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Materials System Specification

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100% found this document useful (1 vote)
683 views

Materials System Specification

Uploaded by

nadeem shaikh
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 17

Materials System Specification

32-SAMSS-033 9 March 2016


Reverse Osmosis Systems
Document Responsibility: Environmental Standards Committee

Contents
1 Scope............................................................. 2
2 Conflicts and Deviations................................. 2
3 References..................................................... 2
4 Definitions....................................................... 3
5 General Requirements................................... 4
6 Performance Guarantees............................... 5
7 Design............................................................ 5
8 Inspection and Testing................................. 11

Appendix............................................................. 12

Previous Issue: 28 November 2013 Next Planned Update: 28 November 2018


Revised paragraphs are indicated in the right margin Page 1 of 17
Contact: Khasawinah, Salim Abdallah (khasawsa) on +966-13-8809429

Copyright©Saudi Aramco 2016. All rights reserved.


Document Responsibility: Environmental Standards Committee 32-SAMSS-033
Issue Date: 9 March 2016
Next Planned Update: 28 November 2018 Reverse Osmosis Systems

1 Scope

1.1 This specification covers the minimum mandatory requirements for the
mechanical design, materials, inspection and testing of a new skid mounted
Reverse Osmosis Systems (ROS).

1.2 The Appendix includes relevant information that shall be included in technical
data sheets for ROS equipment and filtering materials. These data sheets shall
be attached to the purchase order.

2 Conflicts and Deviations

2.1 Any conflicts between this specification and other applicable Saudi Aramco
Materials System Specifications (SAMSSs), Engineering Standards (SAESs),
Standard Drawings (SASDs), or industry standards, codes, and forms shall be
resolved in writing by the Company or Buyer Representative through the
Manager, Consulting Services Department of Saudi Aramco, Dhahran.

2.2 Direct all requests to deviate from this specification in writing to the Company or
Buyer Representative, who shall follow internal company procedure SAEP-302
and forward such requests to the Manager, Consulting Services Department of
Saudi Aramco, Dhahran.

2.3 Conflicting Requirements and Deviations

In case of conflict or deviation between this specification and drawings, design,


data sheet or order not specifically covered as an exception by the Purchase
Order, the Buyer shall be consulted and a ruling in writing obtained by the
Vendor before any work is done.

2.4 Vendor Responsibilities

Compliance by the Vendor with the provisions of this specification does not
relieve him of the responsibilities for furnishing equipment of proper design to
meet the specified operating service conditions.

3 References

Materials or equipment supplied to this specification shall comply with the latest edition
of the references listed below.

Page 2 of 17
Document Responsibility: Environmental Standards Committee 32-SAMSS-033
Issue Date: 9 March 2016
Next Planned Update: 28 November 2018 Reverse Osmosis Systems

3.1 Saudi Aramco References

Saudi Aramco Engineering Procedures


SAEP-302 Instructions for obtaining a Waiver of a Mandatory
Saudi Aramco Engineering Requirement
SAEP-348 Chemical Cleaning, Disinfection, Post Treatment
and Storage of Reverse Osmosis Membranes

Saudi Aramco Engineering Standard


SAES-L-132 Material Selection for Piping Systems

Saudi Aramco Materials System Specifications


17-SAMSS-515 Auxiliary Electrical Systems for Skid-Mounted
Equipment
31-SAMSS-004 Centrifugal Pumps
32-SAMSS-034 Granular Filtering Materials

Saudi Aramco Inspection Requirements


Form 175-325400 Reverse Osmosis Systems

Saudi Aramco Environmental Health Code


SAEHC-S-01 Water

3.2 Industry Codes and Standards

American Society of Mechanical Engineers


ASME SEC VIII Pressure Vessels
ASME SEC X Fiber-Reinforced Plastic Pressure Vessels

American Water Works Association


AWWA B100 Filtering Materials

4 Definitions

Anthracite: A granular hard coal used as a filtration medium in multi-media filters.

