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WorkBook - Calculations

This document contains calculations for casing design in Well 15/19-F(Y). It lists casing sizes, weights, grades, collapse resistance, burst loads, and other parameters. Design factors considered include collapse resistance of cement, burst loads based on gas columns and pore pressures, tension loads, and mud weights. Calculations are provided for conductor and surface casing.

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0% found this document useful (0 votes)
307 views

WorkBook - Calculations

This document contains calculations for casing design in Well 15/19-F(Y). It lists casing sizes, weights, grades, collapse resistance, burst loads, and other parameters. Design factors considered include collapse resistance of cement, burst loads based on gas columns and pore pressures, tension loads, and mud weights. Calculations are provided for conductor and surface casing.

Uploaded by

Hunter
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
You are on page 1/ 30

Index

WORKBOOK - CALCULATIONS
Title Description
Annular Mud Weight Calculates estimated Annular Mud Weight.
Bit Hydraulics Calculations Calculate various bit hydraulics parameters.
CaCl2_Calculations Adjust Calcium Chloride
Casing Calculations Estimate unusual casing size details
Casing Design WorkSheet Casing Design spreadsheet - accuracy unknown
Cementing Calculations Cementing Calculations - accuracy unknown
Compressibility (OBM) Calculate OBM compressibility
Conoco Calculations Various calculations used by Conoco
Day vs Depth Graph Draw a day/depth graph
Estimated BHT Estimate BHT with certain known data
Hole Cleaning Calculations Estimate hole cleaning efficiency
Low Shear Rheology Calculate Low-Shear Rheology
Maximum ROP Calculate maximum ROP
Miscellaneous Calculations More miscellaneous calculations
Sweep Hydrostatic Calculate hydrostatic changes due to sweeps
Tandem Pill WorkSheet Record and calculate tandem pill data
Temperature Conversions Basic temperature conversion factors
Various Calculations More miscellaneous calculations
Volume Increase Calculations Mud formulation worksheet
WBM Solids Analysis Just one of many, many methods
WBM Test Procedures Basic WBM test procedures
Weight Up-Water Back Calcs Weight up or water back a mud

Page 1 By David E. James


Annular Mud Weight

ANNULAR MUD WEIGHT CALCULATIONS


INPUT DATA UNITS SYMBOL VALUE COMMENTS
I.D. Hole (in) IDH 22 This spreadsheet calculates data based upon input
Flow Rate (gpm) GPM 900 values. Enter Data in the RED cells only.
Calculated values appear in the YELLOW cells.
Mud Weight (ppg) MW 15
The worksheet is protected.
Penetration Rate (ft/hr) ROP 3
Maximum Annular Mud Weight (ppg) MAMW 18
CALCULATED DATA UNITS SYMBOL VALUE FORMULA
AMW=((MW*GPM)+(0.01473*((IDH^2)*ROP)))/
Annular Mud Weight (ppg) AMW 15.01
((GPM+(0.00068*((IDH^2)*ROP))))
NGPM=((0.01473-
New Flow Rate (gpm) NGPM 1.21 (0.00068*MAMW))*((IDH^2)*ROP))/
(MAMW-MW)
NROP=(GPM*(MAMW-MW))/
New ROP (fph) NROP 2240.37
((0.01473-(0.00068*MAMW))*(IDH^2))

Page 2 By David E. James


Bit Hydraulics Calculations

BIT HYDRAULICS ANALYSIS WORKSHEET


INPUT DATA CALCULATED DATA
Item Name Units Value Item Name Units Value
Standpipe Pressure : (psi) 3000 Total Flow Area : (sq in) 0.3313
Flow Rate : (gpm) 520 Total Area Nozzles : 432.00
Mud Density : (ppg) 12.00 Bit Pressure Loss : (psi) 2718.75
I.D. Hole : (in) 12.25 Bit Hydraulic Horsepower : 910.15
I.D. Nozzle 1 : (32 )
nd
12 Bit Hydraulic Horsepower : (hhp/sq in) 7.70
I.D. Nozzle 2 : (32 )
nd
12 Nozzle Velocity : (fps) 503.45
I.D. Nozzle 3 : (32 )
nd
12 Nozzle Impact Force : (lbs) 1626.05
I.D. Nozzle 4 : (32nd) Nozzle Impact Force : (lbs/sq in) 13.80
I.D. Nozzle 5 : (32 )
nd
Hydraulic Efficiency : (%) 90.63
I.D. Nozzle 6 : (32 )
nd

I.D. Nozzle 7 : (32nd)


I.D. Nozzle 8 : (32nd)

Page 3
CaCl2_Calculations

CALCIUM CHLORIDE CALCULATIONS


REQUIRED DATA SYMBOL EXAMPLE FORMULA

WT % WTPCT 1.0000
SG Brine SGB 1.0084 ((0.475*((WTPCT/100)^2))+(0.835*(WTPCT/100)))+1
Weight Brine (ppg) WBPPG 8.4154 SGB/0.119828029
Water Volume (CaCl2 100%) WVOL 0.9983 (1-(WTPCT/100))*SGB
CaCl2 (ppb) SALTPPB 3.5341 SGB*350.465262*(WTPCT/100)
CaCl2 Brine Phase (g/l) SALTGL 10.0840 WTPCT*SGB*10
CaCl2 (ppm) SALTPPM ### WTPCT*10000
Chlorides Brine Phase (mg/l) CLBP 6442.3831 SALTGL*0.638873371*1000
Chlorides Water Phase (mg/l) CLWP 6453.2664 CLBP/WVOL
Correction Factor CF 1.0017 1/WVOL

Page 4 By David E. James


Casing Calculations

CASING I.D./WEIGHT per FOOT CALCULATOR


DATA REQUIREDSYMBOL EXAMPLE INSTRUCTIONS
OD Pipe ODP 10.000 Enter the O.D. of the Pipe, then ONE of the other two parameters.
ID Pipe IDP The programme will solve for the missing element.
Lbs/ft PPF 53.000
CALCULATIONSSYMBOL EXAMPLE FORMULAE
Pounds/foot IF(E11="","",(12*0.282577)*(PI()*((ODP/2)^2)-PI()*((IDP/2)^2)))
ID Pipe 8.950 IF(E12="","",2*SQRT(((PI()*((ODP/2)^2))-(PPF/(12*0.282577)))/PI()))

Page 5 By David E. James


WELL 15/19-F(Y)

CONDUCTOR CASING SURFACE CASING

Size 13.375 in Size


Weight 68 ppf Weight
Grade N80 Grade
Collapse Resistance 2260 psi Collapse Resistance
Internal Yield 4930 psi Internal Yield
Yield Strength 1556 kips Yield Strength

Shoe @ 1800 ft MD Shoe @


Shoe @ 1800 ft TVD Shoe @

Mud Line Depth 586 ft TVD


Seawater Weight 8.6 ppg
Gas Specific Gravity 0.6

CEMENT COLLAPSE LOAD 325 psi CEMENT COLLAPSE LOAD


@ top of shoe track @ top of shoe track
Tail Slurry Weight 16 ppg Tail Slurry Weight
Tail Cement Height 500 ft TVD Tail Cement Height
Lead Slurry Weight 13 ppg Lead Slurry Weight
Lead Cement Top @ ML 586 ft TVD Lead Cement Top
Displacing Mud Weight 8.6 ppg Mud Weight in Annulus
Shoe Track Length 80 ft TVD Displacing Mud Weight
Shoe Track Length

1/3 EVACUATION COLLAPSE L


@ Evac Depth, 1/3 TVD @ NCP
Mud Weight in which csg was run

SALT COLLAPSE LOAD


@ Salt Bed Depth
Overburden Gradient
Lightest MW inside Csg

BURST LOAD 2254 psi BURST LOAD


@ ML, based on full gas column from @ ML, based on full gas column from
Next Casing Point Depth 6325 ft TVD Next Casing Point Depth
Pore Pressure @ NCP 8.6 ppg Pore Pressure @ NCP

BURST LOAD 925 psi BURST LOAD


@ ML, based on breakdown @ shoe @ ML, based on breakdown @ shoe
Frac Gradient @ Shoe 13 ppg EMW Frac Gradient @ Shoe
TENSION LOAD 69 kips TENSION LOAD
@ ML @ ML, including bending load
Mud Weight in hole 10.5 ppg Mud Weight in hole
Rate of Angle Change

DESIGN FACTORS DESIGN FACTORS


Collapse - cement 6.95 Collapse - cement
Burst - full gas column 2.19 Collapse - 1/3 evacuation
Burst - shoe breakdown 5.33 Collapse - Interm Liner 1/3 evac
Tension 22.45 Collapse - salt
Burst - full gas column
Burst - shoe breakdown
Burst - Interm Liner full gas column
Tension

NOTE: CUKL Safety Factors - Collapse 1.05, Burst 1.1, Tension 1.6
INTERMEDIATE CASING / LINER

