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Indian Standard
BRUSHES, PAINTS AND VARNISHES,
FLAT — SPECIFICATION
PART 1 HEAVY DUTY
( Sixth Revision )
© BIS 2012
BUREAU OF INDIAN STANDARDS
MANAK BHAVAN, 9 BAHADUR SHAH ZAFAR MARG
NEW DELHI 110002
FOREWORD
This Indian Standard (Part 1) (Sixth Revision) was adopted by the Bureau of Indian Standards, after the draft
finalized by the Brushware Sectional Committee had been approved by the Chemical Division Council.
IS 384 was first published in 1954 subsequently revised in 1961, 1964, 1971, 1979 and 2002.
IS 384 is intended to be used for general painting and varnishes of flat surfaces irrespective of type of painting
work whether heavy or light. However the Committee in its last meeting decided to revise it by splitting into two
parts. The other part in the series is:
Part 2 Household purposes
This standard specifies the requirements of flat brushes to be used primarily in the industrial area for house
building and structural paints and varnishing. Part 2 of this standard is for use in the area of household consumers,
small sign painters, art designers as well as for application of lubricants on machine parts and for cleaning of
machinery, etc.
IS 384 : 2002 is to be withdrawn after publication of IS 384 (Part 1 and Part 2).
There is no ISO Standard on this subject. This standard is developed based on the indigenous technology available
in India.
This standard contain clauses 4.1.1.2, 6.1.2 and 6.2.1 which call for agreement between the indentor/purchaser
and the supplier.
The composition of the Committee responsible for formulation of this standard is given in Annex G.
For the purpose of deciding whether a particular requirement of this standard is complied with, the final value,
observed or calculated, expressing the result of a test or analysis, shall be rounded off in accordance with IS 2 : 1960
‘Rules for rounding off numerical values (revised)’. The number of significant places retained in the rounded off
value shall be same as that of the specified value in this standard.
IS 384 (Part 1) : 2012
Indian Standard
BRUSHES, PAINTS AND VARNISHES,
FLAT — SPECIFICATION
PART 1 HEAVY DUTY
( Sixth Revision )
1
IS 384 (Part 1) : 2012
insect attack, centre-heart (pit), knots (except live pin 4.2 Sizes
knots), cracks warp and any other defect which may
The flat brushes for paints and varnishes shall be of
reduce the life of the brush or affect its utility. the sizes 12 mm, 25 mm, 38 mm, 50 mm, 63 mm,
4.1.3 Ferrule 75 mm and 100 mm.
Thickness of tin plate for making ferrule for the sizes NOTE — The size of the brush indicates the internal width of
the ferrule (see Fig. 1).
up to 50 mm shall be minimum 0.25 mm and for sizes
above 50 mm shall be minimum 0.40 mm. 4.3 Dimensions and Tolerances
4.1.4 Wedge 4.3.1 Dimensions
A suitable non-metallic wedge shall be used along with The brushes shall conform to the dimensions given in
the bristles inside the ferrule. Table 1.
4.1.5 Pins 4.3.2 Tolerances
4.1.5.1 Connecting pins 4.3.2.1 The tolerance on the linear dimensions of
handle and ferrule shall be as given in Table 2.
The connecting pins shall be round head steel pins 1.00
to 1.40 mm in diameter. 4.3.2.2 A tolerance of +1.0 mm may be allowed on the
diameter of handle.
4.1.5.2 Securing pins
4.3.2.3 The above tolerance shall not apply to bristles
The securing pins shall be flat or round head brass or for which minimum lengths have been prescribed in
steel pins 1.00 to 1.40 mm in diameter. Table 1.
2
IS 384 (Part 1) : 2012
4.4.2 The handle shall be shaped to suit the ferrule. The force required for pulling out an individual tuft
shall not be less than 5 kg for 1 min when tested
4.4.3 The ferrule shall be lapped and soldered or spot according to the method given in Annex C.
welded. Alternatively, it may be hook jointed.
