Serial Number Range

RL4 from SN RL412-101

Part No. 216241

Rev B9
April 2016
 April 2016

2 RL4 Part No. 216241

April 2016

How to Read Your Serial Number

Part No. 216241 RL4 3

 April 2016

Table of Contents

402.1 Control Box, 60HZ, View 2 (from SN RL413-6092 to

This manual is updated frequently. If you have a RL415-12444)......................................................................58
printed manual, you can keep it up to date by 402.2 Control Box, 60HZ, View 2 (from RL415-12445).......60
downloading new figures from the Genie website at
403.1 Control Box, 50HZ, View 1 (from SN RL413-6092 to
www.genielift.com. For the most up-to-date parts
RL415-12444)......................................................................62
information, visit the Parts Lookup System on the
Genie website at www.genielift.com. 403.2 Control Box, 50HZ, View 1 (from RL415-12445).......64
404.1 Control Box, 50HZ, View 2 (from SN RL413-6092 to
RL415-12444)......................................................................66
How to Read Your Serial Number..........................................3 404.2 Control Box, 50HZ, View 2 (from RL415-12445).......68
Parts Stocking List.................................................................7 405.1 Electrical Wiring and Power Cables...........................70
How to Order Parts................................................................8
Service Parts Fax Order Form...............................................9 500 Mast Components
501.1 Mast Assembly and Winch Cable Routing (to SN
RL413-6832)........................................................................72
501.2 Mast Assembly and Winch Cable Routing (from SN
Electronic Version RL413-6833)........................................................................74
Click on any page number to view the figure. 502.1 Mast Components (to SN RL413-6832)....................76
502.2 Mast Components (from SN RL413-6833)................78
503.1 Upper Mast Components (to SN RL413-6832).........80
100 Decals
101.1 Decals with Words, Roadside....................................10 503.2 Upper Mast Components (from SN RL413-6833).....82
102.1 Decals with Words, Curbside.....................................12 504.1 Light Assembly, 19" Round........................................84
103.1 Decals with Words, Lights..........................................14 504.2 Light Assembly, 16" Round........................................86
104.1 Decals with Symbols, Roadside................................16 505.1 Light Assembly, Square.............................................88
105.1 Decals with Symbols, Curbside.................................18
600 Accessories
106.1 Decals with Symbols, Lights......................................20 601.1 Safety and Convenience............................................90
602.1 Engine Options..........................................................92
200 Chassis Components
201.1 Chassis......................................................................22 Indices
202.1 Fuel Tank and Hoses.................................................26 Part Number Index...............................................................94
203.1 Axle............................................................................28 Part Description Index.........................................................97
204.1 Hitches.......................................................................30
Cross References
205.1 Ballast Box Assembly................................................32 Fittings Cross Reference...................................................102
206.1 Cabinet......................................................................34
207.1 Winch.........................................................................36

300 Engine and Generator Components

301.1 Kubota D1105-E3BG, View 1....................................38
302.1 Kubota D1105-E3BG, View 2....................................40
303.1 Kubota D1105-E3BG, View 3....................................42
304.1 Kubota D1105-E3BG, View 4....................................44
305.1 Perkins 403D-11G, View 1.........................................46
306.1 Perkins 403D-11G, View 2.........................................48
307.1 Generators.................................................................50

400 Electrical Components

401.1 Control Box, 60HZ, View 1 (from SN RL413-6092 to
RL415-12444)......................................................................54
401.2 Control Box, 60HZ, View 1 (from RL415-12445).......56

4 RL4 Part No. 216241

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Table of Contents (continued)

This Page Intentionally Left Blank

Part No. 216241 RL4 5

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Notes

6 RL4 Part No. 216241

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Parts Stocking List

Part No. 216241 RL4 7

 April 2016

How To Order Parts

8 RL4 Part No. 216241

April 2016

Fax Order Form

Part No. 216241 RL4 9

 100 Decals April 2016

101.1 Decals with Words, Roadside

10 RL4 Part No. 216241

April 2016 100 Decals

101.1 Decals with Words, Roadside

Item Part No. Description Qty. Item Part No. Description Qty.

-- 216590 DECAL KIT, WORD, RL4 23 235490 DECAL,COSMETIC, GENIE

(from RL412-101) LOGO..............................................1
1 28159 DECAL,DIESEL...............................1 24 851691 DECAL- 1 (10/CARD BRADY..........1
2 28161 DECAL,WARN,CRUSH HAZARD 25 851692 DECAL- 2 (10/CARD BRADY..........1
HAND..............................................1 26 851693 DECAL- 3 (10/CARD BRADY..........1
3 28162 DECAL,WARNING,CRUSHING......2 27 851694 DECAL - 4 (10/CARD BRADY.........1
4 52475 DECAL,LABEL,TRANSPORT 28 853289 DECAL, AL/RL CONTROL BOX
TIEDOWN*......................................4 DC...................................................1
5 72086 DECAL,LABEL,LIFTING EYE.........1 29 853294 DECAL,AL/RL,CONTROL
6 77172 LABEL,BLANK,4X5,CHROME BOX,AC...........................................1
POLY***...........................................1
(to order, call Genie Parts and Service
Department with model and serial
number of unit)
7 77055 SERIAL
LABEL,BLANK,4X8,CHROME*.......1
(This is a blank label. Contact Service
Parts to order; the model and serial
number of the machine will be
required.)
-- 77183 FILM,POLY,CLEAR,4.5 X 8.75........1
8 97602 DECAL,NOTICE,PERKINS ENG
SPEC*.............................................2
9 97666 DECAL,WARN,READ MANUAL......1
10 97675 DECAL,WARN,EXPLSION/BURN
HAZ.................................................1
11 114258 DECAL,DANGER,NO SMOKING.....1
12 114431 DECAL,DANGER,ELECTROCUTION
HZD.................................................2
13 133148 DECAL,DANGER,HAZARD
VOLTAGE.........................................3
14 133460 DECAL,OPERATING
INSTRUCTIONS..............................1
15 133461 DECAL,TIRE SPECIFICATION.......2
16 133477 DECAL,WARNING COLLISION
HAZ.................................................1
17 133482 DECAL,WARNING TIP-OVER
HAZ.................................................1
18 133483 DECAL,WARNING BURN HAZ.......2
19 133484 DECAL,WARNING TOW SPEED.....1
20 227518 DECAL,COSMETIC
TEREX,AL4,AL4L............................2
21 234828 DECAL, COSMETIC, RL4...............1
22 235489 COSMETIC DECAL, BLACK/WHT
RL4..................................................1

Part No. 216241 RL4 11

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102.1 Decals with Words, Curbside

12 RL4 Part No. 216241

April 2016 100 Decals

102.1 Decals with Words, Curbside

Item Part No. Description Qty.

-- DECAL KIT,WORD,COMPLETE
refer to 101.1
1 28159 DECAL,DIESEL...............................1
2 28161 DECAL,WARN,CRUSH HAZARD
HAND..............................................1
3 28162 DECAL,WARNING,CRUSHING......2
4 31788 DECAL,DANGER,BATTERY
SAFETY***......................................1
5 52475 DECAL,LABEL,TRANSPORT
TIEDOWN*......................................4
6 72077 DECAL,LABEL,ARROW..................1
7 72086 DECAL,LABEL,LIFTING EYE.........1
8 97602 DECAL,NOTICE,PERKINS ENG
SPEC*.............................................2
9 97675 DECAL,WARN,EXPLSION/BURN
HAZ.................................................1
10 114258 DECAL,DANGER,NO SMOKING.....1
11 114431 DECAL,DANGER,ELECTROCUTION
HZD.................................................2
12 114464 LABEL,TRAVEL LOCK....................1
13 133012 DECAL,DANGER-BURN/CO
HAZARD..........................................1
14 133017 DECAL,WARNING,CRUSH
HZD,TOWER...................................1
15 133062 Decal, Label, Ground.......................1
16 133148 DECAL,DANGER,HAZARD
VOLTAGE.........................................3
17 133461 DECAL,TIRE SPECIFICATION.......2
18 133462 DECAL,PERKINS ENGINE
SPECS............................................1
19 133463 DECAL,KUBOTA ENGINE
SPECS............................................1
20 133483 DECAL,WARNING BURN HAZ.......2
21 227518 DECAL,COSMETIC
TEREX,AL4,AL4L............................2
22 234828 DECAL, COSMETIC, RL4...............2
23 235489 COSMETIC DECAL, BLACK/WHT
RL4..................................................2
24 235490 DECAL,COSMETIC, GENIE
LOGO..............................................2
25 851691 DECAL- 1 (10/CARD BRADY..........1
26 851692 DECAL- 2 (10/CARD BRADY..........1
27 851693 DECAL- 3 (10/CARD BRADY..........1
28 851694 DECAL - 4 (10/CARD BRADY.........1

Part No. 216241 RL4 13

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103.1 Decals with Words, Lights

14 RL4 Part No. 216241

April 2016 100 Decals

103.1 Decals with Words, Lights

Item Part No. Description Qty.

-- DECAL KIT,WORD,COMPLETE
refer to 101.1
1 97518 Decal, Instruction, Lamp Disposal....1
2 133148 DECAL,DANGER,HAZARD
VOLTAGE.........................................1
3 T108021 DECAL,WARN,PROTECTIVE
BARRIER.........................................1
4 T108022 DECAL, WARNING BURN
HAZARD..........................................4

Part No. 216241 RL4 15

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104.1 Decals with Symbols, Roadside

16 RL4 Part No. 216241

April 2016 100 Decals

104.1 Decals with Symbols, Roadside

Item Part No. Description Qty. Item Part No. Description Qty.

-- 216591 DECAL KIT, SYMBOL, RL4 23 851691 DECAL- 1 (10/CARD BRADY..........1

(from RL412-101) 24 851692 DECAL- 2 (10/CARD BRADY..........1
1 28159 DECAL,DIESEL...............................1 25 851693 DECAL- 3 (10/CARD BRADY..........1
2 52475 DECAL,LABEL,TRANSPORT 26 851694 DECAL - 4 (10/CARD BRADY.........1
TIEDOWN*......................................4
27 227518 DECAL,COSMETIC
3 72077 DECAL,LABEL,ARROW..................2 TEREX,AL4,AL4L............................2
4 72086 DECAL,LABEL,LIFTING EYE.........2
5 77172 LABEL,BLANK,4X5,CHROME
POLY***...........................................1
(to order, call Genie Parts and Service
Department with model and serial
number of unit)
6 82472 DECAL,WARNING,CRUSHING
HAZARD..........................................2
7 82487 DECAL,SYMBOL-READ THE
MANUAL..........................................2
8 77055 SERIAL
LABEL,BLANK,4X8,CHROME*.......1
(This is a blank label. Contact Service
Parts to order; the model and serial
number of the machine will be
required.)
-- 77183 FILM,POLY,CLEAR,4.5 X 8.75........1
9 114251 DECAL,LABEL,NO
SMOKING,SYMB............................1
10 114391 DECAL,WARNING,CRUSHING......2
11 116893 DECAL,TOW SPEED SYMBOL......1
12 116894 DECAL,BURN HAZARD SYMBOL...2
13 116895 DECAL,TIP HAZARD SYMBOL......2
14 116896 DECAL,COLLISION HAZARD
SYMBOL..........................................2
15 116901 DECAL,CONTROL BOX AC
CONSOL.........................................1
16 116902 DECAL,CONTROL BOX DC
CONSOL.........................................1
17 133031 DECAL,BURN HAZARD,SYMB.......1
18 133065 DECAL,LABEL-ELEC
HAZ,DISTANCE...............................2
19 133149 DECAL,LABEL-ELEC HAZ,SERV
MAN.................................................3
20 234828 DECAL, COSMETIC, RL4...............2
21 235489 COSMETIC DECAL, BLACK/WHT
RL4..................................................2
22 235490 DECAL,COSMETIC, GENIE
LOGO..............................................2

Part No. 216241 RL4 17

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105.1 Decals with Symbols, Curbside

18 RL4 Part No. 216241

April 2016 100 Decals

105.1 Decals with Symbols, Curbside

Item Part No. Description Qty.

-- DECAL KIT,SYMBOL,COMPLETE
refer to 104.1
1 28159 DECAL,DIESEL...............................2
2 52475 DECAL,LABEL,TRANSPORT
TIEDOWN*......................................4
3 72077 DECAL,LABEL,ARROW..................2
4 72086 DECAL,LABEL,LIFTING EYE.........2
5 82472 DECAL,WARNING,CRUSHING
HAZARD..........................................2
6 82481 DECAL,SYMBOL-BATTERY
SAFETY...........................................1
7 82487 DECAL,SYMBOL-READ THE
MANUAL..........................................2
8 114251 DECAL,LABEL,NO
SMOKING,SYMB............................1
9 114391 DECAL,WARNING,CRUSHING......2
10 116894 DECAL,BURN HAZARD SYMBOL...2
11 133031 DECAL,BURN HAZARD,SYMB.......1
12 133055 DECAL,LABEL,BURN/CO2
HAZARD..........................................1
13 133062 Decal, Label, Ground.......................1
14 133065 DECAL,LABEL-ELEC
HAZ,DISTANCE...............................2
15 133066 DECAL,LABEL-CRUSH
HAZ,TOWER...................................1
16 133149 DECAL,LABEL-ELEC HAZ,SERV
MAN.................................................3
17 227518 DECAL,COSMETIC
TEREX,AL4,AL4L............................2
18 234828 DECAL, COSMETIC, RL4...............2
19 235489 COSMETIC DECAL, BLACK/WHT
RL4..................................................2
20 235490 DECAL,COSMETIC, GENIE
LOGO..............................................2
21 851691 DECAL- 1 (10/CARD BRADY..........1
22 851692 DECAL- 2 (10/CARD BRADY..........1
23 851693 DECAL- 3 (10/CARD BRADY..........1
24 851694 DECAL - 4 (10/CARD BRADY.........1

Part No. 216241 RL4 19

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106.1 Decals with Symbols, Lights

20 RL4 Part No. 216241

April 2016 100 Decals

106.1 Decals with Symbols, Lights

Item Part No. Description Qty.

-- DECAL KIT,SYMBOL,COMPLETE
refer to 104.1
1 133149 DECAL,LABEL-ELEC HAZ,SERV
MAN.................................................3
2 T108023 DECAL,BODILY INJURY
SYMBOL..........................................1
3 T108024 DECAL,BURN HAZARD SYMBOL...2

Part No. 216241 RL4 21

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201.1 Chassis

22 RL4 Part No. 216241

April 2016 200 Chassis Components

201.1 Chassis

Item Part No. Description Qty. Item Part No. Description Qty.

1 Ref., FUEL TANK 22B 188770 SHEAVE 2-13/16 X11/4,PLASTIC

refer to 202.1 (for 823775 tower base) (refer to item
2 Ref., FUEL TANK SUPPORT BKT 26)
refer to 202.1 23A 992760 CLEVIS PIN 1/2X1.5 SS..................1
3A 182330 FP-BATTERY HOLD-DOWN ROD...2 (for pulley C61400100 and tower
10.25 inches CS63C080)

-- 990150 NUT,NYLOCK,1/4-20 GR2 23B 217423 PIN,CLEVIS,STL 1/2"DIAX2/0"LG,

(for pulley 188770 and tower 823775)
3B 182331 BATTERY HOLD DOWN ROD
11.25 inches 24 990650 COTTER PIN 1/8X1 SSBIN
STOCK............................................1
-- 990150 NUT,NYLOCK,1/4-20 GR2..............2
25 C54201300 SCREW FLANGE 1/2 -13X.............1
4 174170 FP-BATTERY HOLDOWN
ANGLE............................................1 26 823775 KIT, REDESIGNED RL4 BASE.......1
(replaced CS63C080) (includes
5 Ref., BATTERY CABLES.................1 re-designed base, pulley, clevis pin
refer to 405.1 and cotter pin)
5A 112300 BATTERY.........................................1 -- 188770 SHEAVE 2-13/16 X11/4,PLASTIC
5B 161085 BATTERY,12V,700CCA -- 217215 WELDMENT, MAST BASE
6 851820 DECAL- SYMBOL FOR GROUND...1 -- 217423 PIN,CLEVIS,STL 1/2"DIAX2/0"LG,
7 C51600600 NUT,CLIP,3/8-16X.75.......................9 -- 990650 COTTER PIN 1/8X1 SSBIN STOCK
8 840222 SNAP RING,JACK (841430)...........4 27 C61300500 YOKE & BASE PIN ASSEMBLY......1
9 841430 JACK,MECHANICAL,3000LB..........4 -- C61300402 SLEEVE,CABLE,1/16".....................4
9A 840221 JACK BRACKET,WELD ON SWIVEL for C61300500
10 823444 BASE,TRAILER RL4.......................1 -- C61300405 CABLE,3/64"X1/16",BOOM PIN......2
for C61300500
11 840394 BOLT,AXLE, 9/16-18 X 3"................6
-- C61300501 PIN,0.75 X 7' ZINC..........................1
12 840395 NUT,AXLE SPRING 2000NO..........6
for C61300500
13 841473 SHACKLE,AXLE,4-5/8" LONG........4
-- C61300502 CLIP,HITCH PIN..............................1
14 C51600200 LATCH HEAVY DUTYSPRING........2 for C61300500
15 216370 LEG,OUTRIGGER RL.....................2 28 C54200300 SCREW,HHC,7/8-9 X 7 Z G5..........1
16 CS62A011 HOUSING,OUTRIGGER RL4.........1 29 C54300400 WASHER,FLAT,7/8 Z.......................1
-- 990200 NUT,NYLOCK,1/2-13 GR2..............2 30 C54100200 NUT, NYLOCK 7/8-9 Z....................1
-- 993860 WASHER,FLAT,1/2 SS 18-8 BIN.....2 31 162160 CHAIN, SAFETY, SNAP HOOK.......2
17 CS82A020 TONGUE W/JACKBRKT B-O-H......1 -- 32645 SCREW,HHC,3/8-16 X 5 GRD 5
18 116021 WHEEL/TIRE ASSY,13",175/80 ZNC.................................................1
LRB..................................................2 -- 4828 NUT,NYLOCK,3/8-16.......................1
-- Ref., LUG NUT -- 6097 WASHER,FLAT,USS,3/8",Y.............2
refer to 203.1
-- 61975 RETAINER,SPRING,1.21 X .375.....2
19 834211 SPRING,LEAF FOR AXLE, 4 PLY....2
32 Ref., WINCH
-- 236977 KIT,U-BOLT,PLATE,&NUTS,116949.2 refer to 207.1
20 Ref., AXLE 32 990160 SCREW,HHC,3/8-16 X 3.75............1
refer to 203.1
32 C51601462 NUT FLANGE 3/8 -16......................3
21 Ref., HITCH.....................................1
-- CU63B054 CABLE,TOWER TILT,.25 IN RL4.....1
refer to 204.1
33 993180 NUT,NYLOCK,3/4-10 ZP.................1
22A C61400100 PULLEY,STEEL,3"...........................1
(for CS63C080 tower base) (refer to 34 C54200800 BOLT 3/4 -10X 5 Z G5.....................1
item 26)

Part No. 216241 RL4 23

 200 Chassis Components April 2016

201.1 Chassis
(continued)

Item Part No. Description Qty.