9.625 in Size 7 in
47 ppf Weight 29 ppf
N80 Grade N80
4760 psi Collapse Resistance 7020 psi
6870 psi Internal Yield 8160 psi
1086 kips Yield Strength 676 kips

6972 ft MD Shoe @ 11852 ft MD


6325 ft TVD Shoe @ 10850 ft TVD
TOL @ 6772 ft MD
TOL @ 6140 ft TVD

647 psi CEMENT COLLAPSE LOAD 1923 psi


@ top of shoe track
16 ppg Tail Slurry Weight 16 ppg
500 ft TVD Tail Cement Top 6140 ft TVD
13 ppg Lead Slurry Weight 0 ppg
1300 ft TVD Lead Cement Top 0 ft TVD
12 ppg Mud Weight in Annulus 11.5 ppg
11 ppg Shoe Track Length 80 ft TVD
80 ft TVD Displacing Mud Weight 10 ppg

2257 psi 1/3 EVACUATION COLLAPSE L 0 psi


3617 ft TVD @ Evac Depth, 1/3 TVD @ NCP 0 ft TVD
12 ppg Mud Weight in which csg was run 0 ppg

0 psi SALT COLLAPSE LOAD 0 psi


0 ft TVD @ Salt Bed Depth 0 ft TVD
1 psi/ft Overburden Gradient 1 psi/ft
0 ppg Lightest MW inside Csg 0 ppg

3673 psi BURST LOAD 3673 psi


s column from @ ML, based on full gas column from
10850 ft TVD Next Casing Point Depth 10850 ft TVD
8.6 ppg Pore Pressure @ NCP 8.6 ppg

3980 psi BURST LOAD 0 psi


@ ML, based on breakdown @ shoe
14.5 ppg EMW Frac Gradient @ Shoe 0 ppg EMW

BURST LOAD 1662 psi


@ TOL, based on full gas column fm NCP

BURST LOAD 0 psi


@ TOL, based on breakdown @ shoe
335 kips TENSION LOAD 142 kips
@ ML or TOL, including bending load
11 ppg Mud Weight in hole 11 ppg
3 deg/100ft Rate of Angle Change 1.5 deg/100ft

DESIGN FACTORS
7.35 Collapse - cement 3.65
2.11 Collapse - 1/3 evacuation 0.00
0.00 Collapse - salt 0.00
0.00 Burst - full gas column 2.22
1.87 Burst - shoe breakdown 0.00
1.73 Burst @ TOL - full gas column 4.91
1.87 Burst @ TOL - shoe breakdown 0.00
3.24 Tension 4.77
D.A. WARD ###

PRODUCTION CASING / LINER

Size 7 in
Weight 29 ppf
Grade N80
Collapse Resistance 7020 psi
Internal Yield 8160 psi
Yield Strength 676 kips

Shoe @ 11852 ft MD
Shoe @ 10850 ft TVD
TOL @ 6772 ft MD
TOL @ 6140 ft TVD
PBTD @ 10770 ft TVD
DST Pkr @ 6450 ft TVD

COLLAPSE @ PBTD 4816 psi


Based on evacuation during DST
Greatest Pore Press below Pkr 8.6 ppg

COLLAPSE @ PERFS 4463 psi


Based on evacuation during DST
Depth of DST perfs 9980 ft TVD

COLLAPSE @ DST PACKER 2884 psi


Based on evacuation during DST

BURST @ DST PACKER 4790 psi


Pore Press of DST Zones 8.6 ppg
Packer Fluid Weight 10.5 ppg
TENSION LOAD 142 kips
@ ML or TOL, including bending load
Mud Weight in hole 11 ppg
Rate of Angle Change 1.5 deg/100ft

DESIGN FACTORS
Collapse @ PBTD 1.46
Collapse @ DST Perfs 1.57
Collapse @ DST Pkr 2.43
Burst @ DST Pkr 1.70
Tension 4.77
15/20b-1 CEMENTING 9-5/8" CASING OUTPUT DATA SHEET
## ##################################################################

SLURRY VOLUME: LENGTH EFF CAP VOLUME VOLUME


============== (ft) (bpf) (bbl) (cuft)
Above Top Plug 0 0.0732 0 0
Float Shoe Jt 80 0.0732 6 33
Csg x OH - Tail 2555 0.0670 171 961
Csg x OH - Lead 3225 0.0670 216 1212
Csg x Csg - Lead 975 0.0597 58 327
---- ----
TOTAL SLURRY VOLUME (bbl) 451 2533

LEAD SLURRY: TAIL SLURRY:


============ ============
Cement 789 sks Cement 879 sks
Sea Wtr 183 bbls Fresh Wtr 86 bbls
HR6L 316 gals HR6L 62 gals
ECONOLITE 237 gals Halad 100L 615 gals
Halad 100L 474 gals xxxx 0 gals
xxxx 0 lbs xxxx 0 lbs
xxxx 0 lbs xxxx 0 lbs
xxxx 0 lbs xxxx 0 lbs
Mix Wtr 208 bbls Mix Wtr 103 bbls

PUMPING SCHEDULE: VOLUME RIG PUMP RATE TIME MIX WTR


================= (bbl) (stks) (bpm) (min) (bbl)
Hymul 80 725 7 ###
0 0 0 #DIV/0!
Drop Bottom Plug
Lead Slurry 274 D/S 5 55 208
Tail Slurry 177 D/S 5 35 103
Drop Top Plug
Tail Slurry 0 D/S 5 0 0
Hymul 20 181 7 3
0 0 0 #DIV/0!
Mud 600 5438 7 86
---- ---- ----
TOTALS 1151 #DIV/0! 310

CEMENTING TIMES: CRITICAL STAGES:


================ ================
Total Job #DIV/0! Hrs Cement @ 9.625 " shoe from:
#DIV/0! Min - start of pumping schedule 706 bbl
- start of Mud Displ. 155 bbl
Lead Cmtg #DIV/0! Hrs 1405 stks
#DIV/0! Min Cement @ 13.375 " shoe from:
- start of pumping schedule 1173
Tail Cmtg #DIV/0! Hrs - start of Mud Displ. Err:520 bbl
#DIV/0! Min Err:520 stks
Compressibility (OBM)

COMPRESSIBILITY OF OIL BASED MUDS


WITH TEMPERATURE & PRESSURE
INPUT DATA UNITS SELECT SYMBOL
WEIGHT UNITS: PPG (SG/PPG/PPTF) PPG
DEPTH UNITS: FT (FT/M) FT
TEMPERATURE UNITS: F (F/C) F
PRESSURE UNITS: PSI (PSI/BAR/KPa) PSI 1.00

BASE OIL S.G.: 0.82 SG_BO


BRINE S.G.: 1.20 SG_BR
FLOWLINE TEMP: 130.00 �F FLT
TOTAL DEPTH: 11000.00 FT TD

EXPECTED HYDROSTATIC 6978.40 PSI HYD_EXP


ACTUAL HYDROSTATIC: 7143.57 PSI HYD_ACT
CHANGE IN HYDROSTATIC 165.17 PSI HYD_CHG

EFFECTIVE PPG: 12.49 PPG_EFF


VOLUME CHANGE AT TD 0.98 VOL_CHG
AVERAGE VOL CHANGE: 0.01 AVOL_CHG

BASE OIL % 57.00 BO_%


BRINE % 10.00 BR_%
B.H.T. 175.00 �F BHT
MUD WEIGHT: 12.20 PPG MW

ITEM CALCULATED
FLOWTEMP 130.00 -17.76
BHT 175.00 -17.76
TD 11000.00 0.00
WEIGHT 12.20 0.00
OIL 57.00 0.00
OILSG 0.82 1.00 0.00
WATER 10.00 1.00 0.00
WATERSG 10.00 0.00
TEMPERATURE GRADIENT 0.00 (BHT-FLOWTEMP)/TD
ASSDEP 11000.00 TD
HP 6978.40 ASSDEP*0.052*WEIGHT
ODI 0.88 (-0.00284383*ASSDEP*TEMPERATURE GRADIENT)+(0.000027566*HP)+OILSG
WDI 10.01 (-0.0033197*ASSDEP*TEMPERATURE GRADIENT+WATERSG)+(0.000023717*HP)
VO -0.05 ((OILSG-ODI)/(OILSG*100))*OIL
VW 0.00 ((WATERSG-WDI)/(WATERSG*100))*WATER
TDEN 0.95 1+VO+VW
MDI 12.78 WEIGHT/TDEN
OPI 54.98 ((VO*100)+OIL)/TDEN
WPI 10.46 ((VW*100)+WATER)/TDEN
AD 12.49 (MDI+WEIGHT)/2
OLDPSI 6978.40 WEIGHT*0.052*ASSDEP
NEWPSI 7143.57 AD*0.052*ASSDEP
PSILOSS 165.17 NEWPSI-OLDPSI
NEWDENSITY 97.69 (OLDPSI*100)/NEWPSI
DENLOSS 0.29 (((PSILOSS/ASSDEP)*1000)/52)/G33

