Round bottle

rotary hot melt

glue labeling
machine

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 Content
Safety procedures.......................................................................................... 3
1. Introduction to the equipment................................................................. 5
1.1 Function and use............................................................................... 6
1.2 Equipment performance.................................................................... 12
1.3 Equipment composition and structure............................................... 13
2. equipment installation............................................................................. 14
2.1 Loading and unloading and storage of equipment ............................15
2.2. Installation procedures..................................................................... 16
2.3. Preparations before the equipment starts ........................................17
3. Operation manual ...................................................................................18
4. equipment commissioning (power commissioning) ................................19
5. Equipment maintenance and care.......................................................... 20
5.1Cleaning .............................................................................................21
5.2 Lubrication........................................................................................ 21
5.3 Maintenance and Care..................................................................... 22
5.4 Common Repairs and Maintenance of Electrical Components ........23
5.5 common faults and exclusions .........................................................24
Rapid troubleshooting of production faults..................................................... 24
Routine Maintenance and Care .....................................................................25
Appendix 1: List of Consumables.................................................................. 25
Appendix II: Rotation Synchronous Pulley Replacement.............................. 42

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 Safety operation procedure

1. Operators must undergo rigorous training (especially safety training) before

they can be employed.
2. Operators and equipment maintenance personnel must strictly abide by
relevant safety rules.
3. Installation and troubleshooting must be performed by a professional. In the
operation of the operator, if it is found that the machine is faulty, it is necessary
to notify the maintenance personnel or the supplier in time, and it is not
allowed to handle it privately.
4. Before mechanical operation of the equipment, it is necessary to stop the
machine and turn off the power and air supply if necessary.
5. When the equipment is running, no one should touch the running part of the
machine. In case of emergency, please press the emergency stop switch
quickly. Do not deal with any equipment related problems while the machine is
running, even if it is considered to be negligible.
6. The operator must not leave the post when the equipment is running.
7. The power and air supply must be turned off during maintenance and repair
of the operating parts of the equipment.
8. Before starting the machine, you must carefully check the equipment and
remove all the debris on the machine, especially the running parts, to ensure
that there are no inclusions and obstacles.
9. When there are more than one operator in the machine, one person should
be responsible for starting the machine. The rest of the personnel should not
be turned on. Before starting the machine, the boot personnel should first
observe whether the moving parts of the machine are close to each other. Only
all the personnel will be determined. When you touch the moving parts of the
machine, you can turn it on, and you should remind the rest of the people when
you turn it on.
10. When the machine is running, if the operator (any one) finds an abnormal
situation, press the emergency stop switch (the red button on the upper side of
the conveyor and the control panel touch screen) and inform other operators.
11. Unless necessary and with adequate protective measures, do not allow
any part of the body or any object to touch the moving parts of the machine,
especially rotating parts or some entrances. When contact is required for
commissioning, it should be carried out by personnel who have received such
training, but the operator must be notified in advance.
12, non-manipulation switch, if you want to intervene in the adjustment,
debugging or detection of the machine, you must notify the switch in advance.
13. Turn on the emergency stop switch. Before re-energizing, you must pay
attention to the surrounding environment (including personnel, equipment and
transmission components) is in a safe state, otherwise it can not be powered

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on.
14. When cleaning the machine and its vicinity, care should be taken not to
allow water to enter the electrical control box or electrical control box, as well
as the power input and electrical components, so as not to damage the
components or endanger personal safety.
15. When it is necessary to maintain the machine for a long time, turn off the
main power supply and hang the “No Boot” warning sign in the conspicuous
place of the machine.
16. Without disapproval, the parts on the machine, especially the parts for
safety protection, shall not be removed or changed, and the safety signs shall
be protected during operation.
17. When restarting after maintenance, in addition to cleaning the site, you
should first use the manpower to move the moving parts or jog to see if there
are obstacles.
18. When all operators leave the working area where the machine is located,
turn off the power and lock it to prevent idlers from starting up.
19. Any electrical operation can only be performed by a maintenance
electrician.
20. During electrical maintenance operation, the equipment must be in a
power-off state.
21. All electrical switch buttons and converters must be disconnected during
electrical maintenance operations.
22. If an electrical component needs to be operated electrically, other electrical
components not related to the operation must be disconnected from the power
supply.
23. The power supply voltage must meet the technical requirements of the
equipment.
24. The operator must not operate the equipment if the operator has
insufficient skills or is in poor physical condition.
25. When the equipment maintenance and maintenance does not meet the
requirements, it is forbidden to use the equipment.
26. Those who have not passed the training are not allowed to operate on the
machine.
27. The safety instructions of this unit must be strictly observed.
28, before power-on, you must carefully check the installation, the connection
is correct, the system must be reliably grounded.
29. Do not put flammable substances on the machine to avoid accidents.
30. Do not fold the control line or signal line.
31. You must carefully read this “Safety Operation Procedure” before starting
the machine, and please make a copy and post it on the use site for safe
operation.