Backwash: The procedure used to flush deposited solids out of the granular filter at the
end of the filter run. This normally involves feeding clean water in the base of the
granular bed and washing it in an upward direction.

Page 3 of 17
Document Responsibility: Environmental Standards Committee 32-SAMSS-033
Issue Date: 9 March 2016
Next Planned Update: 28 November 2018 Reverse Osmosis Systems

Design Engineer: The Engineering Company responsible for specifying the design
requirements for ROS on the drawing sheet, in accordance with the requirements of this
specification.

Filter Medium: The term filter “media” is in common use to describe granular filtering
materials. Grammatically, it is plural and should apply to the bulk material to be installed
in several filters. (A single filter has a filter medium). To avoid ambiguity the term
“filtering material” used in the American Water Works Association (AWWA B100)
specification is preferred.

Packing layer: A granular material, coarser than the working filtering material, which
is not intended to capture suspended solids and neither, is it intended to move or be
fluidized during filter backwash.

Polyelectrolyte: An organic chemical compound with many repeated structural units


produced by uniting many primary units, called monomers. It is added to the water to
agglomerate particles into larger groupings called flocs, which then settle by gravity.

Pretreatment: All the unit operations upstream of the reverse osmosis (RO) system
that have purpose to precondition RO feed water in order to meet the RO feed water
specifications.

Saudi Aramco Inspector: The person or company authorized by the Saudi Aramco
Inspection Department to inspect ROS to the requirements of this specification.

Silt Density Index (SDI): A measurement of the fouling capacity of water in Reverse
Osmosis systems. It measures the rate at which a 0.45 micron Millipore filter is
plugged when subjected to a constant water pressure of 206.8 kPa (30 psi).

5 General Requirements

5.1 The vendor shall be fully responsible for the performance of the system and for
each component in the system for a minimum of one year.

5.2 The skid shall support the total system for transportation to the field and shall
require only setting on a prepared deck or foundation. After making field
connections to prepared terminal points it should be ready for commissioning.

5.3 Each skid shall support complete subsystems (e.g., pretreatment system,
chemical cleaning system), requiring only skid-to-skid and terminal point
connections in the field.

5.4 The skid shall be fully automatic, including backwashing of all systems and
chemical injection. However, the membrane cleaning system shall be designed
for manual and automatic operation.

Page 4 of 17
Document Responsibility: Environmental Standards Committee 32-SAMSS-033
Issue Date: 9 March 2016
Next Planned Update: 28 November 2018 Reverse Osmosis Systems

5.5 The vendor shall provide all the special tools for assembly, disassembly, and
unit maintenance, along with complete instructions for their use.

5.6 Provisions shall be made, where applicable, to prevent organic growth and
dehydration of membranes during shutdown.

6 Performance Guarantees

6.1 The water quality produced shall comply with the Saudi Aramco Environmental
Health Code (SAEHC-S-01) relating to quality of water intended for human
consumption.

6.2 The vendor shall guarantee that the membrane, when operated in accordance
with the instruction manual, will produce the specified product water flow rate
at the specified water quality for a minimum of three years from the date of
commissioning.

6.3 The vendor shall propose pretreatment chemicals (scale inhibitor, coagulant,
flocculent) approved by the membrane manufacturer and Consulting Services
Department of Saudi Aramco. These chemicals shall comply with applicable
health regulations and the vendor shall state the recommended and guaranteed
maximum dosage.

7 Design

The design of the RO skid shall be based on an accurate raw water analysis of water
samples taken from the actual feed water source provided by the proponent and checked
by the vendor. The analyses should be based on composite samples not on grab
samples. This analysis should include all the parameters shown in the technical data
sheet “water analysis” in the Appendix. Analyses for suspended solids (SS), pH,
alkalinity and gases should be performed at the point of sampling or alternatively
pressurized samples should be taken if analyses are to be carried out in the laboratory.
The membrane design configuration and performance should be determined on the basis
of computer projection programs. These projections should be within the membrane
manufacturers' design guidelines. Additionally, antiscalant projections should be
carried out to determine the required dosage of antiscalant for scaling prevention.
Copies of the output of these programs should be made available for review by CSD in
order to check that the optimum membrane configuration is being used as well as the
optimum antiscalant dosage.