Page 13 By David E. James


Conoco Calculations

‚ ------------------------------------- --------------------------- - ------------------------------------ ----------------------- ‚ 6/1/92 30/ /13 -4 1330 HRS ‚ ‚ --------------------- -------------- -------------- - ------------------------- -------------- ------------------ -------------- - ‚ ‚ ------------------------- ------------------ MENU ------------------ ------------------ -------------- -------------- ‚ ‚ ------------------------------------------------------------------------------------------------------------------------------ ‚ ‚ ‚
‚ ALT + D DENSITY 2300 HRS 5/1/92 ‚ ATER MUD SALINITY ALT +W n.................. 0.367 ‚ ‚ Well Name: PHILLIPS JACQUI Date: 04-Oct-20 ‚ ‚ ‚ ‚ ‚ ‚ ‚ \0 ‚
‚ ------------------------------------- --------------------------- - ------------------------------------ ----------------------- ‚ -------------------------------- K DYNES-SECn/cm2... 19.65 ‚ ‚ --------------------- -------------- -------------- - ------------------------- -------------- ------------------ -------------- ‚ ‚ ‚ DENSITY....... Alt + D Wt up or dilute a mud ‚ ‚ CALCULATIONS WORKSHEET ‚ ‚ {GOTO}a1~ ‚
‚ Wt Material used.(sg) 4.20 Wt Desired.......ppg 14.00 ‚ K lbs/100 ft2...... 4.11 ‚ ‚ Hole Geometry Bottom Hole Assembly ‚ ‚ ‚ ‚ ‚ ‚ ‚ ‚
‚ Wt Present.......ppg 12.00 ‚ Mud Weight ppg....... 14.5 ‚ ‚ --------------------- -------------- -------------- - ------------------------- -------------- ------------------ -------------- ‚ ‚ ‚ RATIO......... Alt + R oil/water ratio ‚ ‚ ‚ ‚ ‚
‚ Wt of Dilutent..(ppg) 0.00 Volume to Treat..bbl 1800.00 ‚ 300 rpm............... 38 ‚ ‚ Section Lnth Dia. ‚ Section Lnth ID OD ‚ ‚ ‚ ‚ ‚ ‚ ‚ ‚
‚ ‚ 3 rpm................ 7 [Na] g/l........... 82.43 ‚ ‚ ‚ ‚ ‚ ‚ OBM........... Alt + O Baroid/IDFud calculations ‚ ‚ ‚ ‚ ‚
‚ ------------------------------------- --------------------------- - ------------------------------------ ----------------------- ‚ % Solids.............. 22 sg Brine Na........ 1.05 ‚ ‚ Riser 328 19.75 ‚ Bit Dia, in. 1.00 0 8.5 ‚ ‚ ‚ ‚ ‚ ‚ ‚------------- --------------------- ------------------ ------------------ -------------- -------------- -------------- -------------- -------------- --------------------- ‚
‚ To Wt Up a Mud.............. ‚ To Reduce a Mud Wt.......... ‚ % Oil............... 2 [K] g/l............ 0.00 ‚ ‚ ‚ ‚ ‚ ‚ MWP........... Alt + P ight potential ‚ ‚ ‚ ‚ main menu ‚
‚ ‚ ‚ % Water.............. 74 sg Brine K......... 1.05 ‚ ‚ Casing 11,134 9.16 ‚ 5" DP 10676.00 4.276 5.00 ‚ ‚ ‚ ‚ ‚ ‚ ‚ ‚
‚ Wt Material.....(ppg) 35.03 ‚ Vol Dilutent to Add = 0.00 ‚ Cl- mg/lt............... 50000 ‚ ‚ ‚ 5" HWDP 760.00 3.000 5.00 ‚ ‚ ‚ WBM........... Alt + W calculatiuons d calculations ‚ ‚ ‚ ‚ CALCULATE PRINT SAVE ‚
‚ Lbs Wt Mat = 1 bbl... 1,471.18 ‚ ‚ KCL ppb.............. 0 Water Corr......... 76.01 ‚ ‚ Liner 0 0.00 ‚ ‚ ‚ ‚ ‚ ‚ ‚ ‚ calculation pages Print various c Save the file to the disk, changes will be saved to current file ‚
‚ Wt Mat to add (ppb) = 139.93 ‚ Final Volume = 0.00 ‚ Salt Frac.......... 2.01 ‚ ‚ ‚ Top DC 138.00 2.500 6.50 ‚ ‚ ‚ HYD........... Alt + H IDF hydraulics ‚ ‚ ‚ ‚ {GOTO}BQ1~ GOTO}BQ21~ /FS~R ‚
‚ ‚ RITE ON BOARD 179 MT MT ‚ K+ mg/lt......... 0 Corr Solids........ 21.99 ‚ ‚ TVD Csg/Lnr 11,462 ‚ D'hole tools 0.00 0.000 0.00 ‚ ‚ ‚ ‚ ‚ ‚ ‚ {RIGHT 3} ‚
‚ No. of 100 Lbs sx = 2,518.66 ‚ LEFT ON BOARD 65 MT ‚ (KCl ppb x 1.496 x 1000) Avg sg............. 4.04 ‚ ‚ ‚ ‚ ‚ ‚ SOL.MAN....... Alt + S ids management ‚ ‚ Alt + M = menu ‚ ‚ /XNType number from list for printing : ~CF19~ ‚
‚ Metric Tonnes = 114.22 ‚ ‚ Vol % HGS.......... 20.09 ‚ ‚ Rat Hole 13 12.25 ‚ Standpipe 0.00 0.000 0.00 ‚ ‚ ‚ ‚ ‚ ‚ ‚ /PPCAOS\027\064~ML6~MR140~P100~QQ ‚
‚ ‚ ------------------------------------ ----------------------- ‚ Wt Mat'l........... 4.2 ppb HGS............ 295.71 ‚ ‚ OPEN HOLE 100 8.5 ‚ Choke Line 353.00 2.750 0.00 ‚ ‚ ‚ CON WBM....... Alt + C calculations ‚ ‚ Esc = to escape menu ‚ ‚ {GOTO}A1~/PPRA1..G20~AGQ ‚
‚ Volume Increase = 171.20 ‚ Drill Solids....... 2.4 Vol % LGS.......... 1.90 ‚ ‚ --------------------- -------------- -------------- - ------------------------- -------------- ------------------ -------------- ‚ ‚ ‚ ‚ ‚ ‚ ‚ OTO}A21~/PPRA21..G40~AGQ ‚
‚ New Volume = 1,971.20 Conc w/ new Vol = 127.77 ‚ Oil................ 0.68 ppb LGS............ 15.97 ‚ ‚ Meas. Depth 11,575 Bit Depth 11,575 TVD 11,575 ‚ ‚ ‚ HOLE VOL...... Alt + V D calculations ‚ ‚ Ctrl + Break = stop macro functions ‚ ‚ 1 40..G61~AGQ ‚
‚ ------------------------------------- --------------------------- - ------------------------------------ ----------------------- ‚ -------------------------------- ------------------------- --- ----- --------------------- --------------------- ---------------- ‚ ‚ --------------------- -------------- -------------- - ------------------------- -------------- ------------------ -------------- ‚ ‚ ‚ ------------------------- ------------------ ------------------ ------------------ ------------------ -------------- -------------- ‚ ‚ ------------------------------------------------------------------------------------------------------------------------------ ‚ ‚ OTO}A61~/PPRA61..G80~AGQ ‚
‚ ------------------------------------- --------------------------- - ------------------------------------ ----------------------- ‚ -------------------------------- ------------------------- --- ----- --------------------- --------------------- ---------------- ‚ ‚ --------------------- -------------- -------------- - ------------------------- -------------- ------------------ -------------- ‚ ‚ ‚ ------------------------- ------------------ MENU ------------------ ------------------ -------------- -------------- ‚ ‚ ------------------------------------------------------------------------------------------------------------------------------ ‚ ‚ {GOTO}G1~/PPRG1..O20~AGQ ‚
‚ ALT + R CHANGE OIL/WATER RATIOS ‚ ALT + H CALCULATIONS ‚ ‚HOLE VOLUME Crit. Vel DC: 0 HW/DP: 0 ‚ ‚ ‚ ‚ ‚ CALCULATE ‚ ‚ OTO}G21~/PPRG21..O40~AGQ ‚
‚ ------------------------------------- --------------------------- - ------------------------------------ ----------------------- ‚ -------------------------------- ------------------------- --- ----- --------------------- --------------------- ---------------- ‚ ‚ --------------------- -------------- -------------- - ------------------------- -------------- ------------------ -------------- ‚ ‚ ‚ DENSITY....... 1 Wt up or dilute a mud ‚ ‚ Go to various calculation pages ‚ ‚ OTO}G41~/PPRG41..O60~AGQ ‚
‚ Retort............oil 59.00 ‚ Oil in Mud.....bbls 560.50 ‚ Pump.......bbl/stk 0.101 ‚ Hyd. Horsepower........ 359 ‚ ‚ Section Cap. ‚ Section Cap. Disp. Ann Vel ‚ ‚ ‚ ‚ ‚ Make entries and press return. Cursor moves to next entry. ‚ ‚ OTO}G61~/PPRG61..O80~AGQ ‚
‚ ................water 29.00 ‚ Water in Mud...bbls 275.50 ‚ ...........stk/min 83 ‚ Bit Pressure Loss...... 42 ‚ ‚ ‚ ‚ ‚ ‚ RATIO......... 2 oil/water ratio ‚ ‚ Ctrl + Break to escape macro ‚ ‚ {GOTO}P1~/PPRP1..Y60~AGQ ‚
‚ ...............solids 12.00 ‚ Solids in Mud..bbls 114.00 ‚ Pump Pressure...... 1750 ‚ % Pr. Loss @ Bit....... 2.4 ‚ ‚ Riser 124 ‚ 5" DP 189.70 69.68 0 ‚ ‚ ‚ ‚ ‚ ‚ ‚ ‚
‚ ‚ ‚ ‚ Hyd. Horsepower @ Bit.. 9 ‚ ‚ ‚ ‚ ‚ ‚ OBM........... 3 Baroid/IDFud calculations ‚ ‚ PRINT ‚ ‚ ‚
‚ Mud Weight........ppg 10.50 ‚ ‚ Mud Weight.....ppg 16.3 ‚ ‚ ‚ Casing 908 ‚ 5" HWDP 6.65 11.82 0 ‚ ‚ ‚ ‚ ‚ Print various calculations ‚ ‚ ‚
‚ ‚ ‚ Rpm............300 45 ‚ Jet Velocity........... 53 ‚ ‚ ‚ ‚ ‚ ‚ MWP........... 4 ight potential ‚ ‚ Goes to page and prints that page(s). ‚ ‚ ‚
‚ Volume to Treat...bbl 950.00 ‚ Total Liquid Phase.. 836.00 ‚ .................3 10 ‚ Impact Force........... 180 ‚ ‚ Liner 0 ‚ DC 0.84 4.83 69 ‚ ‚ ‚ ‚ ‚ ‚ ‚ ‚
