Hardware Installation Guide For Cisco 4000 Series Integrated Services Routers
Hardware Installation Guide For Cisco 4000 Series Integrated Services Routers
THE SOFTWARE LICENSE AND LIMITED WARRANTY FOR THE ACCOMPANYING PRODUCT ARE SET FORTH IN THE INFORMATION PACKET THAT
SHIPPED WITH THE PRODUCT AND ARE INCORPORATED HEREIN BY THIS REFERENCE. IF YOU ARE UNABLE TO LOCATE THE SOFTWARE LICENSE
OR LIMITED WARRANTY, CONTACT YOUR CISCO REPRESENTATIVE FOR A COPY.
The following information is for FCC compliance of Class A devices: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant
to part 15 of the FCC rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial
environment. This equipment generates, uses, and can radiate radio-frequency energy and, if not installed and used in accordance with the instruction manual, may cause
harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference, in which case users will be required
to correct the interference at their own expense.
The following information is for FCC compliance of Class B devices: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant
to part 15 of the FCC rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates,
uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications.
However, there is no guarantee that interference will not occur in a particular installation. If the equipment causes interference to radio or television reception, which can be
determined by turning the equipment off and on, users are encouraged to try to correct the interference by using one or more of the following measures:
• Reorient or relocate the receiving antenna.
• Increase the separation between the equipment and receiver.
• Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
• Consult the dealer or an experienced radio/TV technician for help.
Modifications to this product not authorized by Cisco could void the FCC approval and negate your authority to operate the product.
The Cisco implementation of TCP header compression is an adaptation of a program developed by the University of California, Berkeley (UCB) as part of UCB’s public
domain version of the UNIX operating system. All rights reserved. Copyright © 1981, Regents of the University of California.
NOTWITHSTANDING ANY OTHER WARRANTY HEREIN, ALL DOCUMENT FILES AND SOFTWARE OF THESE SUPPLIERS ARE PROVIDED “AS IS” WITH
ALL FAULTS. CISCO AND THE ABOVE-NAMED SUPPLIERS DISCLAIM ALL WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING, WITHOUT
LIMITATION, THOSE OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE AND NONINFRINGEMENT OR ARISING FROM A COURSE OF
DEALING, USAGE, OR TRADE PRACTICE.
IN NO EVENT SHALL CISCO OR ITS SUPPLIERS BE LIABLE FOR ANY INDIRECT, SPECIAL, CONSEQUENTIAL, OR INCIDENTAL DAMAGES, INCLUDING,
WITHOUT LIMITATION, LOST PROFITS OR LOSS OR DAMAGE TO DATA ARISING OUT OF THE USE OR INABILITY TO USE THIS MANUAL, EVEN IF CISCO
OR ITS SUPPLIERS HAVE BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES.
Cisco and the Cisco logo are trademarks or registered trademarks of Cisco and/or its affiliates in the U.S. and other countries. To view a list of Cisco trademarks, go to this
URL: www.cisco.com/go/trademarks. Third-party trademarks mentioned are the property of their respective owners. The use of the word partner does not imply a partnership
relationship between Cisco and any other company. (1110R)
Any Internet Protocol (IP) addresses and phone numbers used in this document are not intended to be actual addresses and phone numbers. Any examples, command display
output, network topology diagrams, and other figures included in the document are shown for illustrative purposes only. Any use of actual IP addresses or phone numbers in
illustrative content is unintentional and coincidental.
Hardware Installation Guide for Cisco 4000 Series Integrated Services Routers
OL-32185-02 iii
Contents
Slots, Subslots (Bay), Ports, and Interfaces in Cisco 4000 Series ISRs 1-40
Slot Numbering 1-42
About Slot 0 1-42
Subslot/Bay Numbering 1-42
Gigabit Ethernet Management 1-42
Specifications 1-43
Hardware Installation Guide for Cisco 4000 Series Integrated Services Routers
iv OL-32185-02
Contents
CHAPTER 4 Configure Initial Router Settings on Cisco 4000 Series ISRs 4-1
Hardware Installation Guide for Cisco 4000 Series Integrated Services Routers
OL-32185-02 v
Contents
Hardware Installation Guide for Cisco 4000 Series Integrated Services Routers
vi OL-32185-02
Contents
Install and Remove DDR DIMMs on Cisco 4400 or 4300 Series ISRs 5-25
Locate and Orient DIMM 5-25
Remove DIMM 5-26
Install DIMM 5-28
Install and Remove NIMs and SM-Xs on Cisco 4000 Series ISRs 5-30
Software Requirement for SM-Xs 5-31
Locate SM-X or NIM 5-31
Remove SM-X or NIM 5-31
Install SM-X 5-31
Verify SM-X Installation 5-32
Install and Remove PVDM4 on Cisco 4400 or 4300 Series ISRs 5-32
Tools and Equipment Requirements 5-33
PVDM4 Location and Orientation 5-33
Install PVDM4 on the Motherboard of Cisco 4400 Series ISRs 5-34
Remove the PVDM4 from the Motherboard of Cisco 4400 ISRs 5-35
Install the PVDM4 on the Motherboard of Cisco 4331 ISR 5-36
Remove the PVDM4 from the Motherboard of Cisco 4331 ISR 5-37
Install the PVDM4 on Cisco Fourth-Generation T1/E1 Voice and WAN NIM 5-38
Remove the PVDM4 from Cisco Fourth-Generation T1/E1 Voice and WAN NIM 5-39
Remove and Replace the USB Flash Token Memory Stick 5-39
Remove and Replace Cisco 4000 Series ISRs Power Supplies 5-40
AC Power Supplies 5-41
Overview of the AC Power Supply 5-41
Replace AC Power Supply 5-42
Overview of DC Power Supply 5-45
Remove DC Input Power from Cisco 4461 or 4431 ISR 5-47
Install DC Input Power on Cisco 4431 ISR 5-48
Replace the Power Supply Module the Cisco 4331 Router 5-51
Remove DC Input Power from Cisco 4331 ISR 5-52
Install DC Input Power on Cisco 4331 ISR 5-53
PoE Converter Power Supply Unit 5-56
Overview of the PoE Converter Power Supply Unit 5-56
Remove PoE Power Supply Slot Filler 5-57
Install the PoE Converter Power Supply 5-57
Remove PoE Converter Power Supply 5-58
Install the PoE Power Supply Slot Filler 5-58
Replace a Fan Tray 5-60
Before Hot-Swapping a Fan Tray 5-60
Hardware Installation Guide for Cisco 4000 Series Integrated Services Routers
OL-32185-02 vii
Contents
Hardware Installation Guide for Cisco 4000 Series Integrated Services Routers
viii OL-32185-02
CHAPTER 1
Overview of Cisco 4000 Series ISRs
Cisco 4000 Series Integrated Services Routers (ISRs) are modular routers with LAN and WAN
connectivity. They support several interface modules, including Cisco Enhanced Service Modules
(SM-X) and Cisco Network Interface Modules (NIMs).