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1. Equipment introduction
1. This chapter describes all technical specifications for ULPL-0604R
equipment for professional and technical personnel.
2. Relevant personnel should have basic mechanical and electrical knowledge.
3. Failure to follow the warning message may result in a dangerous situation
as described in the prompt.
1.1 function and use
The function of this machine is: positioning OPP, BOPP and paper label on the
round bottle, the label is unrolled label. The machine automatically delivers the
label, slits the label, and glues the label on both ends of the label, labeling and
stroking the label.
This machine is suitable for mineral water, beverage, food, condiment and
other industries, to achieve round bottle cutting, gluing, labeling.
The specific features are as follows:
1.1.1. The system adopts Siemens microcomputer control. The touch screen
directly clicks on the menu operation mode, and the parameter adjustment is
convenient and intuitive.
1.1.2. By replacing the screw into the bottle, the star wheel and bottle holder
can be used for high-speed labeling of bottles of various specifications.
1.1.3, the sensitivity of the label electric eye is adjustable, especially for the
transparent label and the label bottom paper with different transmittance,
which can be used for identification and comparison.
1.1.4. The measuring electric eye is not interfered by external signals such as
external light or ultrasonic waves, and the detection is accurate to ensure the
accuracy of labeling.
1.1.6, all mechanisms including the frame, conveyor, bar to fasteners are all
made of stainless steel and aluminum profiles and engineering plastics, never
rust, no pollution, in line with GMP environmental requirements.
1.1.7 All system control components have international standardization
certification, and undergo strict inspection and testing to ensure the reliability
of each function.
1.1.8, the working status and fault of the machine, there are reminder warning
functions, which make operation and maintenance more convenient and safe.
1.2 equipment performance
1.2.1, machine parameters
Model L-12000B
Maximum bid speed 30m/min
Maximum speed of 200 bottles / minute (depending on bottle size and label
length)
Labeling bottle specifications Round bottle
Labeling accuracy ±1.5mm
Total power 8Kw
Power supply Three-phase 380V 50/60Hz

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Air pressure 5 Kg f/cm2
Air consumption 20L/min
Dimensions (length × width × height) Approx. 1600mm (L) × 1380mm (W) ×
2000 mm (H)
Total weight about 2500Kg
1.2.2 labeling machine label specifications
Roll OPP, BOPP and paper labels;
a) the thickness of the label is 0.03~0.1mm;
b) The quality of the label must be approved by Yuhao Company before use;
c) the outer diameter of the label roll < ¢ 500; the inner diameter of the label
roll > ¢ 76;
d) The minimum length of the single label (running direction): 50mm.
1.3 equipment composition and its structure

1.3.1 the lever

The ribs on both sides of the conveyor belt are used to limit the bottle during transport. The
spacing between the front and rear ribs may be slightly larger than the diameter or width of the
bottle by 1-2 mm.
1.3.2 conveyor belt
Automatic feeding.
1.3.3 star wheel
The inlet star wheel and the star wheel guide are used to transport the bottle to be labeled to the
station bottle holder on the container turntable at a fixed interval. Bottles with different
diameters need to be replaced with star wheels and guides!
The bottle star wheel cooperates with the star wheel guide plate to transport the labeled bottle

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on the station bottle to the conveyor line.
Adjustment of the bottle into the star wheel: Put a bottle in the star gear and the star wheel
guide, loosen the star wheel lock on the star wheel, and jog the running equipment so that the
bottle is just at the exit of the star wheel guide. Can enter the bottle holder and lock the
corresponding five-star screw.
Adjustment of the bottle star wheel: Loosen the <Star wheel locking five-star screw> on the exit
star wheel, jog the running equipment, and transfer the bottle from the bottle into the bottle
holder to the bottle star wheel and star. At the entrance of the wheel guide, the bottle can be
stuck in the tooth groove of the bottle star, and the corresponding five-star screw is locked.
Replacement of the star wheel and star wheel guide: Remove the star wheel and the star wheel
guide by removing the five-star screw from the star wheel and star wheel guide plate (if
necessary, adjust the high-pressure head turntable, see 1.3.6 <Figure 7>). Reinstall the star wheel
guide that needs to be replaced. When installing, align the locating pin. After installing it, re-lock
the corresponding five-star screw. Then put the bottle star wheel and the bottle star wheel into
the original star wheel position, and re-lock the corresponding five-star screw. After installation,
follow the above steps to adjust the bottle star wheel and the bottle star wheel!

1.3.4 bottle screw

The feeding screw is used to separate the bottles continuously conveyed on the conveying line at
a certain interval and convey them into the teeth of the inlet star wheel. Bottles with different
diameters need to be replaced with this screw!
Loosen <screw adjustment lock handle>, turn <screw adjustment handwheel> to adjust the front
and rear position of the screw, adjust to the lowest point of the screw groove and the star point
guide point is flush, and adjust and re-lock < Screw adjustment lock handle>.
Loosen the <Pushing Plate Adjustment Locking Handle> to adjust the front and rear position of
the push plate. When adjusting, place two bottles in the screw groove. The distance between the
push plate and the bottle can be 1~2mm. Re-lock the <Push Plate Adjustment Lock Handle> after
adjustment.
Adjustment of the screw and the star wheel: Disassemble the <screw drive cover>, loosen the
clamping screw on the coupling, (the screw can be freely rotated at this time), and jog the

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running equipment so that one tooth of the star wheel is at the front end of the screw. Put a
bottle at the front end of the screw (large end of the screw), manually rotate the screw, so that
the bottle wheel smoothly enters the star wheel teeth, re-lock the clamping screw on the
coupling, and cover the <screw drive cover>!
Screw replacement: When replacing the screw with different diameters of the bottle, the end of
the loose screw screw (small end of the screw) locks the handle screw, and the center pin of the
tail end is pulled out. The screw is gently pulled back to take out the screw. Introduce the front
end of the screw to be replaced into the front end power shaft. While rotating the screw, push it
forward slightly. After the card is in place, insert the tail center pin and re-lock the handle screw.
Follow the steps above to re-adjust the screw to the push plate and the star wheel!