‚ ‚ ‚ ‚ Total Flow Area........ 2.111 ‚ ‚ ‚ ‚ ‚ ‚ WBM........... 5 d calculations ‚ ‚ SAVE ‚ ‚ ‚
‚ Frac Oil Desired...... 70.00 ‚ Present Oil ratio... 67.05 ‚ Jets............#1 28 ‚ ‚ ‚ Rat Hole 2 ‚ DC 0.00 0.00 0 ‚ ‚ ‚ ‚ ‚ Save the file to the disk, changes will be saved to current file ‚ ‚------------- --------------------- ------------------ ------------------ -------------- -------------- -------------- -------------- -------------- --------------------- ‚
‚ Frac Water Desired... 30.00 ‚ Present Water ratio. 32.95 ‚ ................#2 28 ‚ ‚ ‚ ‚ ------------------------- -------------- ------------------ -------------- ‚ ‚ ‚ HYD........... 6 IDF hydraulics ‚ ‚ Automatically saves to disk. No chance to change file name. ‚ ‚ ‚
‚ ------------------------------------- --------------------------- - ‚ ................#3 28 ‚ ‚ ‚ Open Hole 7 ‚ Total 197.19 86.32 ‚ ‚ ‚ ‚ ‚ ‚ ‚ ‚
‚ ‚ ................#4 20 ‚ N...................... 0.327 ‚ ‚ ‚ ‚ ‚ ‚ SOL.MAN....... 7 ids management ‚ ‚ ------------------------------------------------------------------------------------------------------------------------------ ‚ ‚ ‚
‚ Oil to Add.......bbls 82.33 Water to Add......... 0.00 ‚ ................#5 0 ‚ K dynes-secN/cm2....... 29.99 ‚ ‚ Standpipe 0 ‚ nulus Volume........ 758 ‚ ‚ ‚ ‚ ‚ ‚ ‚
‚ ‚ -------------------------------- ------------------------- ‚ K lbs/100ft2........... 6.28 ‚ ‚ Choke Line 3 ‚ ‚ ‚ CON WBM....... 8 calculations ‚ ‚ Place cursor over function and press Return........ ‚ ‚ ‚
‚ New Volume.......bbls 1,032.33 New Volume.......bbls 0.00 ‚ bbls/min............... 8.38 ‚ ‚ --------------------- -------------- -------------- - ------------------------- -------------- ------------------ -------------- ‚ ‚ ‚ ‚ or press the first letter of the function. ‚ ‚ ‚
‚ New Mud Weight....ppg 10.20 New Mud Weight....ppg 0.00 ‚ gpm................. 352.00 ‚ ‚ Total Volume 1,041 Hole Volume with DP 955 ‚ ‚ HOLE VOL...... 9 D calculations ‚ ‚ ‚ ‚ ‚
‚ ------------------------------------- --------------------------- - ------------------------------------ ----------------------- ‚ -------------------------------- ------------------------- --- ----- --------------------- --------------------- ---------------- ‚ ‚ --------------------- -------------- -------------- - ------------------------- -------------- ------------------ -------------- ‚ ‚ ------------------------- ------------------ ------------------ ------------------ ------------------ -------------- -------------- ‚ ‚ ------------------------------------------------------------------------------------------------------------------------------ ‚ ‚ ‚
‚ ------------------------------------- --------------------------- - ------------------------------------ ----------------------- ‚ -------------------------------- ------------------------- --- ----- --------------------- --------------------- ---------------- ‚ - --------------------- -------------- -------------- - ------------------------- -------------- ------------------ -------------- - ‚ ‚
‚ Retort..........water 18.00 ‚ IDF oil mud calcs ‚ ALT + S DRILLL SOLIDS MANAGEMENT 30/13-4 ‚ ‚ Mud / Cuttings Parameters ‚ ECD's with Cuttings ‚ ‚ ‚
‚ ..................oil 28.00 ‚ ------------------------------------ ----------------------- ‚ -------------------------------- ------------------------- --- ----- --------------------- --------------------- ---------------- ‚ ‚ --------------------- -------------- -------------- ‚ ------------------------- -------------- ------------------ -------------- ‚ ‚ ‚
‚ Oil................sg 0.80 ‚ ‚ Length Hole Sect: 2,950 ft ‚ ‚ ‚ Mud Weight........... 16.00 ‚ Mud Bottoms Up = 0.0 min ‚ ‚ ‚
‚ Mud Weight........ppg 19.60 ‚ % CaCl2 w/w = 24.34 ‚ Bit Size: 17.50 in ‚ ‚ ‚ ‚ Ctngs Btms Up = 0.0 min ‚ ‚ ‚
‚ Wt Material........sg 4.25 ‚ CaCl2 ppb = 20.30 ‚ Flow Rate: 25 pm m‚ ‚ ‚ PV................... 53 ‚ Volume Ctngs = 0.0 bbls/hr ‚ ‚ ‚
‚ Drill Solids.......sg 2.60 ‚ % CaCl2 v/v = 2.31 ‚ Assumed Washout: 5 % ‚ ‚ ‚ YP..................... 18 ‚ Transport Effic. = 0.0 % ‚ ‚ ‚
‚ EDTA..............mls 1.60 ‚ Brine sg = 1.24 ‚ Sol.Control Eff: 80 % ‚ e Section Volume ‚ ‚ 3 rpm reading............ 8 ‚ n............ 0.80 K.......... 2.41 ‚ ‚ ‚
‚ H2SO4.............mls 2.20 ‚ ‚ Max DS @ Suct: 5 % ‚ = 921 bbl ‚ ‚ ‚ ‚ ‚ ‚
‚ AGNO3 0.0282......mls 1.40 ‚ Water Phase Salinity = 243,395 ‚ Max DS @ Ann : 10 % ‚ ‚ ‚ Strokes/Min............... 20 ‚ Actual MW in Hole = 16.00 ppg ‚ ‚ ‚
‚ AGNO3 0.282.......mls 3.70 ‚ ‚ -------------------------------- ------------------------- --- - ‚ ‚ Bbl/Stk............... 0.100 ‚ Hydrostatic = 9630 psi ‚ ‚ ‚
‚ ------------------------------------- --------------------------- ‚ % Corr. Solids = 51.69 ‚ Total Volume Solids NOT Removed ‚ ‚ ‚ ‚ ‚------------- --------------------- ------------------ ------------------ -------------- -------------- -------------- -------------- -------------- --------------------- ‚
‚ ASG Solids = 3.65 ‚ Vol Drld LGS/min = 1.25 bbl = 184 bbl ‚ ‚ Dia. of Ctngs (in)......... 0.125 ‚ ......ECD's....... ‚ ‚ ‚
‚ Excess Lime = 2.86 LGS % = 18.74 ‚ Hole w/Washout = 0.31 bpf ‚ ‚ Den. of Ctngs (ppg)........ 21 ‚ w/o Ctngs Bit TVD = 16.10 ppg ‚ ‚
‚ CaCl2 ppb = 11.07 ppb = 170.53 ‚ Allowable ft/min = 4.00 fpm ‚ ‚ ‚ w/ Ctngs Bit TVD = 0.00 ppg ‚
‚ NaCl ppb = 8.57 HGS % = 32.95 ‚ Fluid to Accommodate Solids ‚ ‚ Drill Rate (ft/hr)...... 0 ‚ w/o Ctngs Csg TVD = 16.09 ppg ‚
‚ Maximum Soluble NaCl= 12.71 ppb = 490.18 ‚ Allowable ft/hr = 240.23 fph = 3,500 bbl ‚ ‚ ‚ w/ Ctngs Csg TVD = 0.00 ppg ‚
‚ Soluble NaCl = 8.57 ‚ ^^ (for maintaining DS only) ‚ ‚ gal/min = 84 ‚ ------------------------- -------------- ------------------ -------------- ‚
‚ Total Soluble Salt = 19.64 (Baroid) WPS = 237,619 ‚ BBLS/FT = 1.1863 ‚ ‚ bbls/min = 2.0 ‚ Choke Pres. Loss = 6.03 psi ‚
‚ ------------------------------------- --------------------------- - ------------------------------------ ----------------------- ‚ -------------------------------- ------------------------- --- ----- --------------------- --------------------- ---------------- ‚ ‚ --------------------- -------------- -------------- - ------------------------- -------------- ------------------ -------------- ‚
‚ ------------------------------------- --------------------------- - ------------------------------------ ----------------------- ‚ -------------------------------- ------------------------- --- ----- --------------------- --------------------- ---------------- ‚ ‚ --------------------- -------------- -------------- - ------------------------- -------------- ------------------ -------------- ‚
‚MUD WEIGHT POTENTIAL PHILLIPS UK LTD ‚ ALT + C Conoco water m ity inity linity ‚ ‚ ration in annulus (%) 0.04 ‚
‚ ------------------------------------- --------------------------- - ------------------------------------ ----------------------- ‚ -------------------------------- ------------------------- --- ----- --------------------- --------------------- ---------------- ‚ ‚ ‚
‚ ‚ Mud Weight.....ppg 9.6 [K]..................g/l 0.0000 ‚ ‚ Riser Open Hole ‚
‚ ------------------------------------- ‚ ‚ [Na].................g/l 3.9600 ‚ ‚ -------------- -------------- ‚
‚ Wt Material........sg 4.20 ‚ Wt Mat'l.........ppg 35.03 ‚ Retort......solids 6 CORF.......(corr. fact.) 0.0183 ‚ ‚ Trans Ratio.. 1.0 1.0 ‚
‚ Metric Tons on Board.. 228.00 ‚ .................ppb 1,471.18 ‚ ...............oil 2 VIS......(insol. solids) 0.0424 ‚ ‚ Reading ?......... 9 ...@ the visc speeds..... 16 ‚
‚ ‚ ..............sx/bbl 14.71 ‚ .............water 92 ‚ ‚ ‚ ‚
‚ ‚ ‚ Salt Frac............(%) 1.76 ‚ ‚ Ann. Vel........... 59.1 ‚ 0.0 ‚
‚ Volume to Treat...... 1,472.00 ‚ ‚ Cl-...........mg/l 24,000 Corr Solids..........(%) 4.24 ‚ ‚ Visc. Speed... 6 <---------- - -------------> 0 ‚