The RO Skid Unit shall contain, but not necessarily be limited to, the following equipment:

7.1 Pretreatment System

The pretreatment system shall consist of a filtration section in conjunction with

Page 5 of 17
Document Responsibility: Environmental Standards Committee 32-SAMSS-033
Issue Date: 9 March 2016
Next Planned Update: 28 November 2018 Reverse Osmosis Systems

chemical treatment and dosing system. The system shall ensure that the Silt
Density Index (SDI) meets the membrane SDI requirements of <4 for spiral
wound membranes and <3 for hollow fine fiber membranes.

7.1.1 Chlorination
1. The vendor shall provide chlorination system to control
microbiological fouling to the membranes when specified.
2. The vendor shall consider the membrane tolerance to chlorine and
a dechlorination system shall be provided if required.
3. Dechlorination system shall use activated carbon or injection of
sodium bisulfite and shall incorporate installation of Oxidation-
Reduction Potential (ORP) sensors for additional membrane
safeguard.

7.1.2 Filtration System

Characteristics of an acceptable filtration system:


1. Media filtration followed by cartridge filters.
2. The initial fill of filtering materials in the filter vessels shall be
included in the vendor's proposal.
3. The filter media shall conform to uniformity coefficients of 1.3 or
less for sand and 1.5 or less for anthracite and shall meet the
requirements of 32-SAMSS-034. The size distribution and specific
gravities of the filter media shall not allow interpenetration and
intermixing.
4. The packing layer configuration provided shall not allow the
working filtering materials to penetrate into the under drainage.
The packing layers shall not be fluidized during backwash.
5. The vendor shall state the filtration and backwash velocities of the
filtration system. Flow meters to indicate and control these
velocities shall be included in the system as well as differential
pressure indicators.
6. There shall be free board in the filter vessel (25 cm in excess of the
projected media expansion level) to provide additional safeguard
against media losses during backwash. The system shall provide
adequate flow and distribution to uniformly expand the filter bed
during backwashing, and to uniformly collect the filtered water
during the filter cycle.

Page 6 of 17
Document Responsibility: Environmental Standards Committee 32-SAMSS-033
Issue Date: 9 March 2016
Next Planned Update: 28 November 2018 Reverse Osmosis Systems

7. Backwashing shall be initiated automatically based on a


predetermined head loss in the filter bed. It should not be initiated
by the elapsed time.
8. The vendor shall provide a filtration system that will meet the SDI
requirements.
9. All the cartridge-type filter elements shall have manual and
automatic air and drain valves and should be backwashable.
10. All the nameplates on the RO skid shall be in English. These shall
include the Capacity, Purchase Order No., Vendor's particulars, and
pressure and temperature limits.

7.1.3 Chemical treatment


1. Pretreatment chemical dosing equipment, including metering,
shall be provided to ensure continuous chemical injection.
2. For mixing of chemicals, two tanks shall be provided with a
minimum of 24 hours capacity at the proposed dosing rate.
Each tank shall have a mechanical agitator.
3. The wetted portions of the chemical dosing pumps shall be of a
material compatible with the chemical.
4. If dechlorination is included in the pretreatment system, then this
shall be as outlined in 7.1.1.3.

7.2 High Pressure Pump

7.2.1 The high-pressure (HP) pump shall be of the centrifugal type and shall
meet the requirements of 31-SAMSS-004.

7.2.2 A 100% standby pump shall be provided.

7.2.3 Energy saving devices shall be provided for sea water applications.

7.3 Membrane Tube Assembly

7.3.1 The pressure tube assembly shall contain one or more membrane elements.
Membranes shall be arranged in a one stage or two stage configuration
depending on the raw water chemistry and the recovery of ROS.