1.3.5 label Smoothing device

The applicator mechanism is used to smooth the label after labeling, so that the label is smoothly
and firmly adhered to prevent wrinkles and looseness.
Adjustment of the bidding plate: When the bottle runs with the bottle holder to the target plate,
suspend the machine, release the <adjusting adjustment handle>, adjust the target plate forward,
and when the bottle is pressed by the bottle pressure, 3-5mm is appropriate. Then lock the <Face
adjustment handle>. Bottles with different diameters need to be replaced with this bidding plate!

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1.3.6 the main shaft
The main rotating shaft is composed of a pressure head turntable and a container turntable, and
is used for positioning the bottle up and down and pressing, and driving the bottle to revolve and
rotate for labeling. The <bottle holder cover> on the container turntable needs to be replaced
due to the different bottle shape. When replacing, the four screws on the bottle holder cover can
be loosened and replaced. The <indenter> on the indenter disc also needs to be replaced
according to the shape of the cap.
The head carousel needs to be properly adjusted due to the different height of the bottle body.
Open the left door and adjust the height of the indenter wheel by adjusting the <inverter wheel
lifting adjustment handwheel in Figure 7! Turn the handwheel clockwise, indenter The turntable
is lowered; otherwise, the head turntable is raised!

1.3.7 label station adjustment

label station adjustment is used to adjust the labeling position and labeling stability!
Adjustment of labeling height: Loosen <label station lifting adjustment locking screw>, rotate
<label station lifting adjustment locking screw> to realize the adjustment of the height of the
labeling station, and realize the adjustment of the labeling height from the surface! Rotate
clockwise, the labeling position is raised; otherwise, the labeling position is lowered.
Left and right adjustment of the label station and front and rear adjustment: Loosen the
corresponding adjustment direction to lock the handle screw, and rotate the corresponding
direction to adjust the handwheel to adjust the left and right direction or the front and rear
direction! The two directions can be adjusted to be in line with the labeling bottle, the spindle,
the drum and the front rubber strip. At this time, adjust the handwheel before and after
adjustment, so that the rubber strip is pressed onto the bottle and then adjusted by 1mm to

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ensure that each label can be smoothly attached to the bottle. After the adjustment is completed,
re-lock the corresponding direction locking screws!

1.3.9 the main power switch

The main power switch is located on the left side of the front panel of the unit (Figure 10). Turn
the power on when turning clockwise to the ON position, and turn off the power when turning
counterclockwise to the OFF position.
1.3.10 lack of material electric eye
Detect if there is a shortage of material in the front section of the conveying, and if so, send a
signal to the control system to stop. The shortage of electric eyes is set in order not to cause a
single bottle to enter the dispensing screw to cause the bottle to be inverted.
1.3.11 emergency stop switch
The device has two emergency stop switches, one on the upper side of the touch screen (Figure
10) and one on the side of the conveyor line.
In the event of an emergency, be sure to press this switch to stop the unit. At this time, the
system information bar shows that the emergency stop switch is not turned on, and the inverter
alarms! To open the emergency stop switch, turn the top cover of the emergency stop switch
clockwise.
1.3.12 touch screen
Chinese man-machine interface. Used to start the device, stop the device, and adjust the settings
of various parameters and the display and release of production information!
1.3.13 system air pressure detection
This device is equipped with a gas pressure detecting device (Figure 9). When the system air
pressure is lower than the system setting value, it is not enough to ensure the normal operation
of the system, the device will automatically stop running, and the air pressure display is displayed
in the information display bar of the touch screen. >Alarm information!

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1.3.14, cylinder pressure regulation
Adjust the <cylinder pressure regulating valve> (Figure 9) to adjust the cylinder pressure. The
cylinder equipped with the equipment is used for gluing. The pressure is set at 4~5kg to ensure
the sensitivity of the reaction at high speed. The valve does not need to be adjusted under
normal conditions!
1.3.15 blowing pressure regulation
Adjust the <blowing pressure regulating valve> (Figure 9) to adjust the blowing pressure. This
pressure is generally adjusted to 0.2~0.3kg.
1.3.16 label station
The label station is one of the core components of the equipment. The label station is mainly
composed of a hoisting device, a guide roller, a driving roller, a glue machine, a gluing mechanism,
a drum, and a knife drum.
The main function is as follows: the main motor drives the driving roller to pull the label into the
knife roller, and the knife drum is cut into the marking drum according to the setting and cutting.
The label sensor is mounted on the labeling head and the position can be adjusted appropriately.
Used for label detection at the same time, complete label count. Its signal is fed back to the PLC
to achieve precise control of the bidding, including the control of the stop position, the
pre-marking length, and the end of the bid.
The glue sensor is used to detect whether there is a label on the drum, and the label is used to
control the glue mechanism to perform the glue.
The leak sensor is used to detect whether the label is attached to the bottle. If it is not attached,
the leak sensor will detect the missing label and control the system to stop.
1.3.16.1 reloading labels
The figure above is the label winding diagram, which is mounted in the Antu when the label is
replaced.