‚ Present Mud Weight... 15.90 ‚ Volume Increase..... 341.73 ‚ Water Corr...........(%) 93.76 ‚ ‚ Eq. Visc..... 479 #DIV/0! ‚
‚ ---------------------------------------- ‚ ‚ KCl............ppb 0 ‚ ‚ Slip Vel..... 3 fpm #DIV/0! fpm ‚
‚ ‚ K+............mg/l 0 ASG..................... 4.08 ‚ ‚ Trans Eff.... 42 % #DIV/0! % ‚
‚ ‚ ‚ ‚ ‚
‚ Mud Weight Potential........ 19.50 ‚ (KCl ppb x 1.496 x 1000) LGS..................ppb 2.98 ‚ ‚ Drill Rate.... 5 ft/hr #DIV/0! ft/hr ‚
‚ New Volume............ 1,813.73 ‚ ..................... % 0.37 ‚ ‚ ‚
‚ ‚ Wt. Material....sg 4.25 ‚ ‚ ‚---------- -------------- -------------- - ------------------------- -------------- ------------------ c.beato ‚
‚ ‚ Drill Solids....sg 2.3 HGS..................ppb 62.09 ‚ ‚ ‚ Hole Angle: vert. 20 30 40 50 60 conoco ‚
‚ ‚ Oil.............sg 0.81 ..................... % 3.87 ‚ ‚ ‚ Tr. Ratio: 1.0 0.8 0.5 0.3 0.25 0.2 ‚ ‚
‚ ------------------------------------- --------------------------- - ------------------------------------ ----------------------- ‚ -------------------------------- ------------------------- --- ----- --------------------- --------------------- ---------------- ‚ ‚ --------------------- -------------- -------------- - ------------------------- -------------- ------------------ -------------- ‚
- ------------------------------------- --------------------------- - ------------------------------------ ----------------------- ‚ -------------------------------- ------------------------- --- ----- --------------------- --------------------- ---------------- ‚ ‚ --------------------- -------------- -------------- - ------------------------- -------------- ------------------ -------------- ‚
‚ 0300 SWACO 16/29a-A22 PHILLIPS UK LTD 30/4/92 ‚ ALT + KEMTECH OIL M D SAL INITY ‚
‚ ------------------------------------- --------------------------- - ------------------------------------ ----------------------- ‚ -------------------------------- ------------------------- --- ----- --------------------- --------------------- ---------------- ‚
‚ Previous Depth.....ft 8872 ‚ Feet Drilled = 329 ‚ Test #1 Test #2 Test #3 Test #4 ‚
‚ Present Depth......ft 9201 ‚ Volume Drilled = 23.1 ‚ -------------------------------- ------------------------- --- ----- --------------------- --------------------- ---------------- ‚
‚ Mud Weight........ppg 10.5 ‚ ‚ Mud Wt ppg........ 10.60 8.50 20.50 8.20 ‚
‚ Hole Size..........in 8.50 ‚ Mud on Solids m3 = 2.54 ‚ Retort % Solids... 16 6 48 4 ‚
‚ Oil Density.......ppg 6.66 ‚ bbls = 15.94 ‚ Retort % Oil...... 68 76 37 78 ‚
‚ Formation Density.ppg 18.32 ‚ ‚ ml of 0.1N H2SO4.. 1.20 1.20 1.20 1.20 ‚
‚ Retort Mud Oil......% 62 ‚ ‚ ml of 0.282N AgNO3 3.00 3.00 3.20 3.20 ‚
‚ Retort Mud Water....% 28 ‚ ‚ -------------------------------- ------------------------- --- ----- --------------------- --------------------- ---------------- ‚
‚ ‚ ‚ Mud Wt sd........... 1.27 1.02 2.46 0.98 ‚
‚ Empty Retort Cup...gm 569.00 ‚ Wt. Oil & Water = 22.00 ‚ Retort Water........... 16 18 15 18 ‚
‚ Empty Cylinder.....gm 73.00 ‚ Wt Water = 14.00 ‚ Oil Ratio........... 81 81 71 81 ‚ ‚
‚ Filled Retort Cup..gm 655.00 ‚ Wt Oil = 12.00 ‚ Water Ratio......... 19 19 29 19 ‚ ‚
‚ Weight Wet Solids = 97.90 ‚ Wt. Dry Solids = 76.90 ‚ ‚ ‚
‚ Water Retorted....mls 30.00 ‚ ‚ Excess Lime g/l..... 1.6 1.6 1.6 1.6 ‚ ‚
‚ Wt Cyl. & Liquid...gm 95.00 ‚ Oil Content gm/kg = 156.05 ‚ Total Cl- g/l....... 30.0 30.0 32.0 32.0 ‚ ‚
‚ ‚ ‚ ‚ ‚
‚ ------------------------------------- --------------------------- - ------------------------------------ ----------------------- ‚ Chlorides mg/l....... 30,000 30,000 32,000 32,000 ‚ ‚
‚ ‚ WPS g/l.............. 188 167 213 178 ‚ ‚
‚ 2400 IFUGE ANALYSIS 16/3/92 ‚ ‚ ‚
‚ ------------------------------------- --------------------------- - ------------------------------------ ----------------------- ‚ % CaCl2 w/w.......... 22.687 20.687 25.030 21.766 ‚ ‚
‚ Hrs Run.............. 8 ‚ Empty Retort Cup..... 581.00 ‚ SG CaCl2 Brine....... 1.211 1.189 1.237 1.201 ‚ ‚
‚ Vol. Proc......lt/min 60 ‚ Empty Cylinder.......... 73.00 ‚ Act. Water (AW).. 0.782 0.813 0.744 0.797 ‚ ‚
‚ Feed Fluid Wt....(sg) 1.30 ‚ Filled Retort Cup..... 710.00 ‚ Expansion Coeff...... 1.068 1.060 1.078 1.065 ‚ ‚
‚ Retun Fluid Wt...(sg) 1.10 ‚ Weight Wet Solids = 129.00 ‚ % Brine............... 17.093 19.085 16.174 19.162 ‚ ‚
‚ Disch Wt.........(sg) 2.52 ‚ mls Water Retorted.... 6.00 ‚ ‚ ‚
‚ Formation........(sg) 2.70 ‚ Wt Cyl. & Liquid........ 82.50 ‚ % Dissolved Salt.. 1.09 (1) 1.08 1.17 1.16 ‚ ‚
‚ ‚ Wt. Oil & Water = 19.50 ‚ ‚ ‚
‚ Feed Retort Oil.....% 3.5 ‚ Wt Water = 6.00 ‚ Corrected Solids....... 14.9 (2) 4.9 46.8 2.8 ‚ ‚
‚ Feed Retort Water...% 64.5 ‚ Wt Oil = 13.00 ‚ ASG Solids........... 3.50 3.77 4.20 4.59 ‚ ‚
‚ Feed Oil.........(sg) 0.80 ‚ Wt. Dry Solids = 109.50 ‚ ‚ ‚
‚ Feed Brine.......(sg) 1.20 ‚ ‚ LGS (%)............ 6.2 1.3 1.4 -0.5 ‚ ‚
‚ ‚ Oil Content gm/kg = 118.72 ‚ LGS ppb............ 52.8 11.1 11.9 -4.6 ‚ ‚
‚ Vol Processed (m3) = 28.8 ‚ ‚ HGS (%)............ 8.7 3.6 45.4 3.4 ‚ ‚
‚ Vol Discharged (m3) = 45.1 ‚ ‚ HGS ppb............ 129.7 53.8 675.6 50.2 ‚ ‚
‚ Mud on Solids (m3) = 326.0 ‚ Feed Fluid Wt (pw) = 1.18 ‚ ‚ ‚
‚ (bbls) = 2046.99 ‚ Decanting Factor = 1.57 ‚ Check!! 1 + 2 = 16.00 sols 6.00 48.00 4.00 ‚ ‚
‚ ------------------------------------- --------------------------- - ------------------------------------ ----------------------- ‚ -------------------------------- ------------------------- --- ----- --------------------- --------------------- ---------------- ‚ ‚
‚ -------------------------------- ------------------------- --- ----- --------------------- --------------------- ---------------- ‚
‚ ADDITION OF CACL2 USING ABOVE TEST RESULTS ‚ ###
‚ -------------------------------- ------------------------- --- ----- --------------------- --------------------- ---------------- ‚ ###
‚ Required AW....... 0.79 0.79 0.79 0.79 ‚ ###
‚ % purity CACL2.... 95.00 95.00 95.00 95.00 ‚ ###
‚ System (bbls)..... 1500 1500 1500 1500 ‚ ###
‚ -------------------------------- ------------------------- --- ----- --------------------- --------------------- ---------------- ‚
‚ ‚
‚ .................. -0.498 1.501 -2.841 0.422 ‚
‚ .................. -0.005 0.015 -0.028 0.004 ‚
‚ ‚
‚ -------Add-------- ‚
‚ lbs CaCl2 (Corr.) -438.141 1517.223 -2287.018 421.836 ‚
‚ 25 kg sacks....... -7.950 27.528 -41.495 7.654 ‚
‚ ‚
‚ ‚
‚ ( INPUT ABOVE AW, % PURITY AND SYSTEM BBLS. F9 TO CALCULATE ) ‚
‚ ‚
‚ ‚
‚ -------------------------------- ------------------------- --- ----- --------------------- --------------------- ---------------- ‚
‚ -------------------------------- ------------------------- --- ----- --------------------- --------------------- ---------------- ‚
N‚ TO AN OIL BASE MUD ‚
‚ -------------------------------- ------------------------- --- ----- --------------------- --------------------- ---------------- ‚
‚ Original Mud Wt.. 10.20 Oil Ratio = 77 ‚
‚ Frac Oil .. 0.68 Water Ratio = 23 ‚
‚ Frac Water.. 0.20 ‚
‚ Frac Solids.. 0.12 ‚
‚ -------------------------------- ------------------------- --- ----- --------------------- --------------------- ---------------- ‚
‚ Contam Mud Wt.. 9.70 Oil Ratio = 45 ‚
‚ Frac Oil .. 0.40 Water Ratio = 55 ‚
‚ Frac Water.. 0.48 Oil bbls = 27.2 ‚
‚ Frac Solids.. 0.12 Water bbls = 32.64 ‚
‚ Contam Mud Vol.. 68.00 Solid bbls = 8.16 ‚
‚ -------------------------------- ------------------------- --- ----- --------------------- --------------------- ---------------- ‚
‚ d to Adjust O/W Ratio = 0.6311 ‚
‚ (bbls) = 46.13 ‚
‚ (bbls) = 21.87 ‚
‚same as Contam Mud Wt ! ‚
‚ ontamination (ppg) = 9.65 ‚
‚ -------------------------------- ------------------------- --- ----- --------------------- --------------------- ---------------- ‚