4.6 Benzene Alcohol Test
4.4.3.1 The ferrule if lapped, shall be properly soldered.
The lapping shall be not less than 3 mm. Immerse the bristles portion of the brush for 48 h in a
mixture of benzene (see IS 534) and denatured spirit
4.4.3.2 The ferrule shall be grooved as shown in Fig. 1.
(see IS 321) (1:1 by volume) maintained at temperature
4.4.4 The bristles with wedge shall be properly set and 27 + 2°C in such a way that at least half of the ferrule
firmly cemented into the ferrule. There shall be no loose is above the level of the solvent mixture and the bristles
bristles and the cement shall not flow out of the ferrule. do not touch the bottom of the container. On
completion of this test, the brushes shall show no sign
4.4.4.1 Bevelling of working edge
of loosening when used as a brush without paint on a
The working edge of the brush shall be bevelled as plane surface.
shown in Fig. 1.
4.7 Oven Test
4.4.5 The handle shall be inserted into the ferrule and
secured by means of requisite number of securing pins 4.7.1 For Non-rubber Set Brushes
as shown in Fig. 1 and these shall be driven into the
The brush, without handle, when suspended in an oven
ferrule alternately from opposite sides.
with the protruding bristle end upward and subjected to
4.4.6 The connecting pins shall be properly inserted a temperature of 60 ± 2°C for 4 h, shall show no
and neatly clinched on the opposite side of the ferrule appreciable creeping of the cement. Further, after cooling
or riveted. the brush in air for 30 min, the anchorage of bristles
3
IS 384 (Part 1) : 2012
shall not become loose inside the ferrule and the cement 4.12 Workmanship and Finish
shall not become loose inside the ferrule and the cement
4.12.1 The handle shall be finished smooth all over
shall satisfy the pull test prescribed in 4.5.
and shall be properly varnished or lacquered.
4.7.2 For Rubber Set Brushes
4.12.2 The ferrule shall be free from sharp edges.
The brush, without handle, when suspended in an oven
4.12.3 In general workmanship and finish, the brushes
with the protruding bristle end upward, and subjected
shall match the approved sample.
to a temperature of 132 ± 2°C for 2 h, shall show no
appreciable creeping of the cement. Further, after 4.13 Shelf-Life
cooling the brush in air for 30 min, the anchorage of
bristles shall not become loose inside the ferrule and The brushes shall have a minimum shelf-life, of one
the cement shall satisfy the pull test prescribed in 4.5. year, from the date of manufacture, when properly stored
under shade and adequate precautions for preservation,
4.8 Mass of Bristles per Finished Brush as given under 3 of IS 3451 (Part 1) are taken.
The mass of bristles, as determined by the method 5 PRESERVATION
prescribed in Annex D shall be as specified in col 13
of Table 1. A tolerance of +5 percent shall be allowed The bristles of the brushes shall be liberally dusted, before
on the mass of the filling material provided the average packing with a mixture of 5 parts (by mass) of BHC
mass of the filling material per brush in any lot, is not dusting powder and 95 percent by mass of French chalk
below the specified value (see F-2.2). (see IS 380). Alternatively, naphthalene balls (see IS 539)
shall be used in the packing box for the brushes.
4.9 Processing of Bristles
6 PACKING AND MARKING
The processing of the bristles when tested by the
method given in Annex E of this standard shall be 6.1 Packing
considered as satisfactory, if not less than 85 percent
6.1.1 The bristle portion of the brush along with the
of the bristles by mass are of categories b) as prescribed
ferrule shall be neatly covered with polythene or
in E-3.2 (a) and (b) and out of these 60 percent shall
cellulose film and secured by a rubber band.
belong to category E-3.2(a).
6.1.2 The brushes shall be packed as agreed to between
4.10 Wear and Tear of the Bristles the indentor or inspection authority and the supplier.
The test is required to determine the wear and tear of
6.2 Marking
the bristles during practical use of the brush in the shops.