1.3.16.2 installation of the rubber strip on the drum

The installation of different product strips on the drum is as follows:
Installation of the strip on the drum

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1.3.17 the measuring electric eye
The measuring object (see Figure 5) is used to detect the product to be labeled. When the
measuring object detects the product to be labeled, the signal is fed back to the PLC, the PLC
controls the labeling of the label, and the labeling is completed on the labeling station. , the
process of gluing, etc., when the product reaches the labeling position, it is successfully labeled.
The position of the measuring electric eye affects the marking time, which affects the label
cutting accuracy. It is required that the rotary cutter must just pass the fixed cutter when the
electric eye detects the product.
1.3.18 adjustment of the cutter
When the cutter is worn or damaged and needs to be replaced or re-adjusted, loosen the three
screws in the figure and 2, and jog the running equipment. When the cutter sound is light, re-lock
the <fixed knife locking screw gently. >, fine-tune the <fixed knife adjustment screw> and try to
cut the label while adjusting, until the label can be easily cut off. After adjustment, lock the <fixed
knife locking screw> and lock the nut under <fixed knife adjusting screw> to prevent loosening.
Note: The system blower should be turned off when testing the label to avoid interference.

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1.3.19 glue adjustment
A, adjustment of the glue pressure
When adjusting the gluing pressure, adjust the <Glue Pressure Adjustment Screw 1> and <Glue
Pressure Adjustment Screw 2> at the same time.
Loosen the lock nut on the two screws during adjustment. To increase the pressure, loosen the
<adhesive pressure adjustment screw 2> and adjust the <adhesive pressure adjustment screw 1>
at the same time. On the contrary, the pressure is reduced.
B, adjustment of the thickness of the glue
When adjusting the thickness of the sizing, adjust the <sizing thickness adjustment screw 1> and
the sizing thickness adjustment screw 2 at the same time.
When adjusting, loosen the lock nut on the two screws. To increase the thickness of the glue,
loosen the <adhesive pressure adjustment screw 2> and adjust the <adhesive pressure
adjustment screw 1> at the same time. On the contrary, the thickness of the glue is reduced.

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2. equipment installation
1. This chapter describes the installation of the L-12000B. Installation of the machine can only be
done by a professional technician.
2. The installation engineer must have sufficient knowledge of the L-12000B and its installation
points.
3. Failure to follow the installation instructions will result in damage to the machine.

2.1 equipment handling and storage

This device must be secured and packaged during shipment. The surface is covered with a
material that can be cushioned and protected to prevent the surface from being scratched or
scratched. The machine must be attached to the transport machine to avoid collision and
overturning, damaging the body.
Use a crane (forklift) when unloading the machine.
Please note! The minimum load of the crane must be greater than the total weight of the
machine, and the unloading platform is suitable for easy unloading.
When using a forklift to transport the machine, the insertion position of the forklift should be as
close as possible to the center of gravity of the machine. The bottom fork should be inserted into
the bottom so that the forklift is tightly attached to the front of the machine. If the width of the
fork is adjustable, the width can be adjusted as appropriate. Expand the support surface to
ensure that the machine is stable and secure on the forklift without the risk of bumps and falls.
Warning message: Improper handling can cause damage to the machine.
When the product is inspected and checked out, if the parts and parts of the product are found
to be inconsistent with the packing list, you should contact the company in time.
Under normal conditions of transportation, installation, use and maintenance, if you find any
problem with the quality of the product, contact the customer service department of the
company within the specified time limit. This equipment is warranted for one year.
This equipment has certain requirements for the surrounding environment when it is used and
stored. The relative humidity of the air should be between 10% and 90%, and the temperature
should be between 5oC and 40oC. The combination of high temperature and high air humidity
can form condensation on the surface of the object.
Warning message: Condensation can cause damage to pneumatic and electronic components.
If you need to relocate an already installed device and move it, first disconnect it from the power
source, air supply, and the machine that is connected to it, then use a forklift to move it to a new
location.
The packaging materials used by our company during transportation can be treated as industrial
waste.
When the object being moved weighs more than 25 kg, it must be transported by forklift.
During the loading and unloading of the machine, it is strictly forbidden for anyone to walk and
stay under the object being lifted.
2.2 installation procedures
2.2.1. The relative humidity of the air conditioner installed in this equipment should be between
10% and 90%, and the temperature should be between 5oC and 40oC.
2.2.2. Reserve a large enough space (see “Dimensions” in “Equipment Performance”). Consider
the maximum size of the machine after opening the door and guard to facilitate operator activity.

