TM-2236D May 2005

Eff. w/Serial Number LC050259

Processes
Stick (SMAW) Welding

Air Carbon Arc (CAC-A) Cut-

ting and Gouging
Submerged (SAW) Welding

Description

Arc Welding Power Source

SRH-503

Visit our website at

www.MillerWelds.com
 TABLE OF CONTENTS

SECTION 1 − SAFETY PRECAUTIONS FOR SERVICING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1-1. Symbol Usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1-2. Servicing Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1-3. California Proposition 65 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1-4. EMF Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
SECTION 2 − DEFINITIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2-1. General Precautionary Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2-2. Input Connection Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2-3. Nameplate Safety Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2-4. Do Not Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
SECTION 3 − INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3-1. Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3-2. Duty Cycle And Overheating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3-3. Volt-Ampere Curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3-4. Selecting A Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3-5. Dimensions And Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3-6. Tipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3-7. Selecting And Preparing Weld Output Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3-8. Weld Cable Sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3-9. Connecting To Weld Output Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3-10. Electrical Service Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3-11. Placing Jumper Links . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3-12. Connecting Input Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
SECTION 4 − OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4-1. Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4-2. Electrode/Amperage Selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
SECTION 5 − THEORY OF OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
SECTION 6 − TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
6-1. Troubleshooting Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
6-2. Troubleshooting Circuit Diagram For Welding Power Source . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
6-3. Waveforms For Section 6-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
SECTION 7 − MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
7-1. Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
7-2. Fuse F1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
7-3. Shaft Replacement Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
SECTION 8 − ELECTRICAL DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
SECTION 9 − PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
 SECTION 1 − SAFETY PRECAUTIONS FOR SERVICING
1-1. Symbol Usage
OM-___ - Date, safety_stm 8/03

Means Warning! Watch Out! There are possible hazards

with this procedure! The possible hazards are shown in
the adjoining symbols.

This group of symbols means Warning! Watch Out! possible

Y Marks a special safety message.
ELECTRIC SHOCK, MOVING PARTS, and HOT PARTS hazards.
Consult symbols and related instructions below for necessary actions
. Means “Note”; not safety related. to avoid the hazards.

1-2. Servicing Hazards

Y The symbols shown below are used throughout this manual to
call attention to and identify possible hazards. When you see FLYING METAL can injure eyes.
the symbol, watch out, and follow the related instructions to
avoid the hazard. D Wear safety glasses with side shields or face
shield during servicing.
Y Only qualified persons should service, test, maintain, and re-
D Be careful not to short metal tools, parts, or
pair this unit.
wires together during testing and servicing.
Y During servicing, keep everybody, especially children, away.

HOT PARTS can cause severe burns.

ELECTRIC SHOCK can kill.
D Do not touch hot parts bare handed.
D Do not touch live electrical parts. D Allow cooling period before working on welding
D Turn Off welding power source and wire feeder gun or torch.
and disconnect and lockout input power using
line disconnect switch, circuit breakers, or by removing plug from re-
ceptacle, or stop engine before servicing unless the procedure spe-
cifically requires an energized unit. EXPLODING PARTS can cause injury.

D Insulate yourself from ground by standing or working on dry insulat- D Failed parts can explode or cause other parts to
ing mats big enough to prevent contact with the ground. explode when power is applied to inverters.
D Always wear a face shield and long sleeves
D Do not leave live unit unattended. when servicing inverters.
D If this procedure requires an energized unit, have only personnel
familiar with and following standard safety practices do the job.
D When testing a live unit, use the one-hand method. Do not put both SHOCK HAZARD from testing.
hands inside unit. Keep one hand free.
D Turn Off welding power source and wire feeder
D Disconnect input power conductors from deenergized supply line
or stop engine before making or changing me-
BEFORE moving a welding power source.
ter lead connections.
SIGNIFICANT DC VOLTAGE exists after removal of D Use at least one meter lead that has a self-
retaining spring clip such as an alligator clip.
input power on inverters.
D Read instructions for test equipment.
D Turn Off inverter, disconnect input power, and discharge input
capacitors according to instructions in Maintenance Section before
touching any parts.
FALLING UNIT can cause injury.
D Use lifting eye to lift unit only, NOT running
STATIC (ESD) can damage PC boards. gear, gas cylinders, or any other accessories.
D Use equipment of adequate capacity to lift and
D Put on grounded wrist strap BEFORE handling support unit.
boards or parts.
D If using lift forks to move unit, be sure forks are
D Use proper static-proof bags and boxes to long enough to extend beyond opposite side of
store, move, or ship PC boards. unit.

FIRE OR EXPLOSION hazard. MOVING PARTS can cause injury.

D Do not place unit on, over, or near combustible D Keep away from moving parts such as fans.
surfaces. D Keep all doors, panels, covers, and guards
D Do not service unit near flammables. closed and securely in place.

SRH-503 TM-2236 Page 1

 MOVING PARTS can cause injury. H.F. RADIATION can cause interference.
D Keep away from moving parts. D High-frequency (H.F.) can interfere with radio
D Keep away from pinch points such as drive navigation, safety services, computers, and
rolls. communications equipment.
D Have only qualified persons familiar with
electronic equipment install, test, and service
H.F. producing units.
D The user is responsible for having a qualified electrician prompt-
ly correct any interference problem resulting from the installa-
tion.
MAGNETIC FIELDS can affect pacemakers.
D If notified by the FCC about interference, stop using the
D Pacemaker wearers keep away from servicing equipment at once.
areas until consulting your doctor. D Have the installation regularly checked and maintained.
D Keep high-frequency source doors and panels tightly shut, keep
spark gaps at correct setting, and use grounding and shielding to
minimize the possibility of interference.