The length of the bristles both before and after the 6.2.1 Unless otherwise agreed to between the indentor
practical use of the brush shall be measured. The brush or inspection authority and the supplier, each brush
shall be kept horizontally on a table. A steel strip about shall be legibly and indelibly marked or stamped with
50 mm wide shall be held vertically over one of its large the following:
edges at the bristles end of the brush in such a way that
a) Name of the manufacturer or his registered
the bristles are just touching the strip. The distance
trade-mark;
between the lower end of the ferrule and the edge of the
strip shall be measured to give the length of the bristles. b) Month and year of the manufacture;
The length of the bristles shall also be measured at the c) Size of the brush; and
end of the practical use in the manner described above. d) Type of setting — ‘Rubber set or non-rubber
Wear and tear of the bristle is the difference of length in set’.
the bristle of the above two readings that is before and
6.2.2 The rubber set brushes shall, in addition to the
after use for 60 h shall not exceed 5 mm.
marking specified under 6.2.1, be marked on ferrule
4.11 Detection of Dyed Bristles or handle with the words ‘Rubber Set’.
4.11.1 The following two methods shall be utilized for 6.2.3 BIS Certification Marking
detection of dyed bristles when tested as prescribed in The brushes may also be marked with the Standard Mark.
Annex C of IS 1844:
6.2.3.1 The use of the Standard Mark is governed by
a) Method A — Microscopic examination; and the provisions of Bureau of Indian Standards Act, 1986
b) Method B — Sandpaper test. and the Rules and Regulations made thereunder. The
details of conditions under which the licence for the
4.11.2 Method B shall be for routine testing, and Method
use of the Standard Mark may be granted to
A shall be referee method in case of any dispute.
4
IS 384 (Part 1) : 2012
manufacturers or producers may be obtained from the 7.1.1 The indentor or inspection authority shall retain
Bureau of Indian Standards. one of the four approved tender samples against each
item till the completion of the order.
7 SAMPLING AND CRITERIA FOR
CONFORMITY 7.2 Sampling
ANNEX A
(Clause 4.1.2.1)
SPECIES OF TIMBER FOR MANUFACTURE OF HANDLES
A-1 The list of species of timber approved for the manufacture of handles for brushes, is given below:
Trade Name Botanical Origin
Roman Devanagari
Aini ,suh Artocarpus hirsutus Lam., fam. Moraceae
Banati cukrh Lophopetalum wightianum Arn., fam. Celastraceae
Bijasal chtlky Pterocarpus marsupium Roxb., fam. Fabaceae
Jam (Black Berry) tSe E. cymosa Roxb., Fl Ind.
Champak pEid Michelia champaca Linn., fam. Magnoliaceae
Chickrassi fpdjklh Chukrasia tabularis A. Juss., fam. Meliaceae
Dhaman èkkeu Grewia tiliifolia Vahl., fam. Tiliaceae
Gamari (gumhar) xekjh (xqEgkj) Gmelina arborea Roxb., L., fam. Verbenaceae
Krishnachura Ñ".kpwjk Poinciana pulcherrima Roxb., fam. Fabaceae
(Gold Mohar)
Haldu gYnw Adina cordifolia Hook f. fam. Rubiaceae
Kadam dne Nauclea cadamba Roxb., fam. Rubiaceae
Sarcocephalus cadamba Kurz.
Kaim oSQe Mitragyna parvifolia (Roxb.) Korth. Syn.
Stephegyne parvifolia Korth, fam. Rubiaceae
Kanju dkatw Holoptelea integrifolia (Roxb.) Planch fam. Ulmaceae
Karanja djkatk Galedupa indica Lam., fam. Fabaceae
Kathal dVgy Artocarpus heterophyllus Lam. Syn.
A integrifolia Auct., fam. Moraceae
Kuthan owQFku Hymenodictyon excelsum Wall, fam. Rubiaceae
Lambapatti ykEckiRrh Planchonella longipetiolata H.J. Lam., Syn.
Sideroxylon longipetiolata King and Prain, fam.
Sapotaceae
Aam (Mango) vke Mangifera indica Linn., fam. Anacardiaceae
Mehagini egxuh Swietenia spp.
Nim-chameli uhe&pesyh Millingtonia hortensis Linn. F. fam. Bignoniaceae
Kodapalai (piney) dksMiykbZ (fius) Kingiodendron pinnatum Harms, Syn.
Hardwickia pinnata Roxb., fam. Leguminosae
Saibabla lSckcyk Mimosa arabica Roxb. Fl. Ind.
Sirish flfj'k Mimosa sirisa Roxb. Fl. Ind.
