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NTPC Limited, TSTPS: Coal Handling Plant - Process Flow Diagram

This two-page document provides a process flow diagram for a coal handling plant (CHP). It shows that coal enters via track hoppers and is then crushed, conveyed, and stacked in piles. When coal supply is low, it is reclaimed from the piles. Key checkpoints along the process include track hopper grills to remove large boulders, dust suppression systems, and inspection points to check for foreign materials and broken crushers. The diagram was prepared by one individual and approved by another for the fuel management department of NTPC Limited, TSTPS.

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Samrin Naaz
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700 views

NTPC Limited, TSTPS: Coal Handling Plant - Process Flow Diagram

This two-page document provides a process flow diagram for a coal handling plant (CHP). It shows that coal enters via track hoppers and is then crushed, conveyed, and stacked in piles. When coal supply is low, it is reclaimed from the piles. Key checkpoints along the process include track hopper grills to remove large boulders, dust suppression systems, and inspection points to check for foreign materials and broken crushers. The diagram was prepared by one individual and approved by another for the fuel management department of NTPC Limited, TSTPS.

Uploaded by

Samrin Naaz
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as DOC, PDF, TXT or read online on Scribd
You are on page 1/ 2

NTPC LIMITED, TSTPS Page No.

1 of 2

Department: FUEL MANAGEMENT (CHP) Ver. No. 01 Rev.

Doc. No. CHP/PFD/01 15/07/2018

COAL HANDLING PLANT – PROCESS FLOW DIAGRAM

FM GROUP

CHP
CONTROL
ROOM

MAIN PLANT
OPERATION

(CUSTOMER)

Prepared & Issued By Checked By Approved By

( XXXXXX ) ( XXXXXX ) ( XXXXXX )


NTPC LIMITED, TSTPS Page No. 2 of 2

Department: FUEL MANAGEMENT (CHP) Ver. No. 01 Rev.

Doc. No. CHP/PFD/01 15/07/2018

Process Flow Diagram with Check points


INPUT
Coal in Track Hopper
Coal
Manpower
T/H grill to separate coal/ Boulders of size >250 mm.
Contracts
Machines
DS system for suppressing Fugitive Emission.

Coal Fed to Conveyors through Paddle Feeders.

MD, MS, ILMS separate Foreign Objects from Coal

Coal Crushed to Sizes <20 mm in Crushers.

DS to suppress coal dust after crushing of coal and


PROCESSES
MD to check for any Broken Hammers due to
Crushing.

Crushing Excess Coal is Stacked in Piles. Pile Spray system is


Conveying used to avoid self-ignition of Coal; Dozers are used
Stacking for compacting of coal to avoid air gaps in piles
Reclaiming which encourages self-ignition.
Dozering

Coal is reclaimed from piles when there is less Supply


of coal.

Conveying of Coal

ILMS to separate foreign Material from Coal.

OUTPUT
Bunker Grills to restrict passing of foreign Material.
Crushed Coal
in Bunker Coal in Bunkers

Prepared & Issued By Checked By Approved By

( XXXXXX ) ( XXXXXX ) ( XXXXXX )

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