Document Identification Number

INSPECTION AND TEST PLAN -STEEL PRESSURE NG-018-XX-PNL-023029

PIPING PREFABRICATION & ERECTION
Revision : 01 Status: AFC
Document Type : PLN System/Subsystem: 00 Discipline: QUA Rev Date : 07-Nov-2012
Contractor document number NG-018-XX-PNL-023029 Page 1 of 36

Joint Venture Asset

OFON PHASE 2 PROJECT

CONTRACT D029 - Tie-In & Integration

INSPECTION AND TEST PLAN - STEEL PRESSURE PIPING

PREFABRICATION & ERECTION

01 AFC 07-Nov-2012 AFC SG SG BL

00 IFR 09-Oct-2012 ISSUED FOR REVIEW BD SG BL

Rev. Status Date Revision memo Issued by Checked by Approved by

“This document is the property of TEPNG. It must not be reproduced or transmitted to others without written authorization from the Company”.
 Document Identification Number
INSPECTION AND TEST PLAN -STEEL PRESSURE NG-018-XX-PNL-023029
PIPING PREFABRICATION & ERECTION
Revision : 01 Status: AFC
Document Type : PLN System/Subsystem: 00 Discipline: QUA Rev Date : 07-Nov-2012
Contractor document number NG-018-XX-PNL-023029 Page 2 of 36

TABLE OF CONTENT

REVISION DESCRIPTION .......................................................................................................... Error! Bookmark not defined.

1. GENERAL .......................................................................................................................................................................... 3

1.1. Scope and Objective .................................................................................................................................................... 3

1.2. Terms and Definitions ................................................................................................................................................. 3
1.3. Involvement.................................................................................................................................................................. 4

2. QUALITY MANAGEMENT SYSTEM ........................................................................................................................... 5

3. APPLICABLE DOCUMENTATION .............................................................................................................................. 5

4. APPENDIX ......................................................................................................................................................................... 8

4.1. APPENDIX I: INSPECTION TEST PLAN FOR PREFABRICATION ........................................................................ 8

4.2. APPENDIX II: INSPECTION TEST PLAN FOR ERECTION .................................................................................. 13
4.3. APPENDIX III: QUALITY RECORD FORM ............................................................................................................ 19

“This document is the property of TEPNG. It must not be reproduced or transmitted to others without written authorization from the Company”.
 Document Identification Number
INSPECTION AND TEST PLAN -STEEL PRESSURE NG-018-XX-PNL-023029
PIPING PREFABRICATION & ERECTION
Revision : 01 Status: AFC
Document Type : PLN System/Subsystem: 00 Discipline: QUA Rev Date : 07-Nov-2012
Contractor document number NG-018-XX-PNL-023029 Page 3 of 36

1. GENERAL

1.1. Scope and Objective

This ITP defines the Inspection and Test Plan requirements to be fulfilled by
CONSTRUCTION CONTRACTOR during the prefabrication and erection of steel pressure
piping for OFON Phase 2 Project.

1.2. Terms and Definitions

The following terms and definitions shall be used by CONSTRUCTION CONTRACTOR in
the preparation of any quality related document:
Construction
Subcontractor(s) Organization(s), including its sub-contractors to whom any part of the
Works has been subcontracted by CONTRACTOR.
CONTRACTOR means PNL – Ponticelli Nigeria Ltd and Ponticelli Upstream that have
been awarded the CONTRACT by COMPANY;
COMPANY Organization that receives the services related to the Works provided by
CONTRACTOR and by its Subcontractor(s), i.e. TOTAL E&P NIGERIA
Limited.
TPI Third Party Inspection: Any organization, authority, person or persons, to
whom CONTRACTOR has subcontracted the execution of inspection and
or laboratory testing, related activities.
Works Means the permanent new, revamped and refurbished facilities
constituting the Project, including all the construction services, materials
and equipment to be provided by CONTRACTOR to satisfy its obligations
pursuant to the Contract undertaken with the COMPANY.
QMS Quality Management System: part of the organization’s management
system that focuses on achievement of results, in relation to the quality
objectives, to satisfy the needs, expectations and requirements of
COMPANY and of any other interested parties, as appropriate..
ITP Inspection and Test Plan: CONSTRUCTION CONTRACTOR plan
prepared in accordance with the applicable contractual, engineering and
vendors requirements. The ITP shall provide references to applicable
procedures, acceptance criteria, documentation, quality records and
inspection attendance to be performed, in chronological order, from initial
inspection, through final inspections and mechanical completion.
RFI Request for Inspection: Written notification to be issued by
CONSTRUCTION CONTRACTOR in order to allow all parties involved to
perform their inspection and test witnesses.
QA Quality Assurance: Part of quality management focused on providing
confidence that quality requirements will be fulfilled;
QC Quality Control: Part of quality management focused on fulfilling quality
requirements;

“This document is the property of TEPNG. It must not be reproduced or transmitted to others without written authorization from the Company”.
 Document Identification Number
INSPECTION AND TEST PLAN -STEEL PRESSURE NG-018-XX-PNL-023029
PIPING PREFABRICATION & ERECTION
Revision : 01 Status: AFC
Document Type : PLN System/Subsystem: 00 Discipline: QUA Rev Date : 07-Nov-2012
Contractor document number NG-018-XX-PNL-023029 Page 4 of 36

NCR Non Conformity Report: Document recording a non-fulfillment of a

requirement;
Non Conformity The non-fulfillment of specified requirements;
Special Process A process, the results of which are highly dependent on the control of the
process or the skill of the operator and in which the specified quality
cannot be readily determined by inspection or test on the product;
Calibration Comparison of a measurement and test equipment with a reference
standard or with another one provided with better tolerance in order to
detect or to measure possible inaccuracies and to document or eliminate
them.
SPC Specification
Any other terms related to quality and not listed above shall conform to section 3 “Term
and Definition” of ISO 9000:2000 “Quality Management System – Fundamentals and
vocabulary”.

1.3. Involvement
P: Performance Point
ITP Inspection Point identifying the party responsible to perform the activity described.

H: Hold Point
ITP Inspection point means that the presence of the concerned party (COMPANY) is
mandatory.
Notification to COMPANY for inspection shall be issued by CONTRACTOR. Work cannot
proceed without the concerned party (ies) signing off the inspection activity, unless a waiver has
been received by CONTRACTOR in writing from COMPANY.

W: Witness Point
ITP Inspection point means that the presence of the concerned party (COMPANY) is NOT
mandatory.
Notification to COMPANY for inspection shall be issued by CONTRACTOR. If COMPANY does
not wish to attend (or does not attend) the witness point, CONTRACTOR must proceed with
internal inspection and work can go ahead, without presence of the COMPANY and without
delay.

R: Review
ITP Inspection point meaning that concerned party (COMPANY) must check CONTRACTOR’s
manufacturing documents and review inspection / tests records and certificates.

S: Surveillance Point
ITP Inspection point means that the presence of the concerned party (COMPANY) is not
mandatory.
No notification is required but COMPANY may carry out inspection / tests at any stage of the
fabrication.
CONTRACTOR must proceed with internal inspection and proceed with the work provided that
control and tests reports are available to COMPANY for review.