Cisco 4000 Series ISRs target these applications:
• Enterprise applications—Intended for mid-size aggregation and gateway router that is located in a
regional or large branch office:
– WAN aggregation at Cisco Enterprise core
– Internet gateway
– Branch or regional office aggregation
– Remote access aggregation
• Service provider applications—Intended for high-end Enterprise Branch environments:
– High-end customer premises equipment (CPE) for business-quality Internet access
– Service provider leased line aggregation
– Provider edge (PE) and high-end customer edge (CE) for Layer 2 VPN or Layer 3 VPN services
– Low-end Ethernet aggregation
Note Sections in this documentation apply to all models of Cisco 4000 Series ISRs unless a reference to a
specific model is made explicitly.
Hardware Installation Guide for the Cisco 4000 Series Integrated Services Router
OL-32185-02 1-1
Chapter 1 Overview of Cisco 4000 Series ISRs
Chassis Views
Chassis Views
This section contains views of the front and back panels of the Cisco 4000 Series ISRs, showing the
locations of power and signal interfaces, module slots, status indicators, and chassis identification labels:
• Cisco 4461 ISR Chassis
• Cisco 4451-X ISR Chassis
• Cisco 4431 ISR Chassis
• Cisco 4351 ISR Chassis
• Cisco 4331 ISR Chassis
• Cisco 4321 ISR Chassis
• Cisco 4221 ISR Chassis
Hardware Installation Guide for the Cisco 4000 Series Integrated Services Router
1-2 OL-32185-02
Chapter 1 Overview of Cisco 4000 Series ISRs
Chassis Views
3 4 7 9
391468
1 2 5 6 8 10
Figure 1-24 Back Panel (I/O Side) View of Cisco 4321 ISR
391469
1 NIM slots
Hardware Installation Guide for the Cisco 4000 Series Integrated Services Router
OL-32185-02 1-21
Chapter 1 Overview of Cisco 4000 Series ISRs
Chassis Views
391471
1 LEDs
For detailed information on LEDs, see the “LED Indicators” section on page 1-29.
Platform Summary
Hardware Installation Guide for the Cisco 4000 Series Integrated Services Router
1-22 OL-32185-02
Chapter 1 Overview of Cisco 4000 Series ISRs
Chassis Views
Figure 1-26 shows the internal view of Cisco 4321 ISR with parts and module locations.
391947
5
3
1 DIMM 2 CPU
3 ISC slot 4 NIM slots
5 GE ports
Hardware Installation Guide for the Cisco 4000 Series Integrated Services Router
OL-32185-02 1-23
Chapter 1 Overview of Cisco 4000 Series ISRs
Chassis Views
365769
1 3 2 4 5 6 7
Figure 1-28 Back Panel (I/O Side) View of Cisco 4221 ISR
365770
1 NIM slots
Hardware Installation Guide for the Cisco 4000 Series Integrated Services Router
1-24 OL-32185-02
Chapter 1 Overview of Cisco 4000 Series ISRs
Chassis Views
365771
1 LEDs
For detailed information on LEDs, see the “LED Indicators” section on page 1-29.
Platform Summary
Figure 1-30 shows the internal view of Cisco 4221 ISR with parts and module locations.
4
365772
Hardware Installation Guide for the Cisco 4000 Series Integrated Services Router
OL-32185-02 1-25
Chapter 1 Overview of Cisco 4000 Series ISRs
Locate Product Identification Details
1 Fan 2 CPU
3 Battery 4 GE 0/0/0/0 RJ-45 (copper cable) port
5 NIM slots
The UDI can be viewed using the show license udi command in privileged Exec mode in Cisco Internet
Operating System (IOS) software.
For additional information on the UDI or how to obtain a PAK, see the Cisco Software Activation on
Integrated Services Routers and Cisco Integrated Service Routers Generation 2 document at cisco.com.
Hardware Installation Guide for the Cisco 4000 Series Integrated Services Router
1-26 OL-32185-02
Chapter 1 Overview of Cisco 4000 Series ISRs
Hardware Features of Cisco 4000 Series ISRs
2
1
3
4
302982
1 Product ID 2 Serial Number
3 PID/VID 4 CLEI
Hardware Installation Guide for the Cisco 4000 Series Integrated Services Router
OL-32185-02 1-27
Chapter 1 Overview of Cisco 4000 Series ISRs
Hardware Features of Cisco 4000 Series ISRs
GE Ports
The GE RJ-45 copper interface ports support 10BASE-T, 100BASE-TX, and 1000BASE-T.
SFP Ports
The small-form-factor pluggable (SFP) ports support, 1000BASE-LX/LH, 1000BASE-SX,
1000BASE-ZX, and Coarse Wavelength-Division Multiplexing (CWDM-8) modules, as well as 100Mbs
SFP modules.
The SFP port shares the same physical port as an RJ-45 GE port with the same number. At a time, it can
be used for only one function. As described in the IEEE 802.3ah specification, the SFP port supports
auto-media-detection, auto-failover, and remote fault indication (RFI).
