Diffusionin Siliconpdf PDF
Diffusionin Siliconpdf PDF
Preface
The following document was written in 2000 as a chapter on Diffusion in Silicon for inclu-
sion in a highly technical - text book on Silicon Integrated Circuit Process Technology. For
marketing reasons we abandoned the book without completing it but this was one of several
chapters that are complete. We have recently been posting chapters from this book for free
download, we hope you find it useful. This particular chapter is an update of the previous diffu-
sion chapter post and now includes the appendix with the properties of the error function.
Please note that this material was written back when we planned to publish it as a hard
cover book in black and white and is not in color the way all of the current IC Knowledge
reports are.
Scotten W Jones
President
IC Knowledge LLC
April 25, 2008
ii
Contents
1.1. Introduction 1
1.2. Basic concepts 1
1.3. Atomic mechanisms of diffusion 2
1.4. Mathematics of diffusion 4
1.5. Diffusion equations 7
1.6. Diffusivity 15
1.7. Solid solubility 37
1.8. Deviations from simple diffusion theory 41
1.9. Diffusion Equipment 56
1.10. Metrology 56
1.11. Properties of the error function 67
Copyright © 2000 IC Knowledge LLC, all rights reserved 1
Diffusion in Silicon
1.1. Introduction
1.2. Basic concepts
1.3. Atomic mechanisms of diffusion
1.4. Mathematics of diffusion
1.5. Diffusion equations
1.6. Diffusivity
1.7. Solid solubility
1.8. Deviations from simple diffusion theory
1.9. Diffusion Equipment
1.10. Metrology
1.1. Introduction
IC fabrication is accomplished by selectively changing the electrical properties of silicon
through the introduction of impurities commonly referred to as dopants. In the early years of
integrated circuit fabrication, deep semiconductor junctions required doping processes fol-
lowed by a “drive-in” step to diffuse the dopants to the desired depth, i.e. diffusion was
required to successfully fabricated devices. In modern state-of-the-art IC fabrication the
required junction depths have become so shallow that dopants are introduced into the silicon at
the desired depth by ion implantation and any diffusion of the dopants is unwanted, therefore
diffusion has become a problem as opposed to an asset. There are many non state-of-the-art
processes still in use throughout that industry where doping and diffusion are still in use and for
state-of-the-art processes diffusion must be understood in order to minimize undesired effects.
In this report the physical mechanisms of diffusion will be reviewed, the mathematics of diffu-
sion will be presented and diffusion data will be provided to allow diffusion effects to be calcu-
lated.
• Junction depth - the depth at which the impurity profile concentration is equal to the back-
ground concentration.
Figure 1.1 illustrates the preceding three concepts. The impurity profile, C(x) varies with
depth into the silicon, x, the background concentration CB is shown at a constant level and the
junction depth, xj is the depth at which C(x) = CB.
C
Impurity
Impurity concentration -
profile C(x)
C (atoms/cm )
3
C(x) = CB
Background
concentration - CB
Junction x
depth, xj
Depth - x (m)
Figure 1.1: Impurity profile, background concentration and junction depth.
a) Substitutional b) Interstitial
Figure 1.2: Substitutional and interstitial impurities in silicon.
The movement of a substance due to diffusion is driven by the slope of the concentration
profile.
Impurity atom diffusion may be vacancy, interstitial or a combination mechanism known
as interstitialcy - see figure 1.3.
Vacancy diffusion occurs when a substitutional atom exchanges lattice positions with a
vacancy - requires the presence of a vacancy. Interstitial diffusion occurs when an interstitial
atom jumps to another interstitial position. Interstitialcy diffusion results from silicon self-
interstitials displacing substitutional impurities to an interstitial position - requires the presence
of silicon self-interstitials, the impurity interstitial may then knock a silicon lattice atom into a
self-interstitial position. It is important to observe here that since dopant atoms such as phos-
phorus, arsenic and boron occupancy substitutional positions once activated, dopant diffusion
is closely linked to and controlled by the presence of vacancy and interstitial point defects.
Whether an impurity atom occupies a substitutional or interstitial position in single crystal
silicon, the atom is trapped in a periodic potential defined by the lattice - see figure 1.4. The
probability of an atom jumping from one position to the next increases exponentially with
increasing temperature.
In order to understand diffusion, consider the highly concentrated impurity profile illus-
trated in figure 1.5a, time = 0. If random thermal motion causes 20% of the atoms in each posi-
tion to jump to a new position in each unit of time, 10% of the atoms would be expected to
jump to the left and 10% of the atoms would be expected to jump to the right at time = 1. The
areas of higher concentration would have more atoms jump out of the area than jump in. Over
time the net result of the random thermal motion would be a gradual spreading of the profile -
figure 1.5a, time = 0 to 1.5e, time = 4. At infinite time the impurity distribution would be uni-
form throughout the background medium
Copyright © 2000 IC Knowledge LLC, all rights reserved 4
+ΔN 1->2 N1 ν
-------------------- = --------- (1.3)
Δt 2
Copyright © 2000 IC Knowledge LLC, all rights reserved 5
and
-ΔN 2->1 N2 ν
------------------ = --------- (1.4)
Δt 2
where t is time. Note that left to right is the positive direction and right to left is the negative
direction of motion.
N1 atoms N2 atoms N3 atoms
Area A
Slice 1 Slice 2 Slice 3
Figure 1.6: Diffusion from a concentration gradient.
Combining equations 1.3 and 1.4 yields the net flow across the boundary
ΔN ν
-------- = --- ( N 1 – N 2 ) (1.5)
Δt 2
and substituting concentration from equations 1.1 and 1.2 into equation 1.5, gives
ΔC ( C 1 – C 2 )Aλν
-------- = ---------------------------------- (1.6)
Δt 2
Since the concentration gradient is given by
ΔC C2 – C1
-------- = ------------------ (1.7)
Δx λ
equation 1.6 and 1.7 can be combined to give
ΔC -Aλ2ν ΔC
-------- = ---------------- -------- (1.8)
Δt 2 Δx
Copyright © 2000 IC Knowledge LLC, all rights reserved 6
and
j1 – j2 Δj
-------------- = ------ (1.14)
λ Δx
therefore
Δj-
ΔC- = - -----
------- (1.15)
Δt Δx
Copyright © 2000 IC Knowledge LLC, all rights reserved 7
Fick’s second law as derived in the preceding sections is identical in form to the equation
for heat conduction differing only in the constant D, and therefore the large body of work on
heat flow can be applied to the problems of impurity atom diffusion in silicon.
1.5.1. Infinite source diffusion into a semi-infinite body - single step diffusion
Early in the development of integrated circuit fabrication technology, semiconductor dop-
ing was accomplished by exposing semiconductor substrates to a high concentration of the
desired impurity. In order to maintain good process control, the concentration of the impurity
dopant was maintained at a level in excess of the level required to achieve solid solubility of the
dopant at the semiconductor surface (solid solubility is the maximum doping level that is solu-
ble in silicon at a given temperature - see section 1.7). The high concentration of dopant
reduced the process control requirements to time and temperature. The doping source may be a
gas containing the dopant of interest such as arsine - AsH3 - an arsenic source, or a glass layer
such as P2O5 as a phosphorus source. The dopant in these cases may be considered an infinite
impurity source in contact with a semi-infinite medium (the semiconductor substrate thickness
is orders of magnitude greater than the diffusion depth of the dopant for most instances of prac-
tical interest). The surface concentration of the semiconductor will be CS set by the solid solu-
bility at any time during the diffusion process and the dopant concentration in the gas CG is >
CS - see figure 1.7
To solve for the impurity profile in the silicon versus time, Fick's second law - equation
1.17, must be solved for the boundary and initial conditions, where the boundary conditions are
given by
C = C 0 , x = 0, t > 0 (1.18)
.
C
CG
CS
gas silicon
-x +x
x=0
Figure 1.7: Single step diffusion - initial conditions.