“This document is the property of TEPNG. It must not be reproduced or transmitted to others without written authorization from the Company”.
 Document Identification Number
INSPECTION AND TEST PLAN -STEEL PRESSURE NG-018-XX-PNL-023029
PIPING PREFABRICATION & ERECTION
Revision : 01 Status: AFC
Document Type : PLN System/Subsystem: 00 Discipline: QUA Rev Date : 07-Nov-2012
Contractor document number NG-018-XX-PNL-023029 Page 5 of 36

CC – Subcontractor
QC – QC contractor
CON – CONTRACTOR Construction
CONC – CONTRACTOR Commissioning
TP – Laboratory / Third Party
CPY – COMPANY

2. QUALITY MANAGEMENT SYSTEM

This Inspection and Test Plan is to be linked with the following documents:

- NG-018-XX-PNL-024024 - CRITICALITY RATING PROCEDURE,

- NG-018-XX-PNL-430802 - PROJECT QUALITY ASSURANCE PLAN
- NG-018-XX-PNL-430801 - PROJECT INSPECTION AND TEST PLAN
- NG-018-XX-PNL-430938 - PIPING FABRICATION
- NG-018-XX-PNL-430803 - SURVEILLANCE AUDIT PLAN

3. APPLICABLE DOCUMENTATION

CONSTRUCTION CONTRACTOR shall ensure that inspection and test activities planned in
the ITP(s) are in compliance with the following applicable documentation:
- Contractual specifications:
- Project specifications, including:

“This document is the property of TEPNG. It must not be reproduced or transmitted to others without written authorization from the Company”.
 Document Identification Number
INSPECTION AND TEST PLAN -STEEL PRESSURE NG-018-XX-PNL-023029
PIPING PREFABRICATION & ERECTION
Revision : 01 Status: AFC
Document Type : PLN System/Subsystem: 00 Discipline: QUA Rev Date : 07-Nov-2012
Contractor document number NG-018-XX-PNL-023029 Page 6 of 36

Reference Title

NG-018-XX-PNL-431202 PIPING WELDING BOOK

NG-018-XX-PNL-431103 WELDERS QUALIFICATION REGISTER

NG-018-XX-PNL-430915 MATERIAL MANAGEMENT, STORAGE AND

PRESERVATION
NG-018-XX-SOS-404101 PIPING MATERIAL CLASS SPECIFICATION

NG-018-XX-PNL-430938 PIPING FABRICATION

NG-018-XX-PNL-430911 BOLT UP PROCEDURE

NG-018-XX-PNL-430924 VISUAL WELDING EXAMINATION PROCEDURE FOR

PIPING
NG-018-XX-PNL-430903 RADIOGRAPHIC EXAMINATION & TESTING PROCEDURE
PIPING
NG-018-XX-PNL-430904 DYE PENETRANT EXAMINATION & TESTING PROCEDURE
PIPING
NG-018-XX-PNL-430905 MAGNETIC EXAMINATION & TESTING PROCEDURE
PIPING
NG-018-XX-PNL-430906 ULTRASONIC EXAMINATION PIPING

NG-018-XX-PNL-430908 PWHT PROCEDURE

NG-018-XX-PNL-430909 FLUSHING AND HYDROSTATIC TEST PROCEDURE

NG-018-XX-PNL-430926 WELD NUMBERING SYSTEM AND PROCEDURE

NG-018-XX-PNL-431203 NDT MATRICES (PIPING-STRUCTURE)

NG-018-XX-PNL-430918 WELDING CONSUMABLE MANAGEMENT PROCEDURE

“This document is the property of TEPNG. It must not be reproduced or transmitted to others without written authorization from the Company”.
 Document Identification Number
INSPECTION AND TEST PLAN -STEEL PRESSURE NG-018-XX-PNL-023029
PIPING PREFABRICATION & ERECTION
Revision : 01 Status: AFC
Document Type : PLN System/Subsystem: 00 Discipline: QUA Rev Date : 07-Nov-2012
Contractor document number NG-018-XX-PNL-023029 Page 7 of 36

- COMPANY General Specifications, including:

- GS-EXP-105 PRE-COMMISSIONING EXECUTION
- GS-EXP-107 COMMISSIONING EXECUTION
- GS PVV 171 STEEL PIPING FABRICATION

- Codes and standards as referred in project specifications and COMPANY General

Specifications

“This document is the property of TEPNG. It must not be reproduced or transmitted to others without written authorization from the Company”.
 Document Identification Number
INSPECTION AND TEST PLAN -STEEL PRESSURE NG-018-XX-PNL-023029
PIPING PREFABRICATION & ERECTION
Revision : 01 Status: AFC
Document Type : PLN System/Subsystem: 00 Discipline: QUA Rev Date : 07-Nov-2012
Contractor document number NG-018-XX-PNL-023029 Page 8 of 36

4. APPENDIX

4.1. APPENDIX I: INSPECTION TEST PLAN FOR PREFABRICATION

“This document is the property of TEPNG. It must not be reproduced or transmitted to others without written authorization from the Company”.
 COMPANY: TOTAL E&P NIGERIA LIMITED ITP No NG-018-XX-PNL-XXXXX
PLANT LOCATION: OFON

PROJECT TITLE: OFON Phase 2 SHEET No REVISION

9 OF 36 01
TS TB-0101 DISCIPLINE ITEM DESCRIPTION
TITLE:

STEEL PRESSURE PIPING

PIPING
PREFABRICATION

QUALITY INVOLVEMENT
REFERENCE ACCEPTANCE
QC CODE DESCRIPTION RECORD NOTES
DOCUMENT CRITERIA CC
CO Q T CO
CPY
FORM N C P NC

TB 0101 01 Approval of piping NG-018-XX-PNL- Listed in NG-018- Approval of R H/R

welding book (WPS 431202 XX-PNL-431202 documentation in
+ PQR) MDR
Welders qualification NG-018-XX-PNL- Listed in NG-018- Welder Record H W/R
TB 0101 02
431103 XX-PNL-431202

TB 0101 03 Approval of NDT GS PVV 611 GS PVV 611 NDT controller list R R
agents certifications Sec 9(b)
TB 0101 04 Reception of welding NG-018-XX-PNL- ASME Sec. II part Welding H S/R S for the actual activity
consumables 430918 C consumable batch
number register R for the register

TB 0101 05 Offloading of piping NG-018-XX-PNL- GS PVV 171 P S S

material 430915

TB 0101 06 Control of piping NG-018-XX-PNL- GS PVV 171 P S S OSD reports are raised if necessary
material received in 430915 Sec-5.1.2
yard

TB 0101 07 UIN affectation and TRACE ABILITY GS PVV 171 UIN register P S S/R S for the actual activity
tagging Sec-5.2 R for the register
TB 0101 08 Storage NG-018-XX-PNL- GS PVV 171 P W/S S
430915 Sec-5.4

“This document is the property of TEPNG. It must not be reproduced or transmitted to others without written authorization from the Company”.
 COMPANY: TOTAL E&P NIGERIA LIMITED ITP No NG-018-XX-PNL-XXXXX
PLANT LOCATION: OFON