7.3.2 The vendor shall provide full membrane design projections relating to
the membrane configuration adopted, membrane recoveries, and product
water quality.

Page 7 of 17
Document Responsibility: Environmental Standards Committee 32-SAMSS-033
Issue Date: 9 March 2016
Next Planned Update: 28 November 2018 Reverse Osmosis Systems

7.3.3 The membranes shall be restricted to Hollow Fine Fiber or Spiral Wound
type only.

7.3.4 The pressure tube assembly shall be provided with sample connections
for the product and reject streams.

7.4 Membrane Cleaning System

7.4.1 The ROS skid shall include a complete separate flushing & cleaning
system module for the proposed membranes. The cleaning module shall
include a cleaning tank with cooling coil and circulation pump. It shall
also include a pH meter, flow meter, cartridge filter downstream of the
recirculation pump, a pressure meter, and a temperature gauge, and shall
meet the requirements of SAEP-348.

7.4.2 The volume capacity of the cleaning tank shall be equal to or exceed the
total volume of water contained within the membranes to be cleaned and
all the components within the system that contain water (i.e., piping,
hoses, etc.). The recirculation pump shall not create a vortex within the
tank during pumping of the cleaning solution.

7.4.3 Provision shall be made to send the product water and reject water
returns to drain.

7.5 Piping and Valves

7.5.1 Vents and drains shall be provided to permit complete drainage of the
total system.

7.5.2 Sample connections shall be provided at the inlet and outlet of each
filter.

7.5.3 Isolation valves and differential pressure meters shall be provided for
cartridge filter housings.

7.5.4 The HP pump shall be provided with suction and discharge isolation
valves, and a discharge check valve between the pump and the isolation
valve.

7.5.5 A control valve shall be provided on the reject side of the membranes for
controlling membrane recovery.

7.5.6 Sampling points shall be provided downstream of the micron filter,


membrane product side and reject side.

Page 8 of 17
Document Responsibility: Environmental Standards Committee 32-SAMSS-033
Issue Date: 9 March 2016
Next Planned Update: 28 November 2018 Reverse Osmosis Systems

7.5.7 A pressure control valve (PCV) shall be provided downstream of the HP


pump.

7.5.8 Whenever applicable, non-metallic materials of piping, fittings, vessels,


tanks, and accessories are advicable.

7.6 Pressure Vessels and Tanks

All pressure vessels shall be as specified by the ASME Boiler and Pressure
Vessel Code, ASME SEC VIII or ASME SEC X.

7.7 Materials

7.7.1 All materials on the RO skid shall be compatible with the intended
service per SAES-L-132 and relevant standards.

7.7.2 Contacts between dissimilar materials shall be electrically insulated.

7.7.3 The cartridge housings shall be rubber lined or FRP.

7.7.4 Dead leg piping is not permitted.

7.8 Instrumentation and Control

7.8.1 The RO Unit shall be designed for automatic unattended operation


incorporating override for manual operation. The Unit shall be furnished
with instrumentation to allow unattended operation.

7.8.2 The vendor shall ensure that all instrumentation is accessible and visible
to the operators.

7.8.3 The HP pump shall shut down and an alarm shall sound if any of the
following occur:
1. Loss of feed water pressure to HP pump.
2. High RO feed pressure.
3. Excessive feed water temperature (exceeding membrane
manufacturer's limits).
4. Loss of pretreatment chemical flow.
5. Presence of chlorine in the feed water downstream of the HP pump.

7.8.4 Alarms shall be provided for the following:


1. High differential pressure [exceeding 10 psi (0.7 bar) for pressure
filtration and 2.5 meters of water head in gravity filtration] across

Page 9 of 17
Document Responsibility: Environmental Standards Committee 32-SAMSS-033
Issue Date: 9 March 2016
Next Planned Update: 28 November 2018 Reverse Osmosis Systems

the media filter.