READ INSTRUCTIONS.
OVERUSE can cause OVERHEATING.
D Use Testing Booklet (Part No. 150 853) when
D Allow cooling period; follow rated duty cycle. servicing this unit.
D Reduce current or reduce duty cycle before D Consult the Owner’s Manual for welding safety
starting to weld again. precautions.
D Do not block or filter airflow to unit.
D Use only genuine replacement parts.

1-3. California Proposition 65 Warnings

Y Welding or cutting equipment produces fumes or gases which For Gasoline Engines:
contain chemicals known to the State of California to cause Y Engine exhaust contains chemicals known to the State of
birth defects and, in some cases, cancer. (California Health & California to cause cancer, birth defects, or other reproductive
Safety Code Section 25249.5 et seq.) harm.
Y Battery posts, terminals and related accessories contain lead For Diesel Engines:
and lead compounds, chemicals known to the State of Y Diesel engine exhaust and some of its constituents are known
California to cause cancer and birth defects or other to the State of California to cause cancer, birth defects, and
reproductive harm. Wash hands after handling. other reproductive harm.

1-4. EMF Information

Considerations About Welding And The Effects Of Low Frequency 1. Keep cables close together by twisting or taping them.
Electric And Magnetic Fields
Welding current, as it flows through welding cables, will cause electro- 2. Arrange cables to one side and away from the operator.
magnetic fields. There has been and still is some concern about such
fields. However, after examining more than 500 studies spanning 17 3. Do not coil or drape cables around your body.
years of research, a special blue ribbon committee of the National
Research Council concluded that: “The body of evidence, in the 4. Keep welding power source and cables as far away from opera-
committee’s judgment, has not demonstrated that exposure to power- tor as practical.
frequency electric and magnetic fields is a human-health hazard.”
However, studies are still going forth and evidence continues to be 5. Connect work clamp to workpiece as close to the weld as possi-
examined. Until the final conclusions of the research are reached, you ble.
may wish to minimize your exposure to electromagnetic fields when
welding or cutting. About Pacemakers:
To reduce magnetic fields in the workplace, use the following Pacemaker wearers consult your doctor first. If cleared by your doctor,
procedures: then following the above procedures is recommended.

TM-2236 Page 2 SRH-503

 SECTION 2 − DEFINITIONS
2-1. General Precautionary Label
Warning! Watch Out! There are
possible hazards as shown by the
symbols.
1 Electric shock from welding
electrode or wiring can kill.
1.1 Wear dry insulating gloves.
Do not touch electrode with
bare hand. Do not wear wet or
damaged gloves.
1.2 Protect yourself from electric
shock by insulating yourself
from work and ground.
1.3 Disconnect input plug or
power before working on
machine.
2 Breathing welding fumes can
be hazardous to your health.
2.1 Keep your head out of the
fumes.
2.2 Use forced ventilation or local
exhaust to remove the fumes.
2.3 Use ventilating fan to remove
fumes.
3 Welding sparks can cause
explosion or fire.
3.1 Keep flammables away from
welding. Do not weld near
flammables.
3.2 Welding sparks can cause
fires. Have a fire extinguisher
nearby, and have a
watchperson ready to use it.
3.3 Do not weld on drums or any
closed containers.
4 Arc rays can burn eyes and
injure skin.
4.1 Wear hat and safety glasses.
Use ear protection and button
shirt collar. Use welding
helmet with correct shade of
filter. Wear complete body
protection.
5 Become trained and read the
instructions before working on
the machine or welding.
6 Do not remove or paint over
(cover) the label.

SRH-503 TM-2236 Page 3

2-2. Input Connection Label
1/96 1 2 3 4 1 Warning! Watch Out! There
are possible hazards as
shown by the symbols.
2 Electric shock from wiring can
kill.
3 Disconnect input plug or
power before working on
machine.
4 Read the Owner’s Manual
before working on this
machine.
5 Consult rating label for input
1 2 3 ? V power requirements, and
check power available at the
job site − they must match.
6 Read Owner’s Manual and
? V inside labels for connection

ÍÍÍÍ
points and procedures.
? A 5 7 Move jumper links as shown

ÍÍÍÍ on inside label to match

voltage at job site.

ÍÍ ÍÍÍÍ 3 8 Having a loop of extra length,

ÍÍ
connect grounding conductor
4 first.
S-179 290 9 Connect line input conductors
as shown on inside label −
double-check all connections,
jumper link positions, and
input voltage before applying
5 6 7 8 9 power.

2-3. Nameplate Safety Symbols

1 Warning! Watch Out! There
1 1 are possible hazards as
shown by the symbols.
2 Electric shock from welding
electrode or wiring can kill.
3 Sparks from arcing electrode
can cause explosion or fire −
disconnect cable for process
not in use.
4 Read Owner’s Manual for
connection procedures.
5 Electric shock from wiring can
5 6 kill.
2 3 4 6 Disconnect input power
before working on unit or
making terminal strip
connections.
Nameplate D-179 389

2-4. Do Not Lift

1 2 3 4 1 Warning! Watch Out! There
are possible hazards as
shown by the symbols.
2 Falling equipment can cause
serious personal injury and
equipment damage.
206 403 3 Do not use handles to lift
system. Handles are not
designed to support weight of
system.
4 Use lifting eye to lift unit only,
Not running gear. Lift only
with proper equipment and
correct procedures. Use
handle only to move unit.