35 930950 WTHRSRIP, 1/4" X 1/2"W..............96

inches
36 851310 DECAL-ATTN ALL JACKS MUST
BE....................................................3
37 CR51A102 DECAL,WARNING,ALL
OUTRIGGER...................................1

24 RL4 Part No. 216241

April 2016 200 Chassis Components

201.1 Chassis
(continued)

This Page Intentionally Left Blank

Part No. 216241 RL4 25

 200 Chassis Components April 2016

202.1 Fuel Tank and Hoses

26 RL4 Part No. 216241

April 2016 200 Chassis Components

202.1 Fuel Tank and Hoses

Item Part No. Description Qty. Item Part No. Description Qty.

1 Ref., FUEL TANK 20 890795 HOSE,FUEL,5/16"ID.............2.5-feet

ASSY,PLASTIC,30G,RL4................1 fuel supply from primer pump to
Fuel tank part number CR21A000 is engine fuel filter
no longer available. If ordering a 21 Ref., CHASSIS
replacement fuel tank you must order refer to 201.1
RL4 Fuel Tank Kit (part number
1255815). Item numbers 2-20 can still
be ordered for units with older style
fuel tanks.
-- 14262 PLUG,HEX SOCKET,3/8 MPT
tank drain
2 CR59B035 FUEL TANK SUPPORTBRKT.
RL4-B..............................................1
3 217717 CAP FUEL RL4/AL4 WITH
TETHER..........................................1
4 891550 FITTING,STRAIGHT ADAPTER......1
5 891520 PIPE FITTING STR ELBO...............1
6 891560 HOSE FITTING PIPE/BAR..............1
7 890785 HOSE,FUEL,1/8"ID...............5.5-feet
fuel return from engine injector pipe
to tank
8 792750 CLAMP 7/16 TO 25/32.....................2
9 C90200400 FITTING,PICKUP & RETURN.........1
10 898590 HOSE FITTING PIPE/BAR..............1
11 792750 CLAMP 7/16 TO 25/32.....................5
12 890795 HOSE,FUEL,5/16"ID.............1.5-feet
fuel supply from tank to inline filter
13 740620 FILTER,IN-LINE,FUEL,5/16"...........1
Kubota models
14 890795 HOSE,FUEL,5/16"ID.............2.5-feet
fuel supply from inline filter to pump
15 995810 SCREW 1/4-20NCX5/8 HW............2
for 660320
16 660320 PUMP,FUEL, 12VDC.......................1
Kubota models (mounted on chassis)
-- R890065 HOSE FITTING PIPE/BARB
1/8MX..............................................2
for 660320
17 890795 HOSE,FUEL,5/16"ID...........1.75-feet
fuel supply from pump to engine fuel
filter
18 890795 HOSE,FUEL,5/16"ID................4-feet
fuel supply from tank to primer pump
19 85155 PUMP,PRIMER,PERKINS***...........1
Perkins models

Part No. 216241 RL4 27

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203.1 Axle

28 RL4 Part No. 216241

April 2016 200 Chassis Components

203.1 Axle

Item Part No. Description Qty.

-- 116949 AXLE ASSY,2200#,STRAIGHT

Complete (includes items 1-10)
1 840376 NUT,WHEEL, 1/2 X 20..................10
2 236978 KIT,HUBS,BRINGS&SEALS,116949.1
includes items 3-5, 7 and 9
3 RACE, INNER.................................1
for reference only - not available
separately
4 230561 BEARING,ALXL,840377,841050.....2
5 C82100102 AXLE SEAL,2000# AXLE,DL220.....1
6 RACE, OUTER................................1
for reference only - not available
separately
7 230578 WASHER,ALXL,840377,841050
8 834228 GREASE CAP, AXLE, 3000LB........1
9 834250 HAMMERBLOW SPINDLE
NUT,AXLE.......................................1
10 7604 PINCOTTER 0.125 1.750

Part No. 216241 RL4 29

 200 Chassis Components April 2016

204.1 Hitches

30 RL4 Part No. 216241

April 2016 200 Chassis Components

204.1 Hitches

Item Part No. Description Qty.

1 991650 WASHER LOCK 1/2ZP....................2

2 6095 WASHER,FLAT,USS,1/2",Y
3 6198 NUT,NYLOCK,1/2-13
4 995310 SCREW,HHC,1/2-13 X 4 G.............2
5A 57332 COUPLER,BALL,2" CLASS II
5B 227082 COUPLER,BALL,2 5/16
6 T109127 HITCH
RING,COMBO,16"LENGTH............1
7 89163 BALL, 2" ZINC.................................1
8 WASHER,FLAT,1.000,HARDENED..1
9 NUT,HEX,1-8...................................1
10 1262632 SCREW,HHC,1/2-13 X 6 GR8 ZP....3
11 183731 SCREW,HHC,1/2-13 X 6.................1
12 790540 PIN QUICK 1/4X 1.75 ZP................1
13 T109129 SPACER,SIDE,COMBO,HTCH,BOLT-ON.2
14 176335 PLATE,SIDE,COMBO
HITCH,BOLT-ON.............................2
15 213770 HITCH,RING,BOLT-ON 2.5" ID........1
16 13854 SCREW,HHC,1/2-13 X 4.5,GRD.8...2
17 116936 AS-RING HITCH MOUNT...............1
18 6-5208-44 SCREW,HHC,1/2-13 X 5.5,GRD.8...1
19 123461 SCREW,HHC,5/8-11X4.50,GR8,Y...2
20 6035 WASHER,FLAT,USS,5/8",Y.............4
21 6024 NUT,NYLOCK,5/8-11.......................1
22A 116937 HITCH,2.5"RING,6 TON..................1
22B T110632 HITCH,3"RING,6TON......................1
23 218691 BRACKET ADJ HGT 6"...................1
24A 67231 COUPLER 2-5/16" BALL BULLDOG
T ......................................................1
24B 67230 COUPLER 2" BALL BULLDOG
TMZ.................................................1

Part No. 216241 RL4 31

 200 Chassis Components April 2016

205.1 Ballast Box Assembly

32 RL4 Part No. 216241

April 2016 200 Chassis Components

205.1 Ballast Box Assembly

Item Part No. Description Qty.

1A 114355 BALLAST
ASSY,60HZ,MH,1KW,120V.............1
60 Hz Ballast Assembly without decals
(refer to Section 1)
1B 115366 BALLAST
ASSY,50HZ,MH,1000W...................1
50 Hz Ballast Assembly without decals
(refer to Section 1)
2 161184 FP-BALLAST BOX REAR................1
3 995490 SCREW,HH SLOT,1/4 X 0.75
4 161181 FP-BALLAST BOX TOP...................1
5A 160030 BALLAST/CAP MH60Hz120...........1
60 Hz; includes item 6
5B 160490 BALLAST MH 50HZ 120V/..............1
50 Hz; includes item 6
6A 160032 CAPACITOR 24uF MH 60H.............1
60 Hz
6B 160033 CAPACITOR,50HZ
MH,26MF(BALLAST........................1
50 Hz
7 663860 CONNECTOR 5P MALE
RECEPTACLE.................................1
8 161185 FP-BALLAST BOX FRONT.............1
9 161180 FP-BALLAST BOX BOTTOM...........1
10 189346 SPACER,BALLAST,STACKED.........2

Part No. 216241 RL4 33

 200 Chassis Components April 2016

206.1 Cabinet

34 RL4 Part No. 216241

April 2016 200 Chassis Components

206.1 Cabinet

Item Part No. Description Qty. Item Part No. Description Qty.

1 995810 SCREW 1/4-20NCX5/8 HW 32 796436 SPRING,GAS,16",60LBS................4

2 993850 WASHER FLAT 1/45/8 SBIN 33 116910 PANEL, DOOR, RL4........................2
3 C51601450 SCREW FLANGE 5/16 -18X1 34 116908 PANEL, FRONT, CABINET, RL4......1
4 992330 WASHER FLAT 5/16YZP 35 C51400301 CUSHION,TWR
5 C51601451 NUT,FLANGE,5/16-18 Z SP,1.25"X0.75"RL4..........................2

6 C83400100 FENDER,STEEL,RL4......................2 36 Ref. TOWER BASE

(refer to 201.1)
7 116911 PANEL, UNDERDOOR,
CURBSIDE......................................1 37 C51601530 SCREW FLANGE 3/8 X1.5ZP***.....2

8 116918 HOLDER, LITERATURE..................1 38 116923 SPACER, TOWER, RL4...................1

9 Ref., COIL CORD............................1

10 680250 LOCKNUT, CONDUIT 3/4CSA
APPVD............................................1
11 CR58C012 COIL CORD BULKHEADPLA.........1
12 682740 NIPPLE CHASE 3/4CSA APPVD.....1
-- 682750 NIPPLE CHASE 1/2CSA APPVD.....1
13 75144 WASHER,FLAT,SAE 1/4",ZINC
14 1258649 SCREW, PANHEAD, 10-32 X 5/8
15 995420 NUT LOCK NYLON INSERT
16 C21353 BOLT,CARRIAGE 3/8-16X.75 Z KEG
17 981120 WASHER FLAT 3/8 ZP SAE BIN
18 990170 NUT LOCK NYLON INSERT 3/8
19 990670 RIVET,POP,SS,3/16"X1/2" BLIND
20 116909 PANEL, TOP, CABINET, RL4...........1
21 C61300501 PIN,0.75 X 7' ZINC..........................1
-- C61300502 CLIP,HITCH PIN..............................1
22 C54200400 SCREW ALLENHEX 1/2 -13X 1.5
23 991650 WASHER LOCK 1/2ZP
24 CR63A040 AS-WELDMENT, CRADLE..............1
-- 663520 LIGHT,LICENSE TAG
W/BRACKET...................................1
(not shown)
25A 230736 AS-WELDMENT, PANEL, REAR,
RL4..................................................1
(from SN RL4011-4236)
26 794890 HINGE,STAINLESS
STEEL,BLACK................................4
27 790940 HANDLE,CHROME,5.75"................2
28 189796 HASP CABINET DOOR5584AL4/5
29 116912 PANEL, UNDERDOOR,
ROADSIDE......................................1
30 116927 BUMPER, DOOR, RUBBER............4
31 796432 BRACKET W/BALL,GAS SPRING...8

Part No. 216241 RL4 35

 200 Chassis Components April 2016

207.1 Winch

36 RL4 Part No. 216241

April 2016 200 Chassis Components

207.1 Winch

Item Part No. Description Qty.

-- C61100200 WINCH,W/HNDL,5.1:1,1500LBS.....1
(item 15 not included)
1 6199 BUSHING, SMALL PINION,
FULTON...........................................2
2 32890 SPACER,PINION SHAFT................1
3 7591 WINCH PINION PLATE, K-1550.....1
4 7571 BRAKE DISK,.5 BORE,K-1550.......2
5 6777 RATCHET GEAR,K-1550 1/2" I.D.....1
6 7590 PINION GEAR AND DISC K-1550...1
7 PINION SHAFT...............................1
(not available separately)
8 6200 RETAINING RING...........................1
9 6291 RATCHET KIT (K-1500,K-1550)**....1
10 7584 FRAME SPACER,K-1550................1
11 12012 NUT,LOCK,3/8-16
12 31946 WINCH BRACKET, DRUM BOLT
LOCK...............................................1
13 22832 SCREW,HHC,3/8-16 X 6
14 6184 SPACER, DRUM BOLT, K-1550.......1
15 6190 CABLE KEEP.KIT (BRACKET
TYPE)*.............................................1
includes fasteners
16 6198 NUT,NYLOCK,1/2-13.......................2
17 69209 SCREW,HHC,3/8-16 X 5.5 GRD 8
18 C61100201 HANDLE FOR 1500# WINC............1
19 6034 NUT,HEX,JAM,1/2-13

Part No. 216241 RL4 37

 300 Engine and Generator Components April 2016

301.1 Kubota D1105-E3BG, View 1

38 RL4 Part No. 216241

April 2016 300 Engine and Generator Components

301.1 Kubota D1105-E3BG, View 1

Item Part No. Description Qty. Item Part No. Description Qty.

1 866113 GUARD,FAN,KUBOTA.....................1 20 995110 SCREW,HHC,M10X1.25 X 35MM GR

2 866110 RADIATOR, KUBOTA, D905 & 8.....................................................10
D1105..............................................1 21 994830 WASHER,LOCK,M10 ZP...............10
3A 116638 CAP,RADIATOR,KUBOTA A65 22 22124015 ENG FOOT/RAD SUPPORT,
KIT...................................................1 ROADSIDE......................................1
aluminum radiator 23 839110 HOSE,RADIATOR,LOWER,KUBOTA.1
3B 866120 CAP,RADIATOR,KUBOTA D905 24 866394 KUBOTA WATER PIPE....................1
copper radiator
25 32185 CLAMP,HOSE..................................6
4 865307 TANK,RECOVERY,COOLANT,KUBOTA.1
26 116523 KUBOTA HOSE,D905, D1105.........1
5 C51601442 SCREW FLANGE 1/4 -20X.............2
27 990200 NUT,NYLOCK,1/2-13 GR2..............2
6 C51600800 NUT CLIP 1/4 -20X3/4.....................2
28 990210 WASHER FLAT 1/2ZP.....................2
7 890790 HOSE,FUEL,1/4"ID,PUSH
LOK,200#........................................3 29 22124016 ENGINE FOOT/RAD
this part is sold by the foot, this SUPPORT,CURBSD........................1
application requires at least 32 inches. 30 116733 MUFFLER BRACE..........................1
8 865263 KUBOTA 15111-72200 WASHER.....4 31 839109 WATER PIPE,KUBOTA....................1
9 740770 VIBRATION MOUNT,35"..................2 32 732205PP ENGINE,KUBOTA,D1105 PAK........1
10A 995380 SCREW,HHC,1/2-13 X 6.5..............2
Kubota models with 6kW generator
10B 116252 SCREW,HHC,1/2-13X7 GR5 YEL
Kubota models with 7.5kW and 8kW
generators
11 991650 WASHER LOCK 1/2ZP....................2
12 990415 WASHER,FLAT,SNUB 1/2X2-3/4
ZN....................................................2
13A 80379 ISOLATOR, ENGINE MOUNT.........2
Kubota models with 6kW and 8kW
generators
13B 740920 ISOLATOR,ENGINE,390LB
Kubota models with 7.5kW generator
14 740770 VIBRATION MOUNT,35"..................2
15 161109 BOLT,M10-1.25 x 35,W/HOLE.........2
16 865085 KUBOTA SNAP PIN.........................2
17A 22124025 ENGINE RISER,2/75"H,FOR
1/2BLT.............................................2
2.75 inches
17B 116249 AS:ENGINE RISER 3.25 HIGH
3.25 inches
17C 184315 FP-GENSET SPACER
1.5 inches
17D 184325 FP-GENSET SPACER P
1.0 inch
18 995110 SCREW,HHC,M10X1.25 X 35MM GR
8.......................................................2
19 994830 WASHER,LOCK,M10 ZP.................2

Part No. 216241 RL4 39

 300 Engine and Generator Components April 2016

302.1 Kubota D1105-E3BG, View 2

40 RL4 Part No. 216241

April 2016 300 Engine and Generator Components

302.1 Kubota D1105-E3BG, View 2

Item Part No. Description Qty. Item Part No. Description Qty.