Page 14 By David E. James


493487265.xls

JOHN SHAW DRILLING PROGRESS CHART


Rpt # Texaco 21/24-5
0 0 0
1 500 0 1
2 1000 0 528 2
3 1500 533 534 3
4 2000 534 2654 4 0
5 2500 1600 2654 5 500
6 3000 2650 2654 6 1000
7 3500 2650 2654 7 1500
8 4000 2650 5760 8 2000
9 4500 4500 6952 9 2500
10 5000 5600 7939 10 3000
11 5500 7000 8281 11
3500
12 6000 8800 8346 12
4000
13 6500 8800 8742 13
14 7000 8800 8742 14 4500
15 7500 8800 8742 15 5000
Depth

16 8000 9000 8742 16 5500


17 8500 9150 8742 17 6000
18 9000 9300 8762 18 6500
19 9500 9450 8772 19 7000
20 10000 9502 8772 20 7500
21 9575 8836 21 8000
22 9672 8837 22 8500
23 9672 8837 23 9000
24 9672 8839 24 9500
25 9672 8858 25
10000
26 9672 8952 26
10500
27 9672 8952 27
28 9672 8952 28
0
3
6
9
12

24

30
33
15
18
21

27

36
39
Days
29 9672 8952 29
30 9672 8952 30
31 9672 8952 31
32 9672 8952 32
33 9672 8952 33
34 9672 9095 34
35 9672 9154 35
36 9256 36
37 37
38 38
39 39
40 40

Page 15
493487265.xls

PROGRESS CHART
24

30
33
18
21

27

36
39

ays

Page 16
Estimated BHT

ESTIMATED BOTTOM HOLE TEMPERATURE


ESTIMATED FORMATION TEMPERATURE
REQUIRED DATA SYMBOL EXAMPLE
Surface Temperature (Deg. F) ST 60
Temperature Gradient TG 0.01
Total Depth (ft) TD 14152
CALCULATION SYMBOL EXAMPLE FORMULA
Formation Temperature (Deg. F) FT 201.52 ST+(TG*TD)

Page 17 By David E. James


Hole Cleaning Calculations

EFFECTIVE HOLE CLEANING PROGRAMME


INPUT SYMBOL VALUE UNITS
Mud Weight MW 10.00 ppg
Pump Rate (gpm) GPM 900.00 gpm
Hole ID HOLE_ID 12.25 in
Drillstring OD DS_OD 5.00 in
Average Cuttings Diameter ACUT_DIA 0.12 in Refer to table below
Average Cuttings Density ACUT_DEN 2.03 SG Refer to table below
General Transport Ratio GTR 1.00
Maximum Annular Cuttings Volume MACV 4.00 %Vol Maximum recommended value.
Rheometer 6 RPM Reading RPM_6 9.00
CALCULATIONS SYMBOL VALUE UNITS FORMULAE
Maximul ROP for Effective Hole Cleaning 291.69 fph ((MACV/100)*GPM*1470.4*(HOLE_ID^2-DS_OD^2)*(H18/100)*GTR)/((1-(MACV/100))*HOLE_ID^4)
Annular Velocity ANN_VEL 176.38 fpm (24.51*GPM)/(HOLE_ID^2-DS_OD^2)
Cuttings Slip Velocity CSLIP_VEL 8.37 fpm ((175*ACUT_DIA)*(((ACUT_DEN*8.33)-MW)^0.667))/((MW^0.333)*(RPM^0.333))
Cuttings Transport Efficiency 95.25 % ((ANN_VEL-CSLIP_VEL)/ANN_VEL)*100
Annular Shear Rate 58.39 sec-1 (2.4*ANN_VEL)/(HOLE_ID-DS_OD)
Equivalent Rheometer Speed ERS 39.17 rpm (1.61*ANN_VEL)/(HOLE_ID-DS_OD)
RPM 78.81 (343*RPM_6)/ERS
HOLE ANGLE (degrees) GTR
0 1.00
20 8.00
30 0.50
40 0.30
50 0.25
60 0.20
CUTTINGS SIZE & DENSITY
HOLE I.D. 17.50 12.25 8.50
CUTTINGS SIZE (from) 0.75 0.25 1.00
CUTTINGS SIZE (to) 1.25 0.75 0.25
CUTTINGS DENSITY DATA
Halite 2.03 SG
Claystone 2.50 SG
Sandstone 2.65 SG
Limestone 2.71 SG
Dolomite 2.88 SG
Anhydrite 2.98 SG