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2.2.3. Check the bearing capacity and flatness of the ground, taking into account the total weight
of the machine and the vibration caused by the machine during operation.
2.2.4. Place the machine horizontally and adjust each foot to make it level.
2.2.5. Before turning on the power, carefully check if the connections are loose.
2.2.6. Connect the power supply correctly.
2.2.7. Connect the gas source correctly.
2.2.8. Connect the synchronization cable between the device and its external device.
The power required for this equipment is three-phase AC380V 50Hz/60Hz, and the total power is
6KW.
Warning message: If the power supply and air supply do not meet the requirements, it may cause
damage to the machine directly. If you have any questions, please contact Us Customer Service.
Electronic equipment must be installed by an electronic professional technician. Otherwise, it will
not only cause damage to the machine, but also may endanger personal safety.
2.3. Preparations before the equipment is started
2.3.1 pneumatic system connection
2.3.1.1. Before connecting the pneumatic system, it is best to disconnect the air circuit to
facilitate connection.
2.3.1.2. Use an approved standard air pipe to connect the pneumatic system.
2.3.1.3. Connect the air pipe to the inlet of the pneumatic system of the equipment.
2.3.1.4. Open the air circuit switch and turn on the air circuit.
2.3.1.5. Adjust the filter pressure reducing valve and observe the pressure value on the pressure
gauge, and adjust it to about 4-5kg.
2.3.2, electrical connection
2.3.2.1. Check if the power switch is in the off position (the arrow points to OFF), if not, it will hit
the disconnected position;
2.3.2.2. Check if the electrical connection is correct. Use a multimeter to confirm that all wirings
are not short-circuited.
2.3.2.3 After the check is correct, connect the main power supply.
2.3.2.4. Turn the power rotary switch on (the arrow points to ON).
3. Operation manual
3.1 operation main interface
After the power is turned on, turn the rotary switch on the front of the device to the ON position.
At this time, there is electricity inside the device. Please be careful not to open the electrical
cabinet cover, and do not touch any part inside to prevent electric shock. Repair and
maintenance should be performed by a professional. After the power is turned ON, the operation
touch screen lights up, and each emergency stop switch is in the normal position (all in the
normal position). As shown below:

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 After confirming, click the yellow part of the touch screen <rotary hot melt adhesive labeling
machine> to enter the main operation screen after power on. As shown below:

1) This screen can start/stop the machine. After pressing Start, the button changes to <Stop> and
the system is running. When you need to stop, press the <Stop> button and the system stops. At
this time, the button returns to the <Start> display.
Note: When the scroll bar (the red part of the black bottom of the screen) has an alarm display,
the system cannot be started.
2) Heating is to turn on the heating device of the hot melt machine. Press this button to heat the
device to be heated. At this time, the button is displayed as <heating in progress>, and the
system is in the automatic heating state. It can be seen that the values of the rubber roller

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temperature, the melting cylinder temperature and the squeegee temperature are increasing in
the screen; when the closing operation is performed, the heating is stopped;
Note: Please press this button at the first time after power on to make the system heat up and
reduce the waiting time.
3) <vacuum on/off>, <gluing on/off> button is used to turn on the vacuum fan and the gluing
motor. When turned on, the button changes to <Vacuum Stop>, <Glue Stop>.
Note: If the system temperature is not enough, the glue motor cannot be turned on.
4) <manual bidding> for manual labeling when debugging
5) Stop bottle automatic / manual: used to change the way the control enters the bottle
6) System speed: used to set the running speed of the normal production of the equipment;
7) Production speed: The data reflects the actual current production speed;
8) Gluing speed: changing the data can adjust the amount of gluing of the hot melt machine
9) Current production: The data reflects actual current production
10) Set the output: Click the output data display box to set the relevant output.
Note: After the current output reaches the set output, the system will automatically stop, and the
alarm scroll bar will display <Yield reaches the set value>. At this time, if you need to reproduce,
you need to clear the current output or increase the set output value, then click the alarm clear
button. , clear the alarm before you can run again!
11) Marking speed: used to set the bidding speed when the label is manually sent; in the
automatic running state, the value is invalid;
The speed setting value of the machine bidding, the value setting range is: (0-100 M/min).
When the <speed tracking> switch is turned to tracking, this speed is only used for manual
bidding, and the system automatically tracks when it is running automatically. speed. When the
<Speed Tracking> switch is turned to no tracking, the system automatically runs and the manual
bidding runs at this speed.
#Speed tracking/no tracking: Select the standard station to send the standard speed
mode, select <speed tracking>, the standard station delivery speed is automatically tracked by
the encoder, select <speed not tracking>, the standard station delivery speed according to the set
bid speed run
12) Marking delay: In the automatic running state, when the measuring object detects the
product, the time limit of the labeling station will be delayed; if the parameter is not set properly,
the cutting position of the cutting knife will be incorrect or cut twice. The consequences of the
label;
13) Stop position: After the label detection sensor senses the specific detection point of the label,
the length of the label is stopped after the length of the label is pre-empted; that is, the position
at which the label is stopped is set. This parameter is used to control the label slit position.
Increase this parameter and move the slit position backward; otherwise, the slit position moves
forward.
14) Maximum standard length: When the standard station receives the bidding signal, if the label
reaches the set length, the label detection sensor has not detected the specific point of the label,
and the system automatically stops; the alarm information shows that the label is too long.
Note: This parameter setting is too small (less than one label length), the system will not work
properly!
15) Gluing position: used to set the position of the gluing eye after seeing the label.