1 839154 DIPSTICK,OIL,KUBOTA 28 839134 FAN,PUSHER,KUBOTA 15263-12370

2 839244 KUBOTA HEAD COVER GASKET 29 839027 KUBOTA FLANGE BOLT
3 839151 KUBOTA OIL FILLER PLUG,V1305 30 52531 PULLEY,FAN,KUBOTA, D-905,GS68
4 839034 KUBOTA O-RING 31 101201 WATER PUMP ASSY,KUBOTA
5 44191 VALVE COVER, D905 32 865079 KUBOTA 16259-73430
6 866101 STARTER,KUBOTA,D1105/905 33 32069 CLAMP,HOSE,KUBOTA WG750
7 101208 STUD,EXHAUST MANIFOLD 34 839011 KUBOTA WATER PIPE 16241-73350
8 101209 NUT,EXHAUST MANIFOLD 35 865435 KUBOTA 16221-73270GASKET
9 32191 GASKET,EXHAUST MANIFOLD,D905 36 139278 THERMOSTAT
10 839246 KUBOTA EXHAUST MANIFOLD 37 139279 THERMOSTAT COVER
11 832128 GASKET,MUFFLER,KUBOTA 38 62296 SCREW,M8 X 35MM
D905/11
12 839103 KUBOTA 01123-50820 BOLT
13 865055 KUBOTA NUT
14A 865276 MUFFLER,KUBOTA
-- 866825 KUBOTA 66711-54520COV
(muffler cover)
15 125395 TAILPIPE,8K EXHAUST
16 116833 KUBOTA DYNAMO STAY
17 866090 ALTERNATOR,KUBOTA*
18 866081 KUBOTA BELT COVER
19 30973 BUMPER,RUBBER-1 X 1.25
20 116503 BUSHING, 630DX.328ID .375T
21 6782 NUT,NYLOCK,5/16-18
22 839190 SWITCH,LOW OIL PRESS,KUBOTA
23A 52532 PLUG,ENGINE OIL
DRAIN,D-905***..............................1
bottom of oil pan (not shown)
23A 52533 GASKET (52532) OIL DRAIN,
D905................................................1
for 52532
23B 234842 PLUG, ENGINE OIL, D1105............1
bottom of oil pan (not shown)
23B 84042 GASKET-DRAIN PLUG,ENG OIL
PAN..................................................1
for 234842
23C 974800 KIT:OIL DRAIN W/VALVE,KUBOTA
(inlcudes valve, clamp and hose)
24 116523 KUBOTA HOSE,D905, D1105
25 32185 CLAMP,HOSE
26 866394 KUBOTA WATER PIPE
27 839209 V-BELT,KUBOTA

Part No. 216241 RL4 41

 300 Engine and Generator Components April 2016

303.1 Kubota D1105-E3BG, View 3

42 RL4 Part No. 216241

April 2016 300 Engine and Generator Components

303.1 Kubota D1105-E3BG, View 3

Item Part No. Description Qty. Item Part No. Description Qty.

1 839157 KUBOTA OVERFLOW PIPE............1 22 865257 KUBOTA KIT, HOLDER,NOZZLE.....3

(to tank) 23 865100 KUBOTA OVER FLOW PIPE...........1
2 839149 KUBOTA INJECTOR PUMP, 24 44196 PIPE,INJECTOR 1,D905,D1105.....1
V1105..............................................1
25 44197 PIPE,INJECTOR 2,D905,D1105.....1
3 741140 ENGINE ACCESSORY TEMP
SENDER..........................................1 26 44198 PIPE,INJECTOR 3,D905,D1105.....1
4 32103 GASKET,INJECTION PUMP
(quantities vary)
5 890795 HOSE,FUEL,5/16"ID.............1.5-feet
6 898590 HOSE FITTING PIPE/BAR..............3
7 866050 FILTER,OIL,KUBOTA.......................1
8 Ref., SCREW
refer to 202.1
9 Ref., FUEL HOSE
refer to 202.1
10 Ref., IN-LINE FILTER
refer to 202.1
11 Ref., HOSE CLAMP
refer to 202.1
12 Ref., FUEL HOSE
refer to 202.1
13 Ref., FUEL PUMP
refer to 202.1
14 Ref., FUEL HOSE
refer to 202.1
15 839103 KUBOTA 01123-50820 BOLT..........2
16 839107 FILTER,FUEL,KUBOTA...................1
filter head and element
-- 116611 KUBOTA FUEL FILTER HOLDER....1
filter mount bracket
-- 839200 ELEMENT,FUEL FILTER,KUBOTA
for 839107
17 866040 GASKET,SOLENOID,KUBOTA........1
for 866030, 866044
18 866030 SOLENOID,FUEL,3 WIRE,KUBOTA
3-wire solenoid
18 99199 SOLENOID,KUBOTA D9/1105
SHTDWN.........................................1
2-wire solenoid
18A Ref., SOLENOID WIRE HARNESS
refer to 405.1
19 Ref., FUEL HOSE
refer to 202.1
20 839119 KUBOTA GLOW PLUG....................3
21 62118 JUMPER-GLOW PLUG...................1

Part No. 216241 RL4 43

 300 Engine and Generator Components April 2016

304.1 Kubota D1105-E3BG, View 4

44 RL4 Part No. 216241

April 2016 300 Engine and Generator Components

304.1 Kubota D1105-E3BG, View 4

Item Part No. Description Qty.

1 866127 ELEMENT,AIR
CLEANER,KUBOTA........................1
2 866129 VALVE,AIR CLEANER,KUBOTA.....1
3 866126 BODY,AIR CLEANER,KUBOTA.......1
3 866128 COVER,AIR CLEANER,KUBOTA.....1
4 839049 KUBOTA 15263-12370BAND
PIPE................................................2
5 231332 HOSE, INTAKE, KUBOTA D1105.....1
6 Ref, GENERATOR FASTENERS
refer to 307.1
7 Ref, GENERATOR
refer to 307.1
8 231333 AIR CLEANER BRACKET, D1105....1

Part No. 216241 RL4 45

 300 Engine and Generator Components April 2016

305.1 Perkins 403D-11G, View 1

46 RL4 Part No. 216241

April 2016 300 Engine and Generator Components

305.1 Perkins 403D-11G, View 1

Item Part No. Description Qty. Item Part No. Description Qty.

1 84812 PIPE,INJECTOR 1, 403C-11 32 Ref., FUEL HOSE

2 84813 PIPE,INJECTOR 2, 403C-11 refer to 202.1

3 84814 PIPE,INJECTOR 3, 403C-11

4 84860 VALVE COVER BREATHER
5 65636 CAP, OIL FILLER
5 65638 SEAL, OIL FILLER CAP
6 139272 FUEL INJECTOR
7 84815 GLOW PLUG, 403C-11
8 237707 HOSE,FUEL LEAK-OFF,403D-11G
9 89764 HOSE, WATER PUMP (PERKINS
404)
10 101341 FAN
11 101319 FAN PULLEY
12 101322 PUMP,WATER
-- 89764 HOSE, WATER PUMP (PERKINS
404)
-- 97483 GASKET,WATER PUMP, 403C-11
13 85071 BELT-FAN, PERKINS (103.10)
14 97427 PULLEY,CRANK, 403C-11
15 116519 FP-ENG MNT RT FOOT CS PERK T4
16 85140 GASKET-OIL PAN,PERKINS 103.10
17 237774 PLUG,OIL DRAIN,PERKINS
403D-11G
-- 85124 GASKET,SOLENOID,PERKINS 72350
18 116729 ISOLATOR,ENGINE,70D
19 116518 FP-ENG MNT RT FOOT RS PERK T4
20 990415 WASHER,FLAT,SNUB 1/2X2-3/4 ZN
21 991650 WASHER LOCK 1/2ZP
22 990270 SCREW,HHC,1/2-13 X 3.5 GR8
23 R981095 SCREW,HHC,M12X1.25X30MM,GR8.8
24 237776 SWITCH,OIL PRES,PERK 403D-11G
25 85069 FILTER, OIL-PERKINS (103-10)**
26 101320 DIPSTICK,STRAIGHT SHORT
27 97461 DIPSTICK TUBE,PERKINS(403C-11)
28 106663 SOLENOID,SHUT DOWN
PERKIN40422
29 72348 PUMP,LIFT(FUEL) PERKINS(54555)
29 89761 O-RING, LIFT PUMP,(PERKINS 404
30 236046 HOSE, FUEL FILTER -INJ., 403D
31 94889 FUEL FILTER ASSEMBLY
-- 62421 FILTER,FUEL,PERKINS

Part No. 216241 RL4 47

 300 Engine and Generator Components April 2016

306.1 Perkins 403D-11G, View 2

48 RL4 Part No. 216241

April 2016 300 Engine and Generator Components

306.1 Perkins 403D-11G, View 2

Item Part No. Description Qty.

1 58291 RADIATOR,PERKINS,TML..............1
-- 85130 CAP-RADIATOR,PERKINS (103.10)
2 Ref., FAN
refer to 305.1
3 139265 WATER OUTLET, VERTICAL..........1
-- 1257665 GASKET, THERMOSTAT,
PERKINS.........................................1
-- 237708 THERMOSTAT,PERKINS 403D-11G
4 58427 AIR FILTER,ASSEMBLY..................1
-- 237775 BKT,FILTER MNT,PERKINS
403D-11G
-- 866068 PERKINS 135326205AIR
filter element
5 97426 HOUSING,FLYWHEEL,403C-11.....1
6 228458 STARTER, PERKINS, 403D............1
7 Ref., OIL DRAIN PLUG
refer to 305.1
8 85089 ALTERNATOR,15A,PERKINS
103.10..............................................1
-- 85127 REGULATOR,12V-PERKINS
103.10..............................................1
9 85087 MANIFOLD-EXHAUST,PERK
(103.10)...........................................1
-- 101326 STUDS,EXHAUST
-- 101327 NUTS,EXHAUST
-- 85143 GASKET-EXHAUST
MANIFOLD/PERKIN........................1
10 97473 SENSOR,WATER
TEMPERATURE..............................1
11 72343 GASKET,EXH
FLANGE-PERKINS54555...............1
12 58292 HOSE,RADIATOR,PERKINS,TML
-- 30348 CLAMP,HOSE,1.00
13 112291 MUFFLER,CATALYTIC,PERKINS
403C................................................1
14 97428 HOSE,RADIATOR,UPPER
PRKNS,TML
-- 30348 CLAMP,HOSE,1.00

Part No. 216241 RL4 49

 300 Engine and Generator Components April 2016

307.1 Generators

50 RL4 Part No. 216241

April 2016 300 Engine and Generator Components

307.1 Generators

Item Part No. Description Qty. Item Part No. Description Qty.

1 991761 SCREW,HHC,3/8-16 X 1.25............8 8 229457 CAPACITOR, 8KW

2 990470 WASHER LOCK 3/8ZP....................8 GENERATOR,5420
(for 201CSA5420) (630V)
3 85206 GENERATOR,6KVA,240VAC,60HZ..1
6 kW, 60 Hz (Marathon 201CSA5411) -- Ref., WIRE HARNESS
refer to 405.1
-- 116168 BEARING, ODE
(opposite engine end) -- 116184 CLAMP,CAPACITOR
(for 201CSA5420)
-- 116172 O-RING
(opposite engine end) -- 116187 TERMINAL BLOCK
(for 201CSA5420)
-- 116177 DRIVE DISC(C-107) MARATHON
(engine end) 9 189347 BRACKET,GENERATOR MOUNT....1

-- 116178 HUB SPACER 10 6198 NUT,NYLOCK,1/2-13.......................2

(engine end) 11 80379 ISOLATOR, ENGINE MOUNT.........2
-- 161151 BRACKET, BEARING ODE (5411) 12 990415 WASHER,FLAT,SNUB 1/2X2-3/4
(for generator 201CSA5411) ZN....................................................2
-- 836853 DIODE,MARATHON 13 990210 WASHER FLAT 1/2ZP.....................2
(opposite engine end) 14 6-5208-32 SCREW,HHC,1/2-13X4,GR8...........2
-- 836856 MARATHON 15A 991761 SCREW,HHC,3/8-16 X 1.25............4
SUPPRESSOR/VARISTOR models with Kubota engine
(opposite engine end)
15B 991761 SCREW,HHC,3/8-16 X 1.25............2
4 Ref., WIRE HARNESS models with Perkins engine
refer to 405.1
16A 990470 WASHER LOCK 3/8ZP....................4
4 116184 CLAMP,CAPACITOR models with Kubota engine
(for 201CSA5411)
16B 990470 WASHER LOCK 3/8ZP....................2
4 116187 TERMINAL BLOCK models with Perkins engine
(for 201CSA5411)
17A 981120 WASHER FLAT 3/8 ZP SAE BIN.....4
4 58356 CAPACITOR-ROUND models with Kubota engine
(for 201CSA5411)
17B 981120 WASHER FLAT 3/8 ZP SAE BIN.....2
5 123840 SCREW,HHC,5/16-18X.75,GR8,Y...6 models with Perkins engine
6 990460 WASHER LOCK 5/16 ZP BIN..........6 18A 189347 BRACKET,GENERATOR MOUNT....1
7 116253 GENERATOR,8KW,240V,60HZ,MAR.1 models with Kubota engine (shown)
8 kW, 60 Hz (Marathon 201CSA5420) 18B 116517 FP-GEN MOUNT BAR RL PERK
-- 116168 BEARING, ODE T4....................................................1
(opposite engine end) models with Perkins engine
-- 116169 BEARING,BRKT,ODE(5412) 19 991650 WASHER LOCK 1/2ZP....................2
-- 116172 O-RING 20 990270 SCREW,HHC,1/2-13 X 3.5 GR8......2
(opposite engine end) 21 116244 FP-GEN MNT BAR,MAR SM
-- 116177 DRIVE DISC(C-107) MARATHON HOLES............................................1
(engine end) 22 981450 SCREW,HHC,3/8-16 X 1.5..............4
-- 116178 HUB SPACER 23 116254 GENERATOR,6.5KW,220V,50HZ,MAR
(engine end) 7.5 kW, 50 Hz (Marathon
-- 836853 DIODE,MARATHON 332CSA5213)
(opposite engine end) -- 116177 DRIVE DISC(C-107) MARATHON
-- 836856 MARATHON (engine end)
SUPPRESSOR/VARISTOR -- 836853 DIODE,MARATHON
(opposite engine end) (opposite engine end)

Part No. 216241 RL4 51

 300 Engine and Generator Components April 2016

307.1 Generators
(continued)

Item Part No. Description Qty.

-- 836856 MARATHON
SUPPRESSOR/VARISTOR
(opposite engine end)
-- T111700 BEARING, MARATHON GEN
(opposite engine end)
24 Ref., WIRE HARNESS
refer to 405.1
24 116184 CLAMP,CAPACITOR
(for 332CSA5213)
24 85207 CAPACITOR,45 MF***OVAL
(for 332CSA5213)
25 116252 SCREW,HHC,1/2-13X7 GR5 YEL
26 184315 FP-GENSET SPACER

52 RL4 Part No. 216241

April 2016 300 Engine and Generator Components

307.1 Generators
(continued)

This Page Intentionally Left Blank

Part No. 216241 RL4 53

 400 Electrical Components April 2016

401.1 Control Box, 60HZ, View 1 (from SN RL413-6092 to RL415-12444)

54 RL4 Part No. 216241

April 2016 400 Electrical Components

401.1 Control Box, 60HZ, View 1 (from SN RL413-6092 to RL415-12444)

Item Part No. Description Qty.

1 996340 SCREW,PHM,10-16 X 3/4

(tek screw)
2 186543 FP-CONTROL BOX,TOP.................1
3 990670 RIVET,POP,SS,3/16"X1/2" BLIND
4 PANEL,REAR,CTRL BOX
(186540)..........................................1
(available soon) (replaced 186542
from RL413-6097))
5 186540 BASE,CONTROL BOX,AL4
CONS..............................................1
6 116121 BRKT,E-BOX HANGER,SHORT......2
7 C51601444 SCREW,FLANGE,1/4-20X1/2" PATCH
8 993310 NUTSERT,1/4-20
9 T109757 PANEL,CNTL BOX FACE,CSA........1
10 186544 BRACKET,E-BOX,AUTOSTART,AL4.1

Part No. 216241 RL4 55

 400 Electrical Components April 2016

401.2 Control Box, 60HZ, View 1 (from RL415-12445)

56 RL4 Part No. 216241

April 2016 400 Electrical Components

401.2 Control Box, 60HZ, View 1 (from RL415-12445)

Item Part No. Description Qty.