The solution to Fick’s law for single step diffusion that will be derived here will apply
Laplace transforms after reference [4]. There are several alternate methods that can also be uti-
lized to reach the same result. The laplace transform for a known function of t, for t > 0, is
∞
∫e
-pt
f (p) = f ( t ) dt (1.20)
0
Assuming that the orders of differentiation and integration can be interchanged (this can be
justified for the functions of interest [4]), then
∞ ∞
2
∂ C-
2 2
∫e dt = ∂ ∂ C-
∫ Ce dt = ---------
-pt -pt
--------- (1.22)
2
∂x ∂x
2
∂x
2
0 0
Integrating by parts
∞ ∞
∂C
∫e
-pt
------ dt = [ Ce -pt ] ∞0 + p ∫ Ce -pt dt = pC (1.23)
∂t
0 0
Since the term in the square brackets vanishes at t = 0 for the initial conditions - equation
1.19 and at t = infinity through the exponential factor - equation 1.17 reduces to
Copyright © 2000 IC Knowledge LLC, all rights reserved 9
2
∂ C
D ---------
2
- = pC (1.24)
∂x
By treating the boundary conditions - equation 1.18 in the same way
∞
CS
∫ C0 e
-pt
C = dt = ------ , x=0 (1.25)
p
0
Thus the Laplace transform reduces from the partial differential equation 7.17 to an ordi-
nary differential equation 1.24.
The solution of equation 1.24 that satisfies equation 1.25 and for which C bar remains finite
as x approaches infinity is
C S -bx
C = ------ e (1.26)
p
where, b2 = p/D. The Laplace transform for equation 1.26 is [4]
x
C ( x, t ) = C S erfc ------------- (1.27)
2 Dt
where, erfc is the complementary error function, one of the most important functions in diffu-
sion theory. Error function properties are presented in appendix F.
The concentration of impurities versus depth into the silicon calculated using equation 7.27
is plotted as a linear plot versus 2 multiplied by the square root of DT in the top of figure 7.8
and as a log plot versus 2 root DT in the bottom of figure 1.8.
The total number of impurity atoms Q which enter a 1 cm2 section of silicon is defined by
∞
Q ( t ) ≡ ∫ C ( x, t ) dx (1.28)
0
∂C C S –x 2 /4Dt
------ = – -------------- e (1.30)
∂x ( x, t ) πDt
Copyright © 2000 IC Knowledge LLC, all rights reserved 10
1.0
0.9
0.8
0.7
0.6
C/CS
0.5
0.4
0.3
0.2
0.1 0.1m 0.5m 2 Dt = 1.0m
0.0
0 1.0 2.0 3.0
x()
0
1x10
-1
1x10
-2
1x10
C/CS
-3
1x10 2 Dt = 0.1m 0.5m 1.0m
-4
1x10
-5
1x10
0 1.0 2.0 3.0
x()
Figure 1.8: Complementary error function profile evolution versus time [5].
Using the asymptotic approximation for the complementary error function from appendix
F, equation 1.31 results that is valid for most practical situations [5].
∂C x
------ ≅ – --------- C ( x, t ) (1.31)
∂x ( x, t )
2Dt
Copyright © 2000 IC Knowledge LLC, all rights reserved 11
Oxide
Mask and etch
Silicon
Dopant
Pre-deposition
Oxide etch-back
Drive-in and
grow oxide
Following the pre-deposition step the impurity distribution can be determined by solving
the diffusion equation which satisfies the boundary conditions
∂------
C = 0 (1.32)
∂x ( 0, t )
and
C ( ∞, t ) = 0 (1.33)
The solution must also provide for a constant Q to be maintained in the semiconductor. The
initial condition is given by equation 1.27 using the Dt for the pre-deposition step. Solving
equation 1.27 with the boundary condition given by equation 1.32 and equation 1.33 is a diffi-
cult problem. In practice the Dt from the drive-in step is much greater than the Dt for the pre-
Copyright © 2000 IC Knowledge LLC, all rights reserved 12
deposition step. A practical approximation is to assume that the total dopant Q is located in a
sheet at the interface.
By differentiation it may be shown that
A –x2 /4Dt
C = ----- e (1.34)
t
is a solution to equation 1.17 where A is an arbitrary constant. Equation 1.34 is symmetric
about x, tends to zero as x approaches infinity positively or negatively for t>0, and at t=0 van-
ishes everywhere but x=0, where it becomes infinite.
The total amount of impurities Q, diffusing in a cylinder of infinite length and unit cross
section is given by
∞
Q = ∫ C dx (1.35)
–∞
Equation 1.37 shows that amount of impurity diffusing remains a constant and is equal to
the amount in the interface sheet at x=0. Therefore, substituting for A from equation 1.37 into
equation 1.34 results in
2
Q – x /4Dt
C ( x, t ) = ----------------- e (1.38)
2 πDt
In the actual pre-deposition - drive-in case being considered the gas-silicon interface trun-
cates one side of the distribution, (equation 1.35 assumes the distribution is continuous in both
directions). Equation 1.38 becomes
Q – x2 /4Dt
C ( x, t ) = -------------- e (1.39)
πDt
Which is the drive-in concentration following pre-deposition. Equation 1.39 is the well
known gaussian distribution. The top of figure 1.10 illustrates the progression of the impurity
profile with time as a linear plot and the bottom of figure 1.10 illustrates a log plot.
Copyright © 2000 IC Knowledge LLC, all rights reserved 13
1.2
1.0
0.8
C/Q (cm )
-1
2 Dt = 0.1m
0.6
0.4
0.5m
0.2
1.0m
0.0
0 1.0 2.0 3.0
x()
1
1x10
0
1x10
C/Q (cm )
-1
-1
1x10
-2
1x10
-3
1x10
0 1.0 2.0 3.0
x()
Figure 1.10: Gaussian distribution normalized concentration versus
distance for successive times [5].
Since Q is fixed, as the impurities diffuse into the silicon the surface concentration CS must
decrease - this is in contrast to the single step diffusion case where CS is a constant. From equa-
tion 1.39, the surface concentration may be calculated by
Copyright © 2000 IC Knowledge LLC, all rights reserved 14
Q
C S ( t ) = -------------- (1.40)
πDt
Thus the concentration distribution can also be represented by
2
– x /4Dt
C ( x, t ) = C S ( t )e (1.41)
Figure 1.11 presents some values of the error function and Gaussian function versus z
where
x
z = ------------- (1.43)
2 Dt
0
1x10
-1
1x10
-2
1x10
Erfc Gaussian
-3
1x10
CB/CS
-4
1x10
-5
1x10
-6
1x10
-7
1x10
-8
1x10
0 1.0 2.0 3.0 4.0
z()
Figure 1.11: Gaussian and error function values versus z.
Copyright © 2000 IC Knowledge LLC, all rights reserved 15
As will be seen in the problem section, figure 1.11 is very useful for performing diffusion
calculations.
1.6. Diffusivity
In equation 1.10 the concept of a diffusion constant - the diffusivity was introduced. In this
section the physical basis of diffusivity will be reviewed and some data on diffusivity values
will be presented.
In order for an impurity to diffuse through silicon, the impurity must either move around
silicon atoms or displace silicon atoms. During interstitial diffusion the diffusing atom jumps
from one interstitial position to another interstitial position, with relatively low barrier energy
and a relatively high number of interstitial sites. Substitutional atoms require the presence of a
vacancy or an interstitial to diffuse and must break lattice bonds. Vacancy and interstitial for-
mation are relatively high-energy processes and so are relatively rare in equilibrium (as will be
seen later certain processes can result in concentrations of interstitials and or vacancies well in
excess of equilibrium). Breaking bonds to the lattice is also a relatively high-energy process
and substitutional atoms tend to diffuse at a much lower rate than interstitial atoms.
The diffusion process can be characterized by a barrier with activation energy Ea, where Ea
is the energy required to jump from one site to the next site. The probability of an atom jump-
ing to another site is given by the product of two terms. The first term is the frequency with
which the atom collides with the barrier 0 (the frequency of atomic oscillation in silicon is
approximately 1013 to 1014 /sec.). The second term is the probability the atom will surmount
the barrier during a collision (given by the boltzman factor exp(-Ea/kT)) where k is boltzman’s
constant and T is the temperature in degrees Kelvin. The rate at which atoms jump to a new
position is given by
– E a /kT
ν = ν0 e (1.44)
Each atom can move to any adjacent site, so equation 1.44 should be multiplied by the
number of adjacent sites which is four for silicon for both the interstitial and substitutional case.
For the interstitial case equation 1.44 becomes
– E a /kT
ν inst = 4ν 0 e (1.45)
For substitutional atoms an additional term must be added to account for the probability of
a vacancy or interstitial existing in the adjacent site (vacancies for vacancy diffusion and inter-
stitials for interstitialcy diffusion). If Ed is the energy for point defect formation, the resulting
expression is
– ( E a + E d ) /kT
v subst = 4ν 0 e (1.46)
now possible to rewrite the diffusion constant equation 1.10 in terms of the physical properties
of the materials.