PROJECT TITLE: OFON Phase 2 SHEET No REVISION

10 OF 36 01
TS TB-0101 DISCIPLINE ITEM DESCRIPTION
TITLE:

STEEL PRESSURE PIPING

PIPING
PREFABRICATION

QUALITY INVOLVEMENT
REFERENCE ACCEPTANCE
QC CODE DESCRIPTION RECORD NOTES
DOCUMENT CRITERIA CC
CO Q T CO
CPY
FORM N C P NC

TB 0101 09 Inspection of NG-018-XX-PNL- Listed in NG22- Material receiving P S W/R Inspection prior to use.
material delivered to 430915 280-PVV-SPD- and inspection Including review of certificates.
yard 000002 report

TB 0101 10 Material preparation NG-018-XX-PNL- GS PVV 171 Material issue P S S

before transfer to 430938 reports
workshop Cutting sheets

TB 0101 11 Prefabrication NG-018-XX-PNL- GS PVV 171 Spooled isometric, P R

documents issuance 430938 Sec-6.1 job card, cutting
sheet
TB 0101 12 Quality documents NG-018-XX-PNL- GS PVV 171 Weld stickers R R
for prefabrication 430938
issuance

TB 0101 13 NDT programs NG-018-XX-PNL- GS PVV 171 NDT programs H S

issuance 431203 Sec-9.2.2
Table 1
TB 0101 14 Cutting NG-018-XX-PNL- GS PVV 171 Cutting sheet P S S
430938 Sec-6.4

TB 0101 15 Fabrication: NG-018-XX-PNL- GS PVV 171 Supporting WPS P S S

- Fit up 431202

“This document is the property of TEPNG. It must not be reproduced or transmitted to others without written authorization from the Company”.
 COMPANY: TOTAL E&P NIGERIA LIMITED ITP No NG-018-XX-PNL-XXXXX
PLANT LOCATION: OFON

PROJECT TITLE: OFON Phase 2 SHEET No REVISION

11 OF 36 01
TS TB-0101 DISCIPLINE ITEM DESCRIPTION
TITLE:

STEEL PRESSURE PIPING

PIPING
PREFABRICATION

QUALITY INVOLVEMENT
REFERENCE ACCEPTANCE
QC CODE DESCRIPTION RECORD NOTES
DOCUMENT CRITERIA CC
CO Q T CO
CPY
FORM N C P NC

- Tacking
TB 0101 16 Dimensional check NG-018-XX-PNL- GS PVV 171 Supporting WPS P S S
before welding 431202

TB 0101 17 Fabrication: welding NG-018-XX-PNL- GS PVV 171 Supporting WPS P S S

431202

TB 0101 18 Dimensional control NG-018-XX-PNL- GS PVV 171 Isometric P H S

430938 Sec-6.3
TB 0101 19 Visual control NG-018-XX-PNL- GS PVV 171 Visual examination P S
430924 report
TB 0101 20 Non destructive NG-018-XX-PNL- GS PVV 171 Liquid Penetrant P W S
tests: DPI (if 430904 examination report
required)

TB 0101 21 Non destructive NG-018-XX-PNL- GS PVV 171 Magnetic particle P W S

tests: MPI (if 430905 examination report
required)

TB 0101 22 Non destructive NG-018-XX-PNL- GS PVV 171 Radiographic test P R R

tests: Radiography 430903 report
(if required)

TB 0101 23 Non destructive NG-018-XX-PNL- GS PVV 171 UT Inspection P W R

tests: UT Inspection 430906 report
(if required)

“This document is the property of TEPNG. It must not be reproduced or transmitted to others without written authorization from the Company”.
 COMPANY: TOTAL E&P NIGERIA LIMITED ITP No NG-018-XX-PNL-XXXXX
PLANT LOCATION: OFON

PROJECT TITLE: OFON Phase 2 SHEET No REVISION

12 OF 36 01
TS TB-0101 DISCIPLINE ITEM DESCRIPTION
TITLE:

STEEL PRESSURE PIPING

PIPING
PREFABRICATION

QUALITY INVOLVEMENT
REFERENCE ACCEPTANCE
QC CODE DESCRIPTION RECORD NOTES
DOCUMENT CRITERIA CC
CO Q T CO
CPY
FORM N C P NC

TB 0101 24 Post Welding Heat NG-018-XX-PNL- GS PVV 644 PWHT report P H R

Treatment (if 430908 Sec-8
required)
Table 4
TB 0101 25 NDT clearance NG-018-XX-PNL- NG-018-XX-PNL- Weld summary H H
431203 431203
TB 0101 26 Painting
Shall be addressed in separate ITP.
TB 0101 27 Flushing and NG-018-XX-PNL- GS PVV 171 P H W Actual flushing post erection shall be done on
Hydrostatic Test 430909 site. See activity TB 0101 61.

TB 0101 28 Prefabrication file NG-018-XX-PNL- GS PVV 171 R R

issuance 430938

TB 0101 29 Preparation of the NG-018-XX-PNL- GS PVV 171 P S S

spools for shipment 430938
and loading

TB 0101 30 Shipment NG-018-XX-PNL- GS PVV 171 P S S

430938
END OF ITP

“This document is the property of TEPNG. It must not be reproduced or transmitted to others without written authorization from the Company”.
 Document Identification Number
INSPECTION AND TEST PLAN FOR PRESSURE NG-018-XX-PNL-023029
PIPING PREFABRICATION AND ERECTION
Revision : 01 Status: AFC
Document Type : PRC System/Subsystem: 00 Discipline: QUA Rev Date : 07-Nov-2012
Contractor document number NG-018-XX-PNL-023029 Page 13 of 36

4.2. APPENDIX II: INSPECTION TEST PLAN FOR ERECTION

“This document is the property of TEPNG. It must not be reproduced or transmitted to others without written authorization from the Company”.
 COMPANY: TOTAL E&P NIGERIA LIMITED ITP No NG-018-XX-PNL-023029
PLANT LOCATION: OFON SHEET No REVISION

PROJECT TITLE: OFON Phase 2

14 OF 36 01
ITS TB-0101 DISCIPLINE ITEM DESCRIPTION
TITLE:

STEEL PRESSURE PIPING PIPING

ERECTION

QUALITY INVOLVEMENT
REFERENCE ACCEPTANCE
QC CODE DESCRIPTION RECORD C NOTES
DOCUMENT CRITERIA Q T CO
FORM CC O
C P NC
CPY
N

Piping spools NG-018-XX-PNL- GS PVV 171 P S S

TB 0101 31 delivery
430915
Prefabrication file GS PVV 171 GS PVV 171 P R R
TB 0101 32 reception

TB 0101 33 Approval of NDT GS PVV 611 GS PVV 611 R R

agents certifications Sec.9 (b)

TB 0101 34 Reception of welding NG-018-XX-PNL- ASME Sec. II part Welding P R S/R S for the actual activity
consumables 430918 C consumable batch
number register R for the register

TB 0101 35 Control of piping NG-018-XX-PNL- GS PVV 171 H S S

spools 430915

TB 0101 36 Control of piping NG-018-XX-PNL- GS PVV 171 H S S OSD reports are raised if necessary
material received on 430915
site