1 1256268 PANEL, FACE, CONTROL BOX......1

2 RIVET, .250 X .375..........................8
3 1254929 PANEL, BACK, CONTROL BOX......1
4 SCREW, #10-24 X .500 THREAD
FORMER.......................................15
5 1256920 BRACKET, LIFT CONTROL BOX.....2
6 1256199 RESERVED ENGINERRING...........1
7 1256194 SHIELD, RAIN, TRANSFORMER.....1
8 C51600500 NUT CLIP, 1/4-20 X 1/2.................16
9 1256200 PANEL, MID, CONTROL BOX.........1

Part No. 216241 RL4 57

 400 Electrical Components April 2016

402.1 Control Box, 60HZ, View 2 (from SN RL413-6092 to RL415-12444)

58 RL4 Part No. 216241

April 2016 400 Electrical Components

402.1 Control Box, 60HZ, View 2 (from SN RL413-6092 to RL415-12444)

Item Part No. Description Qty.

A 826910 KIT CNTRL BOX 60HZ ALRL4

(to SN RL413-6096)
-- 822789 CNTRL,BOX,60HZ,MH,4PTL
(to SN RL413-6096)
-- 826915 KIT CONTROL BOX TO COIL CORD
(to SN RL413-6096)
B 822789 CNTRL,BOX,60HZ,MH,4PTL
(boxes with 4 pole receptacle)
(replaced 218588 from SN
RL413-6097)
1 686220 CONNECTOR 2 SCREW 1.25T-B....1
2 680030 CONNECTOR 2 SCREW 3/4..........1
3 T113641 BREAKER,15A,120VAC 1P,CSA.....4
4 684640 RECEPTACLE 20A 120V DUPLEX
GFI...................................................1
5 T113642 BREAKER,20A MINI,120VAC
1P,CSA............................................1
6A 684450 RECEP 30A 20V 3POLE.................1
(boxes with 3 pole receptacle)
6B 686160 RECEP 30A 120/240V 4 POLE.......1
(boxes with 4 pole receptacle)
7 684380 IGNITION SWITCH,LEVER OPR.....1
8 682715 LIGHT INDICATOR 12VRED...........1
9 R660010 SWITCH PUSH-BUTTON
W/BOOT..........................................1
10 T106193 HOURMETER,DIGITAL,RECTANGULAR.1
11 55306 SCREW,PHILLIPS,PHM,4-40 X
.50....................................................2
12 40766 NUT,NYLOCK,4-40..........................2
13 T113644 BREAKER,30A 250VAC 2P,CSA.....2
14 684167 CONNECTOR 12P FEMALE...........1
15 R661490 RELAY 12V DC 30A NO OR...........1

Part No. 216241 RL4 59

 400 Electrical Components April 2016

402.2 Control Box, 60HZ, View 2 (from RL415-12445)

60 RL4 Part No. 216241

April 2016 400 Electrical Components

402.2 Control Box, 60HZ, View 2 (from RL415-12445)

Item Part No. Description Qty.

1 686160 RECEP 30A 120/240V 4 POLE.......1

(boxes with 4 pole receptacle)
2 684640 RECEPTACLE 20A 120V DUPLEX
GFI...................................................1
3 T113642 BREAKER,20A MINI,120VAC
1P,CSA............................................1
4 Ref. PANEL, BACK, CONTROL BOX
(refer to 401.2)
5 SCREW, FLANGE, 1/4-20 X .75....17
6 1255539 TRANSFORMER, MH, 60HZ
120V................................................4
7 Ref. SHIELD, RAIN, TRANSFORMER
(refer to 401.2)
8 Ref. PANEL, MID, CONTROL BOX
(refer to 401.2)
9 160032 CAPACITOR 24uF MH 60H.............4
10 STRAP, CAPACITOR.......................2
11 55306 SCREW,PHILLIPS,PHM,4-40 X
.50....................................................2
12 682715 LIGHT INDICATOR 12VRED...........1
13 Ref. PANEL, FACE, CONTROL
BOX.................................................1
(refer to 401.2)
14 R660010 SWITCH PUSH-BUTTON
W/BOOT..........................................1
15 T106193 HOURMETER,DIGITAL,RECTANGULAR.1
16 684380 IGNITION SWITCH,LEVER OPR.....1
17 90604A144 SCREW, #6-32 X .25 PH...............12
18 92147A420 WASHER, SPLIT LOCK #6...........12
19 T113644 BREAKER,30A 250VAC 2P,CSA.....1
20 T113641 BREAKER,15A,120VAC 1P,CSA.....4

Part No. 216241 RL4 61

 400 Electrical Components April 2016

403.1 Control Box, 50HZ, View 1 (from SN RL413-6092 to RL415-12444)

62 RL4 Part No. 216241

April 2016 400 Electrical Components

403.1 Control Box, 50HZ, View 1 (from SN RL413-6092 to RL415-12444)

Item Part No. Description Qty.

1 186543 FP-CONTROL BOX,TOP.................1

2 996340 SCREW,PHM,10-16 X 3/4
3 990670 RIVET,POP,SS,3/16"X1/2" BLIND
4 FP-CONTROL
BOX,REAR,SHORT.........................1
(replaced 116802 from SN
RL413-6097) (available soon)
5 116801 FP-CONTROL BOX,BODY 50HZ.....1
6 116874 FP-BRACKET,E-BOX HANGER......1
7 C51601444 SCREW,FLANGE,1/4-20X1/2" PATCH
8 993310 NUTSERT,1/4-20
9 116919 FP-CONTROL BOX REC
BOTTOM.........................................1
10 996920 FP-CONTROL BOX REC FRONT....1
11 116921 FP-CONTROL BOX REC BACK......1
12 116803 FP-CONTROL BOX,FRONT
50HZ................................................1

Part No. 216241 RL4 63

 400 Electrical Components April 2016

403.2 Control Box, 50HZ, View 1 (from RL415-12445)

64 RL4 Part No. 216241

April 2016 400 Electrical Components

403.2 Control Box, 50HZ, View 1 (from RL415-12445)

Item Part No. Description Qty.

1 1256268 PANEL, FACE, CONTROL BOX......1

2 RIVET, .250 X .375..........................8
3 1254929 PANEL, BACK, CONTROL BOX......1
4 SCREW, #10-24 X .500 THREAD
FORMER.......................................15
5 1256920 BRACKET, LIFT CONTROL BOX.....2
6 1256199 RESERVED ENGINERRING...........1
7 1256194 SHIELD, RAIN, TRANSFORMER.....1
8 C51600500 NUT CLIP, 1/4-20 X 1/2.................16
9 1256200 PANEL, MID, CONTROL BOX.........1
10 1254936 COVER, RECEPTACLE...................1

Part No. 216241 RL4 65

 400 Electrical Components April 2016

404.1 Control Box, 50HZ, View 2 (from SN RL413-6092 to RL415-12444)

66 RL4 Part No. 216241

April 2016 400 Electrical Components

404.1 Control Box, 50HZ, View 2 (from SN RL413-6092 to RL415-12444)

Item Part No. Description Qty.

A 826911 KIT CNTRL BOX 50HZ ALRL4

(to SN RL413-6096)
-- 822784 CONTRL BOX 50HZ, MH, 7KW,AL,RL
(to SN RL413-6096)
-- 826915 KIT CONTROL BOX TO COIL CORD
(to SN RL413-6096)
B 822784 CONTRL BOX 50HZ, MH, 7KW,AL,RL
(replaced 116804 from SN
RL413-6097)
1 683870 BREAKER 1P 15A 277VA...............1
2 R661490 RELAY 12V DC 30A NO OR...........1
3 686220 CONNECTOR 2 SCREW 1.25T-B....1
4 680030 CONNECTOR 2 SCREW 3/4..........1
5 Ref. FP-CONTROL BOX REC BACK
(refer to 403.1)
6 684167 CONNECTOR 12P FEMALE...........1
7 684380 IGNITION SWITCH,LEVER OPR.....1
8 Ref. FP-CONTROL BOX REC FRONT
(refer to 403.1)
9 T106193 HOURMETER,DIGITAL,RECTANGULAR.1
10 R660010 SWITCH PUSH-BUTTON
W/BOOT..........................................1
11 Ref. ELEC BOX
(refer to 403.1)
12 T113642 BREAKER,20A MINI,120VAC
1P,CSA............................................1
13 682715 LIGHT INDICATOR 12VRED...........1
14 995300 SCREW,PHM,6-32 X .25...............12
15 994420 WASHER,LOCK,#6 SS.................12
16 T113644 BREAKER,30A 250VAC 2P,CSA.....2

Part No. 216241 RL4 67

 400 Electrical Components April 2016

404.2 Control Box, 50HZ, View 2 (from RL415-12445)

68 RL4 Part No. 216241

April 2016 400 Electrical Components

404.2 Control Box, 50HZ, View 2 (from RL415-12445)

Item Part No. Description Qty.

1 T113642 BREAKER,20A MINI,120VAC

1P,CSA............................................1
2 Ref. PANEL, BACK, CONTROL BOX
(refer to 403.2)
3 SCREW, FLANGE, 1/4-20 X .75....17
4 1255539 TRANSFORMER, MH, 60HZ
120V................................................4
5 Ref. SHIELD, RAIN, TRANSFORMER
(refer to 403.2)
6 Ref. PANEL, MID, CONTROL BOX
(refer to 403.2)
7 160032 CAPACITOR 24uF MH 60H.............4
8 STRAP, CAPACITOR.......................2
9 55306 SCREW,PHILLIPS,PHM,4-40 X
.50....................................................2
10 682715 LIGHT INDICATOR 12VRED...........1
11 Ref. PANEL, FACE, CONTROL
BOX.................................................1
(refer to 403.2)
12 R660010 SWITCH PUSH-BUTTON
W/BOOT..........................................1
13 T106193 HOURMETER,DIGITAL,RECTANGULAR.1
14 684380 IGNITION SWITCH,LEVER OPR.....1
15 90604A144 SCREW, #6-32 X .25 PH...............12
16 92147A420 WASHER, SPLIT LOCK #6...........12
17 T113644 BREAKER,30A 250VAC 2P,CSA.....1
18 T113641 BREAKER,15A,120VAC 1P,CSA.....4

Part No. 216241 RL4 69

 400 Electrical Components April 2016

405.1 Electrical Wiring and Power Cables

70 RL4 Part No. 216241

April 2016 400 Electrical Components

405.1 Electrical Wiring and Power Cables

Item Part No. Description Qty. Item Part No. Description Qty.

1 Ref., LAMP PIGTAIL 4 116815 WIRE HARN,DC,IN CTRL

refer to 504.1 or 505.1 BOX,2006........................................1
2A 822807 COIL CORD 8PIN DEUTSCH engine
(from SN RL413-6097) 5A 116820 WIRE
2A 823502 ASM CCORD JBOX HARN,ENG,KUBOTA,DC,2006.......1
(from SN RL413-6097) engine

2B 826916 KIT COIL CORD WO/ JUNCTION 5B 116822 EA-WIRE HARNESS,PERKINS,DC

BOX engine
(to SN RL413-6096) -- 800004 PIGTAIL,FUEL
-- 660287 CORD,RETRACT,66COIL,14/7 SOWA SOLENOID,KUBOTA.......................1
(to SN RL413-6096) engine

-- 822809 KIT, COIL CORD HW 6 237658 CABLE, POWER, 10/4 48"..............1

(to SN RL413-6096) 6 709133 TERM RING,#10 NYL INS 12/10
2C 826917 KIT COIL CORD W JUNCTION BOX 7 160276 CABLE SET,BATTERY,24"
(to SN RL413-6096) RED&BLK........................................1
-- 822809 KIT, COIL CORD HW
(to SN RL413-6096)
-- T109014 JUNC.BOX,4MH/HPS
(to SN RL413-6096)
2D C48300108 BOX,JUNC,LIGHT TWR,4 CONN
Junction Box
-- 663870 CONNECTOR 3P FEMALE
RECEPTACLE.................................4
for C48300108
-- 680080 GRIP,HUBBLE 07401010
for C48300108
-- 680190 COVER,JUNC BOX W/GSKT, 2
GANG
for C48300108
-- 994380 SCREW,RH,6-32 X 5/8
for 680190
3A T109414 SVC KIT,TAILLIGHTS,RL4/TML
3B 663400 CONNECTOR,7-POLE,TLITE,RND
PIN
7-pole connector (round); 663405
required, order separately
3B 663401 CONNECTOR,BLADE,POS,TAILT,
7P
7-pole connector (blade)
3B 663405 CABLE GUARD FOR 7P
CONN(663400)
for 663400
3B 663420 CONNECTOR,TAIL LIGHT,6 POLE
6-pole connector
3B 663430 CONNECTOR,TAILLIGHT,4 PIN
4-pole connector

Part No. 216241 RL4 71

 500 Mast Components April 2016

501.1 Mast Assembly and Winch Cable Routing (to SN RL413-6832)

72 RL4 Part No. 216241

April 2016 500 Mast Components

501.1 Mast Assembly and Winch Cable Routing (to SN RL413-6832)

Item Part No. Description Qty.

A T108880 THIMBLE WIRE ROPE-3/16...........1

B 791910 SLEEVE,OVAL,3/16",ALUMINUM....1
1 C116810 MA-TOWER ASSY
W/CABLES,RL4..............................1
Mast Assembly, Complete (includes
items 2-8)
-- Ref., 2-INCH MAST SECTION
refer to 502.1
2 Ref., WINCH
refer to 207.1
3 CU61A025 CABLE,EXT,UPPER, 3/16 X 19'......1
lifts the 3-inch mast section
4 CU61A035 CABLE,EXT,LOWER, 3/16 X 11'.....1
lifts the 2-inch mast section
5 990650 COTTER PIN 1/8X1 SSBIN STOCK
for 992760
5 992760 CLEVIS PIN 1/2X1.5 SS
6 Ref., MAST RAISE/LOWER CABLE
refer to 201.1
7 Ref., CABLE PULLEY
refer to 201.1
8 Ref., CABLE FASTENERS
refer to 502.1

Part No. 216241 RL4 73

 500 Mast Components April 2016

501.2 Mast Assembly and Winch Cable Routing (from SN RL413-6833)

74 RL4 Part No. 216241

April 2016 500 Mast Components

501.2 Mast Assembly and Winch Cable Routing (from SN RL413-6833)

Item Part No. Description Qty.

A T108880 THIMBLE WIRE ROPE-3/16...........1

B 791910 SLEEVE,OVAL,3/16",ALUMINUM....1
1 C116810 MA-TOWER ASSY
W/CABLES,RL4..............................1
Mast Assembly, Complete (includes
items 2-8)
-- Ref., 4-INCH MAST SECTION
refer to 502.1
2 Ref., WINCH
refer to 207.1
3 CU61A025 CABLE,EXT,UPPER, 3/16 X 19'......1
lifts the 3-inch mast section
4 CU61A035 CABLE,EXT,LOWER, 3/16 X 11'.....1
lifts the 2-inch mast section
5 217423 PIN,CLEVIS,STL 1/2"DIAX2/0"LG,
5 990650 COTTER PIN 1/8X1 SSBIN STOCK
for 992760
6 Ref., MAST RAISE/LOWER CABLE
refer to 201.1
7 Ref., CABLE PULLEY
refer to 201.1
8 Ref., CABLE FASTENERS
refer to 502.1

Part No. 216241 RL4 75

 500 Mast Components April 2016

502.1 Mast Components (to SN RL413-6832)

76 RL4 Part No. 216241

April 2016 500 Mast Components

502.1 Mast Components (to SN RL413-6832)

Item Part No. Description Qty.