Use the media-type command to enable the auto-media-detection and auto-failover features.
You can configure the SFP port by using the media-type configuration command to select either the
RJ-45 or the SFP connector. When the media-type is not configured, by default, the auto-select feature
is enabled. The auto-select feature automatically detects the media that is connected and links it up. If
both media are connected, the media that comes up first is linked, and it is treated as the primary media.
This primary media is explicitly indicated as an SFP or RJ-45 link. When the router receives an
indication that the primary media is down, the secondary failover media is enabled. After the switchover,
when the primary media is later restored, the media does not switch back to the primary media. By
default, the RJ-45 port is configured as the primary media-type and if it fails, the media failovers to the
SFP port. Conversely, when the SFP port is configured as the primary media-type and if it fails, the
media switches to the RJ-45 port.
Note Cisco 4461 supports Mini-USB type B serial port and Micro-USB type B serial port.
Hardware Installation Guide for the Cisco 4000 Series Integrated Services Router
1-28 OL-32185-02
Chapter 1 Overview of Cisco 4000 Series ISRs
Hardware Features of Cisco 4000 Series ISRs
LED Indicators
Table 1-1 summarizes the LED indicators that are located in the router bezel or chassis, but not on the
interface cards and modules.
Note For module LEDs, please refer to the respective module installation guides for each module.
Table 1-1 LED Descriptions (Applies to Cisco 4461 ISR, Cisco 4451-X ISR, Cisco 4431 ISR, and Cisco 4351 ISR)
Hardware Installation Guide for the Cisco 4000 Series Integrated Services Router
OL-32185-02 1-29
Chapter 1 Overview of Cisco 4000 Series ISRs
Hardware Features of Cisco 4000 Series ISRs
Table 1-1 LED Descriptions (Applies to Cisco 4461 ISR, Cisco 4451-X ISR, Cisco 4431 ISR, and Cisco 4351 ISR)
Hardware Installation Guide for the Cisco 4000 Series Integrated Services Router
1-30 OL-32185-02
Chapter 1 Overview of Cisco 4000 Series ISRs
Hardware Features of Cisco 4000 Series ISRs
Table 1-1 LED Descriptions (Applies to Cisco 4461 ISR, Cisco 4451-X ISR, Cisco 4431 ISR, and Cisco 4351 ISR)
PWR System Green System power is on and system functions correctly. Bezel side All models
Power Green System power is in the process of shutting down.
blinking
Amber System power is up, but low level initialization has
failed.
Amber System power is up, but the system has failed to
blinking: come out of reset.
Off System power is off.
AC OK AC power Green AC power is on. On each All models
status Off AC power is off. power
supply unit
1. Cisco 4351ISR does not have SPF 3.
2. Cisco 4461 ISR does not have ISC.
3. Cisco 4351 ISR does not support POE PSU 1.
Hardware Installation Guide for the Cisco 4000 Series Integrated Services Router
OL-32185-02 1-31
Chapter 1 Overview of Cisco 4000 Series ISRs
Hardware Features of Cisco 4000 Series ISRs
Table 1-2 LED Descriptions (Applies to the Cisco 4331 ISR and the Cisco 4321 ISR Routers)
Available
LED Represents Color Description Location On
STAT System Status Solid green System operates normally. Bezel side All models
Blinking BIOS/Rommon is booting.
amber
Amber BIOS/Rommon has completed booting, and system
is at Rommon prompt or booting platform software.
Off System is not out of reset or BIOS image is not
loadable.
TEMP Temperature Solid green All temperature sensors in the system are within Bezel side All models
Status acceptable range.
Amber One or more temperature sensors in the system are
outside the acceptable range.
Off Temperature is not being monitored.
FAN Fan Status Green All fans are operating. Bezel side All models
Amber One fan has stopped working.
Blinking Two or more fans have stopped working, or the fan
Amber tray is removed.
Off Fans are not being monitored.
L Ethernet ports 0 Green Ethernet cable is present and link is established with I/O side All models
and 11 other side.
Off No link.
S Speed of Ethernet Green Blink frequency indicates port speed: I/O side All models
ports 0 and 1
Blinking • 1 blink - 10-Mbps link speed
• 2 blinks - 100-Mbps link speed
• 3 blinks - 1000-Mbps link speed
Off No link or a non-Ethernet 802.3af/t capable device is
plugged in and powered over the PoE.
SFP EN Port 0, and 1 (for Green SFP module is detected and recognized. I/O side All models
Cisco 4331 ISR), Amber Initialized with error.
and Port 0 for
Cisco 4321 ISR) Off Not present.
Enable
SFP S Status of port 0, Green SFP module is detected and recognized. I/O side All models
and 1 (for Amber Initialized with error.
Cisco 4331 ISR),
and Port 0 for Off Not present.
Cisco 4321 ISR) Off Not present.
SER CON Serial Console Green Active console port is RJ-45. I/O side2 All models
Active
(right) Note When this LED is on, the USB CON LED
will be off.
Hardware Installation Guide for the Cisco 4000 Series Integrated Services Router
1-32 OL-32185-02
Chapter 1 Overview of Cisco 4000 Series ISRs
Hardware Features of Cisco 4000 Series ISRs
Available
LED Represents Color Description Location On
USB CON USB Console Green Active console port is USB. I/O side2 All models
Active
(left) Note When this LED is on, the SER CON LED
will be off.
SSD mSATA Slot Status Green SSD mSATA is present and enabled. Bezel side All
Amber Initialized with error. models.
Table 1-3 LED Descriptions (Applies to the Cisco 4221 ISR Router)
Available
LED Represents Color Description Location On
STAT System Status Solid green System operates normally. Bezel side All models
Blinking BIOS/Rommon is booting.
amber
Amber BIOS/Rommon has completed booting, and system
is at Rommon prompt or booting platform software.
Off System is not out of reset or BIOS image is not
loadable.