Toon rwu Toona ciliata Roem., Syn. Cedrela toona Roxb.,
fam. Meliaceae
5
IS 384 (Part 1) : 2012
ANNEX B
(Clause 4.1.2.2)
DETERMINATION OF MOISTURE CONTENT OF TIMBER
ANNEX C
(Clause 4.5)
DETERMINATION OF PULL STRENGTH
C-1 GENERAL the brush holder with the help of screw (G). Divide the
bristles into segments of about 10 mm length.
C-1.1 A simple instrument as shown in Fig. 2 can be
used for testing the pull strength. This unit is suitable C-2.2 Insert all bristles of one segment in the hole
for mounting on wall. It consists of dial force gauge/ provided at the bottom of tubular tuft holder (C). Care
weighing scale (0-10 kg) operating on spring (A) should be taken not to allow bristles from adjacent
mounted on wooden plate (B). A tubular tuft holder segment to enter in to the hole. Fix the bristles firmly
(C) is hung on the hook of dial gauge. A clamp for with the help of screw (D).
holding brush (E) is provided which is movable
downward and upward with a screw (F). The dial force C-2.3 Adjust the pointer on dial to zero by adjustment
gauge/weighing scale shall be calibrated having of screw (F).
traceability to NPL. C-2.4 Move down the brush holder slowly with screw
NOTE — Any other appropriate instrument for determination (F) watching the pointer on dial carefully till it reaches
of the pull strength available may also be used. 5 kg mark and keep it there for 1 min. Then remove
the brush from the gadget and examine. The bristles
C-2 PROCEDURE
of any segment shall not come out of the cement during
C-2.1 Fix a brush with bristles in upward direction in the test.
6
IS 384 (Part 1) : 2012
ANNEX D
(Clause 4.8)
DETERMINATION OF MASS OF BRISTLES
D-1 GENERAL the bristles in an oven at 100 ± 2°C for 30 min. Cool
for 24 h in air and weigh under prevalent atmospheric
For determining the mass of bristles in a brush, they
conditions.
are detached by gentle hammering as described
under D-2.1 or, if the bristles are set in vulcanized D-2.2 For Vulcanized Rubber Setting
rubber, by soaking in a solvent and detaching the
bristles from the cement as described under D-2.2. Open the ferrule as described under D-2.1 and remove
the bristles, soak the setting in an appropriate solvent
D-2 PROCEDURE until it is sufficiently friable to be broken down. This
would normally take 12 to 18 h. Remove the bristles
D-2.1 For Cement Other than Vulcanized Rubber from the solvent mixture and gently knead between
Remove all connecting pins as well as those securing the fingers so as to separate the bristles from the block
the handle. Cut the ferrule right through its length on into which they are mounted, but taking care that no
any one of the sides by means of a chisel. Open the undue force is used which may break the bristles.
ferrule and remove the bristles. Hammer the root ends Repeat this process until the bristles are free from
of the bristles gently with a raw hide mallet to reduce vulcanized rubber setting. Dry the bristles in an oven
the cement to powder and shake the bristles. Repeat at 100 ± 2°C for 30 min. Cool for 24 h in air and weigh
this process till all traces of cement are removed. Dry under prevalent atmospheric conditions.
7
IS 384 (Part 1) : 2012
ANNEX E
(Clause 4.9)
TEST FOR PROCESSING OF BRISTLES
E-1 GENERAL thread of linen, tape at one end and suspend it in water
maintained at 70 ± 2°C for 10 min. Remove the bristles
The objective of this test is to determine whether the
from the water and shake to remove as much water as
processing of the bristles, for elimination of their
possible. Untie the knot and spread out all the bristles
natural tendency to curve, has been adequate or not.
on a large sheet of blotting paper in a warm place. Allow
E-2 TEST SAMPLE to dry at room temperature for 48 h.
A bunch of bristles, freed from cement as prescribed E-3.2 The bristles shall then be examined and
under Annex D and consisting of at least 10 percent of categorized as given below:
the total mass of the filling material of the brush, shall a) Bristles which are straight;
constitute the test sample.
b) Bristles which have curvature whose radius
E-3 PROCEDURE is 230 mm or more (see Fig. 3); and
c) Remainder.