1 CR61C010 BOOM,4" SECTION........................1

2 992760 CLEVIS PIN 1/2X1.5 SS..................4
3 990650 COTTER PIN 1/8X1 SSBIN
STOCK............................................4
4 CS61A053 SLIDE BLOCK,TOWER GD
1147086...........................................3
4-inch mast
4A CS61A053 SLIDE BLOCK,TOWER GD
1147086...........................................2
3-inch mast
5 C41135000 RIVET POP 1/4 X1/2.....................12
4-inch mast
5A C41135000 RIVET POP 1/4 X1/2.......................8
3-inch mast
6 C54200700 SCREW 1/2-13X 1 Z G5..................1
7 991650 WASHER LOCK 1/2ZP....................2
8 990210 WASHER FLAT 1/2ZP.....................1
9 CR61C020 BOOM,3" SECTION........................1
10 CR61C030 BOOM,2" SECTION........................1
11 CR61C018 COVER,COIL CORD.......................1
12 C51601442 SCREW FLANGE 1/4 -20X.............4
13 C51600800 NUT CLIP 1/4 -20X3/4.....................4
14 C51601570 SCREW FLANGE 3/8X 3/4.............3
15 48425 NUT,LOCKING-LRG.FLANGE,3/8-16.3
16 Ref., WINCH
refer to 207.1
17 C51601570 SCREW FLANGE 3/8X 3/4.............2
18 Ref., PIVOT FASTENERS
refer to 201.1
19 CU61A090 SPRING,KICKOUT,BOOM/TOWER
RL....................................................1
20 990610 BOLT,TEE 1/2-20 X 4.5...................1
21 CS61C060 SWIVEL,BOOM RL4.......................1
22 6198 NUT,NYLOCK,1/2-13.......................1
23 C54200200 SCREW 1/2 -13 X 2.........................1
24 87722 NUT,NYLOCK,7/8-9.........................1
25 69819 WASHER,FLAT,USS,7/8",Y.............3

Part No. 216241 RL4 77

 500 Mast Components April 2016

502.2 Mast Components (from SN RL413-6833)

78 RL4 Part No. 216241

April 2016 500 Mast Components

502.2 Mast Components (from SN RL413-6833)

Item Part No. Description Qty.

1 217380 WELDMENT,MAST,4"
SECTION,RL4.................................1
2 188770 SHEAVE 2-13/16 X11/4,PLASTIC....2
3 217423 PIN,CLEVIS,STL
1/2"DIAX2/0"LG,..............................4
4 990650 COTTER PIN 1/8X1 SSBIN
STOCK............................................4
5 217073 WEAR PAD, TOWER, RL4...............3
6 217425 RIVET,POP,3/16 DIA X .45,AL.......12
7 995790 CLEVIS PIN STAINLESSS..............2
8 994920 COTTER PIN 3/32X3/4 S................2
9 C54200700 SCREW 1/2-13X 1 Z G5..................1
10 991650 WASHER LOCK 1/2ZP....................2
11 6095 WASHER,FLAT,USS,1/2",Y.............1
12 217381 WELDMENT,MAST,3"
SECTION,RL4.................................1
13 217382 WELDMENT,MAST,2"
SECTION,RL4.................................1
14 113080 SLEEVE,COIL CORD,AL4,AL5.......1
15 6090 SCREW,HHC,1/4-20 X .75..............4
16 C51600800 NUT CLIP 1/4 -20X3/4.....................4
17 C51601570 SCREW FLANGE 3/8X 3/4.............3
18 48425 NUT,LOCKING-LRG.FLANGE,3/8-16.3
19 Ref., WINCH
refer to 207.1
20 C51601570 SCREW FLANGE 3/8X 3/4.............2
21 Ref., PIVOT FASTENERS
refer to 201.1
22 CU61A090 SPRING,KICKOUT,BOOM/TOWER
RL....................................................1
23 990610 BOLT,TEE 1/2-20 X 4.5...................1
24 CS61C060 SWIVEL,BOOM RL4.......................1
25 6198 NUT,NYLOCK,1/2-13.......................1
26 6096 SCREW,HHC,1/2-13 X 2 GR5.........1
27 87722 NUT,NYLOCK,7/8-9.........................1
28 69819 WASHER,FLAT,USS,7/8",Y.............3

Part No. 216241 RL4 79

 500 Mast Components April 2016

503.1 Upper Mast Components (to SN RL413-6832)

80 RL4 Part No. 216241

April 2016 500 Mast Components

503.1 Upper Mast Components (to SN RL413-6832)

Item Part No. Description Qty.

1 Ref., 2" BOOM SECTION

refer to 502.1
2 CR64C010 CROSSHEAD,RL4...........................1
3 990270 SCREW,HHC,1/2-13 X 3.5 GR8......2
4 990200 NUT,NYLOCK,1/2-13 GR2..............2
5 Ref., JUNCTION BOX
refer to 405.1
6 6888 SCREW,HHC,1/4-20 X 1.................2
7 6638 WASHER,FLAT,USS,1/4"Y..............2
8 6091 NUT,NYLOCK,1/4-20.......................2
9 Ref., ROUND LIGHT FIXTURE
refer to 504.1
10 116073 CROSSARM, RECT FIXTURE
TOWER...........................................1
11 22123080 WING NUT,
FIXTURE,RL4,AL4,AL5...................4
12 990880 WASHER,LOCK,STAR 3/4 E...........4
13 Ref., SQUARE LIGHT FIXTURE
refer to 505.1
14 993180 NUT,NYLOCK,3/4-10 ZP.................4
15 990230 WASHER,FLAT,3/4 ZP....................4

Part No. 216241 RL4 81

 500 Mast Components April 2016

503.2 Upper Mast Components (from SN RL413-6833)

82 RL4 Part No. 216241

April 2016 500 Mast Components

503.2 Upper Mast Components (from SN RL413-6833)

Item Part No. Description Qty.

1 217438 CB,3/4"-10X4",Z..............................4
2 217072 STANDOFF, LIGHT..........................4
3 993180 NUT,NYLOCK,3/4-10 ZP.................4
4 217435 WELDMENT,LIGHT BAR................1
5 Ref. LIGHT ASSEMBLY
(refer to 504.1)
6 6888 SCREW,HHC,1/4-20 X 1.................2
7 6638 WASHER,FLAT,USS,1/4"Y..............2
8 6091 NUT,NYLOCK,1/4-20.......................2
9 Ref. JUNCTION BOX
(refer to 405.1)
10 Ref. 2 INCH MAST ASSY
(refer to 502.2)
11 8357 SCREW,HHC,1/2-13 X 3.5..............2
12 6-6212-08 WASHER,FLAT,USS,1/2",Y.............2
13 990390 NUT,NYLOCK,1/2-13.......................2

Part No. 216241 RL4 83

 500 Mast Components April 2016

504.1 Light Assembly, 19" Round

84 RL4 Part No. 216241

April 2016 500 Mast Components

504.1 Light Assembly, 19" Round

Item Part No. Description Qty. Item Part No. Description Qty.

-- C41100720 LIGHT FIXTURE,MH,AL4,RL4,AL5 23 833577 SCREW,RHM,6-32X5/8...................2

Light Fixture, Complete (silver) 24 833582 SLEEVE,WIRE,FIBERGLASS.........1
-- 161281 FIXTURE LIGHT MH BLACK
COATED
Light Fixture, Complete (black)
1 680020 LOCKNUT,CONDUIT,1/2 CSA
APPVD............................................1
1 682470 CONN,STRAIN RELIEF,1/2 NPT.....1
1 683950 GASKET,STRAIN RELIEF,1/2.........1
2 663850 CORD SET MALE 5FT. 3P..............1
3 709034 TERMINAL STRIP,CE.....................1
4 833567 CASTING,FIXTURE QUICK
CONNECT.......................................1
silver
5 990810 SCREW,HHC,1/2-13 X 1.5..............1
6 991650 WASHER LOCK 1/2ZP....................2
7 995970 WASHER LOCK STAR 1/2E............2
8 981640 SCREW,HHC,1/2-13 X 1.25............1
9 833566 BRKT,TRUNION..............................1
silver
10 833573 T-HANDLE.......................................1
silver
11 833569 GASKET, HOUSING REFLECTOR
BASE...............................................1
12 833547 REFLECTOR & LENS ASSY STD
FIX...................................................1
silver; includes items 17-18
-- 833568 REFLECTOR (C41100720)
13 833570 RING,REINFORCING (C41100720)
14 833571 SCREW,PHM,10-24 X 5/8
15 990675 RIVET POP 1/8X.390 GR
16 22120102 SPIDER, MH/HPS
17 833524 LENS W/GASKET (C41100720)
-- C2450108 LENS GASKET FOR LIGHT FIXTURE
18 833543 CLAMP,LENS (C41100720)
includes fasteners
-- 833574 SCREW,HH SLOT,8-32X1
-- 833578 NUTSERT,8-32 (833543)
-- 833581 WASHER,CLAMP,RUBBER(833543)
19 160071 LAMP MH 1000W M1000/U SYL.....1
20 833565 SCREW,PHM,8-32X3/8...................2
21 833563 BRKT,SOCKET MOGUL FO...........1
22 833564 SOCKET BASE-MOGUL.................1

Part No. 216241 RL4 85

 500 Mast Components April 2016

504.2 Light Assembly, 16" Round

86 RL4 Part No. 216241

April 2016 500 Mast Components

504.2 Light Assembly, 16" Round

Item Part No. Description Qty.

-- 233777 LIGHT FIXTURE, MH, ROUND, 16"

Light Fixture, Complete (silver)
1 680020 LOCKNUT,CONDUIT,1/2 CSA
APPVD............................................1
1 682470 CONN,STRAIN RELIEF,1/2 NPT.....1
1 683950 GASKET,STRAIN RELIEF,1/2.........1
2 663850 CORD SET MALE 5FT. 3P..............1
3 57440 CONNECTOR, WIRE NUT..............2
4 833567 CASTING,FIXTURE QUICK
CONNECT.......................................1
silver
5 981640 SCREW,HHC,1/2-13 X 1.25............1
6 991650 WASHER LOCK 1/2ZP....................2
7 995970 WASHER LOCK STAR 1/2E............2
8 981640 SCREW,HHC,1/2-13 X 1.25............1
9 833566 BRKT,TRUNION..............................1
silver
10 833573 T-HANDLE.......................................1
silver
11 833569 GASKET, HOUSING REFLECTOR
BASE...............................................1
12 236839 REFLECTOR & LENS ASSY 16 INCH
FIX...................................................1
silver; includes items 16-17
13 833570 RING,REINFORCING (C41100720)
14 833571 SCREW,PHM,10-24 X 5/8
15 990675 RIVET POP 1/8X.390 GR
16 236841 LENS W/GASKET (233777)
-- 236840 LENS GASKET FOR LIGHT FIXTURE
17 236842 CLAMP,LENS (233777)
includes fasteners
-- 833574 SCREW,HH SLOT,8-32X1
-- 833578 NUTSERT,8-32 (833543)
-- 833581 WASHER,CLAMP,RUBBER(833543)
18 160077 LAMP MH 1000W BT37HOR..........1
19 833565 SCREW,PHM,8-32X3/8...................2
20 833563 BRKT,SOCKET MOGUL FO...........1
21 833564 SOCKET BASE-MOGUL.................1
22 833577 SCREW,RHM,6-32X5/8...................2
23 833582 SLEEVE,WIRE,FIBERGLASS.........1
24 1262295 SPIDER, MH/HPS...........................1

Part No. 216241 RL4 87

 500 Mast Components April 2016

505.1 Light Assembly, Square

88 RL4 Part No. 216241

April 2016 500 Mast Components

505.1 Light Assembly, Square

Item Part No. Description Qty. Item Part No. Description Qty.

-- 161090 FIXTURE ASSEMBLY 1000W RECT 17 116055 YOKE,PSI RECT.LIGHT

TML models with hard-wired pigtail FIXTURE.........................................1
(does not include items 14 and 17) RL models
-- 161095 FIXTURE ASSEMBLY 1000W RECT 18 116059 FIBERGLASS PAD,RECT LAMP
RL models (includes items 14 and 17) FIXT.................................................1
-- 232508 FIXTURE RECT TML 1000W 19 116109 GROMMET ASSEMBLY..................1
TML models with plug-in pigtail 20 116058 LAMP BRACE, RECT HOUSING.....1
connector (does not include items 14
and 17) 21 116061 SPRING, LAMP RETAINER............1
1 116054 TOP FRAME,HOUSING BASE.......1
2 116049 GASKET,RECTANGULAR
GLASS/LENS..................................1
3 116048 GLASS/LENS,RECTANGULAR
PSI...................................................1
(14.14 x 10.83 inches)
3A 80103 LENS,LIGHT (57449)
(15.38 x 12.13 inches)
3B 116010 GLASS LENS
(17.5 x 9.75 inches)
4 116051 RETAINER CLIP,GLASS/LENS.......4
4 116052 COVER,GLASS/LENS RETAINER
CLIP.................................................4
5 160077 LAMP MH 1000W BT37HOR..........1
6 116046 REFLECTOR SIDE..........................1
7 116047 REFLECTOR LAMP SIDE...............1
8 116045 REFLECTOR BASE........................1
9 116057 LIGHT SOCKET,PSI RECT 5 KV.....1
includes pigtail
10 116056 GASKET,LIGHT SOCKET...............1
11 116044 BRACKET, SOCKET MOUNT.........1
12 116053 GASKET,HOUSING BASE,
TOPFRAME.....................................1
13 116042 FIXTURE HOUSING BASE,1KW
RECT...............................................1
(replaced 116108)
14 116064 HANDLE, ADJUSTMENT................2
RL models
14 823380 BOLT, HANDLE...............................2
14 991650 WASHER LOCK 1/2ZP....................2
RL models
14 995970 WASHER LOCK STAR 1/2E............2
RL models
15 116043 CLEVIS PIN,4.6X60MM..................2
16 663850 CORD SET MALE 5FT. 3P..............1

Part No. 216241 RL4 89

 600 Accessories April 2016

601.1 Safety and Convenience

90 RL4 Part No. 216241

April 2016 600 Accessories

601.1 Safety and Convenience

Item Part No. Description Qty.

1 CR82A150 BRACKET TIRE MOUNT SPARE.....1

2 54177 SCREW,HHC,1/2-13 X 1.5 GRD 8...2
3 6095 WASHER,FLAT,USS,1/2",Y.............8
4 6198 NUT,NYLOCK,1/2-13.......................4
5 116021 WHEEL/TIRE ASSY,13",175/80
LRB..................................................1
6 994200 SCREW 1/2-13NCX5-1/2H..............2
7 CR82A160 MOUNT FRONT TIRE-SPAR..........1
8 682311 HOLDER SPRING ACTION5..........2
9 994330 S/S BDSLMS 6-32X1/2...................4
10 125913 FORMING,PANEL FRONT W/O
AUTO...............................................4
11 993120 NUT HEX 6-32NCGRADE 2ZP.......4
12 113392 MA-GROUND ROD LT.TWR............1
-- 682660 GROUND CLAMP 3/4 MW 2
-- 684310 WIRE 8 AWM-MTW GREEN
-- 709146 TERMINAL RING NYL INS
13 991940 NUT,NYLOCK,5/16-18.....................4
14 981065 WASHER FLAT 5/16ZP SAE/BIN.....8
15 217718 BRACKET FIRE EXT 20LB RL4......1
16 123840 SCREW,HHC,5/16-18X.75,GR8,Y...4
17 C41101100 LIGHT DOME 12V W/SWITCRL4....1

Part No. 216241 RL4 91

 600 Accessories April 2016

602.1 Engine Options

92 RL4 Part No. 216241

April 2016 600 Accessories

602.1 Engine Options

Item Part No. Description Qty.