TM-2236 Page 4 SRH-503

 SECTION 3 − INSTALLATION
3-1. Specifications

Amperes Input at Rated

Load Output, 60 Hz,
Three-Phase
Rated Welding
Model Output Amp Range DC Max OCV DC 220-230 V 440-460 V KVA KW

500 A @ 40 Volts DC, 50 − 525 98 49 38.9 26

500 Amp 77
60% Duty Cycle 4.5* 2.2* 1.8* 0.7*

*While idling

3-2. Duty Cycle And Overheating

Duty Cycle is percentage of 10 min-
utes that unit can weld at rated load
without overheating.
1000 Y Exceeding duty cycle can
900 damage unit and void
800 warranty.
700
WELD AMPERES

600
500
400
300

200

100
10 20 30 40 50 60 70 80 90100
% DUTY CYCLE
60% Duty Cycle At 500 Amperes For 500 Ampere Models

6 Minutes Welding 4 Minutes Resting

Overheating
0 V

15
OR
Minutes Reduce Duty Cycle 205 909

SRH-503 TM-2236 Page 5

 3-3. Volt-Ampere Curves
Volt-ampere curves show mini-
mum and maximum voltage and
amperage output capabilities of
unit. Curves of other settings fall be-
tween curves shown.

206 054

3-4. Selecting A Location

1 Lifting Eye
2 Lifting Forks
Use lifting eye or lifting forks to
Movement move unit.
If using lifting forks, extend forks
1 beyond opposite side of unit.
3 Rating Label
Use rating label to determine input
power needs. Label located under
front access door.
OR
4 Line Disconnect Device
2
Locate unit near correct input
power supply.

Location And Airflow Y Special installation may be

4 required where gasoline or
3 volatile liquids are present −
see NEC Article 511 or CEC
Section 20.

18 in
(460 mm)

18 in
(460 mm)

Ref. 803 025-D

TM-2236 Page 6 SRH-503

3-5. Dimensions And Weights
Dimensions w/Running Gear And Lift Eye
C
D Height 35-1/4 in (895 mm)
E
4 Holes Width 28 in (711 mm)

Depth 33-1/2 in (851 mm)

A 27-1/2 in (699 mm)

B 3/4 in (19 mm)

A
C 21-1/8 in (537 mm)

D 1-1/8 in (29 mm)

E 7/16 in (11 mm) Dia

Weight

410 lb (186 kg)

B 801 530

3-6. Tipping
Y Be careful when placing or
moving unit over uneven
surfaces.

SRH-503 TM-2236 Page 7

3-7. Selecting And Preparing Weld Output Cables
1 Weld Output Cable
Determine total cable length in weld
circuit and maximum welding am-
peres. See Section 3-8 to select
proper cable size.
Use shortest cables possible.
Do not use damaged cables.
2 Terminal Lug
4 Use lugs of proper amperage
capacity and hole size for connect-
ing to work clamp, electrode holder,
and weld output terminals.
2 1
3 Insulated Electrode Holder
Install according to manufacturer’s
instructions.
10 ft (3 m) For Example,
Total Cable 4 Work Clamp
Length In Weld
3 Circuit = 20 ft (6 m) Install onto work cable.

10 ft (3 m)
Tools Needed:

sb6.1 11/92 − S-0653

3-8. Weld Cable Sizes

Total Cable (Copper) Length In Weld Circuit Not Exceeding
150 ft 200 ft 250 ft 300 ft 350 ft 400 ft
100 ft (30 m) Or Less
(45 m) (60 m) (70 m) (90 m) (105 m) (120 m)
Welding 10 To 60% 60 Thru 100%
10 Thru 100% Duty Cycle
Amperes Duty Cycle Duty Cycle
100 4 4 4 3 2 1 1/0 1/0
150 3 3 2 1 1/0 2/0 3/0 3/0
200 3 2 1 1/0 2/0 3/0 4/0 4/0
250 2 1 1/0 2/0 3/0 4/0 2-2/0 2-2/0
300 1 1/0 2/0 3/0 4/0 2-2/0 2-3/0 2-3/0
350 1/0 2/0 3/0 4/0 2-2/0 2-3/0 2-3/0 2-4/0
400 1/0 2/0 3/0 4/0 2-2/0 2-3/0 2-4/0 2-4/0
500 2/0 3/0 4/0 2-2/0 2-3/0 2-4/0 3-3/0 3-3/0
600 3/0 4/0 2-2/0 2-3/0 2-4/0 3-3/0 3-4/0 3-4/0

*Weld cable size (AWG) is based on either a 4 volts or less drop or a current density of at least 300 circular mils per ampere. Contact your distributor for
the mm2 equivalent weld cable sizes. S-0007-E

TM-2236 Page 8 SRH-503

3-9. Connecting To Weld Output Terminals
Y Turn off power before con-
necting to weld output
terminals.
1 Positive (+) Weld Output
1 Terminal
2
2 Negative (−) Weld Output
Terminal
For DC Electrode Positive (DCEP),
connect work cable to negative (−)
terminal,and connect electrode
holder cable to positive (+) terminal.
3 Cable Restraint
Route weld cable through cable re-
straint.
For DC Electrode Negative
3 (DCEN), reverse cable
connections.