Hardware Installation Guide for the Cisco 4000 Series Integrated Services Router
OL-32185-02 1-33
Chapter 1 Overview of Cisco 4000 Series ISRs
Hardware Features of Cisco 4000 Series ISRs
Available
LED Represents Color Description Location On
TEMP Temperature Solid green All temperature sensors in the system are within Bezel side All models
Status acceptable range.
Amber One or more temperature sensors in the system are
outside the acceptable range.
Off Temperature is not being monitored.
FAN Fan Status Green All fans are operating. Bezel side All models
Amber One fan has stopped working.
Blinking Two or more fans have stopped working, or the fan
Amber tray is removed.
Off Fans are not being monitored.
L Ethernet ports 0 Green Ethernet cable is present and link is established with I/O side All models
and 11 other side.
Off No link.
S Speed of Ethernet Green Blink frequency indicates port speed: I/O side All models
ports 0 and 1
Blinking • 1 blink - 10-Mbps link speed
• 2 blinks - 100-Mbps link speed
• 3 blinks - 1000-Mbps link speed
Off No link or a non-Ethernet 802.3af/t capable device is
plugged in and powered over the PoE.
SER CON Serial Console Green Active console port is RJ-45. I/O side2 All models
(right) Active
Note When this LED is on, the USB CON LED is
off.
USB CON USB Console Green Active console port is USB. I/O side2 All models
Active
(left) Note When this LED is on, the SER CON LED is
off.
Off PoE supply is not present.
ISC ISC Slot Status Green PVDM4 is present and enabled. Bezel side All models
Amber Initialized with error.
Off Not present.
FLASH System Flash Blinking Compact flash/eUSB flash is present and currently Bezel side All models
Status Green being accessed.
Note Do not remove the flash device while the
system is powered on.
Hardware Installation Guide for the Cisco 4000 Series Integrated Services Router
1-34 OL-32185-02
Chapter 1 Overview of Cisco 4000 Series ISRs
Hardware Features of Cisco 4000 Series ISRs
Available
LED Represents Color Description Location On
PWR System Power Green System power is on and system functions correctly. Bezel side All models
Green System power is in the process of shutting down.
blinking
Amber System power is up, but low level initialization bas
failed.
Amber System power is up, but the system has failed to
blinking: come out of reset.
Off System power is off.
1. Management Ethernet Link on bezel side on Cisco 4221 ISR.
2. These LEDs are on the bezel side for Cisco 4221 ISR
External Slots
• Network Interface Modules and Service Modules, page 1-35
• Cisco UCS E-Series Server Modules, page 1-36
• Memory, page 1-37
Internal Slots
• Memory, page 1-37
• Memory, page 1-37
• System Flash, page 1-36
See the Overview of Cisco Network Modules and Service Modules for Cisco Access Routers
document for general information and single- and double-wide slot numbering.
See the “Install and Remove NIMs and SM-Xs on Cisco 4000 Series ISRs” section on page 5-30 for
instructions that describe how to install SM-Xs and NIMs in the router.
See the Overview of Cisco Interface Cards for Cisco Access Routers for general interface card
information.
See the Installing Cisco Interface Cards in Cisco Access Routers document, for instructions that
describe how to install legacy interface cards in the router.
Note See the router product page at cisco.com for a list of supported network modules and interface cards.
Hardware Installation Guide for the Cisco 4000 Series Integrated Services Router
OL-32185-02 1-35
Chapter 2 Cisco 4000 Series ISRs Preinstallation
Standard Warning Statements
Warning To reduce the risk of electric shock, secure the modules with provided screws. Statement 347
Warning To reduce the risk of electric shock, the chassis of this equipment needs to be connected to
permanent earth ground during normal use. Statement CS-0445.
Warning Read the installation instructions before you connect the system to its power source. Statement 1004
Warning Ultimate disposal of this product should be handled according to all national laws and regulations.
Statement 1040
Warning Installation of the equipment must comply with local and national electrical codes. Statement 1074
Warning To comply with the Class A emissions requirements shielded twisted pair T1/E1 cables must be used
for SPA-8-Port Channelized T1/E1 SPA (SPA-8XCHT1/E1) on the router. EN55022/CISPR22 Statement
Warning To comply with Class A emissions requirements- shielded management Ethernet, CON, and AUX
cables on the router must be used.
Warning Power cable and AC adapter - When installing the product, please use the provided or designated
connection cables/power cables/AC adaptors. Using any other cables or adapters could cause a
malfunction or a fire. Electrical Appliance and Material Safety Law prohibits the use of certified
cables (that have the ‘UL’ shown on the code) for any other electrical devices than products
designated by Cisco. The use of cables that are certified by Electrical Appliance and Material Safety
Law (that have ‘PSE’ shown on the code) is not limited to Cisco-designated products. Statement 371
Warning Only trained and qualified personnel should be allowed to install or replace this equipment
Statement 1030
Warning This product relies on the building’s installation for short-circuit (overcurrent) protection. Ensure that
the protective device is rated not greater than: AC power supplies for the Cisco 4000 Series ISRs.