1 116154 AY,DSL FUEL/WATER

SEPARATOR...................................1
-- 116148 GASKET,FUEL FILTER
for 116151
-- 116151 FILTER,30 MICRON FUEL-WATER
-- 116152 GASKET,WATER COLLECTOR
for 116153
-- 116153 WATER COLLECTOR AY
-- 116211 WASHER,RUBBER SEAL
for 116212
-- 116212 VALVE,PLASTIC DRAIN
1A 981120 WASHER FLAT 3/8 ZP SAE BIN.....4
1A 990170 NUT LOCK NYLON INSERT 3/8.....2
1A 990470 WASHER LOCK 3/8ZP....................2
1A 991761 SCREW,HHC,3/8-16 X 1.25............2
2 898590 HOSE FITTING PIPE/BAR..............2
3 116144 HEATER, TOPLOAD FUEL,
100W/12V........................................1
3 116145 GASKET, FUEL HEATER
3 116587 FUSE,ATC BLADE,10A
3 116588 FUSE HOLDER,ATC BLADE,#16
4 894230 PIPE PLUG 1/4 GALV.....................2
5 740455 AIR BREATHER PRE-CLEA
6 Ref., ENGINE AIR CLEANER
refer to 304.1 or 306.1

Part No. 216241 RL4 93

 April 2016

Part Number Index

The Part Number Index is a numeric index of all part numbers included in this manual. The index shows what page(s) the part is used on.
Part Number Page Part Number Page Part Number Page Part Number Page

101201 ......................41 116729 ......................47 161085 ......................23–24 237776 ......................47

101208 ......................41 116733 ......................39 161090 ......................89 28159 ........................11, 13, 17, 19
101209 ......................41 116801 ......................63 161095 ......................89 28161 ........................11, 13
101319 ......................47 116803 ......................63 161109 ......................39 28162 ........................11, 13
101320 ......................47 116815 ......................71 161151 ......................51–52 30348 ........................49
101322 ......................47 116820 ......................71 161180 ......................33 30973 ........................41
101326 ......................49 116822 ......................71 161181 ......................33 31788 ........................13
101327 ......................49 116833 ......................41 161184 ......................33 31946 ........................37
101341 ......................47 116874 ......................63 161185 ......................33 32069 ........................41
106663 ......................47 116893 ......................17 161281 ......................85 32103 ........................43
112291 ......................49 116894 ......................17, 19 162160 ......................23–24 32185 ........................39, 41
112300 ......................23–24 116895 ......................17 174170 ......................23–24 32191 ........................41
113080 ......................79 116896 ......................17 176335 ......................31 32645 ........................23–24
113392 ......................91 116901 ......................17 182330 ......................23–24 32890 ........................37
114251 ......................17, 19 116902 ......................17 182331 ......................23–24 40766 ........................59
114258 ......................11, 13 116908 ......................35 183731 ......................31 44191 ........................41
114355 ......................33 116909 ......................35 184315 ......................39, 52 44196 ........................43
114391 ......................17, 19 116910 ......................35 184325 ......................39 44197 ........................43
114431 ......................11, 13 116911 ......................35 186540 ......................55 44198 ........................43
114464 ......................13 116912 ......................35 186543 ......................55, 63 4828 ..........................23–24
115366 ......................33 116918 ......................35 186544 ......................55 48425 ........................77, 79
116010 ......................89 116919 ......................63 188770 ......................23–24, 79 52475 ........................11, 13, 17, 19
116021 ......................23–24, 91 116921 ......................63 189346 ......................33 52531 ........................41
116042 ......................89 116923 ......................35 189347 ......................51–52 52532 ........................41
116043 ......................89 116927 ......................35 189796 ......................35 52533 ........................41
116044 ......................89 116936 ......................31 213770 ......................31 54177 ........................91
116045 ......................89 116937 ......................31 216370 ......................23–24 55306 ........................59, 61, 69
116046 ......................89 116949 ......................29 216590 ......................11 57332 ........................31
116047 ......................89 12012 ........................37 216591 ......................17 57440 ........................87
116048 ......................89 123461 ......................31 217072 ......................83 58291 ........................49
116049 ......................89 123840 ......................51–52, 91 217073 ......................79 58292 ........................49
116051 ......................89 125395 ......................41 217215 ......................23–24 58356 ........................51–52
116052 ......................89 1254929 ....................57, 65 217380 ......................79 58427 ........................49
116053 ......................89 1254936 ....................65 217381 ......................79 6-5208-32 ..................51–52
116054 ......................89 1255539 ....................61, 69 217382 ......................79 6-5208-44 ..................31
116055 ......................89 1256194 ....................57, 65 217423 ......................23–24, 75, 79 6-6212-08 ..................83
116056 ......................89 1256199 ....................57, 65 217425 ......................79 6024 ..........................31
116057 ......................89 1256200 ....................57, 65 217435 ......................83 6034 ..........................37
116058 ......................89 1256268 ....................57, 65 217438 ......................83 6035 ..........................31
116059 ......................89 1256920 ....................57, 65 217717 ......................27 6090 ..........................79
116061 ......................89 1257665 ....................49 217718 ......................91 6091 ..........................81, 83
116064 ......................89 1258649 ....................35 218691 ......................31 6095 ..........................31, 79, 91
116073 ......................81 125913 ......................91 22120102 ..................85 6096 ..........................79
116109 ......................89 1262295 ....................87 22123080 ..................81 6097 ..........................23–24
116121 ......................55 1262632 ....................31 22124015 ..................39 6184 ..........................37
116144 ......................93 133012 ......................13 22124016 ..................39 6190 ..........................37
116145 ......................93 133017 ......................13 22124025 ..................39 61975 ........................23–24
116148 ......................93 133031 ......................17, 19 227082 ......................31 6198 ..........................31, 37, 51–52,
116151 ......................93 133055 ......................19 227518 ......................11, 13, 17, 19 77, 79, 91
116152 ......................93 133062 ......................13, 19 22832 ........................37 6199 ..........................37
116153 ......................93 133065 ......................17, 19 228458 ......................49 6200 ..........................37
116154 ......................93 133066 ......................19 229457 ......................51–52 62118 ........................43
116168 ......................51–52 133148 ......................11, 13, 15 230561 ......................29 62296 ........................41
116169 ......................51–52 133149 ......................17, 19, 21 230578 ......................29 62421 ........................47
116172 ......................51–52 133460 ......................11 230736 ......................35 6291 ..........................37
116177 ......................51–52 133461 ......................11, 13 231332 ......................45 65636 ........................47
116178 ......................51–52 133462 ......................13 231333 ......................45 65638 ........................47
116184 ......................51–52 133463 ......................13 232508 ......................89 660287 ......................71
116187 ......................51–52 133477 ......................11 233777 ......................87 660320 ......................27
116211 ......................93 133482 ......................11 234828 ......................11, 13, 17, 19 663400 ......................71
116212 ......................93 133483 ......................11, 13 234842 ......................41 663401 ......................71
116244 ......................51–52 133484 ......................11 235489 ......................11, 13, 17, 19 663405 ......................71
116249 ......................39 13854 ........................31 235490 ......................11, 13, 17, 19 663420 ......................71
116252 ......................39, 52 139265 ......................49 236046 ......................47 663430 ......................71
116253 ......................51–52 139272 ......................47 236839 ......................87 663520 ......................35
116254 ......................51–52 139278 ......................41 236840 ......................87 6638 ..........................81, 83
116503 ......................41 139279 ......................41 236841 ......................87 663850 ......................85, 87, 89
116517 ......................51–52 14262 ........................27 236842 ......................87 663860 ......................33
116518 ......................47 160030 ......................33 236977 ......................23–24 663870 ......................71
116519 ......................47 160032 ......................33, 61, 69 236978 ......................29 67230 ........................31
116523 ......................39, 41 160033 ......................33 237658 ......................71 67231 ........................31
116587 ......................93 160071 ......................85 237707 ......................47 6777 ..........................37
116588 ......................93 160077 ......................87, 89 237708 ......................49 6782 ..........................41
116611 ......................43 160276 ......................71 237774 ......................47 680020 ......................85, 87
116638 ......................39 160490 ......................33 237775 ......................49 680030 ......................59, 67

94 RL4 Part No. 216241

April 2016

Part Number Index (continued)

Part Number Page Part Number Page Part Number Page Part Number Page

680080 ......................71 833566 ......................85, 87 865276 ......................41 993120 ......................91

680190 ......................71 833567 ......................85, 87 865307 ......................39 993180 ......................23–24, 81, 83
680250 ......................35 833568 ......................85 865435 ......................41 993310 ......................55, 63
682311 ......................91 833569 ......................85, 87 866030 ......................43 993850 ......................35
682470 ......................85, 87 833570 ......................85, 87 866040 ......................43 993860 ......................23–24
682660 ......................91 833571 ......................85, 87 866050 ......................43 994200 ......................91
682715 ......................59, 61, 67, 69 833573 ......................85, 87 866068 ......................49 994330 ......................91
682740 ......................35 833574 ......................85, 87 866081 ......................41 994380 ......................71
682750 ......................35 833577 ......................85, 87 866090 ......................41 994420 ......................67
683870 ......................67 833578 ......................85, 87 866101 ......................41 994830 ......................39
683950 ......................85, 87 833581 ......................85, 87 866110 ......................39 994920 ......................79
684167 ......................59, 67 833582 ......................85, 87 866113 ......................39 995110 ......................39
684310 ......................91 834211 ......................23–24 866120 ......................39 995300 ......................67
684380 ......................59, 61, 67, 69 834228 ......................29 866126 ......................45 995310 ......................31
684450 ......................59 834250 ......................29 866127 ......................45 995380 ......................39
684640 ......................59, 61 8357 ..........................83 866128 ......................45 995420 ......................35
686160 ......................59, 61 836853 ......................51–52 866129 ......................45 995490 ......................33
686220 ......................59, 67 836856 ......................51–52 866394 ......................39, 41 995790 ......................79
6888 ..........................81, 83 839011 ......................41 866825 ......................41 995810 ......................27, 35
69209 ........................37 839027 ......................41 87722 ........................77, 79 995970 ......................85, 87, 89
69819 ........................77, 79 839034 ......................41 890785 ......................27 996340 ......................55, 63
709034 ......................85 839049 ......................45 890790 ......................39 996920 ......................63
709133 ......................71 839103 ......................41, 43 890795 ......................27, 43 C116810 ....................73, 75
709146 ......................91 839107 ......................43 891520 ......................27 C21353 ......................35
72077 ........................13, 17, 19 839109 ......................39 891550 ......................27 C2450108 ..................85
72086 ........................11, 13, 17, 19 839110 ......................39 891560 ......................27 C41100720 ................85
72343 ........................49 839119 ......................43 89163 ........................31 C41101100 ................91
72348 ........................47 839134 ......................41 894230 ......................93 C41135000 ................77
732205PP ..................39 839149 ......................43 89761 ........................47 C48300108 ................71
740455 ......................93 839151 ......................41 89764 ........................47 C51400301 ................35
740620 ......................27 839154 ......................41 898590 ......................27, 43, 93 C51600200 ................23–24
740770 ......................39 839157 ......................43 90604A144 ................61, 69 C51600500 ................57, 65
740920 ......................39 839190 ......................41 92147A420 ................61, 69 C51600600 ................23–24
741140 ......................43 839200 ......................43 930950 ......................24 C51600800 ................39, 77, 79
75144 ........................35 839209 ......................41 94889 ........................47 C51601442 ................39, 77
7571 ..........................37 839244 ......................41 97426 ........................49 C51601444 ................55, 63
7584 ..........................37 839246 ......................41 97427 ........................47 C51601450 ................35
7590 ..........................37 840221 ......................23–24 97428 ........................49 C51601451 ................35
7591 ..........................37 840222 ......................23–24 97461 ........................47 C51601462 ................23–24
7604 ..........................29 840376 ......................29 97473 ........................49 C51601530 ................35
77055 ........................11, 17 840394 ......................23–24 974800 ......................41 C51601570 ................77, 79
77172 ........................11, 17 840395 ......................23–24 97483 ........................47 C54100200 ................23–24
77183 ........................11, 17 84042 ........................41 97518 ........................15 C54200200 ................77
790540 ......................31 841430 ......................23–24 97602 ........................11, 13 C54200300 ................23–24
790940 ......................35 841473 ......................23–24 97666 ........................11 C54200400 ................35
791910 ......................73, 75 84812 ........................47 97675 ........................11, 13 C54200700 ................77, 79
792750 ......................27 84813 ........................47 981065 ......................91 C54200800 ................23–24
794890 ......................35 84814 ........................47 981120 ......................35, 51–52, 93 C54201300 ................23–24
796432 ......................35 84815 ........................47 981450 ......................51–52 C54300400 ................23–24
796436 ......................35 84860 ........................47 981640 ......................85, 87 C61100200 ................37
800004 ......................71 85069 ........................47 990150 ......................23–24 C61100201 ................37
80103 ........................89 85071 ........................47 990160 ......................23–24 C61300402 ................23–24
80379 ........................39, 51–52 85087 ........................49 990170 ......................35, 93 C61300405 ................23–24
822784 ......................67 85089 ........................49 990200 ......................23–24, 39, 81 C61300500 ................23–24
822789 ......................59 85124 ........................47 990210 ......................39, 51–52, 77 C61300501 ................23–24, 35
822807 ......................71 85127 ........................49 990230 ......................81 C61300502 ................23–24, 35
822809 ......................71 85130 ........................49 990270 ......................47, 51–52, 81 C61400100 ................23–24
823380 ......................89 851310 ......................24 990390 ......................83 C82100102 ................29
823444 ......................23–24 85140 ........................47 990415 ......................39, 47, 51–52 C83400100 ................35
823502 ......................71 85143 ........................49 990460 ......................51–52 C90200400 ................27
823775 ......................23–24 85155 ........................27 990470 ......................51–52, 93 CR51A102 .................24
82472 ........................17, 19 851691 ......................11, 13, 17, 19 990610 ......................77, 79 CR58C012 .................35
82481 ........................19 851692 ......................11, 13, 17, 19 990650 ......................23–24, 73, 75, CR59B035 .................27
82487 ........................17, 19 851693 ......................11, 13, 17, 19 77, 79 CR61C010 .................77
826910 ......................59 851694 ......................11, 13, 17, 19 990670 ......................35, 55, 63 CR61C018 .................77
826911 ......................67 851820 ......................23–24 990675 ......................85, 87 CR61C020 .................77
826915 ......................59, 67 85206 ........................51–52 990810 ......................85 CR61C030 .................77
826916 ......................71 85207 ........................52 990880 ......................81 CR63A040 .................35
826917 ......................71 853289 ......................11 991650 ......................31, 35, 39, 47, CR64C010 .................81
832128 ......................41 853294 ......................11 51–52, 77, 79, CR82A150 .................91
833524 ......................85 865055 ......................41 85, 87, 89 CR82A160 .................91
833543 ......................85 865079 ......................41 991761 ......................51–52, 93 CS61A053 .................77
833547 ......................85 865085 ......................39 991940 ......................91 CS61C060 .................77, 79
833563 ......................85, 87 865100 ......................43 99199 ........................43 CS62A011 .................23–24
833564 ......................85, 87 865257 ......................43 992330 ......................35 CS82A020 .................23–24
833565 ......................85, 87 865263 ......................39 992760 ......................23–24, 73, 77 CU61A025 .................73, 75

Part No. 216241 RL4 95

 April 2016

Part Number Index (continued)

Part Number Page

CU61A035 .................73, 75
CU61A090 .................77, 79
CU63B054 .................23–24
R660010 ....................59, 61, 67, 69
R661490 ....................59, 67
R890065 ....................27
R981095 ....................47
T106193 ....................59, 61, 67, 69
T108021 ....................15
T108022 ....................15
T108023 ....................21
T108024 ....................21
T108880 ....................73, 75
T109014 ....................71
T109127 ....................31
T109129 ....................31
T109414 ....................71
T109757 ....................55
T110632 ....................31
T111700 ....................52
T113641 ....................59, 61, 69
T113642 ....................59, 61, 67, 69
T113644 ....................59, 61, 67, 69