TB 0101 37 UIN affectation and GS PVV 171 UIN register P H S/R S for the actual activity
tagging
R for the register

TB 0101 38 Storage NG-018-XX-PNL- GS PVV 171 P S S

430915

“This document is the property of TEPNG. It must not be reproduced or transmitted to others without written authorization from the Company”.
 COMPANY: TOTAL E&P NIGERIA LIMITED ITP No NG-018-XX-PNL-023029
PLANT LOCATION: OFON SHEET No REVISION

PROJECT TITLE: OFON Phase 2

15 OF 36 01
ITS TB-0101 DISCIPLINE ITEM DESCRIPTION
TITLE:

STEEL PRESSURE PIPING PIPING

ERECTION

QUALITY INVOLVEMENT
REFERENCE ACCEPTANCE
QC CODE DESCRIPTION RECORD C NOTES
DOCUMENT CRITERIA Q T CO
FORM CC O
C P NC
CPY
N

TB 0101 39 Inspection of NG-018-XX-PNL- GS PVV 171 Material receiving H W/R Inspection prior to use.
material delivered on 430915 and inspection
site report

TB 0101 40 Erection documents NG-018-XX-PNL- GS PVV 171 P R R

issuance 430938

TB 0101 41 Test packs issuance NG-018-XX-PNL- GS PVV 171 P R R R

430938

TB 0101 42 Quality documents NG-018-XX-PNL- GS PVV 171 H R

for erection issuance 430938

TB 0101 43 NDT programs NG-018-XX-PNL- GS PVV 171 NDT programs H R

issuance 431203 Sec-9.2.2
Table 1
TB 0101 44 Erection: positioning NG-018-XX-PNL- GS PVV 171 Isometric P S S
430938

TB 0101 45 Erection: NG-018-XX-PNL- GS PVV 171 Supporting WPS P S S/R S for the actual activity
- Fit up 431202
R for the WPS
- Tacking

TB 0101 46 Dimensional check NG-018-XX-PNL- GS PVV 171 Supporting WPS P H S

before welding 431202

“This document is the property of TEPNG. It must not be reproduced or transmitted to others without written authorization from the Company”.
 COMPANY: TOTAL E&P NIGERIA LIMITED ITP No NG-018-XX-PNL-023029
PLANT LOCATION: OFON SHEET No REVISION

PROJECT TITLE: OFON Phase 2

16 OF 36 01
ITS TB-0101 DISCIPLINE ITEM DESCRIPTION
TITLE:

STEEL PRESSURE PIPING PIPING

ERECTION

QUALITY INVOLVEMENT
REFERENCE ACCEPTANCE
QC CODE DESCRIPTION RECORD C NOTES
DOCUMENT CRITERIA Q T CO
FORM CC O
C P NC
CPY
N

TB 0101 47 Erection: welding NG-018-XX-PNL- GS PVV 171 Supporting WPS S

431202

TB 0101 48 Dimensional control NG-018-XX-PNL- GS PVV 171 Isometric S

430923 Sec-6.3

TB 0101 49 Visual control NG-018-XX-PNL- GS PVV 171 Visual examination P W

430924 report

TB 0101 50 Non destructive NG-018-XX-PNL- GS PVV 171 Liquid penetrant P W W

tests: DPI (if 430904 examination report
required)

TB 0101 51 Non destructive NG-018-XX-PNL- GS PVV 171 Magnetic particle P W W

tests: MPI (if 430905 examination report
required)

TB 0101 52 Non destructive NG-018-XX-PNL- GS PVV 171 Radiographic test P W R

tests: Radiography 430903 report
(if required)

“This document is the property of TEPNG. It must not be reproduced or transmitted to others without written authorization from the Company”.
 COMPANY: TOTAL E&P NIGERIA LIMITED ITP No NG-018-XX-PNL-023029
PLANT LOCATION: OFON SHEET No REVISION

PROJECT TITLE: OFON Phase 2

17 OF 36 01
ITS TB-0101 DISCIPLINE ITEM DESCRIPTION
TITLE:

STEEL PRESSURE PIPING PIPING

ERECTION

QUALITY INVOLVEMENT
REFERENCE ACCEPTANCE
QC CODE DESCRIPTION RECORD C NOTES
DOCUMENT CRITERIA Q T CO
FORM CC O
C P NC
CPY
N

TB 0101 53 Non destructive NG-018-XX-PNL- GS PVV 171 UT Inspection P W W

tests: UT Inspection 430906 report
(if required)

TB 0101 54 Post Welding Heat NG-018-XX-PNL- GS PVV 611 PWHT report P H H

Treatment (if 430908
required)

TB 0101 55 Flanged joints NG-018-XX-PNL- GS PVV 171 Tags P S H

assemblies 430938

TB 0101 56 NDT clearance NG-018-XX-PNL- NG-018-XX-PNL- Weld summary H H

430938 431203

TB 0101 57 Checking before NG-018-XX-PNL- GS PVV 171 Punch list H H Clearing of item type A.
hydro test 430909

TB 0101 58 Water flushing NG-018-XX-PNL- GS PVV 171 Hydrostatic test P S S W

430909 report

TB 0101 59 Preparation of NG-018-XX-PNL- GS PVV 171 Hydrostatic test P S S S/R S for the actual activity
hydrostatic test 430909 report
R for the report

“This document is the property of TEPNG. It must not be reproduced or transmitted to others without written authorization from the Company”.
 COMPANY: TOTAL E&P NIGERIA LIMITED ITP No NG-018-XX-PNL-023029
PLANT LOCATION: OFON SHEET No REVISION

PROJECT TITLE: OFON Phase 2

18 OF 36 01
ITS TB-0101 DISCIPLINE ITEM DESCRIPTION
TITLE:

STEEL PRESSURE PIPING PIPING

ERECTION

QUALITY INVOLVEMENT
REFERENCE ACCEPTANCE
QC CODE DESCRIPTION RECORD C NOTES
DOCUMENT CRITERIA Q T CO
FORM CC O
C P NC
CPY
N

TB 0101 60 Hydrostatic test NG-018-XX-PNL- GS PVV 171 Hydrostatic test P H W H

430909 report

TB 0101 61 Welding of threaded NG-018-XX-PNL- GS PVV 171 Punch list P S S

joints (if required) 430938 Sec-6.9.2

TB 0101 62 Non destructive NG-018-XX-PNL- GS PVV 171 Liquid penetrant P W W/R

tests: DPI on welded 430904 examination report
threaded joints (if
required)

TB 0101 63 Reinstatement after NG-018-XX-PNL- GS PVV 171 Hydrostatic test P H S S/R S for the actual activity
hydrostatic test 430909 report
R for the report

TB 0101 64 Painting touch up Shall be addressed in separate ITP.

TB 0101 65 Checking NG-018-XX-PNL- GS PVV 171 Punch list H H H Clearing of item type B to handover to
430909 Commissioning team.