Tools Needed:

3/4 in

Ref. 803 026-C

3-10. Electrical Service Guide

Input Voltage 220-230 440-460
Input Amperes At Rated Output 98 49
Max Recommended Standard Fuse Rating In Amperes 1
Time-Delay 2 100 50

Normal Operating 3 150 70

Min Input Conductor Size In AWG 4 4 8

148 258
Max Recommended Input Conductor Length In Feet (Meters)
(45) (79)

Min Grounding Conductor Size In AWG 4 6 8

Reference: 1999 National Electrical Code (NEC)

1 Consult factory for circuit breaker applications.
2 “Time-Delay” fuses are UL class “RK5” .
3 “Normal Operating” (general purpose - no intentional delay) fuses are UL class “K5” (up to and including 60 amp), and UL class “H” ( 65 amp and
above).
4 Conductor data in this section specifies conductor size (excluding flexible cord or cable) between the panelboard and the equipment per NEC Table
310.16. If a flexible cord or cable is used, minimum conductor size may increase. See NEC Table 400.5(A) for flexible cord and cable requirements.

SRH-503 TM-2236 Page 9

3-11. Placing Jumper Links
Y Disconnect and lockout/tag-
out input power before
installing or moving jumper
links.
Check input voltage available at
site.
1 Jumper Link Label
Check label − only one is on unit.
2 Jumper Link
Move jumper links to match input
voltage, and label on unit.
2 Close access door, or go on to Sec-
tion 3-12.

Do not
overtighten
jumper link nuts.

220−230 VOLTS 440−460 VOLTS

208 380−A

3/8, 1/2 in
Ref. ST-800 103-A

TM-2236 Page 10 SRH-503

3-12. Connecting Input Power
Y Installation must meet all National
and Local Codes − have only quali-
fied persons make this installation.
3 Y Disconnect and lockout/tagout in-
put power before connecting input
conductors from unit.
= GND/PE Earth Ground Y Make input power connections to
8 the welding power source first.
Y Always connect green or green/
yellow conductor to supply
7 grounding terminal first, and never
to a line terminal.
See rating label on unit and check input
voltage available at site.
10
1 Input Power Conductors (Customer
Supplied Cord)
9 Select size and length of conductors using
Section 3-10. Conductors must comply
2 with national, state, and local electrical
4 codes. If applicable, use lugs of proper
amperage capacity and correct hole size.
6
Welding Power Source Input Power
Connections
2 Strain Relief
1 Route conductors (cord) through strain re-
lief and tighten screws.
3 Machine Grounding Terminal
4 Green Or Green/Yellow Grounding
Conductor
IMPORTANT Connect green or green/yellow grounding
3 conductor to welding power source
5 Input Contactor grounding terminal first.
5 Welding Power Source Line
L1 (U) Terminals
6 L2 (V) 6 Input Conductors L1 (U), L2 (V) And
L3 (W)
L3 (W)
Connect input conductors L1 (U), L2 (V)
and L3 (W) to welding power source line
terminals.
Close and secure access door on welding
power source.
4
3 Disconnect Device Input Power Con-
= GND/ PE Earth Ground
nections
7 Disconnect Device (switch shown in
OFF position)
8 Disconnect Device (Supply)
Grounding Terminal
Connect green or green/yellow grounding
conductor to disconnect device grounding
terminal first.
9 Disconnect Device Line Terminals
Connect input conductors L1 (U), L2 (V)
And L3 (W) to disconnect device line
terminals.
10 Over-Current Protection
Tools Needed:
Select type and size of over-current
3/8 in protection using Section 3-10 (fused dis-
connect switch shown).
3/8 in
Close and secure door on line disconnect
device. Remove lockout/tagout device,
and place switch in the On position.

800 103-C / Ref. 801 116-A

SRH-503 TM-2236 Page 11

 SECTION 4 − OPERATION
4-1. Controls
1 Power Switch W/Indicator
Lamp
When the switch is turned on, the
lamp lights to indicate power has
been applied to the unit.
Y If the indicator lamp does not
light when the power switch
is turned on, replace the
switch.
NOTE: This unit has over-tempera-
ture protection. If unit becomes hot
or if the duty cycle is exceeded (see
Section 3-2), weld output shuts
down and the fan stops running.
The indicator lamp on the power
switch remains on.

1 Y When the unit has cooled

down, the fan restarts air
flow, and weld output is
present at the weld output
terminals and/or at the elec-
trode.
3
2 Amperage Adjustment Control
3 Amperage Range Indicator
Turn handle clockwise to increase
amperage as indicated by the am-
perage range indicator.

803 026-C

TM-2236 Page 12 SRH-503

4-2. Electrode/Amperage Selector

SRH-503 TM-2236 Page 13

 SECTION 5 − THEORY OF OPERATION
1 Control Transformer T2
Supplies power to contactor W circuit.
2 Fuse F1
Protects transformer T2 from over-
load. 6
3 Power Switch S1 And Pilot Light Fan
PL1. Motor FM
Provides on/off control of welding
power source.
4 Line Contactor W
220 VAC
Connects line input power to main
5
transformer T1. 3φ
5 Input Terminal Board TE1
w Input
3-Phase Line w Terminal
Provides means for operation on dif- Input Power w Board TE1
ferent input voltages.
6 Fan Motor FM
Provides cooling of internal
components.
7 Main Transformer T1 And
Series Reactor
Supplies power to weld output circuit.
8 Rectifier 1φ 2
Changes the ac output from T1 to full-
wave rectified dc. Fuse F1
9 Positive (+) And Negative (−)
Weld Output Terminals
Provide weld output.
10 Moveable Control Core 1 3
The weld output is mechanically ad-
justed by a hand crank which Control Transformer T2 24 VAC On/Off Power
changes the series reactor imped- Switch S1
ance:
• When the movable control core is
positioned to have smaller air gaps, 11
the series reactance is increased,
thereby limiting the weld current to Thermostats
lower values TP1, TP2, TP3
• When the control core is positioned
to have larger air gaps, the series
reactance or impedance is de-
4
creased, thereby allowing higher
weld current values.
Contactor W
11 Thermostats TP1, TP2, TP3
If unit overheats, T1, TP2, and/or TP3
opens, stopping all weld output by
opening contactor W. Fan motor F1
does not run, but pilot light PL1 re-
mains on.