2. High differential pressure across the cartridge filter exceeding
cartridge manufacturer's recommendation.
3 Low level in all tanks
4. High product salinity.
5. High solution temperature in the chemical tank.
6. High feed pH if acid injection is used.
7. High differential pressure across the RO membranes exceeding the
membranes manufacturer’s recommendation.

7.8.5 Chemical pumps essential to the RO unit operation shall be interlocked


with the starting and stopping of the HP pump.

7.9 Control Panel

7.9.1 A control panel shall be furnished as part of the RO Unit, completely


assembled and wired.

7.9.2 The control panel shall incorporate the following minimum functions:
1. Push button station with status lights for operation of all pumps and
chemical dosing agitators.
2. Adjustable sequencer for controlling the filter backwash sequence or
any intermediate steps during the backwash.
3. A switch for manual initiation of filter backwash.
4. Switch selectors for duty/spare pumps.
5. Panel light

7.9.3 The following minimum instrumentation shall be included:


1. Feed water flow regulator
2. Feed water pressure indicator
3. Feed water temperature indicator
4. Reject water flow regulator
5. Reject water pressure indicator
6. Filter differential pressure indicator (for each filter)
7. Indicators for the HP pump suction and discharge pressure
(for each pump)

Page 10 of 17
Document Responsibility: Environmental Standards Committee 32-SAMSS-033
Issue Date: 9 March 2016
Next Planned Update: 28 November 2018 Reverse Osmosis Systems

8. Product salinity indicator


9. Indicator for pH if feed pH adjustment is required
10. Filter backwash flow indicator (for each filter)
11. Differential pressure indicator (for each RO stage)

7.10 Electrical Systems

Conduit, cable, power and control wiring, grounding, motors, switches,


receptacles, and other aspects of the electrical systems shall be designed and
installed in accordance with 17-SAMSS-515, Auxiliary Electrical Systems for
Skid-Mounted Equipment.

8 Inspection and Testing

8.1 For small RO skid units (less than 150 m3/day), a functional Factory Acceptance
Test (FAT) shall be performed at the vendor's facilities, on the entire assemble
unit, to prove its operation and to check its controls prior to acceptance and
delivery. A Saudi Aramco representative(s) shall witness the FAT. For larger
RO units (larger than 150 m3/day), the functional test may be carried out on site
during commissioning. The vendor shall provide the FAT procedure prior to the
start of the test for review and approval by CSD.

8.2 A performance test shall be conducted after commissioning to prove the quantity
and quality of the product water. The timing for this test shall be with the
vendor's agreement and shall allow enough time (a minimum of 24 hours) for
normalization of the membrane performance. Commissioning needs to be
witnessed by the proponent.

8.3 Reverse Osmosis Systems purchased in accordance with this specification are
subject to the requirements of Saudi Aramco Inspection Requirements Form
175-325400.

Revision Summary
28 November 2013 Revised the Next Planned Update, reaffirmed the content of the document, and reissued
as major revision to include the latest practices and technologies.
9 March 2016 Editorial revision to transfer the document responsibility from Corrosion Control to
Environmental Standards Committee and changed Saudi Aramco Sanitary Code (SASC)
with Saudi Aramco Environmental Health Code (SAEHC).

Page 11 of 17
Document Responsibility: Environmental Standards Committee 32-SAMSS-033
Issue Date: 9 March 2016
Next Planned Update: 28 November 2018 Reverse Osmosis Systems

Appendix
Saudi Aramco Environmental Health Code (SAEHC-S-01) For Water Quality Intended for Human Consumption Drinking Water
MCLGs (Maximum Contaminant Level Goals), MCls (Maximum Contaminant Levels), and SMCls (Secondary Maximum
Contaminant Levels)

