MQCON Sine-Wave BLDC Controller HCI User Manual V1.

MQCON Sine-Wave Controller

HCI User Manual

V1.0

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 MQCON Sine-Wave BLDC Controller HCI User Manual V1.0

Catalogue

1 Soft Installation and Debugging .......................................... 2

1.1 Installation ..................................................................... 2

1.2 Debugging ...................................................................... 2

1.3 Parameter Setting ........................................................... 7

2 Fault Information ............................................................. 10

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 MQCON Sine-Wave BLDC Controller HCI User Manual V1.0

1 Soft Installation and Debugging

1.1 Installation

The soft installation consist of two steps: one is the MQCON interface software installation and the
other is usb-485 commutator driver installation.
1-MQCON installation
Double click setup icon under the directory of “MQCON->volume” ，and finish the installation

according to the default set.

Figure 1
2- USB installation

Double Click setup.exe icon under the “ch431ser” document and finish the installation
according to the default set .

Figure 2

1.2 Debugging

（1） Use the usb-485 commutator to connect the controller with computer
（2） Power on the controller。

Caution：to be sure all connection is right before power on.

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（3） Double click the icon MQCON on the desktop.

（4） The MQCON setting dialog box open.

Figure 3
Click COMMUNACATION icon，the com configure dialog box open：

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 MQCON Sine-Wave BLDC Controller HCI User Manual V1.0

Firgue 4

（5） Select the right com number,If you don’t know the current com number of current USB-485
commutator，you should enter the “system manager” from the control panel of your computer ，

then you will find the right com number under the COM and LPT icon：

Figure 5

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 MQCON Sine-Wave BLDC Controller HCI User Manual V1.0

（6） Return to the figure 4,when you select the right com number，then click Configure, the RX,TX

leds on the main interface will twinkle, which mean the communication between the controller

and computer succeed,and the system status show system running ,the click the SET!
Menu,the parameter setting dialog box open：

Figure 6
（7） Select the DEBUG page：

Before angle matching ，the motor must be without any load .

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 MQCON Sine-Wave BLDC Controller HCI User Manual V1.0

Figure 7
Type 10 at the input field of ID cmd, and Click OK on the right .

Select HALL angle test , and Click OK on the right.

Enable hall angle test, and click OK on the right.

Then you will find the motor spin very slowly ,when the matching finish ,the main interface will
display the matching result . if matching succeed ,it will indicate:2: test ok. On the BEBUG page ,hall

angle will update the latest matching angle. Click OK, parameter store , click OK. Then the parameters
modified will be save after power off.

After matching , shut off the controller and then power on it again , then check the matching angle .if

the angle is updated ,change the throttle input slowly to run the motor . otherwise ,the angle should be
matched once more.

Caution:
1： the value of “ID cmd” should be under 25.
2： when angle test failed,you can exchange any two phase wires and match again.

3： if the motor reverse ,you can exchange any two phase wires and match again. Or you can just set as

following :

Type 1 at motor direction input field. and click ok. it will change the spin direction.

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 MQCON Sine-Wave BLDC Controller HCI User Manual V1.0

Figure 8
4： type the right Pole pair number at the motor Pn ”， and click OK.
5： Parameters which are modified must be click OK and the parameter store must be click
OK ,otherwise ,the parameter will not be updated at next time when power on.

1.3 parameters setting

Category Parameter Remark Unit Range

lack volt when battery volt is lower than the value, According the controller
V
the controller enter lack volt fault status type
over volt when battery volt is higher than the value, According the controller
V
the controller enter over volt fault status type
Dc limit According the controller
Max dc limit current in nomal mode A
current type
Boost dc According the controller
Max dc limit current in boost mode A
current type
max phase
it is corresponding to the max throttle According the controller
current A
value type

protected When phase current is higher than the

According the controller
phase current value, the controller enter over current A
type
fault status
rated phase According the controller
Continuance run phase current A
current type
TEMP unwork Controller stop work when controller the ℃ 90~120

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temperature temperature is higher than the value

rework Controller rework when controller the

℃ 80~100
temperature temperature is under the value
Controller begin to limit the output current
limited current
when the controller temperature reach the ℃ 70~90
temperature
value
0：
If it is enabled ,the controller enter electric disable
electric brake 0,1
brake status when the brake signal is valid 1：
enable
When controller enter electric brake
electric brake
status, the battery is recharged , the value A 0~150
phase current
indicate the max charged current

Select the run mode: boost or 3pd and so

0,3
Boost/ 3 spd on

If it is enabled, controller enter cruise

status when the cruise key is pressed 0：
longer than 3 seconds. Controller exit disable
0,1
cruise cruise when the brake signal is valid or the 1：
throttle restart. enable

FUNC If it is disabled ,the cruise key is invalid

reverse speed When motor reverse , the max reverse
A 0~100
limit spedd is limited to the value
0：
If it is enable , the flux weakening function disable
flux weakening 0,1
is valid 1：
enable

flux weaken
Max flux weaken current A 0~150
current

0：
regenerative
If it is enable ,the slide recharge function disable
recharge 0,1
is valid 1：
enable
regenerative When controller enter slide recharge
charge current status, the battery is recharged , the value A 0~60
indicate the max charged current
Only when the motor speed is higher than
regenerative the speed value ,the controller can enter
RPM 0~500
charge speed the slide recharge status if the throttle is
zero longer than 1 second
THROTT throttle min
Throttle min valid volt 0.1V 0.0~5
LE volt

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throttle max
Throttle max valid volt 0.1V 0.0~5
volt
It adjust the output current accelerate
accelerate time 0.1s 1~500
rate
decelerate time It adjust the output current decelerate
0.1s 1~500
rate

Tips:

1- "throttle min volt" correspond 0 phase current, and "throttle max volt" correspond max phase
current.

2- “the max phase current “ determine the max output torque ,

3- “the rate phase current” determine the continuous load endurance

4- “accelerate time” determine the response time for the controller to response the throttle output
during the accelerate process

5- “decelerate time”determine the response time for the controller to response the throttle release
during the decelerate process

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2 Fault Information

You can get the fault information from the interface, after the controller connected with computer,the
fault information will display as following:

Figure 9
Some of faults remark are as following ：
Num Fault Name Remark
1 Mosfet fault Hardware fault
2 overVolt Battery over volt fault
3 lackVolt Battery lack volt fault
4 resvd reserved
5 mtOverTemp Motor temperature is higher than set temperature
6 ctOverTemp controller temperature is higher than set temperature
8 overCurrent phase current is higher than over protected ph current
9 overLoad The timer that phase current is higher than rated phase current
exceed the set time
11 Store error The setting parameter store failed fault
12 HALL test fault Motor hall fault when matching
13 HALL fault Motor hall fault
18 overSpeed The tasks of controller are too many to calculate.
20 Block protect The block current
21 unInitEeprom The eeprom of controller is not initialized

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