TB 0101 66 Erection file NG-018-XX-PNL- GS PVV 171 R R R

issuance 430938
END OF ITP

“This document is the property of TEPNG. It must not be reproduced or transmitted to others without written authorization from the Company”.
 Document Identification Number
INSPECTION AND TEST PLAN FOR PRESSURE NG-018-XX-PNL-023029
PIPING PREFABRICATION AND ERECTION
Revision : 00 Status: AFC
Document Type : PRC System/Subsystem: 00 Discipline: QUA Rev Date : 07-Nov-2012
Contractor document number NG-018-XX-PNL-023029 Page 19 of 36

4.3. APPENDIX III: QUALITY RECORD FORM

“This document is the property of TEPNG. It must not be reproduced or transmitted to others without written authorization from the
Company”.
 1 of 1
JOB UNIT
COMPANY :

REPORT N:
PLANT LOCATION
QC CODE PROGRESS. N.
RFI –
PROJECT TITLE :
ITP REF.
ST
1 INSPECTION RFI - REQUEST FOR INSPECTION RFI No.
MONTH DAY HOUR MIN
JAN FEB MAR APR 1 2 3 4 5 6 7 8 9 10 11 00 01 02 03 04 05 06 07 08 00 10
MAY JUN JUL AUG 12 13 14 15 16 17 18 19 20 21 22 09 10 11 12 13 14 15 16 17 20 30
SEP OCT NOV DEC 23 24 25 26 27 28 29 30 31 18 19 20 21 22 23 40 50
REFERENCE DRAWING FOR RESULT
No Item ITEM DESCRIPTION
LOCATION POS. NEG.

Note:

QC Inspector Name: Signature: Date:

2nd INSPECTION REQUEST FOR RE-INSPECTION ON DATE

MONTH DAY HOUR MIN
1 1
JAN FEB MAR APR 1 2 3 4 5 6 7 8 9 00 01 02 03 04 05 06 07 08 00 10
0 1
MAY JUN JUL AGO 12 13 14 15 16 17 18 19 20 21 22 09 10 11 12 13 14 15 16 17 20 30
SEP OCT NOV DEC 23 24 25 26 27 28 29 30 31 18 19 20 21 22 23 40 50
RESULT
No. ITEM TAG No ITEM DESCRIPTION REFERENCE DRAWING FOR LOCATION
POS. NEG.
1
2
3
Note:

QC Inspector Name: Signature: Date

QC. SUPERVISOR
COMPANY
QC CONTRACTOR CONTRACTOR
NAME : NAME : NAME :

SIGNATURE: SIGNATURE SIGNATURE

Date : Date Date

No. Inspection and test report issued? YES NO Form Code Report number
1 □ □
2 □ □
3 □ □
4 □ □
 DOC.TITLE
MATERIAL RECEIVING AND INSPECTION UNIT
REPORT
COMPANY REPORT No : 0
QC CODE PROGRESSIVE No
PLANT LOCATION
PNL YARD
ITP Ref.
PROJECT TITLE Date of issue:
Purchase Order No. : PNL Yard delivery n° : PAGE 1 OF1
Packing List N° :
Supplier: Carrier: Invoice / Way Bill

Total Total Total

P.O. DIMENSION DAMAGED OSD
Qty Qty.Arri Qty Qty CERTIFICATE TRACEABILI ACCEPTED NCR No Location
SN° P.O. No ITEM Tag.No ITEM DESCRIPTION SUPPLIER HEAT NO. DESCRIPTIO REPORT REMARKS
Require ved Accepte Rejecte NUMBER TY No. (YES/NO) ( If Any ) on YARD
N° SIZE ["] SCH N NO.*( If Any )
d d d
1
2
3
4
5
6
7
8
14
15
16
17
18
19
20
21
22
23
24
25

MATERIAL COORDINATOR QC SUPERVISOR COMPANY:

(CONTRACTOR) (CONTRACTOR)

Name, Signature & Date Name, Signature & Date Name, Signature & Date

 AFFECTATION DES UIN
Affaire :
UNIQUE IDENTIFICATION NUMBERS
QTE COULEE
UIN
DATE DE LIVRAISON BON DE LIVRAISON
TAG QTY
DESCRIPTION Cast number DELIVERY DATE DELIVERY NOTE

Page 1/1
 Référence client / Client :
Bordereau de sortie
Référence projet / Project :
Material issue report PROJECT OFON PHASE 2

Page / Page 1/1

Préparé par / Nom / name Date / date Signature / Visa

Prepared ASTIER.F 11/5/2009

Stock imputé / Source Stock : Site imputé / Site :

N° bordereau / N° : OD-UNDERGROUND
1 PREFAB OFF WORKSHOP PREFABRICATION
Date création / Date : 05/11/2009 Date validation / Validation : Poids / Weight : 739.39 Kg

Commentaire / Comments :

N° Iso ou UP / Iso or UP N° :U1-16"-OD-8196111-B03 Rev S / S rev :2 Rev PF / PF Rev : 1

Détail des items à sortir / detailed items to be issued

Nuance
Quantité / Diam 1 / Diam 2 / Ep 1 / Ep 2 / Série / N° UIN / Quantité /
TAG / TAG Description / Description /
Quantity Diam 1 Diam 2 Thk 1 Thk 2 Class UIN N° Quantity
Grade

I1162618 9.5 m API 5L-B BE SMLS B36.10 16" Sch 20 B03 CS

Liste des items restant à sortir / Remaining items to be issued

TAG / TAG Quantité /Quantity Description / Description
 Référence client / Client :
Fiche de Débit
Référence projet / Project :
Cutting work-sheet PROJECT OFON PHASE 2

Isométrique PF / PF Isometric :

Nuance / Grade : Rév. S / S. Rev. : 2

Pouces préfabrication / Fabrication inches: 21" Rév. PF / Rev. PF : 1

Nombre de soudures supports / Support weld quantity : 0

Longueur
requise /
Item / Item Diam / Diam Ep. / Thk. Longueur / Length Commentaires / Comments
Required
length
A

Débit de l'isometrique / Isometric cuts

Item / Item Extrémités / Ends
Longueur
Longueur
Débit / N° / Avct. / Diam / calculée / Surlong. /
Ep. / Thk. réelle / Real
Cut N° Up / Prg. Diam Calculted Overlength Droite / Chanf. Piqu. / Onglet
UIN / UIN length
Up length Plain / Bevel Brnch / Mitre

Page : 1 /1
"Cannot be reproduced, completely or partially, without the preliminary
Edition du 05/11/2009 authorization of Ponticelli Frères."
 Bon de Travail Référence client / Client :
Préfabrication Référence projet / Project :
Fabrication WorkSheet PROJECT OFON PHASE 2

Isométrique PF / PF Isometric : U1-16"-OD-8196111

Classe / Class : B03 Rév. S / S. Rev. : 2

Nuance / Grade : CS Rév. PF / PF. Rev. : 1

Pouces 1ère Phase / 1st stage inches : 21"

Pouces 2nde Phase / 2nd stage inches : Pouces support / support inches : 0

Pièces de l'isométrique / Isometric spools

Avancement /
Soudures / Welds
Progress
Date / UP /
Ph. Observations / Comments
Date Spool Pces Numéro /
1 2 3 4 5 6 /
/ Inch Number
St.

