
induces a faster kernel growth. In Figure 7 the flame At different operating conditions it is interesting to plot
surface prediction for TCI system at O=1.0 for different not only the kernel volume but the time required to
engine speeds is plotted. reach a given volume. Figure 12 compares
experimental and numerical predictions of iso-volume
curves for TCI system at O=1.0 at different engine
speeds. A significant difference between model and
1.5 experimental results is seen only for very lean
1250 mixtures, as noted in [6] and experimentally in [1].
750 Figures 13 and 14 depict respectively the iso-volume
300 curves and lagrangian kernel radius prediction for TCI
system at engine angular speed of 1250 rpm for
Wrinkling factor [-]
1
different air index O. Both pictures show a reasonable
agreement between predictions and measurements.
For evaluating the breakdown frequency reliability of
0.5 Figure 14 authors did not have data available at the
moment. The only reference that could be used for
carrying out a comparison is the prediction of re-
ignition frequency of Duclos et al. [8] obtained applying
0 the AKTIM model. This comparison shows similar
0 50 100 150 200 250 values of the order of 300 Ps for similar convection
Time [Ps] velocity.
100 Ps
250 Ps
500 Ps
625 Ps
Figure 6: TCI system-peripheral spark location - Ȝ=1.0 –axial view- Effect of convection velocity (Engine angular
velocity: 300 – 750 – 1250 rpm)-Predicted flame surface density iso-concentration (left) – Experimental
images (right) - The arrow shows the ignition point.
4
1250
3.5 750
300
3
Flame surface [cm ]
2
2.5
1.5
0.5
0
0 100 200 300 400 500 600
Time [Ps]
Figure 7: Flame surface trends for different engine speeds at O=1.0, TCI ignition system
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250 Ps
TCI
250 Ps
CDI
750 Ps
TCI
750 Ps
CDI
Figure 8: Effect of Ignition system (TCI vs CDI) and air index on flame kernel growth. Engine angular velocity: 1250
rpm. Predicted flame surface density iso-concentration (left) – Experimental images (right)
4
1.0
3.5 1.3
1.5
3
Flame surface [cm ]
2
2.5
1.5
0.5
0
0 100 200 300 400 500 600
Time [Ps]
Figure 9: Flame surface trends for different air index O at 1250 rpm, TCI ignition system
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4
7 10 2
1.0 1250 Exp
4
6 10 1.3 1250 Sim
1.5 750 Exp
4
2 10
0.5
4
1 10
0 0
0 50 100 150 200 250 0 0.2 0.4 0.6 0.8 1 1.2
Time [Ps] Flame kernel volume [cm ]
3
Figure 10: Kernel temperature trends for different air Fig.13: Comparison between predicted and
index O at 1250 rpm, TCI ignition system measured flame kernel volumes for different
engine speeds and O=1.0, TCI System - by
2 modelling and experimental tests [1]
1.0
1.3 2.5
Lagrangian kernel radius [mm]
1.5
1.5 1250
750
2 300
0.5 1
0.5
0
0 50 100 150 200 250
Time [Ps] 0
50 150 250 350 450
Time [Ps]
Figure 11: Lagrangian kernel radius trends at 1250
rpm for different air index O, CDI ignition
system Figure 14: Lagrangian kernel radius trends for different
engine speeds with air index O=1.0, TCI
2 ignition system
1.0 Exp
1.0 Sim
1.3 Exp
Time after spark onset [ms]
50 3
Sim TCI
Exp 2.5 CDI
2
30
1.5
20
1
10
0.5
0 0
0 50 100 150 200 250 300 0 100 200 300 400 500 600
Time [Ps] Time [Ps]
Figure 16: Comparison between experimental [1] and Figure 18: Comparison between Lagrangian kernel
simulated flame speed trends at air index radius trends with re-ignition at air index
O=1.0, TCI ignition system, 1250 rpm O=1.0 for TCI and CDI ignition systems
2
1250
750 6 10
4
Lagrangian kernel radius [mm]
300
1.5
4
5 10
4
3 10
0.5
4
2 10
4
0 1 10
0 50 100 150 200 250
Time [Ps] 0
0 50 100 150 200 250 300 350 400
Time [Ps]
Figure 17: Lagrangian kernel radius trends for different
engine speeds with air index O=1.0, CDI
ignition system Figure 19: Kernel temperature trend with re-ignition at
air index O=1.0, TCI ignition system
RE-IGNITION PROCESS
CONCLUSIONS
In the model presented in this paper re-ignition is
modeled by means a simple approach, as previously An ignition model based on Lagrangian approach was
said. presented. A lump model for the electrical circuit of the
spark plug is used to compute breakdown and glow
In Figure 18 it is possible to note the evolution of the energy. At the end of shock wave and very first plasma
kernel radius when multiple breakdowns are occurring. expansion, a spherical kernel is deposited inside the
One can note that at each re-ignition, the lagrangian gas flow at spark plug location. The sphere surface is
kernel radius is reinitialized at the value computed by discretized by triangular elements which move radially
means of Eq. (5), which depends on the local value of according to a lagrangian approach. Turbulence
pressure and temperature. Moreover the new kernel effects and thermodynamic properties of the air-fuel
radius value expands at a rate computed by the mixture are accounted for. Restrikes are possible
Lagrangian model. It is worthnoting that for CDI depending on gas flow velocity and mixture quality at
system the lagrangian kernel radius stops at 1.75 mm spark location.
instead of the reference value of 2 mm because the
spark duration is too short to let the kernel reach the The proposed model provided grid independent
value rk=2mm. Figure 19 shows the trace of the kernel results.
temperature due to multiple ignitions in which it is
notable that after the first ignition there is an increase The model was validated reproducing the experimental
of the value of the initial kernel temperature. tests by Herweg and Maly [1]. The accuracy of the
prediction of the effect of mixture quality, turbulence,
gas velocity and lump electrical spark plug
characteristics on flame kernel evolution was
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Modelling of Mixing, Ignition and Combustion
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