TM-2236 Page 14 SRH-503

 7 3φ 8 9
DC
Main Series Positive (+)
Transformer T1 Rectifier Weld Output
Reactor
Terminal

10

Moveable Secondary
Control Core Electrode

Dec. Inc.

Hand Crank 9
Negative (−)
Weld Output
Terminal

Work

AC Or DC Control Circuits

3φ Power

Weld Current Circuit

External Circuits

SRH-503 TM-2236 Page 15

 SECTION 6 − TROUBLESHOOTING

6-1. Troubleshooting Table

Trouble Remedy

No weld output; unit completely Place line disconnect switch in On position (see Section 3-12).
inoperative.

Check and replace line fuse(s) if necessary, or reset circuit breaker (see Section 3-12).

Check for proper input power connections (see Section 3-12).

Check for proper jumper link position (see Section 3-11).

Check fuse F1 and replace if necessary (see Section 7-2).

Check continuity of Power switch S1, and replace if necessary (see Section 6-2).

Check coil voltage and connections of contactor W. Check continuity of coil and condition of contacts.
Replace if necessary (see Section 6-2).

Check control transformer T2 for proper connections and for signs of winding failure. Check continuity
across windings. Check secondary voltage. Replace T2 if necessary (see Section 6-2).

No weld output, power switch light PL1 Unit overheated, allow unit to cool (see Section 3-2). NOTE: When unit has cooled, fan starts and
on, but fan off. weld output is present at the weld output terminals and/or at the electrode.

Check coil voltage and connections of contactor W. Check continuity of coil and condition of contacts.
Replace W if necessary (see Section 6-2).

If unit is cold and Power switch light PL1 is on, check continuity of thermostats TP1, TP2 and TP3.
Thermostats should be normally closed. Replace any thermostats found to be open (see Section 6-2).

No weld output, but fan on. Clean and tighten all weld connections (see Section 7-1).

Check rectifier SR1 for open diodes and replace SR1 if necessary (see Section 6-2).

Check coil voltage and connections of contactor W. Check continuity of coil and condition of contacts.
Replace if necessary (see Section 6-2).

Check main transformer T1 for proper connections and for signs of winding failure. Check continuity
across windings. Check secondary voltage. Replace T1 if necessary (see Section 6-2).

Unit provides only low or minimum Check for proper line voltage (see Section 3-12).
weld output.
output
Check for proper input power connections (see Section 3-12).

Check for proper jumper link position (see Section 3-12).

Check for open line fuse(s), and replace if necessary (see Section 3-12).

Clean and tighten all weld connections (see Section 7-1).

Select correct size weld cables (see Sections 3-7 and 3-8).

Check rectifier SR1 for open diodes and replace SR1 if necessary (see Section 6-2).

Check coil voltage and connections of contactor W. Check continuity of coil and condition of contacts.
Replace if necessary (see Section 6-2).

Check main transformer T1 for proper connections and for signs of winding failure. Check continuity
across windings. Check secondary voltage. Replace T1 if necessary (see Section 6-2).

Erratic or improper weld output. Check for proper input power connections (see Section 3-12).

Use proper size and type weld cables (see Sections 3-7 and 3-8).

TM-2236 Page 16 SRH-503

 Trouble Remedy

Clean and tighten all weld connections (see Section 7-1).

Use proper size and type electrodes.

Check rectifier SR1 for open diodes and replace SR1 if necessary (see Section 6-2).

Check coil voltage and connections of contactor W. Check continuity of coil and condition of contacts.
Replace if necessary (see Section 6-2).

Check main transformer T1 for proper connections and for signs of winding failure. Check continuity
across windings. Check secondary voltage. Replace T1 if necessary (see Section 6-2).

Excessive line current or line fuse(s) Check for proper input power connections (see Section 3-12).
open repeatedly.
repeatedly
Check for proper jumper link position (see Section 3-11).

Check main transformer T1 for proper connections and for signs of winding failure. Check continuity
across windings. Check secondary voltage. Replace T1 if necessary (see Section 6-2).

Check rectifier SR1 for shorted diodes and replace SR1 if necessary (see Section 6-2).

Fuse F1 opens repeatedly Check for proper input power connections (see Section 3-12).

Check for proper jumper link position (see Section 3-11).

Check control transformer T2 for proper connections and for signs of winding failure. Check continuity
across windings. Check secondary voltage. Replace T2 if necessary (see Section 6-2).

Check contactor W for shorted coil. Replace W if necessary (see Section 6-2).

Fan not operating and/or over heating. Check for and remove anything blocking fan movement.

Check coil voltage and connections of fan motor FM, and replace if necessary (see Section 6-2).