Statement 1005
Warning This product requires short-circuit (overcurrent) protection to be provided as part of the building
installation. Install only in accordance with national and local wiring regulations. Statement 1045
Hardware Installation Guide for the Cisco 4000 Series Integrated Services Router
2-2 OL-32185-02
Chapter 2 Cisco 4000 Series ISRs Preinstallation
Standard Warning Statements
Warning This unit may have more than one power supply connection. All connections must be removed to
de-energize the unit. Statement 1028
Warning This unit is intended for installation in restricted access areas. A restricted access area can be
accessed only through the use of a special tool, lock and key, or other means of security. Statement
1017
Warning The plug-socket combination must be accessible at all times, because it serves as the main
disconnecting device. Statement 1019
Warning Hazardous voltage or energy may be present on the DC power terminals. Always replace cover when
terminals are not in service. Be sure uninsulated conductors are not accessible when cover is in
place. Statement 1075
Warning This equipment must be grounded. Never defeat the ground conductor or operate the equipment in the
absence of a suitably installed ground conductor. Contact the appropriate electrical inspection
authority or an electrician if you are uncertain that suitable grounding is available. Statement 1024
Warning Hazardous voltage or energy is present on the backplane when the system is operating. Use caution
when servicing. Statement 1034
Warning Class I(CDRH) and Class 1M (IEC) laser products. Statement 1055
Warning Invisible laser radiation may be emitted from the end of the unterminated fiber cable or connector. Do
not view directly with optical instruments. Viewing the laser output with certain optical instruments
(for example, eye loupes, magnifiers, and microscopes) within a distance of 100 mm may pose an eye
hazard. Statement 1056
Hardware Installation Guide for the Cisco 4000 Series Integrated Services Router
OL-32185-02 2-3
Chapter 2 Cisco 4000 Series ISRs Preinstallation
Standard Warning Statements
349377
SM 11 1400 - 1600 112 - 145 0.11 - 0.13
Warning There is the danger of explosion if the battery is replaced incorrectly. Replace the battery only with
the same or equivalent type recommended by the manufacturer. Dispose of used batteries according
to the manufacturer’s instructions. Statement 1015
Warning Do not touch or bridge the metal contacts on the battery. Unintentional discharge of the batteries can
cause serious burns. Statement 341
Warning To prevent personal injury or damage to the chassis, never attempt to lift or tilt the chassis using the
handles on modules (such as power supplies, fans, or cards); these types of handles are not designed
to support the weight of the unit. Statement 1032
Warning To prevent the system from overheating, do not operate it in an area that exceeds the maximum
recommended ambient temperature of: 40 degrees C. Statement 1047
Warning This equipment must be externally grounded using a customer-supplied ground wire before power is
applied. Contact the appropriate electrical inspection authority or an electrician if you are uncertain
that suitable grounding is available. Statement 366
Warning Blank faceplates and cover panels serve three important functions: they prevent exposure to
hazardous voltages and currents inside the chassis; they contain electromagnetic interference (EMI)
that might disrupt other equipment; and they direct the flow of cooling air through the chassis. Do not
operate the system unless all cards, faceplates, front covers, and rear covers are in place. Statement
1029
Warning Only trained and qualified personnel should be allowed to install, replace, or service this equipment.
Statement 1030
Hardware Installation Guide for the Cisco 4000 Series Integrated Services Router
2-4 OL-32185-02
Chapter 2 Cisco 4000 Series ISRs Preinstallation
Standard Warning Statements
Warning This equipment must be installed and maintained by service personnel as defined by AS/NZS 3260.
Incorrectly connecting this equipment to a general-purpose outlet could be hazardous. The
telecommunications lines must be disconnected 1) before unplugging the main power connector or 2)
while the housing is open, or both. Statement 1043
Warning This unit might have more than one power supply connection. All connections must be removed to
de-energize the unit. Statement 1028
Warning Hazardous network voltages are present in WAN ports regardless of whether power to the unit is OFF
or ON. To avoid electric shock, use caution when working near WAN ports. When detaching cables,
detach the end away from the unit first. Statement 1026
Warning Before opening the unit, disconnect the telephone-network cables to avoid contact with
telephone-network voltages. Statement 1041
Warning Do not use this product near water; for example, near a bath tub, wash bowl, kitchen sink or laundry
tub, in a wet basement, or near a swimming pool. Statement 1035
Warning Never install telephone jacks in wet locations unless the jack is specifically designed for
wet locations. Statement 1036
Warning Never touch uninsulated telephone wires or terminals unless the telephone line has been
disconnected at the network interface. Statement 1037
Warning Avoid using a telephone (other than a cordless type) during an electrical storm. There may be a remote
risk of electric shock from lightning. Statement 1038
Warning To report a gas leak, do not use a telephone in the vicinity of the leak. Statement 1039
Warning Instructed person is someone who has been instructed and trained by a skilled person and takes the
necessary precautions when working with equipment. Skilled person/Qualified personnel is
someone who has training or experience in the equipment technology and understand potential
hazards when working with equipment. Statement 1089
Hardware Installation Guide for the Cisco 4000 Series Integrated Services Router
OL-32185-02 2-5
Chapter 2 Cisco 4000 Series ISRs Preinstallation
Safety Recommendations
Warning Only skilled person should be allowed to install, replace, or service this equipment. Refer to
statement 1089 for description of skilled person. Statement 1090
Warning Only instructed person or skilled person should be allowed to install, replace, or service this
equipment. Refer to statement 1089 for description of skilled person. Statement 1091
Warning This equipment must be grounded.To reduce the risk of electric shock, the power cord, plug or
combination must be connected to a properly grounded electrode, outlet or terminal. Statement
1252—Equipment Grounding
Warning Pluggable optical modules comply with IEC 60825-1 Ed. 3 and 21 CFR 1040.10 and 1040.11 with or
without exception for conformance with IEC 60825-1 Ed. 3 as described in Laser Notice No. 56, dated
May 8, 2019. Statement 1255
Safety Recommendations
Before installing, configuring, or maintaining the router, review the safety warnings listed in Regulatory
Compliance and Safety Information for the Cisco 4000 Series ISRs guide that comes with your router.
Follow these guidelines to ensure general safety:
• Never attempt to lift an object that might be too heavy for you to lift by yourself.
• Keep the chassis area clear and dust-free during and after installation.
• If you remove the chassis cover, place it in a safe place.
• Keep tools and chassis components away from walk areas.
• Do not wear loose clothing that may get caught in the chassis. Fasten any tie or scarf and roll up
sleeves.
• Wear safety glasses when working under conditions that might be hazardous to your eyes.
• Do not perform any action that may create a hazard to people or makes equipment unsafe.
Warning This unit might have more than one power supply connection. All connections must be removed to
de-energize the unit. Statement 1028
Warning Do not work on the system or connect or disconnect cables during periods of lightning activity.