Substituting equation 1.45 into equation 1.10 and taking into account that the spacing
between atoms is d divided by the square root of 3 for a diamond structure, interstitial diffu-
sivity is given by
2
4ν 0 d – Ea /kT
D = -------------- e (1.47)
6
Substituting equation 1.46 into equation 1.10 and taking into account the inter-atomic spac-
ing gives the diffusivity for substitutional atoms of
2
4ν 0 d – ( Ea + Ed ) /kT
D = -------------- e (1.48)
6
Equations 1.47 and 1.48 imply that the diffusivity for all interstitial atoms will be the same
and the diffusivity for all substitutional atoms will be the same, this is not the case. Electric
fields, impurity - lattice size mis-match induced strain and multiple diffusion mechanisms com-
plicate actual diffusivity values.
From the discussion of diffusion mechanisms presented in section 1.2 one would expect
that vacancy diffusion would depend on vacancy concentration, which is a function of temper-
ature, and any non-equilibrium vacancy generation or annihilation mechanisms. Conversely,
interstitialcy diffusion would be expected to be sensitive to silicon self-interstitial concentra-
tion which, also depend on temperature and non-equilibrium processes. There are a number of
IC fabrication processes which can generate non-equilibrium point defect concentrations. Table
1.1 summarizes process effects on point defects where V indicates vacancy generation and I
indicates interstitial generation.
Table 1.1: Process generated point defects
Ion implantation generates interstitial vacancy pairs by knocking lattice atoms from their
lattice position, oxidation is a partially complete reaction and injects interstitials into the under-
lying silicon, nitridation and silicide formation inject vacancies. Silicon surfaces act as recom-
bination sites for point defect concentrations so that the proximity of a surface must be taken
into account. Interstitials may also cluster together to form defects which grow and shrink
depending on time, temperature and interstitial concentrations with the result that defects may
act as an interstitial sink or source. Interstitials and vacancies may also recombine in the bulk.
Copyright © 2000 IC Knowledge LLC, all rights reserved 17
where, Deff is the effective diffusivity, D* is the equilibrium diffusivity, fI is the fraction of dif-
fusion due to an interstitialcy mechanism, CI is the interstitial concentration, C*I is the equilib-
rium interstitial concentration, CV is the vacancy concentration and C*V is the equilibrium
vacancy concentration.
Equation 1.49 allows vacancy, interstitialcy or mixed vacancy-interstitialcy diffusivity in
the presence of point defects to be modeled.
One of the classic experiments for determining the effect of interstitials on diffusivity and
therefore the interstitialcy component of diffusion is illustrated in figure 7.12. The experiment
begins with the formation of a uniform doped layer. A layer of silicon nitride (Si3N4) is then
deposited and patterned to leave an opening where oxidation is to take place - Si3N4 of suffi-
cient thickness can block thermal oxidation. A silicon dioxide (SiO2) layer is then grown in the
Si3N4 opening. Oxidation is usually incomplete and approximately 1 in every 1,000 silicon
atoms are un-reacted. The un-reacted silicon atoms breaks free of the interface and becomes sil-
icon self-interstitials. The concentration of silicon self-interstitials is higher under the center
region where oxidation is occurring and if interstitials increase the diffusivity of the dopant
being measured then the dopant will diffuse deeper under the center section. Conversely if
interstitials retard diffusion, for example if interstitials recombine with vacancies limiting the
vacancy supply for vacancy diffusion, the dopant will diffuse to a shallower depth under the
center section.
Doped layer
Form uniform doped layer
Silicon
Silicon nitride
Deposit and pattern silicon
nitride layer (blocks oxidation)
Degree of
enhancement
It is important to note here that the oxidation reaction is consuming silicon in the center
section. Without diffusivity enhancement the distance between the SiO2 - Si interface and dif-
fusion boundary under the center section would be smaller than the distance between the Si3N4
- Si interface and the diffusion boundary out at either side.
Many researchers have investigated the mechanisms of diffusion. Table 1.2 summarizes
the interstitialcy component
Temperature (oC)
Element Reference
950 1,000 1,050 1,100
Aluminum 0.6-0.7 11
Antimony 0.02 9
0.02 11
Arsenic 0.10 0.12 0.15 0.19 12
0.2-0.4 9
0.22 0.25 0.30 0.35 19
0.09 0.09 0.09 0.09 8
0.25 0.30 0.35 0.42 10
0.2-0.5 11
Boron 0.16 0.17 0.18 0.19 12
0.24- 9
0.22 0.34 0.42 0.52 19
0.17 0.32 0.17 0.17 8
0.38 0.17 0.60 0.80 10
0.45 0.8-1.0 11
Gallium 0.6-0.7 11
Indium 0.30 9
Phosphorus 0.14 0.16 0.19 0.23 12
0.38 0.55 9
0.27 0.34 0.42 0.51 19
0.12 0.12 0.12 0.12 8
0.30 0.35 0.45 0.55 10
0.5-1.0 11
From table 1.2 it is clear that there is a great deal of disagreement about the interstitialcy
component of diffusion. Recently Grossman [67] has pointed out that experimental measure-
ments of the interstitialcy component of diffusion for a single species require the solution to a
single equation, equation 1.49 with three unknowns, the percent of interstitialcy diffusion and
the ratios of interstitial and vacancy concentrations to equilibrium. If however, two different
Copyright © 2000 IC Knowledge LLC, all rights reserved 19
diffusing species are measured under identical conditions a system of two equation in two
unknowns can be formulated and solved without resulting to assumptions about the vacancy
and interstitial ratios. Grossman has performed this experiment for boron and antimony and
found
f B ( 860 C ) ≥ 0.98 −
o
+ 0.01 (1.50)
and
f Sb ( 790 C ) ≤ 0.01 −
o
+ 0.01 (1.51)
0 0 - +
BI + V ↔ B + h (1.57)
A positively charged boron - interstitial pair combine with a vacancy annihilating the
vacancy - interstitial pair and releasing a negatively charged boron atom and two holes or two
holes and a negatively charged boron atom combine and generate a positively charged boron -
interstitial pair and release a vacancy.
+ 0 - +
BI + V ↔ B + 2h (1.58)
A negatively charged boron atom and a positively charged boron - interstitial pair combine
to form a neutral boron cluster or a neutral boron cluster breaks apart into a negatively charged
boron atom and a positively charged boron - interstitial pair.
- +
B + BI ↔ BB cls (1.59)
The equation set can be implemented through a set of reaction diffusion equations of the
form [69]:
∂C 0 ∂ ∂C 0
1 1 - 2 2
D 0 ⋅ ------------- + K F C B – C 0 – K R C 0 n – K F C BI + C 0 + K R C B – p
BI BI
------------
- = (1.60)
∂t ∂ x BI ∂ x I BI V
This system of equation contains a large number of parameters that must be know in order
to evaluate the model predictions. Recently general purpose differential equation solvers have
become available which allows systems like this to be evaluated [80]. It seems reasonable to
expect that commercial process simulators will include such models in the future.
In order to enable the reader to make diffusion calculations of reasonable accuracy Fair’s
diffusivity model will be presented in the next few sections. Fair has developed a model for dif-
fusivity based on impurity interactions with charged vacancy states that provides a reasonably
good fit to most observed diffusion results [6],[7]. Fair's model calculates diffusivity as the sum
of the individual charged vacancy - impurity diffusivities.
The intrinsic model is given by
0 + - =
Di = D + D + D + D + … for n or p << n i (1.61)
where: Di is the intrinsic diffusivity, D0 is the neutral vacancy - impurity diffusion, D+ is the
positively charged vacancy - impurity diffusion, D- is the negatively charged vacancy - impu-
rity diffusion and D= is the doubly negatively charged vacancy - impurity diffusivity and ni is
the intrinsic carrier concentration - see chapter 1.
For extrinsic silicon
0 + p - n = n 2
D x = D + D ---- + D ---- + D ---- +… for n or p >> n i (1.62)
ni ni ni
where, Dx is the extrinsic diffusivity. For specific impurities not all vacancy charge state -
impurity combinations will participate in the diffusivity.