SRH-503 TM-2236 Page 17

6-2. Troubleshooting Circuit Diagram For Welding Power Source

Voltage Readings
a) Tolerance − ±10% unless
specified
b) Reference − double arrow:

V6
reference to points indicated
c) Wiring Diagram − see
Section 8

V1 220 volts ac
V2 24 volts ac
V3 24 volts ac
V4,5,6 32 volts ac

V5
V7 74 volts dc

V4

V7
R1

Pilot Light PL1

Contactor W
R1
V1

V2
V3

Resistance Values
a) Tolerance − ±10% unless specified
b) Turn Off unit and disconnect input power
before checking resistance
R1, R2 All values are less than 1 ohm

205 900-C

TM-2236 Page 18 SRH-503

6-3. Waveforms For Section 6-2

2 ms 20 V 2 ms 20 V

gnd gnd

A. Minimum Output, 20 Volts DC At 45 Am- B. Mid-Range Output, 30 Volts DC At 250 Am-

peres (Resistive Load) peres (Resistive Load)

2 ms 20 V 2 ms 20 V

gnd gnd

C. Rated Output, 40 Volts DC At 500 Amperes D. Open Circuit Voltage

(Resistive Load)

Test Equipment Needed:

SRH-503 TM-2236 Page 19

Notes

Work like a Pro!

Pros weld and cut
safely. Read the
safety rules at
the beginning
of this manual.

TM-2236 Page 20 SRH-503

 SECTION 7 − MAINTENANCE
7-1. Routine Maintenance

Y Disconnect power before maintaining.

3 Months

Replace Repair or Clean and

unreadable replace tighten weld
labels. cracked terminals.
weld
cable.

6 Months

Blow out or vacuum inside.

During heavy service, clean Or
monthly

7-2. Fuse F1
Y Disconnect and lockout/tag-
out input power before open-
ing rear access door to
change fuse.
1 Fuse Holder Cover
2 Fuse F1 (See Parts List For
Rating)
Fuse F1 protects control transform-
er from overload. If F1 opens, weld
output and fan motor stops. Re-
place F1.
Close rear access door.

2
1
Tools Needed:

3/8 in

Turn Pull Out And Replace Fuse Turn

(Install Flat End Of Fuse Into Cover)

Ref. ST-800 101-C

SRH-503 TM-2236 Page 21

7-3. Shaft Replacement Procedure

Tools Needed:

5/16 in

3/8, 7/16, 1/2 in

3/8, 7/16, 1/2 in

1/8 in 3

1 2

5 6 7 8

10

11

13
11
14 maximum

13 12 Minimum
4

TM-2236 Page 22 SRH-503

 Y Turn off power before beginning Control Core Assembly Step P Check alignment of shaft
lead screw replacement procedure. Step I Replace threaded shafts, threads by adjusting control
removed in Step H, with shaft core assembly toward the
Y Disconnect and lockout/tagout in-
replacement Kit No. 195 130, maximum setting until the front
put power before beginning shaft
with the longer shaft being control core bar contacts the
replacement procedure.
installed on the right side. bolt bodies of the two spring
Parts Identification Important: apply grease to the assembly bolts just installed.
entire threaded portion and the Important: The front control
1 Crank Handle, Pointer, Gear
entire large diameter portion of core bar should contact both
2 Front Panel the shafts. bolt bodies at the same time. If
3 Nameplate Step J Important: Thread each shaft they do not contact both bolt
into the female holes in the bodies at the same time, repeat
4 Spring Assembly
front control core bar until the this procedure starting at
5 Rear Control Core Bar Step J.
threads on the shaft are just
6 Stationary Half Of Control Core beginning to exit the hole, and Step Q If the operation of the control
7 Sprockets the roll pin holes are facing up. core feels tight, loosen the four
Both shafts must be in the (4) bolts in the shaft mounting
8 Chain
same thread orientation for blocks. Move the control core
9 Roll Pins proper movement of the control assembly towards the
10 Spacers core. minimum and then back
Step K Align and insert shafts through towards the maximum position
11 Shaft Mounting Block Bolts
the holes in the stationary half to realign the blocks. Tighten
12 Front Control Core Bar of the control core until the the four bolts.
13 Threaded Shafts shafts bottom out against the Step R Crank the control core
14 Front Half Of Control Core Assembly rear control core bar. Make assembly all the way to the
sure the roll pin hole on each minimum position. Remove the
Control Core Removal shaft is facing up. crank handle.
Step A Remove crank handle, pointer Step L Slide spacers, removed in Step S Install front panel. Install leads
and gear. Step F, onto shafts. to weld output studs and power
Step B Remove cover. Disconnect Step M Install sprockets and chain, switch. Install cover.
leads from output studs and removed in Step E, onto shafts. Step T Loosen the screws holding the
power swithch (mark leads for Step N Install roll pins, removed in nameplate to the front panel.
reinstallation later). Remove Step D, into holes in the rear This will allow for easier
front panel. end of the shafts. installation of the gear, pointer
Step C Remove right and left side Step O Use crank handle, removed in and crank handle.
spring assemblies. Remove Step A, to adjust control core
Step U Position the gear and pointer,
only the two spring assemblies assembly towards its minimum
removed in Step A, to the
indicated in the drawing. position to allow enough
minimum position on the dial.
clearance to install the two Install the crank handle.
Step D Remove roll pins from right and spring assemblies removed in
left shafts. Step C, into the second hole Step V Tighten the nameplate screws.
Step E Remove right and left side from the front in the top
sprockets and chain as one bracket. Make sure spring
piece, keeping roll pin holes in assembly parts are in the same
the correct orientation. order as those remaining in the
Step F Remove right and left side welding power source.
spacers. Important: Tighten the nut on
each spring assembly so there
Step G Slide out front half of control is one thread of each bolt
core assembly. protruding through the nylon of
Step H Remove threaded shafts. each locking nut.