Statement 1001
Hardware Installation Guide for the Cisco 4000 Series Integrated Services Router
2-6 OL-32185-02
Chapter 2 Cisco 4000 Series ISRs Preinstallation
Safety Recommendations
Warning Read the installation instructions before connecting the system to the power source. Statement 1004
Warning The covers are an integral part of the safety design of the product. Do not operate the unit without the
covers installed. Statement 1077
Hardware Installation Guide for the Cisco 4000 Series Integrated Services Router
OL-32185-02 2-7
Chapter 2 Cisco 4000 Series ISRs Preinstallation
General Site Requirements
• Wear an ESD-preventive wrist strap, ensuring that it makes good skin contact. Connect the clip to
an unpainted surface of the chassis frame to channel unwanted ESD voltages safely to ground. To
guard against ESD damage and shocks, the wrist strap and cord must operate effectively.
• If no wrist strap is available, ground yourself by touching a metal part of the chassis.
Caution For the safety of your equipment, periodically check the resistance value of the anti-static strap. It should
be between 1 and 10 megohms (Mohm).
General Precautions
Observe the following general precautions when using and working with your Cisco 4000 Series ISRs.
• Keep your system components away from radiators and heat sources, and do not block cooling vents.
• Do not spill food or liquids on your system components, and never operate the product in a wet
environment.
• Do not push any objects into the openings of your system components. Doing that can cause fire or
electric shock by shorting out interior components.
• Position system cables and power supply cables carefully. Route system cables and the power supply
cable and plug so that they cannot be stepped on or tripped over. Be sure that nothing else rests on
your system component cables or power cable.
• Do not modify power cables or plugs. Consult a licensed electrician or your power company for
electrical modifications at your site. Always follow your local and national wiring rules.
• If you turn off your system, wait at least 30 seconds before turning it on again to avoid system
component damage.
Hardware Installation Guide for the Cisco 4000 Series Integrated Services Router
2-8 OL-32185-02
Chapter 2 Cisco 4000 Series ISRs Preinstallation
General Site Requirements
Hardware Installation Guide for the Cisco 4000 Series Integrated Services Router
OL-32185-02 2-9
Chapter 2 Cisco 4000 Series ISRs Preinstallation
Rack Requirements
Physical Characteristics
Be familiar with the physical characteristics of the Cisco 4000 Series ISRs to assist you in placing the
system in the proper location.For more information on the physical characteristics of Cisco 4000 Series
Integrated Services Routers (ISRs), refer to the Cisco 4000 Series Integrated Services Routers datasheet.
The following list describes additional Cisco 4000 Series ISRs chassis characteristics:
• Cable-management brackets at each Cisco 4000 Series ISRs locations can hold 16 ports of
STP/UTP RJ 45 cables
• Cable-management brackets allow a bend radius of 1.5 inches for cables
• Rack-mount brackets that have optional mounting location. It allow you to mount on a front to rear
rail variance distance of 15.50/394mm to 19.00/482.6mm
Rack Requirements
Some Cisco routers include brackets for use with a 19-inch rack or, if specified in your order, optional
larger brackets for use with a 23-inch rack.
The following information can help you plan your equipment rack configuration:
• Allow clearance around the rack for maintenance.
• Allow at least one rack unit of vertical space between routers.
• Enclosed racks must have adequate ventilation. Ensure that the rack is not congested, because each
router generates heat. An enclosed rack should have louvered sides and a fan to provide cooling air.
Heat generated by equipment at the bottom of the rack can be drawn upward into the intake ports of
the equipment above it.
• When mounting a chassis in an open rack, ensure that the rack frame does not block the intake or
exhaust ports. If the chassis is installed on slides, check the position of the chassis when it is seated
in the rack.
Hardware Installation Guide for the Cisco 4000 Series Integrated Services Router
2-10 OL-32185-02
Chapter 2 Cisco 4000 Series ISRs Preinstallation
Power Guidelines and Requirements
• Ensure that the chassis cover and module rear panels are secure. All empty network module slots,
interface card slots, and power supply bays must have filler panels installed. The chassis is designed
to allow cooling air to flow within it, through specially designed cooling slots. A chassis with
uncovered openings permits air leaks, which may interrupt and reduce the flow of air across internal
components.
• Baffles can help to isolate exhaust air from intake air. Baffles also help to draw cooling air through
the chassis. The best placement of the baffles depends on the airflow patterns in the rack. You can
find the best placement by experimenting with different configurations.
• When equipment installed in a rack (particularly in an enclosed rack) fails, try operating the
equipment individually. Power off other equipment in the rack (and in adjacent racks) to allow the
router under test maximum cooling air and clean power.
Hardware Installation Guide for the Cisco 4000 Series Integrated Services Router
OL-32185-02 2-11
CHAPTER 4
Configure Initial Router Settings on Cisco 4000
Series ISRs
This chapter describes how to perform the initial configuration on Cisco 4000 Series Integrated Services
Routers (ISRs). It contains the following sections:
• Perform Initial Configuration on Cisco 4000 Series ISRs, page 4-1
– Use Cisco Setup Command Facility, page 4-1
– Use Cisco IOS XE CLI—Manual Configuration, page 4-5
• Verify Initial Configuration on Cisco 4000 Series ISRs, page 4-23
Note The messages that are displayed will vary based on your router model, the installed interface modules,
and the software image. The following example and the user entries (in bold) are shown only as
examples.
Hardware Installation Guide for Cisco 4000 Series Integrated Services Routers
OL-32185-02 4-1
Chapter 4 Configure Initial Router Settings on Cisco 4000 Series ISRs
Perform Initial Configuration on Cisco 4000 Series ISRs
Note If you make a mistake while using the setup command facility, you can exit and run the setup command
facility again. Press Ctrl-C, and enter the setup command in privileged EXEC mode (Router#)
To configure the initial router settings by using the setup command facility, follow these steps:
Step 1 From the Cisco IOS-XE CLI, enter the setup command in privileged EXEC mode:
Router> enable
Password: <password>
Router# setup
Note This setup command facility is also entered automatically if there is no configuration on the
router when it is booted into Cisco IOS-XE.