1 21" S1.
A
2

Tuyauté 1ère phase / Tuyauté 2ème phase / 2nd Terminé /

Légende 1 3 5 X Atelier / Shop
1st stage piped stage piped Completed
avancement
/ Progress key Soudé 1ère phase / Soudé 2ème phase / 2nd Contrôlé / Préparation /
2 4 6
1st stage welding stage welding Checked Preparation

Préparateur / Preparation Chef d'équipe / Foreman

Date / Date 11/5/2009

Nom / Name ASTIER.F

Signature /
Signature

Page / Page : 1 /1
"Cannot be reproduced, completely or partially, without the preliminary authorization of Ponticelli
Edition du 05/11/2009 Frères.
Frères."
 WELDING CONSUMABLE
PRODUITS D’APPORT Page :
_______________

BATCH NUMBER REGISTER

REGISTRE DES NUMEROS DE LOTS

Projet : Client : Site :

Project : ________________________ Plant :
________________________________ ______________________________
__

Date Quantité Designation Type  N° de lot Observation

distribué commercial (electrode, fil,...)
Quantity Trade name Type Batch N° Comment
(electrode, wire,...)

Nom Date Signature

Name
 COMPANY
REPORT NO:
PLANT LOCATION
QC CODE PROGRESS N.
PROJECT TITLE

WELDER RECORD 

This Qualification is Valid Until Date :  ( See below Re‐validations of Approvals  ) 

Welder Name : 

CID( Candidate ID ) : 
ID ( Stamp )
Code/Testing Standard:
Photo 

WPS  Weld Test Details Range of Approval

Welding Process
Plate or Pipe
Joint type
Parent Metal Group / P No / S No 
Filler Metal AWS Spec &  AWS Class 
Filler Metal Additional Info 
Gas/Flux
Material Thickness (mm)
Pipe outside diameter (")
Welding Position
Gouging/backing
Remarks : 
APPROVALS / VALIDATIONS  : 
Type of Test Report No  Result
Ponticelli
Visual Name ,  Signature , Date 
Radiography
Magnetic Particle/Penetrant Client 
Macro Name ,  Signature , Date 
Fracture
Bend Cert. Authority
Additional Tests Name ,  Signature , Date 

RE‐VALIDATION  OF APPROVAL

UNTIL DATE SIGNATURE UNTIL DATE SIGNATURE

 CERTIF. N°:

PROCES-VERBAL DE CONTROLE VISUEL

POUR TUYAUTERIE

VISUAL EXAMINATION REPORT Page n° de

FOR PIPING Sheet n° _________ of _________

Projet : Company: Site :

Project : Plant :

Plan n° - Drawing nbr Matériau - Material Diamètre - Diameter Epaisseur - Thickness

__________________________________ _________________________ ______________________ __________________________

Préparation Alignement Décision Identification des défauts

N° de soudure Type de joint avant soudage préchauffage interne Défauts
Joint prep. Internal Accepté - Accepted Refusé - Rejected Nr Defects Identification
Weld N° Joint type before welding preheating Alignement Defects

____________ ____________ _____________ ___________ _________ _________ ________________ ______________ 1 Fissure - Cracks

____________ ____________ _____________ ___________ _________ _________ ________________ ______________ 2 Porosité Soufflures
Porosity Gas pores
____________ ____________ _____________ ___________ _________ _________ ________________ ______________ 3 Inclusion débouchante
Inclusion to surface
____________ ____________ _____________ ___________ _________ _________ ________________ ______________ 4 Rochage
Oxidation
____________ ____________ _____________ ___________ _________ _________ ________________ ______________ 5 Amorçage d’arc
Arc strike
____________ ____________ _____________ ___________ _________ _________ ________________ ______________ 6 Manque de Fusion
Lack of Fusion
____________ ____________ _____________ ___________ _________ _________ ________________ ______________ 7 Manque de Pénétration
Lack of Penetration
____________ ____________ _____________ _________ _________ _________ ________________ ______________ 8 Caniveau
Undercutting
____________ ____________ _____________ ___________ _________ _________ ________________ ______________ 9 Retassure
Concave root surface
____________ ____________ ____________ ___________ _________ _________ _______________ ______________ 10 Surépaisseur exessive
Excess weld metal
____________ ____________ _____________ ___________ _________ _________ ________________ ______________ 11 Excès de Pénétration
Excess of Penetration
____________ ____________ _____________ ___________ _________ _________ ________________ ______________ 12 Effondrement
Sagging
____________ ____________ _____________ ___________ _________ _________ ________________ ______________ 13 Manque d’épaisseur
Incompletely fillet groove
____________ ____________ _____________ ___________ _________ _________ ________________ ______________ 14 Défaut d’aspect
Weaving Faults
____________ ____________ _____________ ___________ _________ _________ ________________ ______________ 15 Autres
Others

Note - Remarks :
_______________________________________________________________________________________________________________

_______________________________________________________________________________________________________________

_______________________________________________________________________________________________________________

_______________________________________________________________________________________________________________

_______________________________________________________________________________________________________________

_______________________________________________________________________________________________________________

Légende A= Acceptable R= A réparer C = Couper et souder à nouveau

Legend Acceptable To repair Cut and Reweld

Sous-Traitant - Subcontractor CONSTRUCTION TEAM COMPANY

Nom
Name ___________________________________ _________________________________ ________________________________

Date ___________________________________ _________________________________ ________________________________

Signature ___________________________________ _________________________________ ________________________________

 CERTIF. N°:
PROCES-VERBAL DE CONTROLE PAR RESSUAGE
Liquid Penetrant Examination Report Page n° de

For Piping and Structure Sheet nr _________ of _________

Projet : Client : Implantation :

Project : Plant :

Plan n° - Drawing nr Soudure n° - Weld n° Conditions de surface - Test surface status

________________________________________________ ________________________________________________ _________________________________________
Procédure de référence - Examination Procedure Code de référence - Acceptance Code
_____________________________________________________________________ _____________________________________________________________________

Produits utilisés - Grouping of Penetrant Liquid used

Marque ou identification des produits Penetrant Révélateur

Trade Mark or products identification Penetrant liquid Developer
Fournisseur Lavable à l'eau - Water washable
Supplier _________________________________
Coloré Poudre sèche
Produit nettoyant Visible Dry power
Cleaner _________________________________
Fluorescent
Pénétrant Fluorescent
Penetrant _________________________________
Lavable au solvant - Solvent Remov. En solution dans - In solution of
Emulsifiant
Emulsifier _________________________________ Coloré Eau
Visible Water
Solvant
Remover _________________________________ Fluorescent Solvant
Fluorescent Solvent
Révélateur
Developer _________________________________
Post émulsifiant - Post Emulsible En suspension dans - In suspension of
Taux de soufre et halogènes
Sulphur and halogen content _____________________ Coloré Eau
Visible Water
Certificat n°
Ref. Certificate _________________________________ Fluorescent Solvant
Fluorescent Solvent