SRH-503 TM-2236 Page 23

 SECTION 8 − ELECTRICAL DIAGRAM
. The circuits in this manual can be used for troubleshooting, but there might be minor circuit differences from your machine. Use circuit
inside machine case or contact distributor for more information.
The following is a list of all diagrams for models covered by this manual.

Model Serial Or Style Number Circuit Diagram Wiring Diagram

SRH-503 LC050259 and following 205 900-C 209 759

♦♦ Not included in this manual

TM-2236 Page 24 SRH−503

 . For Primary Circuit Diagram Portion, refer to Circuit Diagram
located inside wrapper of welding power source.

205 900-C

Figure 9-1. Circuit Diagram For Welding Power Source Effective With Serial No. LC050259
SRH-503 TM-2236 Page 25
 209 759

Figure 9-2. Wiring Diagram For Welding Power Source Effective With Serial No. LC050259
TM-2236 Page 26 SRH−503
 TM-2236D May 2005
Eff. w/Serial Number LC050259

Processes
Stick (SMAW) Welding

Air Carbon Arc (CAC-A) Cut-

ting and Gouging

Submerged (SAW) Welding

Description

Arc Welding Power Source

SRH-503

Visit our website at

www.MillerWelds.com
 SECTION 9 − PARTS LIST

18
. Hardware is common and

62
not available unless listed.

17

19
16

2
25
24
23

60
15

22

1
26
14

20

4
21

29
28
27
13

12

11
10
59

30
9
8
7
61

34
6

31
5

32
56

33
4

3
55

38
53 54

37

39
57

36
52

58

35

40
41
2

42
43
48
1

45
49

47
49

44
60

51

50

ST-803 137-D

Figure 10-1. Main Assembly

TM-2236 Page 28 SRH-503
 Item Dia. Part
No. Mkgs. No. Description Quantity

Figure 10-1. Main Assembly

. . . 1 . . . . . . . . . . 176254 . . . . . LABEL, GENERAL PRECAUTIONARY WORDLESS,INTL . . . . . . . . . . . . 2

. . . 2 . . . . . . . . . +179430 . . . . . PANEL, SIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . 3 . . . . . . . . . . 205910 . . . . . BAFFLE, AIR LOWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . 4 . . . . . . . . . . . 205911 . . . . . BAFFLE, AIR UPPER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . 5 . . . . . . . . . +206585 . . . . . COVER, TOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 6 . . . . . . . . . . 206403 . . . . . LABEL, CAUTION DO NOT LIFT WORDLESS . . . . . . . . . . . . . . . . . . . . . . 1
. . . 7 . . . . . . . . . . 207866 . . . . . LABEL, ROD TYPE&SIZE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 8 . . . . . . . . . . 177279 . . . . . GASKET, LIFT EYE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 9 . . . . . . . . . . 162830 . . . . . LIFT EYE, . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 10 . . . . . . . . . . 162820 . . . . . BAR, MTG LIFT EYE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . 11 . . . FM . . 208402 . . . . . MOTOR, 1/12HP 230V 1550 RPM 50/60HZ .83A . . . . . . . . . . . . . . . . . . . . 1
. . . 12 . . . . . . . . . . 124274 . . . . . BRACKET, MTG FAN MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 13 . . . . . . . . . . 173283 . . . . . CHAMBER, PLENUM 14 IN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 14 . . . . . . . . . . 180165 . . . . . BLADE, FAN 14.000 3WG 28DEG .375 BORE CCW GAL . . . . . . . . . . . . 1
. . . 15 . . . . . . . . . . 162807 . . . . . PANEL, REAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 16 . . . . . . . . . . 168343 . . . . . HINGE, CONT POLYOLEFIN COPOLYMER 2.000 L W/.125H . . . . . . . . 2
. . . 17 . . . . . . . . . +162818 . . . . . DOOR, ACCESS PRIMARY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 18 . . . . . . . . . . 179290 . . . . . LABEL, WARNING ELECTRIC SHOCK INPUT CONNECTION CE W . . 1
. . . 19 . . . . . . . . . . 010467 . . . . . CONN, CLAMP CABLE 1.250 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 20 . . . TE1 . . 159244 . . . . . PRIMARY BOX, (includes) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 21 . . . . . . . . . . 601835 . . . . . . . NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
. . . 22 . . . . . . . . . . 038887 . . . . . . . STUD, PRI BD BRS 10-32 X 1.375 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
. . . . . . . . . . . . . . . . 038618 . . . . . LINK, JUMPER TERM BD PRI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
. . . . . . . . . . . . . . . . 601835 . . . . . NUT, 10-32 BRS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
. . . . . . . . . . . . . . . . 010913 . . . . . WASHER, FLAT .218 ID BRS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
. . . 23 . . . . . . . . . . 159034 . . . . . HOLDER, FUSE MINTR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 24 . . . . F1 . . *156065 . . . . . FUSE, CRTG .5A 600V TIME DELAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 25 . . . . W . . . 160793 . . . . . CONTACTOR, DEF PRP 60A 3P 24VAC . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 26 . . . . T2 . . 208382 . . . . . XFMR, CONTROL 50VA 24V 220/440 (60HZ) . . . . . . . . . . . . . . . . . . . . . . 1
. . . 27 . . . . . . . . . . 162816 . . . . . CHANNEL, UPRIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
. . . 28 . . . . . . . . . . 209869 . . . . . WHEEL, POLY−OLEFIN 10 IN DIAX 2.00WIDEX.750 . . . . . . . . . . . . . . . . 2
. . . 29 . . . . . . . . . . 121614 . . . . . RING, RTNG EXT .750 SHAFT X .085 THK E STYLE PLD . . . . . . . . . . . 2
. . . 30 . . . . . . . . . . 205998 . . . . . AXLE, RUNNING GEAR .750 DIA X 27.703 . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 31 . . . . . . . . . . 008999 . . . . . CASTER, SWVL 4.00 IN POLY−OLEFIN . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . 32 . . . . . . . . . . 163442 . . . . . SUPPORT, CASTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 33 . . . . . . . . . . 163533 . . . . . BASE, . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 34 . . . . . . . . . . 207663 . . . . . RECITIFER, SI DIODE 500 AMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 35 . . . . . . . . . . 181245 . . . . . TERMINAL, PWR OUTPUT RED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 36 . . . . . . . . . . 181246 . . . . . TERMINAL, PWR OUTPUT BLACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 37 . . . . . . . . . . 205976 . . . . . NAMEPLATE, MILLER SRH−503 UPPER . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 38 . . . . S1 . . 159039 . . . . . SWITCH, ROCKER SPDT 15A 125VAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 39 . . . . . . . . . . 205914 . . . . . PANEL, FRONT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 40 . . . . . . . . . . 205948 . . . . . NAMEPLATE, MILLER SRH−503 LOWER . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 41 . . . . . . . . . . 190296 . . . . . GEAR, INDICATOR PINION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 42 . . . . . . . . . . 190295 . . . . . GEAR, INDICATOR POINTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 43 . . . . . . . . . . 190241 . . . . . HANDLE, CONTROL CURRENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 44 . . . . . . . . . . 010828 . . . . . HANDLE, . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 45 . . . . . . . . . . 180732 . . . . . BOOT,NEGATIVE OUTPUT STUD (Prior to LC605950) . . . . . . . . . . . . . . 1
. . . 45 . . . . . . . . . . 186621 . . . . . BOOT, GENERIC OUTPUT STUD (Eff w/LC605950) . . . . . . . . . . . . . . . . . 2
. . . . . . . . . . . . . . . . 179848 . . . . . BOOT,POSITIVE OUTPUT STUD (Prior to LC605950) . . . . . . . . . . . . . . . 1
. . . 47 . . . . . . . . . . 180735 . . . . . WASHER, OUTPUT STUD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . 48 . . . . . . . . . . . 181169 . . . . . SPACER, OUTPUT STUD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . 49 . . . . . . . . . . 195130 . . . . . KIT, LEAD SCREW REPLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 50 . . . . . . . . . . 205985 . . . . . ASSEMBLY, LAMINATION 45 DEG MOVABLE . . . . . . . . . . . . . . . . . . . . . . 1
. . . 51 . . . . . . . . . . 205912 . . . . . BRACKET, MTG LAMINATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
. . . 52 . . . . . . . . . . 205986 . . . . . ASSEMBLY, LAMINATION 45 DEG STATIONARY . . . . . . . . . . . . . . . . . . . 1