Note If you make a mistake while using the setup command facility, you can exit and run the setup
command facility again. Press Ctrl-C, and enter the setup command at the privileged EXEC
mode prompt (Router#). For more information on using the setup command facility, see The
Setup Command chapter in Cisco IOS Configuration Fundamentals Command Reference,
Release 12.2T, at the following URL:
http://www.cisco.com/en/US/docs/ios/12_2t/fun/command/reference/122tfr.html
At any point you may enter a question mark '?' for help.
Step 4 Enter a hostname for the router (this example uses ‘myrouter’):
Configuring global parameters:
Enter host name [Router]: myrouter
Step 5 Enter an enable secret password. This password is encrypted (for more security) and cannot be seen
when viewing the configuration.
The enable secret is a password used to protect access to
privileged EXEC and configuration modes. This password, after
entered, becomes encrypted in the configuration.
Enter enable secret: cisco
Hardware Installation Guide for Cisco 4000 Series Integrated Services Routers
4-2 OL-32185-02
Chapter 4 Configure Initial Router Settings on Cisco 4000 Series ISRs
Perform Initial Configuration on Cisco 4000 Series ISRs
Step 6 Enter an enable password that is different from the enable secret password. This password is not
encrypted (and is less secure) and can be seen when viewing the configuration.
The enable password is used when you do not specify an
enable secret password, with some older software versions, and
some boot images.
Enter enable password: cisco123
Step 7 Enter the virtual terminal password, which prevents unauthenticated access to the router through ports
other than the console port:
The virtual terminal password is used to protect
access to the router over a network interface.
Enter virtual terminal password: cisco
Note The interface summary includes interface numbering, which is dependent on the router model
and the installed modules and interface cards.
Any interface listed with OK? value "NO" does not have a valid configuration
!
interface GigabitEthernet0/0/0
shutdown
no ip address
!
interface GigabitEthernet0/1/0
no shutdown
ip address 10.10.10.12 255.255.255.0
!
interface GigabitEthernet0/2/0
shutdown
Hardware Installation Guide for Cisco 4000 Series Integrated Services Routers
OL-32185-02 4-3
Chapter 4 Configure Initial Router Settings on Cisco 4000 Series ISRs
Perform Initial Configuration on Cisco 4000 Series ISRs
no ip address
!
end
Step 10 Respond to the following prompts. Select [2] to save the initial configuration:
[0] Go to the IOS command prompt without saving this config.
[1] Return back to the setup without saving this config.
[2] Save this configuration to nvram and exit.
Step 1 Choose to save the configuration when the facility prompts you to save the configuration.
• If you answer ‘no’, the configuration information you entered is not saved, and you return to the
router enable prompt (Router#). Enter setup to return to the System Configuration Dialog.
• If you answer ‘yes’, the configuration is saved, and you are returned to the user EXEC prompt
(Router>).
Use this configuration? {yes/no} : yes
Building configuration...
Use the enabled mode 'configure' command to modify this configuration.
Step 2 When the messages stop appearing on your screen, press Return to get the Router> prompt.
Step 3 Choose to modify the existing configuration or create another configuration. The Router> prompt
indicates that you are now at the command-line interface (CLI) and you have just completed a initial
router configuration. Nevertheless, this is not a complete configuration. At this point, you have two
choices:
• Run the setup command facility again, and create another configuration.
Router> enable
Hardware Installation Guide for Cisco 4000 Series Integrated Services Routers
4-4 OL-32185-02
Chapter 4 Configure Initial Router Settings on Cisco 4000 Series ISRs
Verify Initial Configuration on Cisco 4000 Series ISRs
software is a program that is separate from the Cisco IOS XE software. During normal startup, the ROM
Monitor initializes the router, and then control passes to the Cisco IOS XE software. After the
Cisco IOS XE software takes over, the ROM Monitor is no longer in use. For more information, see the
ROMMON Overview section of the Upgrading Field-Programmable Hardware Devices for Cisco 4000
Series ISRs
Hardware Installation Guide for Cisco 4000 Series Integrated Services Routers
4-24 OL-32185-02
CHAPTER 5
Install and Upgrade Internal Modules and FRUs
This chapter describes how to install and upgrade internal modules and field replaceable units (FRUs)
in Cisco 4000 Series Integrated Services Routers (ISRs). The following sections provide the install and
upgrade information:
FRUs
• Replace a Fan Tray, page 5-62
• Replace Fan Tray on Cisco 4331 ISR, page 5-64
• Replace Fan Blower on Cisco 4321 ISR, page 5-67
• Install and Remove SFP Modules, page 5-79
Hardware Installation Guide for Cisco 4000 Series Integrated Services Routers
OL-32185-02 5-1
Chapter 5 Install and Upgrade Internal Modules and FRUs
Safety Warnings
• Remove and Replace Cisco 4000 Series ISRs Power Supplies, page 5-41
Caution Read the Safety Warnings section and disconnect the power supply before you replace any module.
See the “Modules Supported” section on page 5-4 for instructions on how to install and replace internal
components.
Safety Warnings
Warning Read the installation instructions before connecting the system to the power source. Statement 1004
Warning Only trained and qualified personnel should be allowed to install, replace, or service this equipment.
Statement 1030
Warning This equipment must be installed and maintained by service personnel as defined by AS/NZS 3260.
Incorrectly connecting this equipment to a general-purpose outlet could be hazardous. The
telecommunications lines must be disconnected 1) before unplugging the main power connector or 2)
while the housing is open, or both. Statement 1043
Warning Before working on a system that has an on/off switch, turn OFF the power and unplug the power cord.