Page 18 By David E. James


Low Shear Rheology

LOW SHEAR RHEOLOGY


ITEM VALUE UNITS ITEM VALUE UNITS TRANSPORT
Mud Weight : 10.00 (ppg) Annular Velocity : 176.38 (fpm) RATIO
Pump Output : 900.00 (gpm) Cuttings Slip Velocity : 8.81 (fpm) Angle GTR
I.D. Hole : 12.25 (in) Cuttings Transport Eff. : 95.01 (%) 0.00 1.00
0.D. Drill Pipe : 5.00 (in) Rheometer speed : 39.17 (rpm) 20.00 0.80
O.D. Cuttings : 0.13 (in) Annulus Shear Rate : 210.16 30.00 0.50
S.G. Cuttings : 2.60 (SG) Maximum ROP : 145.47 (ft/hour) 40.00 0.30
General Transport Ratio : 0.50 50.00 0.25
ax. Ann. Cuttings Conc. : 4.00 (%/vol) 60.00 0.20
FANN 100 Dial Reading : 24.00

Page 19 By David E. James


Maximum ROP

MAXIMUM INSTANTANEOUS RATE OF PENETRATION


INPUT DATA OUTPUT DATA
Mud Weight : 10.00 (ppg) Maximum ROP : Err:520 (ft/hour)
Pump Output : 500 (gpm) Plastic Viscosity : 16 (Cp)
I.D. Hole : 12.25 (in) Yield Point : 30 (lbs/100 ft2)
O.D. Cuttings : 0.13 (in) Rheology : Err:520 (Cp)
Well Deviation : 45 (Degrees) Viscometer Speed : 21.76 (rpm)
O.D. Drill Pipe : 5.00 (in) Cuttings Weight : 21.63 (ppg)
S.G. Cuttings : 2.60 General Transport Ratio : 0.30
Fann-600 : 62.00 (rpm) Annular Velocity : 97.99 (ft/min)
Fann-300 : 46.00 (rpm) F Factor : 0.04
Fann-200 : 36.00 (rpm) Transport Efficiency : Err:520 (%)
Fann-100 : 24.00 (rpm) Slip Velocity : Err:520 (ft/min)
Fann-6 : 10.00 (rpm)
Fann-3 : 8.00 (rpm)

Page 20 By David E. James


Miscellaneous Calculations

MISCELLANEOUS CALCULATIONS
Annular Velocity ((24.5*GPM)/((ID_HOLE^2)-(OD_PIPE^2)))
Bit Pressure Drop BPD = ( MW * Vn^2)/1238
Buoyancy Factor BF = 1 - ( Mud Weight (ppg) / 65.5 [ wt. of 1 gal. steel])
Calculated Formation Pressure ((FORMATION_PRESSURE*D_Exp)/DC_Exp)-0.3
Capacity of Hole 0.0009714*IDH^2
Cost per Foot $/ft = ( Bit Cost + ( Rig Cost/hour * Rotating Hours ) + ( Rig Cost/hour * Trip Time)) / Footage
D-Exponent (LOG(ROP/(60*RPM)))/(LOG((12*WOB)/(1000*IDHt)))
Dc-Exponent D_Exp*(FORMATION_PRESSURE/MW)
GPM to achieve Desired Annular Velocity DANN_VEL/((24.5)/((ID_HOLE^2)-(OD_PIPE^2)))
Hydraulic Horsepower HP = ( Pressure * GPM ) / 1.714
In-mud BF IMBF = BF * String Weight in Air (lbs)
K K = Fann 300/ (511^n)
Kill Mud Weight ((SIDPP*19.23)/TD)+MW
Maximum ROP w/4% Solids Concentratio 58.8254*ROP/IDH^2
n n = 3.32 LOG * (Fann 600 / Fann 300)
Newtonian Reynolds No. Nr = (MW * Velocity * Diameter) / Viscosity
Non-Newtonian Reynolds No. Nr = (MW *( Velocity^(2-n)) * (Diameter^n) / Viscosity
Nozzle Area TNA = No. Nozzles * (Pi / 4) * (Nozzle ID ^ 2)
Nozzle Velocity NVEL = Square Root of ((1238 * BPD) / MW)
Nozzle Velocity (two) NVEL2 = GPM / (3.117 * Total Nozzle Area)
Nre (Transition L-T) Nre = 4270- (1370 * n)
Nre (Upper Laminar) Nre = 3470- (1370 * n)
NVEL + Discharge Coefficient NVELdc = 0.95 * (Square Root of ((1238 * BPD) / MW))
Required Penetration Rate RPR = ( Bit Cost + ( Rig Cost/hour * Assumed Rotating Hours ) + ( Rig Cost/hour * Trip Time)) / (Previous Bit Cost * 100 )

Page 21 By David E. James


Sweep Hydrostatic

HYDROSTATIC PRESSURE INCREASE


Due to
HIGH DENSITY SWEEPS
Based on: Open Hole 17.1/2 Annular Capacity/foot
Drill Collar 9.1/2 0.21
Drill Pipe 5 0.27
Volume of Ann Volume Increase in PPTF above Active Mud Weight
Sweep Drill Collars 100 200 300 400 500
50 238.28 23.83 47.66 71.49 95.31 119.14
60 285.94 28.59 57.19 85.78 114.38 142.97
70 333.60 33.36 66.72 100.08 133.44 166.80
80 381.26 38.13 76.25 114.38 152.50 190.63
90 428.91 42.89 85.78 128.67 171.57 214.46
100 476.57 47.66 95.31 142.97 190.63 238.28
Volume of Ann Volume Increase in PPTF above Active Mud Weight
Sweep Drill Pipe 100 200 300 400 500
50 183.00 18.30 36.60 54.90 73.20 91.50
60 219.60 21.96 43.92 65.88 87.84 109.80
70 256.20 25.62 51.24 76.86 102.48 128.10
80 292.80 29.28 58.56 87.84 117.12 146.40
90 329.40 32.94 65.88 98.82 131.76 164.70
100 366.01 36.60 73.20 109.80 146.40 183.00

Page 22 By David E. James


Tandem Pill WorkSheet

TANDEM PILL WORKSHEET


OPERATOR: Shell Exploration LOCATION: Brent Bravo MUD TYPE: Aqua-Col Tandem Pill Worksheet
CONTRACTOR: Deutag Drilling WELL: BB-28 MUD WEIGHT: 640 D.E. James
CASING SHOE: 6015 OD DRILL COLLARS: 8.500 OD DRILL PIPE: 5.000 Version 2.0

Pill Date Time Hole Hole Depth LV Pill Details HD Pill Details Pill Pump Rate Rotary % Increase Type Cond Comments
No 1993 Pumped Inclination Size (feet) Vol pptf Vol pptf Weight (gpm) RPM Top Bottom (Cut, Cav) (Dry, Wet) (Rotating, Sliding, etc.)
1 2-Jul-93 10:00 12.25 10000 40 480 40 800 640 800 90 20 45 Cut Dry Rotating
2 2-Jul-93 12:30 12.25 9994 40 480 40 800 640 800 0 0 10-15 Cut Dry Sliding. Bottom screens mostly fines.
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35

Page 23 By David E. James


Temperature Conversions

TEMPERATURE CONVERSIONS
Fahrenheit-Centigrade
REQUIRED DATA SYMBOL EXAMPLE
Degrees Fahrenheit TEMPF 212
CALCULATIONS SYMBOL EXAMPLE FORMULA
Degrees Centigrade DC 100 5/9*(TEMPF-32)
Centigrade-Fahrenheit
REQUIRED DATA SYMBOL EXAMPLE
Degrees Centigrade TEMPC 100
CALCULATIONS SYMBOL EXAMPLE FORMULA
Degrees Fahrenheit DF 212 9/5*TEMPC+32