SRH-503 TM-2236 Page 29

 Item Dia. Part
No. Mkgs. No. Description Quantity

Figure 10-1. Main Assembly (continued)

. . . 46 . . . . . . . . . . 205885 . . . . . SPACER, STL .500 ID X .625 OD X 1.267 . . . . . . . . . . . . . . . . . . . . . . . . . . 2

. . . 47 . . . . . . . . . . 024620 . . . . . SPROCKET, W/1/8 HOLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . 48 . . . . . . . . . . 206010 . . . . . CHAIN, ROLLER NO 43 1/4X54 PITCHES LG . . . . . . . . . . . . . . . . . . . . . . 1
. . . 49 . . . . . . . . . . 010660 . . . . . PIN, SPRING CS .125 X 1.125 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . 50 . . . . . . . . . . 204960 . . . . . SPRING, CPRSN .625 OD X .123 WIRE X 1.500 . . . . . . . . . . . . . . . . . . . . 4
. . . 51 . . . . T1 . . 204956 . . . . . XFMR, POWER MAIN 220/440 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . TP1, 2, 3 208381 . . . . . THERMOSTAT, NC OPEN 135C CLOSE 135C W/INSUL LEADS
.............................. (included w/T1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
. . . 52 . . . . . . . . . . 604536 . . . . . SCREW, 312-18 X 1.75 HEX HD-PLN GR5 PLD . . . . . . . . . . . . . . . . . . . . 2
. . . 53 . . . . . . . . . . 217136 . . . . . LABEL, WARNING ELECTRIC SHOCK(ENG/FR) . . . . . . . . . . . . . . . . . . . 2
. . . 54 . . . . . . . . . . 217864 . . . . . LABEL, CAUTION DO NOT LIFT (FR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 55 . . . . . . . . . . 217138 . . . . . LABEL, WARNING ELECTRIC SHOCK/INPUT POWER . . . . . . . . . . . . . 1

+When ordering a component originally displaying a precautionary label, the label should also be ordered.
*Recommended Spare Parts.
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.

TM-2236 Page 30 SRH-503

Notes
Notes
Notes
 Miller Electric Mfg. Co.
An Illinois Tool Works Company
1635 West Spencer Street
Appleton, WI 54914 USA
International Headquarters−USA
USA Phone: 920-735-4505 Auto-Attended
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International FAX: 920-735-4125
European Headquarters −
United Kingdom
Phone: 44 (0) 1204-593493
FAX: 44 (0) 1204-598066

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