Copyright © 2000 IC Knowledge LLC, all rights reserved 21
Even though it is now known that substitutional diffusion is not strictly vacancy domi-
nated, Fair’s model is useful for the reasonable results it obtains without resorting to complex
simulation.
The temperature dependence of the diffusivity values presented in the next several sections
will take the arhenius form
– E a /kT
D = D0 e (1.63)
-11
1x10
-12
1x10
21
-13 10
1x10
Diffusivity (cm /s)
20
2
-14 10
1x10
19
10
-15
1x10
-16
1x10 Intrinsic
-17
1x10
-18
1x10
800 900 1,000 1,100 1,200
o
Temperature ( C)
Figure 1.13: Diffusivity of antimony in silicon versus temperature and
antimony concentration. Calculated from equations 1.64 through 1.67.
0 - n
D x = D + D ---- (1.69)
ni
-12
1x10
21
-13 10
1x10
Diffusivity (cm /s)
20
10
2
-14
1x10
19
10
-15
1x10
1x10
-16 Intrinsic
-17
1x10
-18
1x10
800 900 1,000 1,100 1,200
o
Temperature ( C)
Figure 1.14: Diffusivity of arsenic in silicon versus temperature and
arsenic concentration. Calculated form equations 7.68 through 7.71.
Arsenic has exactly the same tetrahedral diameter as silicon and so arsenic does not strain
the silicon lattice or induce enhanced diffusivity in other dopants for T > ~700oC.
In Fair’s model boron diffuses by a B+V- vacancy pair with a migration energy approxi-
mately 0.5eV lower than other vacancy-ion pairs. Boron diffusivity is enhanced by p dopants
when p > ni and reduced for p < ni, boron diffusion is actually retarded in N type silicon where
n > ni.
The intrinsic diffusivity of boron is given by
– 3.46 /kT 2
D i = 0.76e cm /s (1.72)
-10
1x10
-11
1x10
-12 21
1x10 10
Diffusivity (cm /s)
-13
1x10 10
20
2
-14
1x10 10
19
-15
1x10
Intrinsic
-16
1x10
-17
1x10
-18
1x10
700 800 900 1,000 1,100 1,200
o
Temperature ( C)
Figure 1.15: Diffusivity of boron in silicon versus temperature and boron concentration.
Calculated from equations 1.72 through 1.75.
-11
1.4 10
1.0
⌬Xj (m)
0.8
-13
10
0.6
Non Oxidizing
0.4 -14
10
0.2 0
Wet Oxygen - 1,100 C
-15
0 10
0 1.0 2.0 3.0 4.0 1,000 1,100 1,200
Oxidation Time (hrs.) Temperature (oC)
+ =
P V Pair Dissociation Region
Log (Concentration)
- 0 -
ne (PV) -> (PV) + e
0 + -
(PV) <-> P + V
Kink
Excess Vacancy
Concentration
Tail Region
3
D = const. x n s Emitter Dip
Effect
-
(V)
0 Xo X
Figure 1.17: Phosphorus diffusion profile and vacancy model [6].
The phosphorus profile illustrated in figure 1.17 has three distinct regions:
1. The high concentration region where the total phosphorus concentration exceeds the free
carrier concentration.
2. A kink in the profile
3. A tail region of enhanced diffusivity.
In the high concentration region a fraction of P+ ions pair with V= vacancies as P+V= pairs
noted as (PV)-. The concentration of (PV)- pairs is proportional to the surface electron concen-
tration cubed (ns3), which has to be determined experimentally.
The intrinsic diffusivity of phosphorus is given by [6]
– 3.66 /kT 2
D i = 3.85e cm /s (1.76)
In the high concentration region the extrinsic diffusivity of phosphorus is given by [6]
0 = n 2
D x = D + D ---- (1.77)
ni
and
= – 4.37 /kT 2
D = 44.2e cm /s (1.79)
Phosphorus has a tetrahedral radius of 0.110nms versus 0.118nms for silicon resulting in a
mismatch ratio of 0.93 [3], and at high concentrations - phosphorus lattice strain can lead to
defect formation. Fair and Tsai have proposed that tail formation in the phosphorus profile is
due to dissociation of P+V= pairs when n drops below 1020 /cm3 at the diffusion front (the
Fermi level is ~0.11eV from the conduction band), the V= vacancy changes state and the bind-
ing energy decreases enhancing the probability of disassociation and increasing the vacancy
flux. Other researchers have found evidence of interstitialcy diffusion for phosphorus calling
into question the physical correctness of the vacancy model [17],[18].
The electron concentration in the transition or “kink” region is given by
21 – 0.39 /kT 3
n e = 4.65 × 10 e n/cm (1.80)
The disassociation of the (PV)- pairs increase the vacancy concentration tail by
- x -
( PV ) → ( PV ) + e (1.81)
and
x + -
( PV ) ↔ P + V (1.82)
The diffusivity in the tail region increase as the V- concentration increases and is given by
[6]
3
0 ns -
D tail - [ 1 + e 0.3/kT ]
= D + D --------- cm /s
2
(1.83)
2
ne ni
and
- – 4 /kT 2
D = 4.44e cm /s (1.84)
Figure 1.18 illustrates the diffusivity of phosphorus versus temperature for the intrinsic and
extrinsic cases. Figure 1.19 illustrates the diffusivity of phosphorus in the tail region.
The same (PV)- dissociation mechanism that creates enhanced diffusivity in the phospho-
rus “tail” can increase the diffusivity of dopants in junction pre-existing under phosphorus dif-
fusions - see figure 1.20.
The effect of heavy phosphorus doping levels on co-diffusing species was first noted dur-
ing emitter diffusion for bipolar transistors. The heavy phosphorus emitter was observed to
increase the junction depth of the underlying boron doped base region relative to surrounding
areas. The enhanced diffusion under the phosphorus emitters came to be known as “emitter
push”.
Copyright © 2000 IC Knowledge LLC, all rights reserved 28
-10
1x10
-11
1x10
21
-12 10
1x10
Diffusivity (cm /s)
-13
1x10
2
20
-14
10
1x10
-15
1x10
19
-16
10
1x10
Intrinsic
-17
1x10
-18
1x10
700 800 900 1,000 1,100 1,200
o
Temperature ( C)
Figure 1.18: Phosphorus diffusivity in silicon versus phosphorus concentration and
temperature - high concentration region.
Calculated from equations 1.76 through 1.79.
Above 5 x 1020 phosphorus atoms/cm3 the misfit lattice strain from the phosphorus intro-
duces lattice strain (band gap narrowing) and reduces (PV)- pair dissociation. Figure 1.20 illus-
trates the increase in boron doped base junction depth versus phosphorus content for a 1,000C
phosphorus emitter diffusion. The solid line is the increase in junction depth excluding the
strain effect and the dotted line includes the strain effect, the round circles are experimental
results.
The increase in base junction depth directly under the phosphorus diffusion is given by [21]
1/2
⎛ 2D in t⎞
B B 1/2
– ⎛ 1 + --------------⎞
2Di t
δ ( t ) = W 0 ⎜ 1 + ------------
-⎟ (1.85)
⎝ ⎝ W0 ⎠
W0 ⎠
2
where ␦(t) is the increase in junction depth under the emitter diffusion and W0 is a quantity
related to the profile of the base diffusion prior to emitter diffusion.
W0 is given by
Copyright © 2000 IC Knowledge LLC, all rights reserved 29
Q0
W 0 = 0.4 -------- (1.86)
C p0
where, Q0 is the integrated doping of the base, and Cp0 is the peak concentration of the base
dopant prior to emitter diffusion.
The diffusivity of boron under the emitter region is given by
0 -
B B DP + DP
D in = D i --------------------
0
(1.87)
DP
where, DinB is the diffusivity of the boron under the emitter, D0P is the diffusivity of the phos-
phorus - neutral vacancy pair, and D-P is the diffusivity of the phosphorus - negative vacancy
pair.
-9
1x10
-10
1x10 21
10
-11
1x10
-12
1x10
Diffusivity (cm /s)
2
-13
1x10 20
10
-14
1x10
-15
1x10
-16
1x10
19
10
-17
1x10 Intrinsic
-18
1x10
700 800 900 1,000 1,100 1,200
o
Temperature ( C)
Figure 1.19: Phosphorus Diffusivity in silicon versus surface electron concentration and
temperature - tail region. Calculated from equations 1.78, 1.83 and 1.84.