96 RL4 Part No. 216241

 April 2016

Part Description Index

The Part Description Index is an alphabetical index of all part descriptions included in this manual. The index shows what page(s) the part is
used on.
BUSHING, SMALL PINION, FULTON.....37 COVER,GLASS/LENS RETAINER CLIP.....89
A COVER,JUNC BOX W/GSKT, 2 GANG.....71
C CROSSARM, RECT FIXTURE TOWER.....81
AIR BREATHER PRE-CLEA.....93
CROSSHEAD,RL4.....81
AIR CLEANER BRACKET, D1105.....45 CABLE GUARD FOR 7P CONN(663400).....71
CUSHION,TWR SP,1.25"X0.75"RL4.....35
AIR FILTER,ASSEMBLY.....49 CABLE KEEP.KIT (BRACKET TYPE)*.....37
ALTERNATOR,15A,PERKINS 103.10.....49 CABLE SET,BATTERY,24" RED&BLK.....71
ALTERNATOR,KUBOTA*.....41 CABLE, POWER, 10/4 48".....71 D
AS-RING HITCH MOUNT.....31 CABLE,3/64"X1/16",BOOM PIN.....23–24 DECAL - 4 (10/CARD BRADY.....11, 13, 17, 19
AS-WELDMENT, CRADLE.....35 CABLE,EXT,LOWER, 3/16 X 11'.....73, 75 DECAL KIT, SYMBOL, RL4.....17
AS-WELDMENT, PANEL, REAR, RL4.....35 CABLE,EXT,UPPER, 3/16 X 19'.....73, 75 DECAL KIT, WORD, RL4.....11
AS:ENGINE RISER 3.25 HIGH.....39 CABLE,TOWER TILT,.25 IN RL4.....23–24 DECAL KIT,SYMBOL,COMPLETE.....19, 21
ASM CCORD JBOX.....71 CAP FUEL RL4/AL4 WITH TETHER.....27 DECAL KIT,WORD,COMPLETE.....13, 15
AXLE ASSY,2200#,STRAIGHT.....29 CAP, OIL FILLER.....47 DECAL, AL/RL CONTROL BOX DC.....11
AXLE SEAL,2000# AXLE,DL220.....29 CAP,RADIATOR,KUBOTA A65 KIT.....39 DECAL, COSMETIC, RL4.....11, 13, 17, 19
AY,DSL FUEL/WATER SEPARATOR.....93 CAP,RADIATOR,KUBOTA D905.....39 Decal, Instruction, Lamp Disposal.....15
CAP-RADIATOR,PERKINS (103.10).....49 Decal, Label, Ground.....13, 19
B CAPACITOR 24uF MH 60H.....33, 61, 69 DECAL, WARNING BURN HAZARD.....15
CAPACITOR, 8KW GENERATOR,5420......51– DECAL,AL/RL,CONTROL BOX,AC.....11
BALL, 2" ZINC.....31
52 DECAL,BODILY INJURY SYMBOL.....21
BALLAST ASSY,50HZ,MH,1000W.....33
CAPACITOR,45 MF***OVAL.....52 DECAL,BURN HAZARD SYMBOL....17, 19, 21
BALLAST ASSY,60HZ,MH,1KW,120V.....33
CAPACITOR,50HZ MH,26MF(BALLAST.....33 DECAL,BURN HAZARD,SYMB.....17, 19
BALLAST MH 50HZ 120V/.....33
CAPACITOR-ROUND.....51–52 DECAL,COLLISION HAZARD SYMBOL.....17
BALLAST/CAP MH60Hz120.....33
CASTING,FIXTURE QUICK CONNECT.....85, DECAL,CONTROL BOX AC CONSOL.....17
BASE,CONTROL BOX,AL4 CONS.....55
87 DECAL,CONTROL BOX DC CONSOL.....17
BASE,TRAILER RL4.....23–24
CB,3/4"-10X4",Z.....83 DECAL,COSMETIC TEREX,AL4,AL4L......11,
BATTERY.....23–24
CHAIN, SAFETY, SNAP HOOK.....23–24 13, 17, 19
BATTERY HOLD DOWN ROD.....23–24
CLAMP 7/16 TO 25/32.....27 DECAL,COSMETIC, GENIE LOGO.....11, 13,
BATTERY,12V,700CCA.....23–24
CLAMP,CAPACITOR.....51–52 17, 19
BEARING, MARATHON GEN.....52
CLAMP,HOSE.....39, 41 DECAL,DANGER,BATTERY SAFETY***.....13
BEARING, ODE.....51–52
CLAMP,HOSE,1.00.....49 D E C A L , DA N G E R , E L E C T RO C U T I O N
BEARING,ALXL,840377,841050.....29
CLAMP,HOSE,KUBOTA WG750.....41 HZD.....11, 13
BEARING,BRKT,ODE(5412).....51–52
CLAMP,LENS (233777).....87 DECAL,DANGER,HAZARD VOLTAGE.......11,
BELT-FAN, PERKINS (103.10).....47
CLAMP,LENS (C41100720).....85 13, 15
BKT,FILTER MNT,PERKINS 403D-11G.....49
CLEVIS PIN 1/2X1.5 SS.....23–24, 73, 77 DECAL,DANGER,NO SMOKING.....11, 13
BODY,AIR CLEANER,KUBOTA.....45
CLEVIS PIN STAINLESSS.....79 DECAL,DANGER-BURN/CO HAZARD.....13
BOLT 3/4 -10X 5 Z G5.....23–24
CLEVIS PIN,4.6X60MM.....89 DECAL,DIESEL.....11, 13, 17, 19
BOLT, HANDLE.....89
CLIP,HITCH PIN.....23–24, 35 DECAL,KUBOTA ENGINE SPECS.....13
BOLT,AXLE, 9/16-18 X 3".....23–24
CNTRL,BOX,60HZ,MH,4PTL.....59 DECAL,LABEL,ARROW.....13, 17, 19
BOLT,CARRIAGE 3/8-16X.75 Z KEG.....35
COIL CORD 8PIN DEUTSCH.....71 DECAL,LABEL,BURN/CO2 HAZARD.....19
BOLT,M10-1.25 x 35,W/HOLE.....39
COIL CORD BULKHEADPLA.....35 DECAL,LABEL,LIFTING EYE.....11, 13, 17, 19
BOLT,TEE 1/2-20 X 4.5.....77, 79
CONN,STRAIN RELIEF,1/2 NPT.....85, 87 DECAL,LABEL,NO SMOKING,SYMB.....17, 19
BOOM,2" SECTION.....77
CONNECTOR 12P FEMALE.....59, 67 DECAL,LABEL,TRANSPORT TIEDOWN*..11,
BOOM,3" SECTION.....77
CONNECTOR 2 SCREW 1.25T-B.....59, 67 13, 17, 19
BOOM,4" SECTION.....77
CONNECTOR 2 SCREW 3/4.....59, 67 DECAL,LABEL-CRUSH HAZ,TOWER.....19
BOX,JUNC,LIGHT TWR,4 CONN.....71
CONNECTOR 3P FEMALE RECEPTACLE...71 DECAL,LABEL-ELEC HAZ,DISTANCE......17,
BRACKET ADJ HGT 6".....31
CONNECTOR 5P MALE RECEPTACLE.....33 19
BRACKET FIRE EXT 20LB RL4.....91
CONNECTOR, WIRE NUT.....87 DECAL,LABEL-ELEC HAZ,SERV MAN.....17,
BRACKET TIRE MOUNT SPARE.....91
CONNECTOR,7-POLE,TLITE,RND PIN.....71 19, 21
BRACKET W/BALL,GAS SPRING.....35
CONNECTOR,BLADE,POS,TAILT, 7P.....71 DECAL,NOTICE,PERKINS ENG SPEC*.....11,
BRACKET, BEARING ODE (5411).....51–52
CONNECTOR,TAIL LIGHT,6 POLE.....71 13
BRACKET, LIFT CONTROL BOX.....57, 65
CONNECTOR,TAILLIGHT,4 PIN.....71 DECAL,OPERATING INSTRUCTIONS.....11
BRACKET, SOCKET MOUNT.....89
CONTRL BOX 50HZ, MH, 7KW,AL,RL.....67 DECAL,PERKINS ENGINE SPECS.....13
BRACKET,E-BOX,AUTOSTART,AL4.....55
CORD SET MALE 5FT. 3P.....85, 87, 89 DECAL,SYMBOL-BATTERY SAFETY.....19
BRACKET,GENERATOR MOUNT.....51–52
CORD,RETRACT,66COIL,14/7 SOWA.....71 DECAL,SYMBOL-READ THE MANUAL.....17,
BRAKE DISK,.5 BORE,K-1550.....37
COSMETIC DECAL, BLACK/WHT RL4.....11, 19
BREAKER 1P 15A 277VA.....67
13, 17, 19 DECAL,TIP HAZARD SYMBOL.....17
BREAKER,15A,120VAC 1P,CSA.....59, 61, 69
COTTER PIN 1/8X1 SSBIN STOCK.....23–24, DECAL,TIRE SPECIFICATION.....11, 13
BREAKER,20A MINI,120VAC 1P,CSA........59,
73, 75, 77, 79 DECAL,TOW SPEED SYMBOL.....17
61, 67, 69
COTTER PIN 3/32X3/4 S.....79 DECAL,WARN,CRUSH HAZARD HAND....11,
BREAKER,30A 250VAC 2P,CSA.....59, 61, 67,
COUPLER 2" BALL BULLDOG TMZ.....31 13
69
COUPLER 2-5/16" BALL BULLDOG T.....31 DECAL,WARN,EXPLSION/BURN HAZ......11,
BRKT,E-BOX HANGER,SHORT.....55
COUPLER,BALL,2 5/16.....31 13
BRKT,SOCKET MOGUL FO.....85, 87
COUPLER,BALL,2" CLASS II.....31 DECAL,WARN,PROTECTIVE BARRIER.....15
BRKT,TRUNION.....85, 87
COVER, RECEPTACLE.....65 DECAL,WARN,READ MANUAL.....11
BUMPER, DOOR, RUBBER.....35
COVER,AIR CLEANER,KUBOTA.....45 DECAL,WARNING BURN HAZ.....11, 13
BUMPER,RUBBER-1 X 1.25.....41
COVER,COIL CORD.....77 DECAL,WARNING COLLISION HAZ.....11
BUSHING, 630DX.328ID .375T.....41

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Part Description Index (continued)

DECAL,WARNING TIP-OVER HAZ.....11 FP-GENSET SPACER P.....39 HOSE,RADIATOR,UPPER PRKNS,TML.....49

DECAL,WARNING TOW SPEED.....11 FRAME SPACER,K-1550.....37 HOURMETER,DIGITAL,RECTANGULAR...59,
DECAL,WARNING,ALL OUTRIGGER.....24 FUEL FILTER ASSEMBLY.....47 61, 67, 69
DECAL,WARNING,CRUSH HZD,TOWER.....13 FUEL INJECTOR.....47 HOUSING,FLYWHEEL,403C-11.....49
DECAL,WARNING,CRUSHING......11, 13, 17, FUEL TANK SUPPORTBRKT. RL4-B.....27 HOUSING,OUTRIGGER RL4.....23–24
19 FUSE HOLDER,ATC BLADE,#16.....93 HUB SPACER.....51–52
DECAL,WARNING,CRUSHING HAZARD...17, FUSE,ATC BLADE,10A.....93
19 I
DECAL- 1 (10/CARD BRADY.....11, 13, 17, 19 G IGNITION SWITCH,LEVER OPR....59, 61, 67,
DECAL- 2 (10/CARD BRADY.....11, 13, 17, 19
GASKET (52532) OIL DRAIN, D905.....41 69
DECAL- 3 (10/CARD BRADY.....11, 13, 17, 19
GASKET, FUEL HEATER.....93 ISOLATOR, ENGINE MOUNT.....39, 51–52
DECAL- SYMBOL FOR GROUND.....23–24
GASKET, HOUSING REFLECTOR BASE...85, ISOLATOR,ENGINE,390LB.....39
DECAL-ATTN ALL JACKS MUST BE.....24
87 ISOLATOR,ENGINE,70D.....47
DIODE,MARATHON.....51–52
GASKET, THERMOSTAT, PERKINS.....49
DIPSTICK TUBE,PERKINS(403C-11).....47
GASKET,EXH FLANGE-PERKINS54555.....49 J
DIPSTICK,OIL,KUBOTA.....41
GASKET,EXHAUST MANIFOLD,D905.....41
DIPSTICK,STRAIGHT SHORT.....47 JACK BRACKET,WELD ON SWIVEL.....23–24
GASKET,FUEL FILTER.....93
DRIVE DISC(C-107) MARATHON.....51–52 JACK,MECHANICAL,3000LB.....23–24
GASKET,HOUSING BASE, TOPFRAME.....89
JUMPER-GLOW PLUG.....43
GASKET,INJECTION PUMP.....43
E JUNC.BOX,4MH/HPS.....71
GASKET,LIGHT SOCKET.....89
EA-WIRE HARNESS,PERKINS,DC.....71 GASKET,MUFFLER,KUBOTA D905/11.....41
ELEMENT,AIR CLEANER,KUBOTA.....45 GASKET,RECTANGULAR GLASS/LENS.....89 K
ELEMENT,FUEL FILTER,KUBOTA.....43 GASKET,SOLENOID,KUBOTA.....43 KIT CNTRL BOX 50HZ ALRL4.....67
ENG FOOT/RAD SUPPORT, ROADSIDE.....39 GASKET,SOLENOID,PERKINS 72350.....47 KIT CNTRL BOX 60HZ ALRL4.....59
ENGINE ACCESSORY TEMP SENDER.....43 GASKET,STRAIN RELIEF,1/2.....85, 87 KIT COIL CORD W JUNCTION BOX.....71
ENGINE FOOT/RAD SUPPORT,CURBSD....39 GASKET,WATER COLLECTOR.....93 KIT COIL CORD WO/ JUNCTION BOX.....71
ENGINE RISER,2/75"H,FOR 1/2BLT.....39 GASKET,WATER PUMP, 403C-11.....47 KIT CONTROL BOX TO COIL CORD.....59, 67
ENGINE,KUBOTA,D1105 PAK.....39 GASKET-DRAIN PLUG,ENG OIL PAN.....41 KIT, COIL CORD HW.....71
GASKET-EXHAUST MANIFOLD/PERKIN.....49 KIT, REDESIGNED RL4 BASE.....23–24
F GASKET-OIL PAN,PERKINS 103.10.....47 KIT,HUBS,BRINGS&SEALS,116949.....29
GENERATOR,6.5KW,220V,50HZ,MAR......51– KIT,U-BOLT,PLATE,&NUTS,116949.....23–24
FAN.....47
52 KIT:OIL DRAIN W/VALVE,KUBOTA.....41
FAN PULLEY.....47
GENERATOR,6KVA,240VAC,60HZ.....51–52 KUBOTA 01123-50820 BOLT.....41, 43
FAN,PUSHER,KUBOTA 15263-12370.....41
GENERATOR,8KW,240V,60HZ,MAR.....51–52 KUBOTA 15111-72200 WASHER.....39
FENDER,STEEL,RL4.....35
GLASS LENS.....89 KUBOTA 15263-12370BAND PIPE.....45
FIBERGLASS PAD,RECT LAMP FIXT.....89
GLASS/LENS,RECTANGULAR PSI.....89 KUBOTA 16221-73270GASKET.....41
FILM,POLY,CLEAR,4.5 X 8.75.....11, 17
GLOW PLUG, 403C-11.....47 KUBOTA 16259-73430.....41
FILTER, OIL-PERKINS (103-10)**.....47
GREASE CAP, AXLE, 3000LB.....29 KUBOTA 66711-54520COV.....41
FILTER,30 MICRON FUEL-WATER.....93
GRIP,HUBBLE 07401010.....71 KUBOTA BELT COVER.....41
FILTER,FUEL,KUBOTA.....43
GROMMET ASSEMBLY.....89 KUBOTA DYNAMO STAY.....41
FILTER,FUEL,PERKINS.....47
GROUND CLAMP 3/4 MW 2.....91 KUBOTA EXHAUST MANIFOLD.....41
FILTER,IN-LINE,FUEL,5/16".....27
GUARD,FAN,KUBOTA.....39 KUBOTA FLANGE BOLT.....41
FILTER,OIL,KUBOTA.....43
KUBOTA FUEL FILTER HOLDER.....43
FITTING,PICKUP & RETURN.....27
H KUBOTA GLOW PLUG.....43
FITTING,STRAIGHT ADAPTER.....27
KUBOTA HEAD COVER GASKET.....41
FIXTURE ASSEMBLY 1000W RECT.....89 HAMMERBLOW SPINDLE NUT,AXLE.....29
KUBOTA HOSE,D905, D1105.....39, 41
FIXTURE HOUSING BASE,1KW RECT.....89 HANDLE FOR 1500# WINC.....37
KUBOTA INJECTOR PUMP, V1105.....43
FIXTURE LIGHT MH BLACK COATED.....85 HANDLE, ADJUSTMENT.....89
KUBOTA KIT, HOLDER,NOZZLE.....43
FIXTURE RECT TML 1000W.....89 HANDLE,CHROME,5.75".....35
KUBOTA NUT.....41
FORMING,PANEL FRONT W/O AUTO.....91 HASP CABINET DOOR5584AL4/5.....35
KUBOTA O-RING.....41
FP-BALLAST BOX BOTTOM.....33 HEATER, TOPLOAD FUEL, 100W/12V.....93
KUBOTA OIL FILLER PLUG,V1305.....41
FP-BALLAST BOX FRONT.....33 HINGE,STAINLESS STEEL,BLACK.....35
KUBOTA OVER FLOW PIPE.....43
FP-BALLAST BOX REAR.....33 HITCH RING,COMBO,16"LENGTH.....31
KUBOTA OVERFLOW PIPE.....43
FP-BALLAST BOX TOP.....33 HITCH,2.5"RING,6 TON.....31
KUBOTA SNAP PIN.....39
FP-BATTERY HOLD-DOWN ROD.....23–24 HITCH,3"RING,6TON.....31
KUBOTA WATER PIPE.....39, 41
FP-BATTERY HOLDOWN ANGLE.....23–24 HITCH,RING,BOLT-ON 2.5" ID.....31
KUBOTA WATER PIPE 16241-73350.....41
FP-BRACKET,E-BOX HANGER.....63 HOLDER SPRING ACTION5.....91
FP-CONTROL BOX REC BACK.....63 HOLDER, LITERATURE.....35
FP-CONTROL BOX REC BOTTOM.....63 HOSE FITTING PIPE/BAR.....27, 43, 93 L
FP-CONTROL BOX REC FRONT.....63 HOSE FITTING PIPE/BARB 1/8MX.....27 LABEL,BLANK,4X5,CHROME POLY***.....11,
FP-CONTROL BOX,BODY 50HZ.....63 HOSE, FUEL FILTER -INJ., 403D.....47 17
FP-CONTROL BOX,FRONT 50HZ.....63 HOSE, INTAKE, KUBOTA D1105.....45 LABEL,TRAVEL LOCK.....13
FP-CONTROL BOX,REAR,SHORT.....63 HOSE, WATER PUMP (PERKINS 404).....47 LAMP BRACE, RECT HOUSING.....89
FP-CONTROL BOX,TOP.....55, 63 HOSE,FUEL LEAK-OFF,403D-11G.....47 LAMP MH 1000W BT37HOR.....87, 89
FP-ENG MNT RT FOOT CS PERK T4.....47 HOSE,FUEL,1/4"ID,PUSH LOK,200#.....39 LAMP MH 1000W M1000/U SYL.....85
FP-ENG MNT RT FOOT RS PERK T4.....47 HOSE,FUEL,1/8"ID.....27 LATCH HEAVY DUTYSPRING.....23–24
FP-GEN MNT BAR,MAR SM HOLES.....51–52 HOSE,FUEL,5/16"ID.....27, 43 LEG,OUTRIGGER RL.....23–24
FP-GEN MOUNT BAR RL PERK T4.....51–52 HOSE,RADIATOR,LOWER,KUBOTA.....39 LENS GASKET FOR LIGHT FIXTURE......85,
FP-GENSET SPACER.....39, 52 HOSE,RADIATOR,PERKINS,TML.....49 87