Schéma / Item testé Procédure d'examen

Sketch / Item tested Examination Procedure
1 Nettoyage
Cleaning by ________________________________
2 Application du pénétrant
Penetrant application by ________________________________
3 Temps minimum d'application du pénétrant
Penetration minimum time ________________________________
4 Application de l'émulsifiant
Penetrant Application by ________________________________
5 Enlèvement du pénétrant
Penetrant Removal ________________________________
6 Séchage
Drying Process by ________________________________
7 Application du Révélateur
Developer Application ________________________________
8 Séchage
Drying Process by ________________________________
9 Temps de révélation
Developing minimum time ________________________________
10 Temps d’interprétation
Checking time ________________________________

Résultat du Test - Test Result

___________________________________________________________________________________________________________________

Date Opérateur - Executor Superviseur - Supervisor

Nom - Name Niveau - Level Nom - Name Niveau - Level

___________________________ _________________________________________ ______________ _________________________________________ _____________

Sous-Traitant - Subcontractor QC INSPECTOR COMPANY

Nom

Date

Signature
 CERTIF. N°: _______________________
PROCES-VERBAL DE CONTROLE PAR
MAGNETOSCOPIE
Magnetic Particle Examination Report Page n° de
Sheet nr _________ of _________

Projet : Client : ________________________________________ Site :

Project : ______________________________________ Plant : _______________________________

Plan n° - Drawing nr Matériau - Material Stade d'Exécution - Stage of Examination

_________________________________ _____________________________
Brut de soudage Après test hydraulique
As welded After hydraulic test
Code applicable - Applicable Code
Après Traitement Thermique Autres
________________________________________________________________ After P.W.H.T. Other

Préparation de surface Meulage Usinage Autres

Surface preparation Grinding Machining Other

Méthode d’aimantation / Magnetisation method

Aimants Electroaimants Conducteur central Autre : .............

Yoks Coil Central conductor Other : .............
Aimantation Aimantation Aimantation Aimantation
Current __________________ Current __________________ Current __________________ Current __________________
Intensité Intensité Intensité
Intensity __________________ Intensity __________________ Intensity __________________
Distance Distance Distance Distance
Spacing __________________ Spacing __________________ Spacing __________________ Spacing __________________
Témoin d’aimantation Témoin d’aimantation Témoin d’aimantation Témoin d’aimantation
Flow detec. __________________ Flow detec. __________________ Flow detec. __________________ Flow detec. __________________

Méthode de contrôle - Inspection Medium

Sec - Dry Humide - Wet Fluorescent - Fluorescent

Gris Poudre Noir Poudre ________________

Grey Powder Black Powder
Poudre Noir Rouge
Powder Black Red En suspension dans Huile
Suspension in Oil
Rouge En suspension dans Huile
Red Suspension in Oil Eau
Water
Eau
Water

Marque Marque Marque

Trade mark ________________________________ Trade mark ________________________________ Trade mark ________________________________

Type ________________________________ Type ________________________________ Type ________________________________

Démagnétisation
Demagnetization ________________________________________________________________________________________________________________________________

Résultat du Test Satisfaisant - Pas d'indications Non satisfaisant - Indications

Test Result Satisfactory - No indications to be rec. Unsatisfactory - Indications recorded

Opérateur - Executor Superviseur - Supervisor

Date

Nom - Name Niveau - Level Nom - Name Niveau - Level

___________________________
_________________________________________ ______________ _________________________________________ _____________

Sous-Traitant - Subcontractor CONSTRUCTION TEAM COMPANY

Nom
Name ___________________________________ ___________________________________ __________________________________

Date ___________________________________ ___________________________________ __________________________________

Signature
. PROCES-VERBAL DE CONTROLE PAR CERTIF. N°:

RADIOGRAPHIE
Radiographic Test Report Page n° de
Sheet nr _________ of _________

Projet : Client : Implantation :

Project : Plant :

Plan n° - Drawing nr Matériau - Material Diamètre - Diameter Epaisseur - Thickness

________________________________________ _____________________________________ ____________________________ ____________________________________

SOURCE Film Distance F/F - Distance F/F

Rayons X _________________________ cm. __________________________

X Ray KV __________________ mA __________________ Sensibilité - Sensitivity Temps d'Exposition - Exposure time

_______________________ ___________________________
______________________
Extension du contrôle
__________________________
Critères d'Acceptation
Rayons IR 192 Ci __________________
Control Extension Acceptance Criteria
Ray Co 60 Ci __________________
_______________________ ___________________________
_
_______________________ ___________________________
Pb Ecran Type d'Exposition : Panoramique _ Projection Contact
Pb Screen mm ________________ Exposure Type : Panoramic Projection Contact

N° de Soudure Soudeur Position Défauts Décision - Judgement Identification des défauts

Weld n° Welder Film Area Defects Accepté - Accepted Refusé - Rejected Nr Defects Identification

1 Fissure - Cracks
_________________________ _____________________ ____________ ___________ ________________ ______________ 2 Manque de Fusion
Lack Fusion
_________________________ _____________________ ____________ ___________ ________________ ______________ 3 Manque de Pénétration
Lack Penetration
_________________________ _____________________ ____________ ___________ ________________ ______________ 4 Excès de Pénétration
Excess Penetration
_________________________ _____________________ ____________ ___________ ________________ ______________ 5 Caniveau
Undercutting
_________________________ _____________________ ____________ ___________ ________________ ______________ 6 Porosité
Porosity
_________________________ _____________________ ____________ ___________ ________________ ______________ 7 Soufflure vermiculaire
Worm Holes
_________________________ _____________________ ____________ ___________ ________________ ______________ 8 Inclusion de laitier
Slags Inclusion
_________________________ _____________________ ____________ ___________ ________________ ______________ 9 Inclusion de tungstène
Tungsten Inclusion
_________________________ _____________________ ____________ ___________ ________________ ______________ 10 Soudure irrégulière
Irregular Seam
_________________________ _____________________ ____________ ___________ ________________ ______________ 11 Défaut d'aspect
Weaving Faults
_________________________ _____________________ ____________ ___________ ________________ ______________ 12 Concavité
Concavity
_________________________ _____________________ ____________ ___________ ________________ ______________ 13 Défaut d'alignement
Misalignment
_________________________ _____________________ ____________ ___________ ________________ ______________ 14 Rochage
Oxidation
15 Défaut dans le film
I.Q.I. Note - Remarks Film Defect

____________________ ____________________________________________________________________________________________ 16 Autres - Others

Légende A= Acceptable R= A réparer C= Couper et souder à nouveau RR = Radiographie à refaire

Legend Acceptable To repair Cut and Reweld Repeat Exposure

Opérateur - Executor Superviseur - Supervisor

Date Nom - Name Niveau - Level Nom - Name Niveau - Level

___________________________ ________________________________________ ______________ _________________________________________ _____________

_

Sous-Traitant - Subcontractor CONSTRUCTION TEAM COMPANY

Nom (en majuscules)
Name (in block letters)

Date

Signature
 COMPANY

PLANT LOCATION REPORT NO.

QC CODE PROGRESS. N.
PROJECT TITLE
ITS REF.