Heavy
phosphorus
emitter
Region of
enhanced
boron Region of
diffusion intrinsic
boron
diffusion
Figure 1.20: Enhanced diffusivity under heavy phosphorus doped regions -
“emitter push”.
12
Strain
10 effect
included
8
Cs(10 cm )
-3
Intrinsic
2 0
6 theory
0
0 0.4 0.8 1.2 1.6 2.0
⌬ (m)
Figure 1.22 plots the ratio of diffusivity during oxidation to diffusivity under an inert ambi-
ent versus oxidation rate at four different temperatures. The data in figure 1.22 was generated
by varying the oxygen partial-pressure and the initial oxide thickness to produce varying oxida-
tion rates. For a given temperature the degree of diffusivity enhancement increases with
increasing oxidation rate.
Copyright © 2000 IC Knowledge LLC, all rights reserved 31
3.0
o
(100) Si, dry O2 1,050 C,
270mins
o
1,100 C,
o
1,000 C, 90mins
990mins
DOX/D
1.0
o
1,150 C,
30mins
0.5
-7 -6 -5 -4 -3
10 10 10 10 10
Oxidation Rate (m/min)
Figure 1.22: Phosphorus diffusivity enhancement versus oxidation rate.
Adapted from [22]/
Temperature
Impurity D0 (cm2/s) Ea (eV) Mechanism Reference
range (oC)
Ag 1,100-1,300 2x10-3 1.6 Interstitial 23
Al 0.5 3.0 28
1,350 4.1 6
As (intrinsic) 22.9 4.1 Vacancy 6
-3
Au 800-1,200 1.1x10 1.12 Interstitial 23
Au (interstitial) 700-1,300 2.4x10-4 0.39 23
Au (substitutional) 700-1,300 2.8x10-3 2.04 23
B (intrinsic) 0.76 3.46 Vacancy 6
Bi 396 4.12 6
C 1.9 3.1 28
Co 900-1,200 9.2x10-4 2.8 25
Copyright © 2000 IC Knowledge LLC, all rights reserved 32
Temperature
Impurity D0 (cm2/s) Ea (eV) Mechanism Reference
range (oC)
Cr 1,100-1,250 0.01 1.0 24
-2
Cu 800-1,100 4.0x10 1.0 Interstitial 23
-3
Cu (interstitial) 4.7x10 0.43 Interstitial 23
-3
Fe 1,100-1,250 6.2x10 0.87 Interstitial 23
Ga 225 4.12 28
5
Ge 6.26x10 5.28 28
H2 9.4x10-3 0.48 Interstitial 23
He 0.11 1.26 28
In or Tl 16.5 3.9 28
269 4.19 6
K 800-1,000 1.1x10-3 0.76 Interstitial 23
Li 25-1,350 2.3x10-3 0.63 Interstitial 23
to 9.4x10-4 to 0.78
N 0.05 3.65 6
Na 800-1,100 1.6x10-3 0.76 Interstitial 23
Ni 450-800 0.1 1.9 Interstitial 23
O2 700-1,240 7x10-2 2.44 26
O (interstitial) 330-1,250 0.17 2.54 Interstitial 26
P (intrinsic) 3.85 3.66 Vacancy 6
Pt 800-1,100 1.5x102 2.22 Interstitial 27
to 1.7x102 to 2.15
S 0.92 2.2 Interstitial 28
Sb (intrinsic) 0.214 3.65 Vacancy 6
Si (interstitial) 0.015 3.89 Vacancy 6
Sn 32 4.25 28
Zn 0.1 1.4 Interstitial 28
Figure 1.23 presents the values from table 1.4 in graphical form versus temperature, the
graph is useful for comparing relative diffusivities.
As mentioned in previous sections, the size mismatch between a diffusing specie and the
silicon lattice can result in lattice strain which may enhance the diffusivity of co-diffusing
specie. Table 1.5 presents the relative sizes of selected impurities versus silicon.
Copyright © 2000 IC Knowledge LLC, all rights reserved 33
-3
1x10
H2 Co
-5
Cu Fe Na
1x10 Cr K Li
He
-7
1x10 Au
Zn Ni
Pt
-9
1x10
Ag
-11
1x10 O2
S
Diffusivity (cm /s)
C
2
1x10
-13 Al
Sb
In
-15 Ga As
1x10
Sn
P
-17 N
1x10 B
Bi
Ge Si
-19
1x10
-21
1x10
-23
1x10
-25
1x10
600 700 800 900 1,000 1,100 1,200 1,300
o
Temperature ( C)
Figure 1.23: Diffusivities of selected impurities in silicon versus temperature -
see table 1.4.
The grain size for polysilicon can range from 0.1 to 20µms in size and depends on the pol-
ysilicon deposition conditions and thickness, the underlying film, and the subsequent thermal
history of the film. Due to the number of variables that effect grain size and the dominant role
of grain boundaries in polysilicon diffusion, diffusivities reported by various researchers vary
widely and it is difficult to make definitive predictions. Table 1.6 presents some reported val-
ues for impurity diffusion in polysilicon.
Table 1.6: Diffusivity for miscellaneous impurities in polysilicon [41].
Temperature
Impurity D0 (cm2/s) Ea (eV) Mechanism System Reference
range (oC)
As 700-1,050 0.28 2.8 ----- RTP 30
800-1,000 8.4x104 3.8 Tail region RTP 31
800-1,000 1,700 3.8 Peak region RTP 31
750-950 8.6x104 3.9 Grain-bound Furnace 37
700-850 10 3.36 Grain-bound Furnace 38
950-1,100 0.63 3.22 Combined Furnace 39
700-1,000 1.66 3.22 Combined Furnace 36
B 1,000-1,200 6.6x10-4 1.87 Grain-bound Furnace 32
P 800-1,000 1.9x10-2 1.76 Grain-bound RTP 29
1,100-1,200 4.0x10-3 1.71 Grain-bound Furnace 33,32
900-1,100 5.3x10-5 1.95 Grain-bound Furnace 34
700-850 44.8 3.4 Combined Furnace 35
700-1,100 1.0 2.75 Combined Furnace 36
700-1,050 1.81 3.14 ----- Furnace 30
Sb 1,050-1,150 13.6 3.9 Bulk Furnace 40
1,050-1,150 812 2.9 Grain-bound Furnace 40
Copyright © 2000 IC Knowledge LLC, all rights reserved 35
Figure 1.24 illustrate the diffusivity of selected impurity in polysilicon versus temperature
from table 1.4 in graphical form to allow easy comparisons of relative diffusivities.
-7
1x10
Sb
P
-9
1x10
B
Diffusivity (cm /s)
As P
2
-11
1x10
P
-13 P
1x10
P As
As Sb
-15
1x10 As
-17
1x10
700 800 900 1,000 1,100 1,200
o
Temperature ( C)
Figure 1.24: Diffusivities of selected impurities in polysilicon - see table 7.4.
He 3x10-4 0.24 44
H2O 10-6 0.79 44
-4
O2 2.7x10 1.16 44
-4
OH 9.5x10 0.68 46
Na 6.9 1.3 44
P 5.73x10-5 2.20 P2O5 vapor, N2 42
1.86x10-1 4.03 Phosphosilicate glass, N2 45
Pt 1.2x10-13 0.75 44
Sb 1.31x1016 8.75 Sb2O5 vapor, O2+N2 42
Figure 1.25 presents the diffusivity values from table 1.6 in graph form for easier compari-
son. The diffusivities presented in table 1.6 for arsenic, boron and phosphorus are nitrogen
ambient diffusion values. Boron and phosphorus are vapor sources and arsenic is an ion
implanted source.
-2
1x10
+
H Na
He H2
-5
1x10
OH
D2
-8 O2
1x10
H2O Ga
-11
1x10
Au
1x10
-14 Pt
Diffusivity (cm /s)
R
2
-17 As
1x10
B
-20
1x10 Sb
-23
1x10
-26
1x10
-29
1x10
-32
1x10
-35
1x10
600 700 800 900 1,000 1,100 1,200 1,300
o
Temperature ( C)
Figure 1.25: Diffusivity of selected impurities in silicon dioxide versus temperature -
data from table 1.7.
Equation 1.88 for fluorine effects and equation 1.89 for H2 effects on boron diffusion in sil-
icon dioxide are presented in the left and right side of figure 1.26 respectively.