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Part Description Index (continued)

LENS W/GASKET (233777).....87 PANEL, MID, CONTROL BOX.....57, 65 S

LENS W/GASKET (C41100720).....85 PANEL, TOP, CABINET, RL4.....35
S/S BDSLMS 6-32X1/2.....91
LENS,LIGHT (57449).....89 PANEL, UNDERDOOR, CURBSIDE.....35
SCREW 1/2 -13 X 2.....77
LIGHT DOME 12V W/SWITCRL4.....91 PANEL, UNDERDOOR, ROADSIDE.....35
SCREW 1/2-13NCX5-1/2H.....91
LIGHT FIXTURE, MH, ROUND, 16".....87 PANEL,CNTL BOX FACE,CSA.....55
SCREW 1/2-13X 1 Z G5.....77, 79
LIGHT FIXTURE,MH,AL4,RL4,AL5.....85 PANEL,REAR,CTRL BOX (186540).....55
SCREW 1/4-20NCX5/8 HW.....27, 35
LIGHT INDICATOR 12VRED.....59, 61, 67, 69 PERKINS 135326205AIR.....49
SCREW ALLENHEX 1/2 -13X 1.5.....35
LIGHT SOCKET,PSI RECT 5 KV.....89 PIGTAIL,FUEL SOLENOID,KUBOTA.....71
SCREW FLANGE 1/2 -13X.....23–24
LIGHT,LICENSE TAG W/BRACKET.....35 PIN QUICK 1/4X 1.75 ZP.....31
SCREW FLANGE 1/4 -20X.....39, 77
LOCKNUT, CONDUIT 3/4CSA APPVD.....35 PIN,0.75 X 7' ZINC.....23–24, 35
SCREW FLANGE 3/8 X1.5ZP***.....35
LOCKNUT,CONDUIT,1/2 CSA APPVD.......85, PIN,CLEVIS,STL 1/2"DIAX2/0"LG,.......23–24,
SCREW FLANGE 3/8X 3/4.....77, 79
87 75, 79
SCREW FLANGE 5/16 -18X1.....35
PINCOTTER 0.125 1.750.....29
SCREW, #10-24 X .500 THREAD
M PINION GEAR AND DISC K-1550.....37
FORMER.....57, 65
PINION SHAFT.....37
MA-GROUND ROD LT.TWR.....91 SCREW, #6-32 X .25 PH.....61, 69
PIPE FITTING STR ELBO.....27
MA-TOWER ASSY W/CABLES,RL4.....73, 75 SCREW, FLANGE, 1/4-20 X .75.....61, 69
PIPE PLUG 1/4 GALV.....93
MANIFOLD-EXHAUST,PERK (103.10).....49 SCREW, PANHEAD, 10-32 X 5/8.....35
PIPE,INJECTOR 1, 403C-11.....47
MARATHON SUPPRESSOR/VARISTOR....51– SCREW,FLANGE,1/4-20X1/2" PATCH.......55,
PIPE,INJECTOR 1,D905,D1105.....43
52 63
PIPE,INJECTOR 2, 403C-11.....47
MOUNT FRONT TIRE-SPAR.....91 SCREW,HH SLOT,1/4 X 0.75.....33
PIPE,INJECTOR 2,D905,D1105.....43
MUFFLER BRACE.....39 SCREW,HH SLOT,8-32X1.....85, 87
PIPE,INJECTOR 3, 403C-11.....47
MUFFLER,CATALYTIC,PERKINS 403C.....49 SCREW,HHC,1/2-13 X 1.25.....85, 87
PIPE,INJECTOR 3,D905,D1105.....43
MUFFLER,KUBOTA.....41 SCREW,HHC,1/2-13 X 1.5.....85
PLATE,SIDE,COMBO HITCH,BOLT-ON.....31
SCREW,HHC,1/2-13 X 1.5 GRD 8.....91
PLUG, ENGINE OIL, D1105.....41
SCREW,HHC,1/2-13 X 2 GR5.....79
N PLUG,ENGINE OIL DRAIN,D-905***.....41
SCREW,HHC,1/2-13 X 3.5.....83
NIPPLE CHASE 1/2CSA APPVD.....35 PLUG,HEX SOCKET,3/8 MPT.....27
SCREW,HHC,1/2-13 X 3.5 GR8.....47, 51–52,
NIPPLE CHASE 3/4CSA APPVD.....35 PLUG,OIL DRAIN,PERKINS 403D-11G.....47
81
NUT FLANGE 3/8 -16.....23–24 PULLEY,CRANK, 403C-11.....47
SCREW,HHC,1/2-13 X 4 G.....31
NUT CLIP 1/4 -20X3/4.....39, 77, 79 PULLEY,FAN,KUBOTA, D-905,GS68.....41
SCREW,HHC,1/2-13 X 4.5,GRD.8.....31
NUT CLIP, 1/4-20 X 1/2.....57, 65 PULLEY,STEEL,3".....23–24
SCREW,HHC,1/2-13 X 5.5,GRD.8.....31
NUT HEX 6-32NCGRADE 2ZP.....91 PUMP,FUEL, 12VDC.....27
SCREW,HHC,1/2-13 X 6.....31
NUT LOCK NYLON INSERT.....35 PUMP,LIFT(FUEL) PERKINS(54555).....47
SCREW,HHC,1/2-13 X 6 GR8 ZP.....31
NUT LOCK NYLON INSERT 3/8.....35, 93 PUMP,PRIMER,PERKINS***.....27
SCREW,HHC,1/2-13 X 6.5.....39
NUT, NYLOCK 7/8-9 Z.....23–24 PUMP,WATER.....47
SCREW,HHC,1/2-13X4,GR8.....51–52
NUT,AXLE SPRING 2000NO.....23–24 SCREW,HHC,1/2-13X7 GR5 YEL.....39, 52
NUT,CLIP,3/8-16X.75.....23–24 R SCREW,HHC,1/4-20 X .75.....79
NUT,EXHAUST MANIFOLD.....41
RACE, INNER.....29 SCREW,HHC,1/4-20 X 1.....81, 83
NUT,FLANGE,5/16-18 Z.....35
RACE, OUTER.....29 SCREW,HHC,3/8-16 X 1.25.....51–52, 93
NUT,HEX,1-8.....31
RADIATOR, KUBOTA, D905 & D1105.....39 SCREW,HHC,3/8-16 X 1.5.....51–52
NUT,HEX,JAM,1/2-13.....37
RADIATOR,PERKINS,TML.....49 SCREW,HHC,3/8-16 X 3.75.....23–24
NUT,LOCK,3/8-16.....37
RATCHET GEAR,K-1550 1/2" I.D......37 SCREW,HHC,3/8-16 X 5 GRD 5 ZNC.....23–24
NUT,LOCKING-LRG.FLANGE,3/8-16.....77, 79
RATCHET KIT (K-1500,K-1550)**.....37 SCREW,HHC,3/8-16 X 5.5 GRD 8.....37
NUT,NYLOCK,1/2-13.....31, 37, 51–52, 77, 79,
RECEP 30A 120/240V 4 POLE.....59, 61 SCREW,HHC,3/8-16 X 6.....37
83, 91
RECEP 30A 20V 3POLE.....59 SCREW,HHC,5/16-18X.75,GR8,Y.....51–52, 91
NUT,NYLOCK,1/2-13 GR2.....23–24, 39, 81
RECEPTACLE 20A 120V DUPLEX GFI.....59, SCREW,HHC,5/8-11X4.50,GR8,Y.....31
NUT,NYLOCK,1/4-20.....81, 83
61 SCREW,HHC,7/8-9 X 7 Z G5.....23–24
NUT,NYLOCK,1/4-20 GR2.....23–24
Ref, GENERATOR.....45 SCREW,HHC,M10X1.25 X 35MM GR 8.....39
NUT,NYLOCK,3/4-10 ZP.....23–24, 81, 83
Ref, GENERATOR FASTENERS.....45 SCREW,HHC,M12X1.25X30MM,GR8.8.....47
NUT,NYLOCK,3/8-16.....23–24
REFLECTOR & LENS ASSY 16 INCH FIX...87 SCREW,M8 X 35MM.....41
NUT,NYLOCK,4-40.....59
REFLECTOR & LENS ASSY STD FIX.....85 SCREW,PHILLIPS,PHM,4-40 X .50.....59, 61,
NUT,NYLOCK,5/16-18.....41, 91
REFLECTOR (C41100720).....85 69
NUT,NYLOCK,5/8-11.....31
REFLECTOR BASE.....89 SCREW,PHM,10-16 X 3/4.....55, 63
NUT,NYLOCK,7/8-9.....77, 79
REFLECTOR LAMP SIDE.....89 SCREW,PHM,10-24 X 5/8.....85, 87
NUT,WHEEL, 1/2 X 20.....29
REFLECTOR SIDE.....89 SCREW,PHM,6-32 X .25.....67
NUTS,EXHAUST.....49
REGULATOR,12V-PERKINS 103.10.....49 SCREW,PHM,8-32X3/8.....85, 87
NUTSERT,1/4-20.....55, 63
RELAY 12V DC 30A NO OR.....59, 67 SCREW,RH,6-32 X 5/8.....71
NUTSERT,8-32 (833543).....85, 87
RESERVED ENGINERRING.....57, 65 SCREW,RHM,6-32X5/8.....85, 87
RETAINER CLIP,GLASS/LENS.....89 SEAL, OIL FILLER CAP.....47
O RETAINER,SPRING,1.21 X .375.....23–24 SENSOR,WATER TEMPERATURE.....49
O-RING.....51–52 RETAINING RING.....37 SERIAL LABEL,BLANK,4X8,CHROME*.....11,
O-RING, LIFT PUMP,(PERKINS 404.....47 RING,REINFORCING (C41100720).....85, 87 17
RIVET POP 1/4 X1/2.....77 SHACKLE,AXLE,4-5/8" LONG.....23–24
RIVET POP 1/8X.390 GR.....85, 87 SHEAVE 2-13/16 X11/4,PLASTIC.....23–24, 79
P RIVET, .250 X .375.....57, 65 SHIELD, RAIN, TRANSFORMER.....57, 65
PANEL, BACK, CONTROL BOX.....57, 65 RIVET,POP,3/16 DIA X .45,AL.....79 SLEEVE,CABLE,1/16".....23–24
PANEL, DOOR, RL4.....35 RIVET,POP,SS,3/16"X1/2" BLIND.....35, 55, 63 SLEEVE,COIL CORD,AL4,AL5.....79
PANEL, FACE, CONTROL BOX.....57, 65 SLEEVE,OVAL,3/16",ALUMINUM.....73, 75
PANEL, FRONT, CABINET, RL4.....35 SLEEVE,WIRE,FIBERGLASS.....85, 87

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Part Description Index (continued)

SLIDE BLOCK,TOWER GD 1147086.....77 WASHER,CLAMP,RUBBER(833543).....85, 87

SNAP RING,JACK (841430).....23–24 WASHER,FLAT,1.000,HARDENED.....31
SOCKET BASE-MOGUL.....85, 87 WASHER,FLAT,1/2 SS 18-8 BIN.....23–24
SOLENOID,FUEL,3 WIRE,KUBOTA.....43 WASHER,FLAT,3/4 ZP.....81
SOLENOID,KUBOTA D9/1105 SHTDWN.....43 WASHER,FLAT,7/8 Z.....23–24
SOLENOID,SHUT DOWN PERKIN40422.....47 WASHER,FLAT,SAE 1/4",ZINC.....35
SPACER, DRUM BOLT, K-1550.....37 WASHER,FLAT,SNUB 1/2X2-3/4 ZN.....39, 47,
SPACER, TOWER, RL4.....35 51–52
SPACER,BALLAST,STACKED.....33 WASHER,FLAT,USS,1/2",Y.....31, 79, 83, 91
SPACER,PINION SHAFT.....37 WASHER,FLAT,USS,1/4"Y.....81, 83
SPACER,SIDE,COMBO,HTCH,BOLT-ON.....31 WASHER,FLAT,USS,3/8",Y.....23–24
SPIDER, MH/HPS.....85, 87 WASHER,FLAT,USS,5/8",Y.....31
SPRING, LAMP RETAINER.....89 WASHER,FLAT,USS,7/8",Y.....77, 79
SPRING,GAS,16",60LBS.....35 WASHER,LOCK,#6 SS.....67
SPRING,KICKOUT,BOOM/TOWER RL......77, WASHER,LOCK,M10 ZP.....39
79 WASHER,LOCK,STAR 3/4 E.....81
SPRING,LEAF FOR AXLE, 4 PLY.....23–24 WASHER,RUBBER SEAL.....93
STANDOFF, LIGHT.....83 WATER COLLECTOR AY.....93
STARTER, PERKINS, 403D.....49 WATER OUTLET, VERTICAL.....49
STARTER,KUBOTA,D1105/905.....41 WATER PIPE,KUBOTA.....39
STRAP, CAPACITOR.....61, 69 WATER PUMP ASSY,KUBOTA.....41
STUD,EXHAUST MANIFOLD.....41 WEAR PAD, TOWER, RL4.....79
STUDS,EXHAUST.....49 WELDMENT, MAST BASE.....23–24
SVC KIT,TAILLIGHTS,RL4/TML.....71 WELDMENT,LIGHT BAR.....83
SWITCH PUSH-BUTTON W/BOOT......59, 61, WELDMENT,MAST,2" SECTION,RL4.....79
67, 69 WELDMENT,MAST,3" SECTION,RL4.....79
SWITCH,LOW OIL PRESS,KUBOTA.....41 WELDMENT,MAST,4" SECTION,RL4.....79
SWITCH,OIL PRES,PERK 403D-11G.....47 WHEEL/TIRE ASSY,13",175/80 LRB....23–24,
SWIVEL,BOOM RL4.....77, 79 91
WINCH BRACKET, DRUM BOLT LOCK.....37
T WINCH PINION PLATE, K-1550.....37
WINCH,W/HNDL,5.1:1,1500LBS.....37
T-HANDLE.....85, 87
WING NUT, FIXTURE,RL4,AL4,AL5.....81
TAILPIPE,8K EXHAUST.....41
WIRE 8 AWM-MTW GREEN.....91
TANK,RECOVERY,COOLANT,KUBOTA.....39
WIRE HARN,DC,IN CTRL BOX,2006.....71
TERM RING,#10 NYL INS 12/10.....71
WIRE HARN,ENG,KUBOTA,DC,2006.....71
TERMINAL BLOCK.....51–52
WTHRSRIP, 1/4" X 1/2"W.....24
TERMINAL RING NYL INS.....91
TERMINAL STRIP,CE.....85
THERMOSTAT.....41 Y
THERMOSTAT COVER.....41 YOKE & BASE PIN ASSEMBLY.....23–24
THERMOSTAT,PERKINS 403D-11G.....49 YOKE,PSI RECT.LIGHT FIXTURE.....89
THIMBLE WIRE ROPE-3/16.....73, 75
TONGUE W/JACKBRKT B-O-H.....23–24
TOP FRAME,HOUSING BASE.....89
TRANSFORMER, MH, 60HZ 120V.....61, 69

V
V-BELT,KUBOTA.....41
VALVE COVER BREATHER.....47
VALVE COVER, D905.....41
VALVE,AIR CLEANER,KUBOTA.....45
VALVE,PLASTIC DRAIN.....93
VIBRATION MOUNT,35".....39

W
WASHER FLAT 1/2ZP.....39, 51–52, 77
WASHER FLAT 1/45/8 SBIN.....35
WASHER FLAT 3/8 ZP SAE BIN.....35, 51–52,
93
WASHER FLAT 5/16YZP.....35
WASHER FLAT 5/16ZP SAE/BIN.....91
WASHER LOCK 1/2ZP.......31, 35, 39, 47, 51–
52, 77, 79, 85, 87, 89
WASHER LOCK 3/8ZP.....51–52, 93
WASHER LOCK 5/16 ZP BIN.....51–52
WASHER LOCK STAR 1/2E.....85, 87, 89
WASHER, SPLIT LOCK #6.....61, 69
WASHER,ALXL,840377,841050.....29

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 April 2016

Fitting Cross References (Continued)

104 RL4 Part No. 216241

April 2016

Fitting Cross References (Continued)

Part No. 216241 RL4 105

 April 2016

Fitting Cross References (Continued)

106 RL4 Part No. 216241

April 2016

Fitting Cross References (Continued)

Part No. 216241 RL4 107

 April 2016

Fitting Cross References (Continued)

108 RL4 Part No. 216241

Parts Manual

Part No.
216241

Rev B9
RL4 from SN RL412-101