POST WELD HEAT TREATMENT REPORT

TAG/ITEM ENGINEERING DOCUMENT n. SUPPLIER DOCUMENT n. CODE/SPECIFICATION

IDENTIFICATION OF MONITORING AND MEASURING DEVICES PAGE OF

PROGR. DIAM. BRINELL HARDNESS RESULT

DRAWING N° WELD N° MATERIAL THICKN. DIAGRAM N° THERMOCOUPLES N°
N° [“] [HB] (1)

(1) RESULT OF CONTRACTOR'S COMPETENCE: A = ACCEPTABLE RT = HEAT TREATMENT TO BE REPEATED

NOTES INSPECTION NOTIFICATION REFERENCE

RFI No.
PREPARED BY:
ISSUE DATE:
QC CONSTRUCTION CONTRACTOR QC SUPERVISOR/ MANAGER COMPANY
NAME NAME NAME

SIGNATURE SIGNATURE SIGNATURE

Date Date Date

Form code: MDT.WL.CDQ.0430 Sh. 01/Rev. 00.07

PONTICELLI FRERES PROJECT EB/SM Modernization Project
INDUSTRIAL WORK DIVISION
Isometric N° PF-A12EP567-3 Client Raffinerie Total Gonfreville

ISOMETRIC PF-A12EP567-3
CLIENT REVISION 2
PF REVISION 0
Piping class BA325
TYPE OF PED II
Client control class
Fluid P
GRADE CS
Site d'édition PROJECT

VISUAL Radiograph Radio-Node Dye-penetrant Ultra sound Magnetoscopy Heat treatment PMI Hardness Ferrite
C
I O
W T R R R R R R R R R E
n O D N
E H e e e e e e e e e X R
N c P I T C C C C C C C C C C R
L I p p p p p p p p p T E
U h E A R l l l l l l l l l l E
D M C o o o o o o o o o E M
M U e R M O P i P i P i P i P i P i P i P i P i P i S
O K r r r r r r r r r N A
B P s A E L F e F e F e F e F e F e F e F e F e F e U
T S N t t t t t t t t t S R
E T T n n n n n n n n n n L
Y E I K
R q O E D t t t t t t t t t t T
P S n n n n n n n n n O S
t R R A
E S ° ° ° ° ° ° ° ° ° N
y T
E
S1 BW A 6 102 CC57 6 PCE 7,11 MM
31/01/2008
C S C
S101 FW A 2 114 CC57 6 PCE 7,11 MM
13/02/2008
C S C
S2 BW A 6 102 CC57 6 PCE 31/01/2008
7,11 MM C S C
S3 BW A 6 102 CC57 6 PCE 7,11 MM
31/01/2008
C S C
S4 BW A 6 102 CC57 6 PCE 7,11 MM
31/01/2008
C S C
S5 PIQ A 3,6 109 CC57 2 PCE 3,91 MM
31/01/2008
C S C
S6 BW A 2 101 CC57 2 PCE 3,91 MM
31/01/2008
C S C
S7 BW B 2 101 CC57 2 PCE 3,91 MM
31/01/2008
C S C
S8 BW B 2 101 CC57 2 PCE 3,91 MM
31/01/2008
C S C
S9 BW B 1 101 CC57 1 PCE 4 MM31/01/2008
C S C

OBSERVATIONS :

APPROVE BY PF CHECKED BY APPROVE BY CLIENT

NAME NAME NAME
Date Date Date
VISA VISA VISA

21/04/2010 WHR-PF-A12EP567-3 Page 1/1

 Client ref :
HYDROSTATIC TEST REPORT Réf. Project :

Ref. PV : _________________
Test pack Nbr: Subcontractor ref:

System Nbr : Specification :

VERIFICATIONS
1. BEFORE TEST Date Visa Drawing N°
Cleaning YES NO
Pressure Test
Punch list item “A” cleared YES NO
bars
Conform to drawings (iso) YES NO
Isometrics drawing tested
Pressure gauges calibrated YES NO
Possibility to check all joints (Insulation – access) YES NO N° _______ /Rev.
Preparation of lines before test (blanks, open valves) YES NO
Temporary supports – Supports blocked YES NO
Modifications in progress YES NO N° __________________________________________
Non conformity YES NO N° __________________________________________
NOTES

VERIFICATIONS
2. DURING TEST
Fluid used Water o others __________________________

Pressure during test _____________ bar

Duration of test h min
3. DECISION CONFORM o NO CONFORM o
4. AFTER TEST
Reinstatement CONFORM o NO CONFORM o
Punch list item “B” Cleared CONFORM o NO CONFORM o
NOTES

CONSTRUCTION COMPANY
Date
Name :
APPROVAL BEFORE TEST
Signature :

Date
Name :
HYDROSTATIC TEST
Signature :

Date
Name :
AFTER TEST
Signature :

______________________________________________________________________________________________________________________________
AO34-4-54-X00-00-0-PR-0036-A03
 PUNCH LIST Client Ref:

Project Ref :

Area : ________________________________ ISO N° : ________________________________________ Rev. : _________________________

Steel grade : ___________________ Submitted line : YES NO Examination Rate : _________
Insulation : YES NO Heat Treatment : YES NO Paint System : ____________
System : Hydrostatic test parameters : Fluid : ___________________
Test pack N° : Pressure : ________________

POINTS CHECKED YES N/A NO

Visual aspect
Flanged joints : Bolts length, Gasket, …
Supports : quantity, conformity / drawing or standard, …
Materials : conformity / bill of material, …
Dimensional aspect : slope, dimensions, Squaring, …

ITEM CLEARANCE
DESCRIPTION CAT. CONSTR.
N° DATE
TEAM
CLIENT

CONSTRUCTION TEAM COMPANY

DATE

NAME

VISA


 BON DE TRAVAIL Client : Raffinerie de Provence
DIVISION TUYAUTERIE INDUSTRIELLE
MONTAGE Projet : DGO3 - Boucle HP
1, rue lilienthal
Contrat :
Emerainville - BP 79 Erection job card
77 312 marne la vallée cedex 2
Aire / secteur (Area) N° Iso : Rev Cli / Pf : /
Nuance Traitement thermique (thermal treatment)
PED cat Fluide service (serv. Fluide)
Code inspec. (inspect. code) Classe de tuy. (Piping class)
Fluide de test (test fluide) Système de paint. (Painting system)

Syst : Réseau : (network) Pression de test mini/maxi : (test pressure min/max)

*NE0340AA1*
Pièces préfabriquées et longueurs droites Supports
date lancement Repère Poids Diam Avancement Observations Repère Qté date sort. mag. Observations
start date Spool n° Weight progress Comments spool n° Qty output date Comments

Tie-Ins Matériel Spécial

date lancement Repère Diam Avancement Observations Repère Qté date sort. mag. Observations
start date Spool n° progress Comments spool n° Qty output date Comments

Façonnage (ø<2")
date lancement Métré Avancement Observations
start date pipe length progress Comments
M

Nbre pouces montage (erection weld inches) Temps de réal. prévu (Estimated time)

Préparation Réalisation (Realization)

(preparing) Tuyauteur chef d'équ. Chef de zone Contrôle de conform.
(pipe fitter) (piping foreman) area manager (conformity checking)
Date
Nom (name)

Visa (stamp)

Pièces (spool) Façonnage ø < 2" (Field run ø<2" )

AGRAFE SOUDE SUPPORTE TERMINE 25% 50% 75% 100% TIE-INS
SET UP WELDED SUPPORTED FINISHED