Boron diffusivity in silicon dioxide is also believed to be increased by SiO content and
therefore by decreasing silicon dioxide thickness [66].
• The maximum concentration of a substance that can be dissolved in a solid at a given tem-
perature.
-13 -14
10 10
-14 -15
10 1,100 C
o 10 o
1,100 C
Boron diffusivity (cm /s)
2
-15 -16
10 1,000 C
o 10 o
1,000 C
-16 -17
10 10 o
900 C
o 900 C
-17 -18
10 10
o
800 C
o
-18 800 C -19
10 10
-19 -20
10 10
14 15 16
10 10 10 0.001 0.01 0.1 1 10 100
2
BF2 dose - F2 (atoms/cm ) H2 (%)
Figure 1.26: Effect of fluorine and hydrogen on boron diffusivity in silicon dioxide [66].
The first attempt to summarize experimental data for the solid solubility of impurities in
silicon was performed by Trumbore in 1960 [47]. Recently Borisenko and Yudin reexamined
the solid solubility curves for antimony, arsenic, boron and phosphorus utilizing newer more
accurate data [48] - see figure 1.27.
The data presented in figure 1.27 represents the solid solubility, not the electrically active
dopant. Dopants introduced into silicon may occupy interstitial or substitutional positions in the
silicon lattice, or form clusters, i.e. arsenic - see the next section. The method of introducing a
dopant into silicon and subsequent heat treatments determine the amount of dopant that con-
tributes free carriers, i.e., is electrically active. Prior to annealing a significant percentage of a
dopant may be electrically inactive.
As
Trumbore [47]
P
21 Borisenko and Yudin [48]
10
P
Solubility (atoms/cm )
3
B
As
20
10 Sb
Sb
19
10
400 500 600 700 800 900 1,000 1,100 1,200 1,300 1,400
o
Temperature ( C)
Figure 1.27: Solid solubility of common dopants in silicon.
Summarized from [47],[48].
A generalized model of arsenic clustering has been derived [50], and the expression for
Cmax versus temperature is given by
22 – 0.453 /kT 3
C max = 1.896x10 e atoms/cm (1.91)
20
10
Sn
Ga
Al
Li
19
10
18
10
3
Atoms/cm
O
Cu
17 Au
10
Zn
10
16 Co
S Ag
Fe
15
10
600 700 800 900 1,000 1,100 1,200 1,300
o
Temperature ( C)
Figure 1.28: Solid solubility of selected impurities in silicon [47].
Copyright © 2000 IC Knowledge LLC, all rights reserved 41
xo = Bt (1.94)
The resulting expression for the concentration on the silicon side of the interface is
Copyright © 2000 IC Knowledge LLC, all rights reserved 42
C 1 + ( C O ⁄ C B )λ
------S = ------------------------------------------------------------------------------------------------------------------------------------------------------------
- (1.95)
CB 2
1 + ( 1 ⁄ m – α ) π exp ( α B ⁄ 4D )erfc ( α B ⁄ 4D ) B ⁄ 4D + λ ⁄ m
and
2 2 2
r exp [ ( α r – 1 )B ⁄ 4Dr ]erfc ( α B ⁄ 4D )
λ ≡ ------------------------------------------------------------------------------------------------------ (1.96)
erf ( B ⁄ 4D O )
and
r ≡ DO ⁄ D (1.97)
where, D is the diffusivity in silicon, DO is the diffusivity in oxide, ␣ is the ratio of the thick-
ness of silicon consumed during oxidation to the thickness of oxide produced (0.45). One inter-
esting feature of the theory is that the interface will reach a steady state concentration
irrespective of oxidation time.
Silicon Silicon
1.0 1.0
Oxide
Oxide
Silicon Silicon
1.0 1.0
c) diffusion in
Oxide
Oxide
Figures 1.30 through 1.32 illustrate the segregation phenomena for arsenic, boron and
phosphorus under oxygen and steam oxidation conditions. In each case steam creates a greater
segregation phenomena due to the greater oxidation rate of steam over oxygen. Figure 1.30
through 1.32 are calculated from equation 1.95 using Grove's values for segregation for arsenic
and phosphorus [56] and Kolby and Katz value for boron (100) [57].
5.0
4.0
H2O
3.0
CS/CB
2.0 O2
SiO2 CS
CB
1.0 Original
interface
0.0
900 1,000 1,100 1,200
o
Temperature ( C)
Figure 1.30: Surface concentration versus temperature for arsenic following oxidation.
Copyright © 2000 IC Knowledge LLC, all rights reserved 44
0.5
CB
0.4 SiO2 CS
O2
Original
0.3 interface
CS/CB
0.2 H 2O
0.1
0.0
900 1,000 1,100 1,200
o
Temperature ( C)
Figure 1.31: Surface concentration versus temperature for boron following oxidation.
5.0
4.0 SiO2 CS
H2O
CB
3.0 Original
CS/CB
interface
2.0
O2
1.0
0.0
900 1,000 1,100 1,200
o
Temperature ( C)
Figure 1.32: Surface concentration versus temperature for phosphorus
following oxidation.
Copyright © 2000 IC Knowledge LLC, all rights reserved 45
The distance over which the segregation effect influences the impurity profile is the diffu-
sion length given by 2 times the square root of Dt. Figure 1.33 illustrates boron segregation ver-
sus oxidation temperature [60].
1.0
920 C
0C
1,00 o
o
C
0 o
o
C
00
10
1,2
1,
0.8
0.6
C/CB
0.4
0.2
0
0 0.5 1.0 1.5 2.0
Distance from the Si-SiO2 interface (m)
Figure 1.33: Calculated boron concentration versus distance after dry oxygen oxidation
to produce a 0.2m thick oxide at various temperatures [60].
Lateral Lateral
diffusion diffusion
Window
Dopant
gas
D D D D D
D
D D D D D
D D D
D D D D
D D D D
D
D D
D
D
D D
Silicon Dioxide D Silicon Dioxide
Diffused
Silicon dopant
3.5 0.0001
3.5
2.5 2.0 1.5 1.0 0.5 0 0.5 1.0 1.5 2.0 2.5 2.5 2.0 1.5 1.0 0.5 0 0.5 1.0 1.5 2.0 2.5
x/2 Dt x/2 Dt
C(x, t)
Oxide Silicon
xO xj
CO
CB
x
x=0
Figure 1.36: Impurity distribution from pre-deposition through an oxide [5].
The solution to this problem is given by an infinite series [53]. For small values of x such
that
x « D ⁄ DO xO (1.98)
then the solution may be approximated by the first term in the series [5]
C ( x, t -) = ------------
---------------
2mr xO
- erfc ---------------- x
- + ------------- (1.99)
CO m+r 2 D O t 2 Dt
The solution for the junction depth xj is given by the conditions which when substituted
into equation 1.99 result in
x 1 xO
-----j = – --- -----
-+I (1.100)
t r t
and
( m + r )C B
I ≡ 2 D arg ------------------------- (1.101)
2mrC O
The oxide thickness required to mask against pre-deposition can now be found by setting xj
= 0 in equation 1.100 Figure 1.36 presents empirical data on oxide thickness to mask against
pre-deposition [54].
Copyright © 2000 IC Knowledge LLC, all rights reserved 48
xO > 4 DO t (1.102)
then
CO DO ⁄ D
C ( x, t ) ≅ ---------------------------- erfc ⎛ -------------⎞
x
(1.103)
(1 + k) ⎝ 2 Dt⎠
and
1
k = ---- D O ⁄ D (1.104)
m
10
o
Phosphorus - 1,200 C
o
Phosphorus - 1,100 C
o
Phosphorus - 1,000 C
o
Boron - 1,200 C
Oxide Mask Thickness (m)
1 o
Phosphorus - 900 C
o
Boron - 1,100 C
o
Boron - 1,000 C
o
0.1 Boron - 900 C
0.01
0.001
10 100 1,000
Time (minutes)
Figure 1.37: Oxide thickness to mask against deposition [54].
and
C O rm
C ( x, t ) ≈ -------------- [ erfc ( φ ) – 2erfc ( φ O + φ ) + erfc ( 2φ O φ ) ] (1.106)
m+r
where
xO
φ O = ----------------
- (1.107)
2 DO t
and
x
φ = ------------- (1.108)
2 Dt
C(x, t)
Oxide Silicon
xO xj
CO
COx (0, t)
C (0, t)
COX, DO
C, D
CB
x
x=0
Figure 1.38: Schematic of diffusion from a uniformly doped oxide layer [61].