E-3.1 Tie the test sample of the sealing material with
8
IS 384 (Part 1) : 2012
ANNEX F
(Clause 7.2)
SAMPLING AND CRITERIA FOR CONFORMITY
9
IS 384 (Part 1) : 2012
ANNEX G
(Foreword)
COMMITTEE COMPOSITION
Brushware Sectional Committee, CHD 24
Organization Representative(s)
Office of the Development Commissioner, New Delhi DR P. K. CHAUDHURI (Chairman)
SHRI R. K. PYNE (Alternate)
A. K. Ghosal & Sons, Kolkata SHRI R. K. GHOSAL
SHRI V. GHOSAL (Alternate)
AB Composites (P) Ltd, Kolkata SHRI ANUKUL SAMANTA
SHRI BASUDEV SAMANTA (Alternate)
BHEL, New Delhi REPRESENTATIVE
Brushwell & Co, Kolkata SHRI JAYCHANDRA MEHTA
SHRI KETAN SHAH (Alternate)
Central Brush Works, Kolkata SHRI A. K. SIKDAR
SHRI A. SIKDAR (Alternate)
Colgate-Palmolive (India) Ltd, Mumbai SHRI A. G. GAITONDE
SHRI RISHI SRIVASTAVA (Alternate)
Directorate General of Supplies & Disposals (QA), New Delhi SHRI P. K. MAHANA
SHRI R. GHOSH (Alternate)
Directorate of Marketing & Inspection, Faridabad DR G. GOPALA RAO
Eastern Railway Carriage & Wagon Workshop, Howrah SHRI B. R. GANGULY
SHRI B. D. DAS (Alternate)
Federation of Consumer Associations of West Bengal, Kolkata SHRI BIPLAB SARKAR
SHRI KAMAL SENGUPTA (Alternate)
Forest Research Institute, Dehradun SHRI RAJESH BHANDARI
Hindustan Lever Ltd, Mumbai SHRI N. S. BIJLANI
SHRI VIJENDRA BOONLIA (Alternate)
Indian Airlines, New Delhi REPRESENTATIVE
Indian Soaps and Toiletries Manufacturers’ Association, Mumbai SHRI MADAN THAKUR
Ministry of Defence (DGQA) Comptrollerate of Quality Assurance SHRI NUSRAT ULLAH
(GS), Kanpur SHRI A. K. GANGULY (Alternate)
Ministry of Defence (R & D), Kanpur SHRI RAVINDRA KUMAR
SHRI V. K. SINGH (Alternate)
Ministry of Railways, Research, Design & Standards Organization, SHRI P. MURALIDHARAN
Lucknow
National Test House, Kolkata DR I. N. MUKHERJEE
DR P. KANJILAL (Alternate)
Ordinance Factory, Moradnagar REPRESENTATIVE
Ordnance Factory Board, Kolkata SHRI RAKESH SURYA
SHRI VIJAY SINGH (Alternate)
RITES Limited, New Delhi SHRI J. S. AZAD
SHRI V. K. JAIN (Alternate)
Usha Industries, New Delhi SHRI DHARAMBIR
Wild Life Crime Control Bureau, New Delhi SHRI A. K. SOLO
BIS Directorate General SHRI E. DEVENDAR, Scientist ‘F’ & Head (Chem)
[Representing Director General (Ex-officio)]
Member Secretary
SHRI N. K. PAL
Scientist ‘E’ (Chem), BIS
10
Bureau of Indian Standards
BIS is a statutory institution established under the Bureau of Indian Standards Act, 1986 to promote
harmonious development of the activities of standardization, marking and quality certification of goods
and attending to connected matters in the country.
Copyright
BIS has the copyright of all its publications. No part of these publications may be reproduced in any form
without the prior permission in writing of BIS. This does not preclude the free use, in the course of
implementing the standard, of necessary details, such as symbols and sizes, type or grade designations.
Enquiries relating to copyright be addressed to the Director (Publications), BIS.
Amendments are issued to standards as the need arises on the basis of comments. Standards are also reviewed
periodically; a standard along with amendments is reaffirmed when such review indicates that no changes are
needed; if the review indicates that changes are needed, it is taken up for revision. Users of Indian Standards
should ascertain that they are in possession of the latest amendments or edition by referring to the latest issue of
‘BIS Catalogue’ and ‘Standards : Monthly Additions’.
This Indian Standard has been developed from Doc No.: CHD 24 (1663).