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16) An alarm clear operation can be performed on this screen.
Clearing the alarm is used to clear the alarm information status when the device has a fault
shutdown; in this screen, the fault alarm screen can be entered and the alarm clear operation can
be performed. When the device is abnormal, an error message interface will pop up; click the
error message interface. The confirmation button can also clear the status of the alarm message;
The alarm information entries are as follows:
1) Emergency stop switch is not open
2) Servo alarm
3) Super long bid
4) There is a leak
5) The bottle appears
6) There is a shortage of material
7) Inverter alarm
8) The card bottle appears
9) Insufficient pressure
10) Insufficient temperature of the melter
The above alarm will cause the machine to stop. After the fault is eliminated, the alarm
information will be retained. It will only be cleared after pressing the alarm clear button. Observe
and eliminate the hidden danger.
Note: The temperature of the rubber roller, the temperature of the melt cylinder and the
temperature of the scraper are respectively displayed on the hot melt machine. The
corresponding value is the current actual temperature of the device. The relevant temperature
value can be changed according to the actual production conditions and the characteristics of the
hot melt adhesive. .
Note: When the system temperature is insufficient, in order to prevent the device from being
damaged due to the startup device, the system is in a self-locking state, and the system cannot be
started at this time, including jog. The alarm cannot be cleared!
2. Press the <Other Parameter Settings> button to enter the parameter setting screen, as shown
below:

This screen mainly uses the parameters related to the shortage of materials during online use,

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 the equipment addition and deceleration in the case of blocking materials;
Track/Do Not Track: Select the bid mode as tracking or not.
3. Press the <Manual Operation> button to enter the parameter setting screen, as shown below:

In this interface, the main motor, the bottle feeding motor, the labeling motor, the gluing cylinder,
the adjusting motor, the feeding motor, and the feeding belt can be independently operated; this
function facilitates whether the various parts of the testing device work normally.
The following is the entry device status operation:

The above is to change the current state of the device: alarm light, header, door status, language,
glue mode, label abnormal switching operation,

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(Set these states to ON to ensure that the device is functioning properly
(Gluing method, generally encoder
(The header will not be out of the standard
4. equipment commissioning (power commissioning)
4.1 According to the operating instructions, install the equipment, check whether it is installed
properly, check the wiring is correct, and use a multimeter to check whether the power supply is
correctly wired;
4.2 Turn on the power, adjust the interface to the parameter setting screen, set each parameter
to the corresponding value, press <Preheat On>, wait for the system to heat up to the set value.
At this time, the system alarm information scrolls: the temperature of the rubber roller is
insufficient, the temperature of the melt cylinder is insufficient, and the temperature of the
scraper is insufficient. When the system temperature reaches the set value, the three alarm
messages will be automatically eliminated. At this point, select the manual operation screen, run
all the actions manually, check all the motors, and the solenoid valve is running well.
4.3 After confirming that the manual operation is correct, start the gluing motor and blower in
the main screen, press the start button to make the machine run automatically;
4.4 According to all the alarms in the operation manual, the automatic fault diagnosis function
and self-protection function of the test machine are normal and intact;
4.5 After all the functions have been tested and the test machine is confirmed, the machine can
be delivered.
4.6 Install the label roll. (See 1.3.16.1, reloading labels)
After loading, hand out the label, then tap the label around the knife drum. Check that the
cutting position is correct. The <Stop Position> parameter is incorrectly re-adjusted.
4.7.2 Adjust the sensitivity of the label's electric eye so that it can sense the sensing points on the
label, thus achieving the labeling one by one; and performing the labeling test to make the
position of each stop position accurate (see attached page)
4.8 Adjust the position of the measuring eye.
4.9 Machine inspection. Remove all debris from the conveyor belt, the belt, and the labeling head,
and check that all screws are tight.
4.10. Connect the power supply. Make sure that the voltage meets the requirements and use a
grounding socket.
4.11. Turn on the air supply. The working pressure is between 0.4 and 0.6 MPa.
4.12. Adjust the interface to the parameter setting screen, set each parameter to the
corresponding value, then click the test run to check all the motors and the solenoid valve is
running well.
4.13. Perform speed regulation test on all motors, and constantly change the speed setting value
of the motor to see if the motor frequency conversion is good.
4.14. After confirming that the jog operation is correct, start the auto start button to make the
machine run automatically.
4.15. Debug all the alarms in the operation manual one by one to see if the self-protection
function of the machine is intact.
4.16. After all functional tests are completed, the machine can be delivered for use.
4.17. normal shutdown. Press the “Stop” button on the touch screen to stop the whole machine,
then turn off the main power switch button on the side of the cabinet.

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4.18. abnormal shutdown. In case of emergency, the emergency stop switch can be turned off
directly.
5 equipment maintenance and maintenance
1. This chapter describes the routine maintenance operations and modes of operation that must
be performed for the operator and equipment maintenance personnel to refer to.
2. Equipment maintenance personnel should have a thorough understanding of the mechanical
and electrical components of the equipment.
3. Disregarding the warning message may result in a dangerous situation as described in the
prompt.
The daily maintenance and maintenance of the equipment is an effective means to ensure that
the equipment is running well, reducing the incidence of failures and improving the service life of
the equipment. Customers should pay special attention to the use of equipment for production
activities. Equipment operators, maintenance personnel and related technical personnel shall
work together to complete this work.
5.1 Cleaning
5.1.1 Cleaning of mechanical parts
Mechanical parts can be cleaned with detergent (alcohol) and clean cloth.
5.1.2 Cleaning of electronic components
In general, electronic components do not need to be cleaned. However, when cleaning
non-electronic components, please be careful not to splash water and detergent on the
electronic components. If necessary, clean the touch screen and sensor window and signal
surface with a clean dry cloth.
5.1.3 Cleaning of test components
The sensing element is a sensitive electronic component that cleans the sensor (electric eye)
window with a clean, dry cloth.
5.1.4 Cleaning of pneumatic components (when pneumatic components are available)
In order to ensure the quality of the compressed air, the device is equipped with an air filter at
the air inlet, which can separate the moisture and dirt in the compressed air to ensure the
smooth flow of the air, the reliable performance of the pneumatic components and the normal
service life. The filter element should be cleaned regularly with clean water every month.
Valve cleaning:
It is strictly forbidden to separate the valve for cleaning. The valve should be cleaned or replaced
by the manufacturer.
Warning message: Dust and concentrated water can reduce the life of pneumatic components.
When cleaning the pneumatic components, make sure that the pneumatic system is
disconnected from the air supply.
5.2 Lubrication
Lubrication work should be carried out exclusively by equipment maintenance personnel.
5.3 Maintenance and maintenance
During the operation of the equipment, the operator should pay close attention to the
operation of the equipment, record the operation of the equipment, and record the operation of
the equipment in detail, for the equipment maintenance personnel to refer to when inspecting
and maintaining the equipment. If an abnormality is found, it must be stopped immediately,
notify the maintenance personnel to handle it, and then restart after the troubleshooting.