Page 24 By David E. James


Various Calculations

VARIOUS CALCULATIONS
Title Input Units Symbol Value
dc-Exponent Rate of Penetration ft/hr ROP 5.00
Rotary Speed rpm RPM 120.00
Weight on Bit 1000 lb WOB 35.00
Bit Diameter in OD_Bit 22.00
Mud Weight ppg MW 15.00
Formation Pressure ppg FP 14.00
Calculations Units Symbol Value Formulae
d-Exponent D_Exp 1.84 OG(ROP/(60*RPM)))/(LOG((12*WOB)/(1000*OD_Bit)))
dc-Exponent DC_Exp 1.71 D_Exp*(FP/MW)
Formation Pressure (Calc) FPC 14.70 ((FP*D_Exp)/DC_Exp)-0.3

Title Input Units Symbol Value


Kill Mud Weight Total Depth ft TD 4650.00
Casing Shoe ft CD 1502.00
Mud Weight ppg MW 15.00
SIDPP psi SIDPP 200.00
SICP psi SICP 300.00
Pit Gain bbls PG 5.00
Calculations Units Symbol Value Formulae
Kill Mud Weight ppg KMW 15.83 ((SIDPP*19.23)/TD)+MW

Title Input Units Symbol Value


Annular Velocity Pump Flow Rate gpm GPM 860.00
ID Hole in ID_HOLE 17.50
OD Drill String in OD_PIPE 5.00
Calculations Units Symbol Value Formulae
Annular Velocity fpm ANN_VEL 74.92 ((24.5*GPM)/((ID_HOLE^2)-(OD_PIPE^2)))

Title Input Units Symbol Value


Desired GPM to Desired Annular Velocity fpm DANN_VEL 75.00
a Given Annular ID Hole in ID_HOLE 17.50
OD Drill String in OD_PIPE 5.00
Calculations Units Symbol Value Formulae
Desired GPM fpm DGPM 860.97 DANN_VEL/((24.5)/((ID_HOLE^2)-(OD_PIPE^2)))

Hydraulic Horsepo HP = ( Pressure * GPM ) / 1.714


Cost per Foot $/ft = ( Bit Cost + ( Rig Cost/hour * Rotating Hours ) + ( Rig Cost/hour * Trip Time)) / Footage
Required Penetrati RPR = ( Bit Cost + ( Rig Cost/hour * Assumed Rotating Hours ) + ( Rig Cost/hour * Trip Time)) / (Previous Bit Cost * 100 )
Buoyancy Factor BF = 1 - ( Mud Weight (ppg) / 65.5 [ wt. of 1 gal. steel])
In-mud BF IMBF = BF * String Weight in Air (lbs)
Newtonian Reynold Nr = (MW * Velocity * Diameter) / Viscosity
Non-Newtonian ReyNr = (MW *( Velocity^(2-n)) * (Diameter^n) / Viscosity
Nre (Upper LaminarNre = 3470- (1370 * n)
Nre (Transition L-T Nre = 4270- (1370 * n)
n n = 3.32 LOG * (Fann 600 / Fann 300)
K K = Fann 300/ (511^n)
Bit Pressure Drop BPD = ( MW * Vn^2)/1238
Nozzle Velocity NVEL = Square Root of ((1238 * BPD) / MW)
NVEL + Discharge CNVELdc = 0.95 * (Square Root of ((1238 * BPD) / MW))
Nozzle Velocity (tw NVEL2 = GPM / (3.117 * Total Nozzle Area)
Nozzle Area TNA = No. Nozzles * (Pi / 4) * (Nozzle ID ^ 2)

Page 25 By David E. James


VOLUME INCREASE FROM CHEMICAL ADDITIONS
Product Unit Units Final
S.G.
Name Size Added Concentration
AQUACOL 1.00 55 gal 2.50 3.17 %/vol
BIOLOSE 1.60 25 kg 0.00 0.00 ppb
Caustic Soda 2.13 25 kg 1.00 0.56 ppb
KCl 2.50 50 kg 10.00 11.10 ppb
MIL-BAR 4.20 50 kg 520.00 577.35 ppb
MIL-GEL 2.60 50 kg 0.00 0.00 ppb
MILPAC LV 1.60 25 kg 4.00 2.22 ppb
NEW-DRILL 1.60 25 kg 2.00 1.11 ppb
Soda Ash 2.60 25 kg 0.00 0.00 ppb
Water 1.00 159 kg 55.00 55.40 %/vol
XCD Polymer 1.60 25 kg 2.00 1.11 ppb
Final Volume 99.28 bbls
Final Weight 19.01 ppg

493487265.xls, Volume Increase Calculations By D. E. James


WBM Solids Analysis

WATER BASE SOLIDS ANALYSIS


REQUIRED DATA SYMBOL EXAMPLE
Mud Weight MW 12.1
%Water RW 83
%Oil RO 0
Chlorides (mg/l) CL 28000
SG Drill Solids SGDS 2.6
SG Barite SGBAR 4.2
SG Oil SGOIL 0.84
CALCULATIONS SYMBOL EXAMPLE
%Solids RS 17.00
Volume Suspended Solids VSSOL 15.59
Density of Filtrate SGFILT 1.03
Volume % LGS LGSPCT 4.54
Volume % HGS HGSPCT 11.05
LGS ppb LGS 41.16
HGS ppb HGS 162.00
Suspended Solids ppb SSOL 203.16

Page 27
WBM Solids Analysis

WATER BASE SOLIDS ANALYSIS


EXAMPLE

FORMULA
100-RW-RO
(RS-(RW*(CL/(1680000-(1.21*CL)))))
1+(0.00000109*CL)
(1/(SGBAR-SGDS))*((100*SGFILT)+((4.2-SGFILT)*VSSOL)-(12*MW)-((SGFILT-SGOIL)*RO))
(VSSOL-LGSPCT)
3.49*SGDS*LGSPCT
3.49*SGBAR*HGSPCT
(LGS+HGS)

Page 28
WBM Test Procedures

WATER BASED MUD TEST PROCEDURES


Pf - Mf PM Total Hardness Calcium Chlorides
Filtrate Mud Filtrate Mud Filtrate
1 ml 1 ml 1 ml 1 ml 1 ml
+ Use sample from Pf test + + + +
Distilled Water Distilled Water Distilled Water Distilled Water Distilled Water
10 ml 10 ml 50 ml 10 ml 50 ml
+ + + + + + +
Phenolpthalein Bromcresol Green or Methyl Orange Phenolpthalein Strong Ammonia Buffer 8N Potassium Hydroxide Phenolpthal;ein
3 drops 4 drops use 4 drops 3 drops 4-6 drops 2 drops 3 drops
| | | | Manver Calver II Potassium Chromate
TITRE TITRE TITRE 4 drops few grains 4-5 drops
0.02N Sulphuric Acid 0.02N Sulphuric Acid 0.02N Sulphuric Acid | | | |
| | | | TITRE TITRE TITRE TITRE
COLOUR CHANGE COLOUR CHANGE COLOUR CHANGE COLOUR CHANGE Standard EDTA Standard EDTA 0.0282N Silver Nitrate 0.282N Silver Nitrate
Pink -to- Clear Blue -to- Green Orange -to- Pink Pink -to- Original Mud | | | |
| | | | COLOUR CHANGE COLOUR CHANGE COLOUR CHANGE
CALCULATION CALCULATION CALCULATION Red -to- Blue Red -to- Blue Yellow -to- Brick Red
Pf = ml ACID Mf = Pf + ml ACID PM = ml ACID | | | |

ADDITIONAL CALCULATIONS
Excess Lime Magnesium

| |
CALCULATION CALCULATION
0.26 * (Pm - (Pf * %Water)) TH - CA

Page 29 By David E. James


Weight Up-Water Back Calcs

WEIGHT/VOLUME WORKSHEET
INPUT UNITS SYMBOL EXAMPLE NOTES:
An SG greater than 1.0 is assumed to indicate a DRY additive. Additive amount is shown in KG
Current Weight (ppg) CWT 10.00 for the original volume. The volume increase in in BARRELS.
Desired Weight (ppg) DWT 12.00
Current Volume (bbls) CVOL 100 An SG equal to or less than 1.0 is assumed to be a LIQUID additive. The additive amount is given
SG Additive SGADD 4.2 in BARRELS.
OUTPUT UNITS SYMBOL EXAMPLE FORMULA
Additive Required (kg) ADDreq 5798 IF(SGADD>1,((100*((ADDppb*(DWT-CWT))/(35-DWT))*(CVOL/100))/2.2046),((CVOL*(CWT-DWT))/(DWT-ADDppg)))
Volume Increase (bbls) IVOL 8.70 IF(SGADD>1,((100*(DWT-CWT))/(35-DWT)*(CVOL/100)),ADDreq)
Final Volume (bbls) FVOL 108.70 IVOL+CVOL
Additive ppb (ppb) ADDppb 1470 SGADD*350
Additive ppg (ppg) ADDppg 35.00 ADDppb/42

Page 30 By David E. James

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