Dt tot = ∑ D1 t1 + D2 t2 + D3 t3 + … (1.111)
1.8.7. Ramping
In order to prevent crystallographic damage and wafer warpage due to thermal gradients,
wafers are most commonly inserted into diffusion furnaces at a relatively low temperature and
then the furnace temperature is increased to the process temperature at a controlled rate -
referred to as ramping the furnace. At the completion of processing the furnace temperature is
once again ramped down to a lower temperature for the wafers to be removed from the furnace.
Most commonly a temperature of 750oC is used for inserting and removing wafers from a dif-
fusion furnace. 750oC provides manageable thermal stresses, is a temperature from which a
furnace can reach a process temperature and return in a reasonable amount of time, and is
above the transition temperature for devitrification of the quartware commonly used in furn-
caes. The ramp rate employed in different types of thermal processors are presented in table
1.7.
Table 1.9: Thermal processor ramp rates
For a conventional furnace the time to ramp from 750oC to a process temperature hundreds
of degrees higher can result in significant Dt during ramping, the Dt resulting from furnace
ramping may be calculated as follows [2] (note here that the much faster ramp rates of rapid
ramp furnaces and rapid thermal processor systems allow Dt during ramping to be minimized,
the importance of low Dt ramping will be discussed in chapter 8)
Assume a furnace is being ramped down at a linear rate C such that
T ( t ) = T proc – Ct (1.112)
where, Tproc is the processing temperature from which the ramp occurs.
The effective Dt is therefore
t0
( Dt ) eff = ∫ D ( t ) dt (1.113)
0
Copyright © 2000 IC Knowledge LLC, all rights reserved 51
where the ramp down occurs for a time t0. Given that ramping is typically carried out until the
diffusivity is negligibly small, the integral can be approximated by taking the upper limit as
infinity, since
and substituting equation 7.114 into the arhenius equation for diffusivity, equation 1.63, gives
2
Ea – ( CE a /kT proc )t
D ( t ) = D 0 exp – --------------- ⎛ 1 + -----------
Ct - + …⎞ = D ( T proc )e (1.115)
kT proc ⎝ T proc ⎠
where, D(Tproc) is the diffusivity at Tproc. Substituting into equation 1.113 and using infinity as
the upper integration limit gives
2
kT proc
( Dt ) eff ≅ D ( T proc ) --------------- (1.116)
CE a
where, M is the molar flow rate in moles/min., pl is the vapor pressure of the liquid at the bub-
bler temperature in mm of Hg, pC is the pressure of the carrier gas in mm of Hg (mm of Hg
equals PSI multiplied by 51.715), VC is the flow rate of the carrier gas in cm3/min., and 22,400
is the cm3 per mole at standard temperature and pressure.
Table 1.10: Pre-deposition sources
Temperature
Usable State at
of source
Dopant Dopant source Formula concentration room
during
range temperature
deposition
As Arsine AsH3 High Room temp Gas
Arsenic trioxide As2O3 High 200 to 400oC Solid
Spin-on Medium Room temp Liquid
Discs Low to high 850 to Solid
1,200oC
B Boron tribromide BBr3 Low to high 10 to 30oC Liquid
Boron trichloride BCl3 Low to high Room temp Gas
Diborane B2H6 Low to high Room temp Gas
Spin-on Low to high Room temp Liquid
Boron nitride Low to high 850 to Solid
1,200oC
P Phosphorus pentoxide P2O5 Very high 200 to 300oC Solid
Phosphorus Oxychloride POCl3 Low to high 2 to 40oC Liquid
Phosphorus tribromide PBr3 Low to high 170oC Liquid
Phosphine PH3 Low to high Room temp Gas
Spin-on Low to high Room temp Liquid
Discs
Low to high Low to high Solid
Figures 1.39 presents the vapor pressure curves for boron tribromide, phosphorus oxychlo-
ride and phosphorus tribromide.
From equations 1.117 and 1.118 and the data presented in figure 1.39 the appropriate con-
ditions for pre-deposition can be calculated.
The preliminary deposition reaction for phosphorus oxychloride is
4POCl 3 + 3O 2 → 2P 2 O 5 + 6Cl 2 (1.119)
In both reactions a glass layer is formed on the wafer surface and a volatile gas product is
produced. Both chlorine and bromine gas can etch silicon if sufficient oxygen is not present.
The oxygen causes oxide to grow on the wafer surface both incorporating phosphorus or boron
Copyright © 2000 IC Knowledge LLC, all rights reserved 53
and liberating phosphorus or boron to diffuse into the wafer. Following pre-deposition the
wafer surface is covered with a highly doped glass layer that must be removed by a hydrofluo-
ric acid based de-glaze prior to drive-in. During pre-deposition the inside of the furnace tube is
also coated with dopant containing glass. Furnace tubes will typically be saturated with dopant
prior to use for pre-depositions as saturating the tube helps to insure that the dopant is present at
the silicon surface in quantities high enough to insure the silicon is doped to solid solubility.
1,000
atmospheric pressure
BBr3
100
Pressure (mm Hg)
POCl3
PBr3
10
1
0 25 50 75 100 125 150
o
Temperature ( C)
Figure 1.39: Vapor pressure curves for liquid pre-deposition sources [62].
The equations for pre-deposition presented in section 1.6.1 assume that the surface of the
semiconductor is at some concentration CS at time zero. In practice the dopant must be trans-
ported to the semiconductor surface and diffuse into the semiconductor before the initial condi-
tion is met. The time to reach the initial surface doping level is approximately 1.2 minutes
which for short deposition times can be significant [5]. It can be shown that the solution
accounting for the initial transport period is [5].
( x, t -) = erf -------------
2
C x [ ht/ Dt ] ( ht/ Dt ) ( x2/ Dt ) x
ht - + -------------
--------------- +e e erfc --------- (1.121)
CS 2 Dt Dt 2 Dt
where
h = h G ⁄ HkT (1.122)
For
ht ⁄ Dt > 10 (1.123)
equation 1.121 converges to a simple error function.
Log C
Metallurgical
junction
Initial
distribution Film surface (moving
Csu boundary)
b
C2(x, t) external
Cf
doping impurity
x=0 x = xf
Figure 1.40: Impurity redistribution during epitaxial growth [5].
Vt ⁄ Dt » 1 (1.125)
equation 1.124 reduces to
Copyright © 2000 IC Knowledge LLC, all rights reserved 55
C 1 ( x, t ) 1 x
------------------ = --- erfc ------------- (1.126)
C sub 2 2 Dt
regardless of the value of h.
The solution to the external impurity profile is given by
C 2 ( x, t ) x Vt
------------------ = f 2 -------------, ---------- (1.127)
Cf 2 Dt Dt
For
Vt ⁄ Dt » 1 and x » 2 Dt (1.128)
then equation 1.127 can be approximated by
C 2 ( x, t ) = C f (1.129)
and the combined solution for the net impurity level is given by
C ( x, t ) = C 1 ( x, t ) −
+ C 2 ( x, t ) (1.130)
where the positive sign is used for impurities of the same type and the minus sign is used for
impurities of opposite type.
dv 1
------ = ---- ( F – F r ) = qE
------- – αv (1.134)
dt m m
setting dv/dt = 0, the steady state or drift velocity, -vd, can be calculated as
qE-
v d = ------- (1.135)
mα
The mobility is defined as
q
μ ≡ -------- (1.136)
mα
and therefore, combining equations 1.135 and 1.136, yields
v d = μE (1.137)
The flux jd due to the uniform motion of impurity atoms is the velocity multiplied by the
density, so
j d = μCE (1.138)
and jd represents the flux due to diffusion induced by the electric field. Combining the flux due
to the concentration gradient - equation 1.12 with the flux due to the electric field - equation
1.139 results in the total flux
j tot = -D ∂------
C + μCE (1.139)
∂x
1.10. Metrology
In this section the metrology techniques suitable for diffusion characterization are briefly
reviewed. Table 1.11 summarizes some of the more commonly used techniques.
The junction depth is calculated by measuring x and applying the appropriate geometry
corrections to determine xj.
x x
Stained junction Stained junction
xj
xj
Volt Meter
Sample
In the system illustrated in figure 1.42 a constant current is supplied to the outer two probes
and the voltage drop is measured across the inner two probes. The sheet resistance is given by
π V V
ρ = -------- --- x j = 4.532 --- x j = R S x j (1.141)
ln 2 I I
where, I is a forced current, V is the measured voltage drop and RS is the sheet resistance.