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 Equipment maintenance personnel should perform regular inspections, maintenance, and
maintenance of the equipment.
The power must be disconnected and the relevant safety regulations must be observed before
servicing the equipment. Any fixed protection device must be opened or removed for
maintenance purposes and must be returned to its original position intact after maintenance.
Guidance notes for maintenance:
5.3.1.routine maintenance
Before starting daily
a) Before turning on the power every day, you must check if there are any debris on the
conveyor belt, such as: wrench, screwdriver, etc.
b) Observe whether the power supply and air supply are normal, and whether the power cord
and air pipe are damaged.
Before going to work every day, you should turn off the power and air supply, and do the
following work:
a) Clean the machine. Wipe the outer surface of the machine with a soft, dry cloth. Use
compressed air to clean the area where there is too much dust.
b) If there is sticky material on the conveyor belt, wipe it with a damp cloth that has been
dried.
c) When wiping, pay attention to whether there are loose screws on the machine. If there is
any looseness, it should be tightened immediately.
5.4 Common repair and maintenance of electrical components
5.4.1. Perform cleaning and dust removal work once a week to carry out dust removal and
cleaning work on electrical components in the electrical control cabinet;
5.4.2. It is better to stabilize the various terminals of the machine after the machine continues
to work every other week to prevent contact failure.
5.4.3. Check if there is any peeling of the motor wire. If yes, please replace the wire
immediately to prevent short circuit and electric shock.
5.5 common faults and troubleshooting
Phenomenon Cause of failure Solution
1. After the rotary power switch is turned on, the touch screen does not light up. a. The power
supply is dead.
b. The screen 3A fuse is blown a. There is no power supply or the switch in the electrical box is
not closed.
b. Replace the 3A fuse
2. The device cannot be started. a.. System alarm a. Check the alarm information bar on the
touch screen, press the <alarm clear> button after eliminating the alarm factor, clear the alarm,
and then press <Start> to run the device.
2. No labeling
a. The position of the measuring object is incorrect.
b. Measuring electrical eye failure.
c. The delivery roller is not pressed.
d. The color of the bottle cannot be sensed by the electric eye.
e. Servo drive alarm
f. The maximum length of the label is set to zero. a. Adjust the position of the measuring eye.

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 b. Replace the measuring object.
c. Press the labeling roller.
d. Replace the high-resolution electric eye.
e. Eliminate this alarm.
f. Change the maximum length setting (greater than one label length)
3. Continuous labeling
a. The sensitivity of the label detection sensor is incorrect.
b. The tag detects a sensor failure.
c. Measurement of the electric eye continuous trigger
d. Label printing is disordered, color is not correct, color scale is offset or unclear a. Re-adjust
sensitivity.
b. Adjust or replace the tag detection sensor.
c. High-speed measurement of electric eye sensitivity
d. Replace the label and contact the label supplier.
4. The labeling position is not allowed. a. The height of the labeling station is incorrect.
a. Adjust the handwheel or set the touch screen parameters.
5. Wrinkles after labeling
a. Pressure on the rubber roller is too large
b. The glue is too thick
c. The position of the support brush is wrong.
d. The blowing pressure is too large a. Adjust the pressure of the rubber roller
b. thinning the amount of glue
c. Adjust the brush position
d. Adjust the blowing pressure and eliminate other airflow disturbances on site.
6. Missing labels
a. The sensitivity of the measuring electric eye is not good.
b. The position of the measuring object is incorrect, causing the label to be inaccurately cut,
and a label is cut into several segments.
c. The sensitivity of the tag detection sensor is incorrect, and information other than the
non-color mark is detected, causing a label to be cut into several segments.
d. There is glue on the strip
e. The length of the label is correct, but there is no glue on the label, or the amount of glue is
too small, so that it cannot be glued to the bottle smoothly.
f. Missing detection sensor error signal (in fact, there is no leakage, and the sensor detects the
missing sticker)
g. The label does not completely cover the strip, resulting in long-term glue on one end of the
strip.
h. Reverse the label on the front end of the label:
The amount of glue is too thick
The temperature of the glue is not enough
The guide wire on the silicone roller has glue
i. The speed of the loose roll is too slow, and the loose roll arm is pressed on the fixed guide
roller, so that the label cannot be pulled out smoothly, and the slit label is not accurate. a. Adjust
the appropriate sensitivity of the electric eye.