Contaminant MCLG (mg/L) MCL (mg/L) SMCLs mg/l or Unit Noted


Physical Characteristics
Color units 15 CU
Threshold odor number 3 TON
Turbidity 5 TU
Inorganics
Arsenic 0.05
Antimony 0.006 0.006
Aluminum 0.2
Asbestos (fibers longer than 10 microns) 7x106 fibers/L 7x106 fibers/L
Barium 2 2
Beryllium 0.004 0.004
Cadmium 0.005 0.005
Chloride 250
Chromium 0.1 0.1
Copper* See sections 14.2 & 14.3 1.3 TT*
Cyanide 0.2 0.2
Fluoride (see table 14) 2 4
Foaming agent (MBAS) 0.5
Hydrogen sulfite Not detectable by consumer
Iron 0.3
Lead * see sections 14.2 & 14.3 Zero TT*
Manganese 0.05
Mercury 0.002 0.002
Nickel
Nitrate 10 (as N) 10 (as N)
Nitrite 1 (as N) 1 (as N)
Total nitrate/nitrite 10 (as N) 10 (as N)
PH 6.5-8.5
Thallium 0.0005 0.002
Selenium 0.05 0.05
Silver 0.1
Sodium 100 100
Sulfate 250
Total dissolved solids (TDS) 500
Zinc 1 5
Phenols 0.001
Volatile organics (solvents)
1,1-Dichloroethylene 0.007 0.007
1,1,1-Trichloroethane 0.20 0.2
1,2-Dichloroethane Zero 0.005
1.2-Dichloropropane Zero 0.005
1,1,2-trichloroethane 0.003 0.005
1,2,4-trichlorobenzene 0.07 0.07
Benzene Zero 0.005
Carbon tetrachloride Zero 0.005
cis-1.2-Dichloroethylene 0.07 0.07
Ethylbenzene 0.7 0.7
Monochlorobenzene 0.1 0.1
0-Dichlorobenzene 0.6 0.6
Para-Dichlorobenzene 0.075 0.075
Dichloromethane Zero 0.005
Styrene 0.1 0.1
Trans-1,2-Dichloroethylene 0.1 0.1
Tetrachloroethylene Zero 0.005

Page 12 of 17
Document Responsibility: Environmental Standards Committee 32-SAMSS-033
Issue Date: 9 March 2016
Next Planned Update: 28 November 2018 Reverse Osmosis Systems

Contaminant MCLG (mg/L) MCL (mg/L) SMCLs mg/l or Unit Noted


Toluene 1 1
Trichloroethylene Zero 0.005
Vinyl chloride Zero 0.002
Xylenes (total) 10 10
Synthetic Organic Compounds
2,3,7,8-TCDD (Dioxin) Zero 0.00000003
2,4,-D (Formula 40) 0.07 0.07
2,4,5-TP (Silvex) 0.05 0.05
Acrylamide Zero TT
Alachor (Lasso) Zero 0.002
Aldicarb (Temic) 0.001 Delayed
Aldicarb sulfone 0.001 Delayed
Aldicarb sulfoxide 0.001 Delayed
Altraxine (Atranex, Crisazine) 0.003 Remanded
Carbofuran (Furadan4F) 0.04 0.04
Chlordane Zero 0.002
Dalapon 0.20 0.20
Di (2-ethylhexyl)adipate 0.40 0.40
Dibromochloropropane (DBCP) Zero 0.0002
Diethylhexyl Phthlate Zero 0.006
Dinoseb 0.007 0.007
Diquat 0.02
Entothall 0.10 0.10
Edrin Zero 0.002
Ethylenedibromide (EDB) Zero 0.00005
Epichlorohydrin Zero TT
Glyphosate 0.70 0.07
Heptochlor (H34, Heptox) Zero 0.0004
Heptochlor epoxide Zero 0.0002
Hexachlorobenzene Zero 0.001
Hexachlorocyclopentadiene (HEX) 0.05 0.05
Lindane 0.0002 0.0002
Methoxyclor (DMDT, Marlate) 0.04 0.04
Oxamyl (Vydate) 0.20 0.20
PAHs (Benzo(a)pyrene) Zero 0.0002
PCBs Zero 0.0005
Pentachlorophenol Zero 0.001
Pichloram 0.50 0.05
Simazine 0.004 0.004
Toxaphene Zero 0.003
Total Trihalomethanes (TTHMs) Zero 0.1
Radioactivity
Gross Alpha Emitters (including radium 226
Zero 15pi/L
but excluding radon and uranium)
Radium 226 and radium 228 combined Zero 5 pCi/L
4 mRem effective
Gross beta and photon emitters Zero
dose equivalent/yr
Radon Zero 300 pCi/l
Uranium Zero 0.020