Statement 1
Warning This unit might have more than one power supply connection. All connections must be removed to
de-energize the unit. Statement 1028
Warning This equipment must be grounded. Never defeat the ground conductor or operate the equipment in the
absence of a suitably installed ground conductor. Contact the appropriate electrical inspection
authority or an electrician if you are uncertain that suitable grounding is available. Statement 1024
Warning Hazardous network voltages are present in WAN ports regardless of whether power to the unit is OFF
or ON. To avoid electric shock, use caution when working near WAN ports. When detaching cables,
detach the end away from the unit first. Statement 1026
Warning Before opening the unit, disconnect the telephone-network cables to avoid contact with
telephone-network voltages. Statement 1041
Hardware Installation Guide for Cisco 4000 Series Integrated Services Routers
5-2 OL-32185-02
Chapter 5 Install and Upgrade Internal Modules and FRUs
Safety Warnings
Warning Before working on equipment that is connected to power lines, remove jewelry (including rings,
necklaces, and watches). Metal objects will heat up when connected to power and ground and can
cause serious burns or weld the metal object to the terminals. Statement 43
Warning Do not use this product near water; for example, near a bath tub, wash bowl, kitchen sink or laundry
tub, in a wet basement, or near a swimming pool. Statement 1035
Warning Never install telephone jacks in wet locations unless the jack is specifically designed for wet
locations. Statement 1036
Warning Never touch uninsulated telephone wires or terminals unless the telephone line has been
disconnected at the network interface. Statement 1037
Warning Avoid using a telephone (other than a cordless type) during an electrical storm. There may be a remote
risk of electric shock from lightning. Statement 1038
Warning To report a gas leak, do not use a telephone in the vicinity of the leak. Statement 1039
Warning There is the danger of explosion if the battery is replaced incorrectly. Replace the battery only with
the same or equivalent type recommended by the manufacturer. Dispose of used batteries according
to the manufacturer's instructions. Statement 1015
Warning Blank faceplates and cover panels serve three important functions: they prevent exposure to
hazardous voltages and currents inside the chassis; they contain electromagnetic interference (EMI)
that might disrupt other equipment; and they direct the flow of cooling air through the chassis. Do not
operate the system unless all cards, faceplates, front covers, and rear covers are in place. Statement
1029
Warning For connections outside the building where the equipment is installed, the following ports must be
connected through an approved network termination unit with integral circuit protection.
Hardware Installation Guide for Cisco 4000 Series Integrated Services Routers
OL-32185-02 5-3
Chapter 5 Install and Upgrade Internal Modules and FRUs
Remove, Replace, and Install the Internal PoE Daughter Card
Figure 5-63 Location of the PoE Daughter Card (Shown: Cisco 4451-X ISR )
361007
1 Location of the PoE card on the mother board.
Step 6 Pull the PoE daughter card out of the connector on the motherboard.
If you are replacing the card, insert the new PoE daughter card into the slot. Tighten the screws, and
connect the power cable to the motherboard.
Step 7 Place the removed card in an antistatic bag to protect it from ESD damage.
Hardware Installation Guide for Cisco 4000 Series Integrated Services Routers
OL-32185-02 5-83
A P P E N D I X A
Online Insertion and Removal and Hot-Swapping
The online insertion and removal (OIR) operation lets you replace faulty data and voice modules without
affecting system operations. The OIR is similar to hot-swapping. OIR commands are issued before
removing and after installing a module. When performing OIR, use an identical module to replace an
original one. If you need to perform the OIR operation on multiple modules within a router, perform the
operation one module at a time.
The difference between hot-swapping and OIR is that OIR requires executing Cisco IOS commands
before and after the OIR. Hot-swapping is strictly a hardware function and does not require the execution
commands. Not all router components or modules use OIR, or can be hot swapped.
The following components use OIR in the routers:
• Service Modules (SMs)
• Network Interface Modules (NIMs)
• SFPs
• USB devices
The following components can be hot swapped:
• Fan tray
• Power supply: only when the router is backed up with an optional PSU
Requirement
To issue OIR commands, you must keep the module that is to be replaced in EnergyWise full-power
mode. If the module is in EnergyWise power-saving or shutdown mode, you cannot issue OIR
commands, and you cannot, therefore, remove the module.
Hardware Installation Guide for Cisco 4000 Series Integrated Services Routers
OL-32185-02 A-1
Appendix A Online Insertion and Removal and Hot-Swapping
OIR Procedures
OIR Procedures
The following procedures describe using the OIR process to remove and replace data and voice modules.
Remove a Module
Note Ensure that the module is available before you issue the command to remove it.
From a console terminal run the hw-module subslot <subslot> stop command. The service module
adapter LED blinks, turns off, and the console displays a prompt signaling the module can be removed.
See the following output:
Router# hw-module subslot 2/0 stop
Proceed with stop of module? [confirm]
damo-O2#
*Mar 22 20:43:31.088: %SPA_OIR-6-OFFLINECARD: SPA (SM-X-1T3/E3) offline in subslot 2/0
*Mar 22 20:43:31.088: %IOSXE_OIR-6-SOFT_STOPSPA: SPA(SM-X-1T3/E3) stopped in subslot 2/0,
interfaces disabled
Router# show hw-module subslot 2/0 oir
Module Model Operational Status
------------- -------------------- ------------------------
subslot 2/0 SM-X-1T3/E3 stopped
Insert a Module
You require to run this step only if you run the oir-stop command when the module is not physically
removed from the slot. If the module is physically removed, you do not require to run this command.
From a console terminal issue the hw-module sm {slot} oir-start command. The console displays output
that shows the module change states:
Router# hw-module sm 2 oir-start
Router#
*Nov 11 21:06:17.546: %ATMOC3POM-6-SFP_IN: Interface ATM2/0 OC3 MM SFP has been inserted.
Router#
*Nov 11 21:06:19.442: %LINK-3-UPDOWN: Interface ATM2/0, changed state to up
*Nov 11 21:06:20.442: %LINEPROTO-5-UPDOWN: Line protocol on Interface ATM2/0, changed
state to up
Hot-Swapping Procedures
The following items can be hot-swapped:
• Fan trays
• Power supplies only when the router is backed up with an RPS
For details of the hot-swapping procedures, see the “Replace a Fan Tray” section on page 5-62 and the
“Remove and Replace Cisco 4000 Series ISRs Power Supplies” section on page 5-41.
Hardware Installation Guide for Cisco 4000 Series Integrated Services Routers
A-2 OL-32185-02