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 b. Adjust the position of the measuring instrument's electric eye, and adjust the <Output
delay> parameter to ensure the label is cut correctly.
c. Re-adjust the sensitivity of the tag detection sensor to ensure that there is only a signal
output at the color scale.
d. Clean with white cloth and cleaning agent. Remove all the labels on the drum, jog the
running equipment, check whether the glue detecting sensor has a false signal. If yes, remove the
source of the false signal, or adjust the glue detection sensor appropriately. Sensitivity.
e. Adjust the glue pressure or the amount of glue
f. Adjust the sensitivity of the leak detection sensor to eliminate false signals.
g. Properly remove the exposed strip to ensure that the label can completely cover the strip on
the drum
h. Adjust the thickness of the glue
Adjust the melt temperature appropriately.
Clean the wire.
i. Adjust the speed of the loose roll appropriately
7. The label is tilted at the beginning and the end.
a. The label is not completely cut off.
b. The label is tilted on the knife drum
c. The label is straight on the knife drum but tilted on the drum
d. The bottle is not parallel to the drum
a. Close the blower, adjust the cutter to ensure that the label can be easily cut off, and the light
can be cut off as much as possible to reduce the running impact load.
b. Adjust the vacuum of the knife drum to ensure that the label is straight on the knife drum
(the knife drum vacuum is too large or too small will lead to the label tilt), adjust the label delay
time as much as possible, try to ensure that the label is finished immediately Cut to avoid the
label sliding on the knife drum for too long to lead to the label tilt. Unreasonable adjustment of
this parameter will also cause leakage (see missing label)
c. The drum is under vacuum, adjust the drum vacuum; blow air or on-site airflow, adjust the
blowing pressure to eliminate the influence of on-site airflow.
d. Adjust the parallel state of the bottle and the drum

Rapid production processing method

1) The label is no longer accessible to the knife drum
1. The vacuum tube of the vacuum tube in front of the drum is too small, and the adjustment
vacuum valve is too small.
2. There is a label attached to the drum itself. It is not possible to suck the label and clean the
glue on the drum and the drum.
3. If the vacuum pump system is faulty, please check if the vacuum pump related circuit and
control action are working properly.
2) The position of the sealing position after label labeling is misplaced (upper and lower
positions)
1. Check if the drum and the drum have glue. If there is glue, the label will be pulled when the
drum or drum is dragged, causing misalignment. Please clean the glue on the knife drum and the
drum

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 2. There is glue or poor care in the labeling board, clean the glue or re-adjust the scale board.
3. The upper head of the turntable and the bottle holder are wrong, and the vertical position of
the upper head and the bottle holder is re-adjusted.
3) The label is detached from the knife drum
1. The label is seriously out of shape, the label can not be sucked in the knife drum, and the
label is replaced.
2. There is no vacuum on the drum, check if the vacuum pump is working, the pipeline is
blocked, etc.
4) There is a leak or the label is not attached to the bottle.
1. Check if the missing label is different in length and whether the strip has glue.
2. Check if the label is badly interfaced and the label is incorrectly identified.
3. Check if the vacuum of the drum is insufficient. The vacuum of the drum is 0.02Mpa when
there is no label, and 0.03Mpa when the drum is full.
4. Check if the vacuum hole of the strip suction block of the label is clogged and clean the strip.
5. Whether the missing label is rolled up, check if the glue is too thick, and check if the rubber
wire is in the normal position.
6. If the drum has no label, the glue cylinder is abnormally operated, the glue block is coated
with glue, and the drum is checked for debris or dirt. The glue eye is abnormally detected and
malfunctions. Check the sensitivity of the glue eye.
7. When there is only one label on the drum, and the glue block without the label is coated
with glue, check whether the position of the rubberized eye is normal or the position of the glued
eye is misaligned.
8. The length of the label is different, and the length is short.
1) Check if the tension of the swing arm of the dial is loose and re-adjust.
2) Check if the position of the color point of the label is wrong, replace the label, check
whether the speed of the standard disc is synchronized with the drum, and adjust the parameters
inconsistently.
3) Check the length of the connection when the label is broken and the connection length is
inconsistent, causing malfunction and leakage.
4) Check if the label printing is consistent in length of each label;

Routine maintenance and care

1. Cleaning the drum, because the drum is working in a negative pressure environment, after
working for a period of time, the inside of the drum is easy to accumulate dirt, remove the drum
every half month to 1 month, and clean the label with special detergent. The vacuum hole of the
drum depends on the frequency of use of the equipment and the working environment of the
equipment. Before cleaning the drum, install it on the vacuum tray (apply grease on the friction
sliding part of the drum)
2. Clean the vacuum hole on the vacuum tube suction block of the drum before starting
production every day.
3. Regularly check the pressure of the compressed air of the labeling machine. The pressure of
the above-mentioned pressure regulating valve is between 0.45 and 0.6, and the pressure of the
pressure regulating valve for blowing below is 0.2.

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 4. Regularly add oil and lubricant
1) The transmission gear in the header and the transmission gear in the mainframe are
regularly brushed with butter once a month.
2) The upper and lower adjustment levers of the header and the inlet and outlet adjustment
levers are lubricated every week.
3) The adjustment mechanism of the bottle screw is lubricated every week.
System circuit diagram appendix:

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