a
TT-Treatment technique-Should copper or lead exceed action levels, treatment technique must be implemented to reduce concentrations
below action levels.
 Measured in the ninetieth percentile at the consumer's tap

Page 13 of 17
Document Responsibility: Environmental Standards Committee 32-SAMSS-033
Issue Date: 9 March 2016
Next Planned Update: 28 November 2018 Reverse Osmosis Systems

Technical Data Sheet Water Analysis – Metric Units

Facility Name: Requisition No:


Location: Saudi Aramco Project No:
Item Name Contractor Project No:
Item No: Prepared by/Date:
Purchase Order No: Checked by/Date:

Element mg/liter Feed Analysis Product Water Analysis


Calcium
Magnesium
Sodium
Potassium
Manganese
Strontium
Barium
Iron
Zinc
Total Cations as CaCO3

Bicarbonate
Carbonate
Hydroxide
Chloride
Sulfate
Nitrate
Total Anions as CaCO3

Total Hardness as CaCO3


Methyl Orange Alkalinity as CaCO3
Phenolphthalein Alkalinity as CaCO3
Silica
Carbon Dioxide
Hydrogen Sulfite
Ammonia
Oil, Free

Conductivity micromhos
Specific Gravity at 60 F
Temperature 0C
Total Dissolved Solids
Total Organic Carbon
Turbidity (NTU)
Silt Density Index (SDI)
Color
Coliforms, Total
Coliforms, Fecal

Page 14 of 17
Document Responsibility: Environmental Standards Committee 32-SAMSS-033
Issue Date: 9 March 2016
Next Planned Update: 28 November 2018 Reverse Osmosis Systems

Documentation Requirements Sheet


Technical Data Sheet 1
Basic Data and Information

Facility Name: Requisition No:


Location: Saudi Aramco Project No:
Item name Contractor Project No:
Item No. Prepared by/Date:
Purchase Order No: Checked by/Date:
Design Data
1 Product Water Flow Rate, Minimum (lpm)
2 Product Water Total Dissolve Solids, Maximum (mg/l)
3 Feed Water TDS (mg/l) Pressure (kPag):
4 Water Temperature (°C) Minimum: Maximum:
5 Suspended Solids (mg/l)
6 Residual Chlorine (mg/l) Chlorinated Water: ( ) Yes ( ) No
7 Spare High Pressure Pump ( ) Yes ( ) No
8 Skid Size (m) Length: Width: Height:
9 Skid Weight (kg)
Operating Conditions
10 Membrane Operating Pressure (kPag)
11 Water Flow Rate (lpm)
Physical Conditions
12 Space Available (m): Length: Width: Height:
13 Exposure: ( ) Outdoors ( ) Indoors ( ) Cover ( ) No Cover
14 Ambient Temperature (°C): Minimum: Maximum:
15 Installation: ( ) Onshore ( ) Offshore
Guarantee
16 Period (years) from date of commissioning:
17 Product Water Flow Minimum (lpm):
18 Product Water TDS Maximum (mg/l):
Equipment
19 Pretreatment:
20 Description:
21 Raw Water Filter: Manufacturer: Model:
Filter size: Type: Quantity:
22 Guard Filter: Manufacturer: Model:
Filter size: Type: Quantity:
23 High Pressure Pump: Manufacturer: Model:
No. Pumps: Pump capacity (lpm): Impeller Material
24 Membrane: Manufacturer Model:
No. Pressure Tubes: No. Elements per Tube:
25 Configuration: ( ) Series ( ) Parallel
26 Piping Material, Low Pressure:
27 Piping material, High pressure:

Page 15 of 17
Document Responsibility: Environmental Standards Committee 32-SAMSS-033
Issue Date: 9 March 2016
Next Planned Update: 28 November 2018 Reverse Osmosis Systems

Documentation Requirements Sheet


Technical Data Sheet 2
Basic Data and Information

Facility Name: Requisition No:


Location: Saudi Aramco Project No:
Item name Contractor Project No:
Item No. Prepared by/Date
Purchased Order No: Checked by/Date
General
1 Service:
2 Type of Filter:
3 Feed Water Quality: SDI Required: Design:
4 No of Units:
5 Capacity of Chemical Mixing Tanks:
6 Type of Mechanical Agitators:
Flow Rates
7 Type of flow Normal Maximum Design
8 Total Flow: (lpm):
9 Flow per Unit (lpm):
10 Flow per m² (lpm):
11 Backwash (lpm):
Pressures
12 Water Inlet Pressure (kPag):
13 Operating Pressure Drop (kPa): Clean (Min): Fouled (Max):
14 Backwash Water Pressure (kPag): Backwash Pressure Drop (kPa):
Additional Filter Data
15 Dimensions: Diameter (m): Straight Side (m):
16 Materials of Construction:
17 Internal Lining of Vessel:
18 Code Pressure (kPa): Design Pressure (kPa):
19 Type of Filter Media:
20 Specific Gravities of Filter Media
21 Uniformity Coefficients of Filter Media:
22 Depth of Filter Media:
23 Packing Layers:
24 Size of Packing Layers:
25 Depth of Packing Layers
26 Method of Loading Filter Media:
27 Quantity of Media per Type (kg):
28 Type of Filtrate Collecting System:
29 Material of Construction:
30 Backwash Velocity:
31 Backwash Tank Capacity:
32 Backwash Pump: Manufacturer: Type: Capacity:
33 Air Scour Blower: Manufacturer: Type: Capacity:
34 Relief Valves:
35 Instruments:
Controls and sequence of operation (Automatic backwash initiation shall be both head loss and time.
36
A manual override shall also be provided):

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Document Responsibility: Environmental Standards Committee 32-SAMSS-033
Issue Date: 9 March 2016
Next Planned Update: 28 November 2018 Reverse Osmosis Systems

Documentation Requirements Sheet


Facility Name: Requisition No:
Location: Saudi Aramco Project No:
Item name Contractor Project No:
Item No. Prepared by/Date:
Purchased order No: Checked by/Date:

Instructions:
1. Complete and return this form and the data required with quotation. Indicate the time required in
weeks after receipt of purchase order, to furnish vendor data and drawings for approval and record.
2. All vendor data must be identified with project, Purchase order, and Item Numbers.
3. In the space provided below, enter the name, title, and telephone number of the person responsible for
complying with the documentation requirements.
4. All vendor drawings, literature, installation, operation, and maintenance instructions shall be originals
or of original quality.

Name: With Indicate length of Time to Supply Data


Title Quotation For Approval For Record
Quantity Quantity Time Quantity Time
Phone:
Required Required Required Required Required

Data Description
Process flow diagram with
1
mass balance and operating conditions
P&ID showing all vessels,
2
pumps, valves, piping and instruments
3 Technical literature of all filters
Technical description of the pre-treatment
4
system and its components
Technical description of membrane
5
cleaning system and components
Technical literature on membrane and
6
pressure tube assembly
Technical literature on the high pressure
7
pump
Technical literature on post-treatment
8
and components
Required specification of all chemicals
9
and proposed supplier
Technical literature on all
10
instrumentation and proposed supplier
Special requirements for membrane
11
protection during shut down
12 Piping layout drawing
13 Control panel drawing
Operating and maintenance
14
manual, start up, shutdown, and safety
15 Spare parts list
16 Electrical and instrumentation drawing
17 Membrane preservation procedures

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