For a diffused junction the concentration varies with depth so the average resistivity is
given by
xj
xj 1
ρ = ---- ∫ ----------------------- dx (1.142)
q C ( x )μ ( x )
0
where, q is the charge on an electron and (x) is the mobility.Equation 1.142 can be numeri-
cally evaluated for diffused gaussian and error function profiles with varying background con-
centrations. The resulting curves of surface concentration versus average resistivity are known
as Irvin curves after the first researcher to present the technique [51].
Copyright © 2000 IC Knowledge LLC, all rights reserved 59
Figure 1.43 through 1.46 present Irvin curves numerically evaluated by the author utilizing
the mobility equations recommended by NIST.
22
10
21
10
20
10
20
10 14
10 CB
16
CS 10
18
19
10
10
18
10
17
10
-5 -4 -3 -2 -1 0
10 10 10 10 10 10
(⍀-cm)
Figure 1.43: Surface concentration versus average resistivity - n type - erfc profile.
22
10
21
10
20
10
20
10 14 CB
10
16
CS 10
18
10
19
10
18
10
17
10
-5 -4 -3 -2 -1 0
10 10 10 10 10 10
(⍀-cm)
Figure 1.44: Surface concentration versus average resistivity - p type - erfc profile.
Copyright © 2000 IC Knowledge LLC, all rights reserved 60
22
10
21
10
20
10
20
10 14 CB
10
CS 10
16
18
19
10
10
18
10
17
10
-5 -4 -3 -2 -1 0
10 10 10 10 10 10
(⍀-cm)
Figure 1.45: Surface concentration versus average resistivity - n type - gaussian profile.
22
10
21
10
20
10
20
10 14 CB
10
16
CS 10
18
19
10
10
18
10
17
10
-5 -4 -3 -2 -1 0
10 10 10 10 10 10
(⍀-cm)
Figure 1.46: Surface concentration versus average resistivity - p type - gaussian profile.
Copyright © 2000 IC Knowledge LLC, all rights reserved 61
Probe path
SRP probes
Sample
The needles have a known current applied and the voltage drop across the needles is mea-
sured. The resistivity in a small volume under the needle is given by
ρ = 2R SR a (1.143)
where, RSR is the spreading resistance value and a is a geometric factor determined by measur-
ing a sample of known resistivity.
From the relationship between concentration and resistivity presented in chapter 1 the car-
rier concentration can be calculated. If the motion of the probes across the bevel is well con-
trolled and the bevel angle is known, the profile versus depth can be calculated. SRP has a
couple of limitations, one, only the electrically active dopant is measured so dopants must be
activated prior to SRP (this is in contrast to SIMS that measures atomic concentration regard-
Copyright © 2000 IC Knowledge LLC, all rights reserved 62
less of electronic state), secondly, SRPs require a fairly large measurement area, and third SRP
is destructive and very technique sensitive. Most smaller semiconductor companies send out
for SRP adding longer turn-around time to the draw backs.
References
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[26] J.C. Mikkelsen, Jr., “Diffusivity of Oxygen in Silicon During Steam Oxidation,” J. Appl.
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polycrystalline silicon,” J. Appl. Phys. Lett., 40(9), 795 (1982).
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line silicon films,” J. Appl. Phys., 55(2), 365 (1984).
[39] K. Tsukamoto, Y. Akasaka, and K. Horie, “Arsenic implantation into polycrystalline sil-
icon and diffusion to silicon substrate,” J. Appl. Phys. 48(5), 1815 (1977).
[40] F.H.M. Spit, H. Albers, A. Lubbes, Q.J.A. Rijke, L.J. Van Ruijven, J.P.A. Westerveld,
H. Bakker, and S. Radelaar, “Diffusion of antimony (125Sb) in polycrystalline silicon,”
Phys. Status Solidi A, 89(1) 105 (1985).
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tor” Plenum Press (1997).
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Electrochem. Soc., 120, 146 (1973).
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Electrochem. Soc., 128, 1317 (1981).
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[45] R.N. Ghoshtagore, “Silicon Dioxide Masking of Phosphorus Diffusion in Silicon,” Solid
State Electron., 18, 399 (1975).
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[67] H.J. Grossman, “Dopants and Intrinsic Point-Defects During Si Device Processing,” in
H.R. Huff, U. Gosele and H. Tsuya, eds. “Semiconductor Silicon 1998,” Electrochem.
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Example Problems
1. A pre-deposition cycle is desired to produce a phosphorus diffusion with a surface concen-
tration of 2 x 1020 atoms/cm3 and a junction depth of 0.5ms when diffused into a back-
ground concentration of 1 x 1018 atoms/cm3.
• From figure 7.25 find the temperature where phosphorous has a solid solubility of 3 x 1020
atoms/cm2 - ~ 900oC.
• To determine the pre-deposition time required to produce a 0.2m junction depth at the
temperature determined in step 1. First divide the background concentration by the surface
concentration, 1 x 1018/3 x 1020 = 3.3 x 10-3. Next using figure 7.11 find the value of z for
an error function that corresponds to 3.3 x 10-3, ~2.15. Convert z to the required Dt, (x/2z)2
= Dt -> 2.16 x 10-11 cm2. Find the diffusivity of phosphorus for 900oC (this is complicated
by the concentration dependence of phosphorus diffusivity, for simplicity assume 5 x 1019
as an average concentration). From figure 7.18 the diffusivity is ~2 x 10-15. Dividing 2.16 x
10-11 by 2 x 10-15 gives 10,817 secs or ~180mins.
• To determine the oxide thickness required to mask against a 180min phosphorus pre-depo-
sition at 900oC, from figure 7.37, ~0.3µms.
2. A drive-in cycle is desired to produce a surface concentration of 1 x 1018 and a junction
depth of 1µm when diffused into a background concentration of 1 x 1014.
• To determine the required Dt, divide the background concentration by the surface concen-
tration, 1 x 1014/ 1 x 1018 -> 1 x 10-4. Look up z for a gaussian profile for 1 x 10-4, from
figure 7.11, ~3.1. Converting z to Dt (see above) gives 2.6 x 10-10. Using figure 7.15 for
the intrinsic diffusivity of boron the time and temperature can be contrasted to produce an
acceptable cycle length, ~1,060 gives a diffusivity of ~5 x 10-14 and a cycle time of
~87mins.
• To determine the required pre-deposition doping level for a 1 x 1018 surface concentration
after a Dt of 2.6 x 10-10. Rearranging equation 7.40 gives CS(Dt)1/2 = Q -> 2.86 x 1013.
Copyright © 2000 IC Knowledge LLC, all rights reserved 66
Problems
1. Calculate a pre-deposition cycle to produce a boron diffusion with a surface concentration
of 1 x 1018 atoms/cm3, and a junction depth of 0.5ms into a background concentration of
1 x 1014 atoms/cm3.
2. Calculate the junction depth for the pre-deposition calculated in 1) following a 5 hour diffu-
sion at 1,050oC in N2.
3. Calculate the junction depth for the pre-deposition calculated in 1) following a 5 hour diffu-
sion at 1,050oC in dry O2.
4. Calculate the surface concentration of boron under the conditions outlined in 1) and in 2).
Describe why the surface concentration is different.
5. Calculate the minimum carrier gas flow rate for BBr3 to meet the pre-deposition conditions
outline in 1).
6. Calculate the lateral diffusion of a junction formed under the conditions outlined in 2).
7. Calculate the effective Dt for an arsenic diffusion ramped from 750oC to 1,050oC at 5oC/
min.
67
Appendix
erf ( 0 ) = 0 (F.3)
erf ( ∞ ) = 1 (F.4)
2
erf ( x ) ≅ ------- x for x << 1 (F.5)
π
2
-x
1 e
erfc ( x ) ≅ ------- -------- for x >> 1 (F.6)
π x
d erf ( x )- = ------
-------------------
2 - -x 2
e (F.7)
dx π
∞
2
1
∫
-x
erfc ( x' ) d x' = x erfc x + ------
- ( 1 – e ) (F.8)
π
0
∞
1
∫ erfc ( x ) dx = -------
π
(F.9)
0
68 Properties of the Error Function