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S3 Exhaust System - Exploded View, Engines With Code Letters BHZ PDF

This document provides an exploded view of an exhaust system for engines with code letters BHZ, BZC, CDLA, and CDLC. It lists 22 components of the exhaust system including the centre silencer, front exhaust pipe with catalytic converter, rear silencer, mounting brackets, bolts, nuts, clamps and rubber mountings. It provides installation and tightening instructions for components, and notes to align the exhaust system freely of stress and protect components from damage.

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Alex
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135 views

S3 Exhaust System - Exploded View, Engines With Code Letters BHZ PDF

This document provides an exploded view of an exhaust system for engines with code letters BHZ, BZC, CDLA, and CDLC. It lists 22 components of the exhaust system including the centre silencer, front exhaust pipe with catalytic converter, rear silencer, mounting brackets, bolts, nuts, clamps and rubber mountings. It provides installation and tightening instructions for components, and notes to align the exhaust system freely of stress and protect components from damage.

Uploaded by

Alex
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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Exhaust system - exploded view, engines with code letters BHZ, BZC, CDLA, CDLC Page 1 of 3

Exhaust system - exploded view, engines with code letters BHZ, BZC, CDLA,
CDLC
1 - Centre
silencer
Combined
with rear
silencer

Align exhaust system so it is free of stress → Chapter „Stress-free alignment of exhaust system,
engines with code letters BHZ, BZC, CDLA, CDLC“

2 - Rubber mounting
Renew if damaged

3 - Bolt
23 Nm

4 - Bracket for exhaust system

5 - Bolt
23 Nm

6 - Mounting
Renew if damaged

vw-wi://rl/A.en-GB.A00.5043.89.wi::46307117.xml?xsl=3 20/09/2020
Exhaust system - exploded view, engines with code letters BHZ, BZC, CDLA, CDLC Page 2 of 3

7 - Gasket
Renew

8 - Nut
40 Nm
Renew
Coat studs of turbocharger with high-temperature paste
High-temperature paste → Parts catalogue

9 - Lambda probe -G39- and Lambda probe heater -Z19-


55 Nm
Grease only the threads with high-temperature paste. The paste must not penetrate into the
slots on the probe body.
High-temperature paste → Parts catalogue
Removing and installing →Rep. gr.24

10 - Front exhaust pipe with catalytic converter and front silencer


Do not bend flexible joint more than 10° - otherwise it can be damaged
Install flexible joint so that it is not under tension.
Take care not to damage wire mesh on flexible joint.
Protect catalytic converter from damage by knocks and impact
Removing and installing → Chapter
Align exhaust system so it is free of stress → Chapter

11 - Lambda probe after catalytic converter -G130- and Lambda probe heater 1 after catalytic
converter -Z29-
55 Nm
Grease only the threads with high-temperature paste. The paste must not penetrate into the
slots on the probe body.
High-temperature paste → Parts catalogue
Removing and installing →Rep. gr.24

12 - Clamp
Align exhaust system so it is free of stress before tightening clamp → Chapter „Stress-free
alignment of exhaust system, engines with code letters BHZ, BZC, CDLA, CDLC“
Installation position → Fig.
Tighten bolt connections evenly.

13 - Nut
23 Nm
Renew

14 - Mounting
Renew if damaged

15 - Bolt
23 Nm

16 - Rear silencer
Combined with centre silencer

vw-wi://rl/A.en-GB.A00.5043.89.wi::46307117.xml?xsl=3 20/09/2020
Exhaust system - exploded view, engines with code letters BHZ, BZC, CDLA, CDLC Page 3 of 3

Align exhaust system so it is free of stress → Chapter „Stress-free alignment of exhaust


system, engines with code letters BHZ, BZC, CDLA, CDLC“

17 - Rubber mounting
Renew if damaged

18 - Bracket for exhaust system

19 - Bolt
23 Nm

20 - Bracket for exhaust system

21 - Bolt
23 Nm

22 - Rubber mounting
Renew if damaged

Installation position of clamp

– Fit clamp in horizontal position.

Bolt connection faces to right.

vw-wi://rl/A.en-GB.A00.5043.89.wi::46307117.xml?xsl=3 20/09/2020

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