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CBTI Phase 2 Construction Task Report 10092020

1) Foundation work at various tanks is ongoing but has been temporarily stopped due to heavy rains. Rebar assembly is continuing under cover. 2) Fabrication and erection of tanks is proceeding, with bridges being constructed to connect tanks. Internal scaffolding and ladder installation is progressing in some tanks. 3) Various non-destructive and pressure tests are pending on several tanks once work can resume after drying out from rains. Equipment status and locations are provided.

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Jerick Villones
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0% found this document useful (0 votes)
60 views5 pages

CBTI Phase 2 Construction Task Report 10092020

1) Foundation work at various tanks is ongoing but has been temporarily stopped due to heavy rains. Rebar assembly is continuing under cover. 2) Fabrication and erection of tanks is proceeding, with bridges being constructed to connect tanks. Internal scaffolding and ladder installation is progressing in some tanks. 3) Various non-destructive and pressure tests are pending on several tanks once work can resume after drying out from rains. Equipment status and locations are provided.

Uploaded by

Jerick Villones
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Date : OCTOBER 09, 2020

TO: JERRY/JEROME
FROM: ENGR. DONATO/ENGR.JERICK/ENGR.ANTON
SUBJECT: Checking of Ongoing Works at CBTI PHASE 2 Chemical Storage Facility Plant
Foundation at Tank #7,#8,#9,#12,#13 &#14,#15,#16. DONE
(Previously turned over to Toughstar)
Foundation at Tank # 17 - ongoing backfilling of base course temporarily stops due to
rain not yet ready for turned over to Toughstar

VRB - CIVIL and Structural works on foundation at Tank #11.

The area is still unworkable at this point in time due to continuous rain Oct.6,7 &8 . While waiting for
the area to dry up we come up to an idea to just assemble the rebar of footing foundation on the
vacant space near Tank #9 as shown. Then later on once they finish the rebar works on footing we
shall laid it on the excavated foundation using mobile crane and backhoe. As of this moment rebar
works of footing foundation still ongoing.

Tank foundation#11 Tank foundation#11 VRB Fabrication area

VRB – CIVIL and Structural works on foundation @ Tank # 17.

We have just backfilled second layer of base course but due to rain last Oct. 6 7 & 8 the work
temporarily stops. Backfilling will resume once the area is dried up. Regarding the starter of road
roller, according to the supplier the flywheel needs to be reversed because the other side of
flywheel gear teeth was already worn out.

Tank foundation#17 Tank foundation#11


Tank foundation#17

TOUGH STAR : Fabrication and Erection of MS Tank

Toughstar fabrication area


Note: Bridge for Tank# 7 - Tank#14 nearly finished. Bridge for Tank#14 to Tank#15 ready for full welding.
Tank #7 - Installation of monkey ladder and scaffolding inside done. Balance of work - waiting for
radiographic testing; waiting for flange connection. Ready for radiographic test. Vacuum test. Hydro
test. Dye penetrant test at roof plate and air leak test and installation of roof nozzle. (situation as is)

TANK#7 TANK#7 TANK#7

Tank #8 - Installation of monkey ladder and touch up done. Balance of work - waiting for radiographic
testing; waiting for flange connection; Scaffolding installation inside tank. Ready for radiographic test.
Vacuum test. Hydro test. Dye penetrant test at roof plate and air leak test and installation of roof
nozzle. (situation as is)

TANK#8
TANK#8

Tank #9 - Installation and full welding of step ladder is ongoing. waiting for radiographic testing;
waiting for flange connection; Scaffolding installation inside tank. Ready for radiographic test.
Vacuum test. Hydro test. Dye penetrant test at roof plate and air leak test and installation of roof
nozzle. Ongoing scope of work-welding of stair.(as is)

TANK#9 TANK#9

Tank #11- (Status: the area is still flooded and unworkable. Rebar works ongoing near tank #9.)
Tank # 10 - As a preventive measure due to very near setback to Holcim (weighing scale) and
potential to hazard, the tank is finally deleted on site by Sir Jerome.
Tank #12 – Full welding of doubler plates at two nozzles. waiting for radiographic testing; waiting for
flange connection; Scaffolding installation inside tank. Ready for radiographic test. Vacuum test.
Hydro test. Dye penetrant test at roof plate and air leak test and installation of roof nozzle. Ongoing
scope of work -installation of bridge support done.
TANK#12
TANK#12

Tank #13-. Full welding of doubler plates at two nozzles - waiting for radiographic testing; waiting for
flange connection; Scaffolding installation inside tank. Ready for radiographic test. Vacuum test.
Hydro test. Dye penetrant test at roof plate and air leak test and installation of roof nozzle.(situation
as is)

Tank #14- Full welding of doubler plates at two nozzle done.


Balance of work - waiting for radiographic testing; waiting for flange connection; Scaffolding
installation inside tank. Ready for radiographic test. Vacuum test. Hydro test. Dye penetrant test at
roof plate and air leak test and installation of roof nozzle.(situation as is)

Tank#14

Tank #15- Installation of roofing plates ongoing. cleaning inside done.

Tank #15
Tank #15
Tank #16- Full welding of 4th course shell plates vertical.
Manpower-1welder

Tank #16 Tank #16 Tank #16


Tank #16

Tank#17- We have just backfilled second layer of base course and performed compaction inside
ringwall foundation but unfortunately heavy rain fell last Oct.6,7 & 8 2020.Right now the area is
flooded and unworkable. We will resume backfilling works and compaction once the area is dried up.

Tank foundation#17 Tank foundation#17 Tank foundation#17

NOTE:
Tank#8-pressure leak test of lug support done.
Tank#12-pressure leak test of lug support done.
Tank#13-pressure leak test of lug support done.
Tank#14-pressure leak test of lug support done.

IN HOUSE: Sandblasting operation- blasting and painting shell plates and primary rafter.
Included also the sandblasting and painting of piping 4”diameter.
Installation of monkey ladder at tank #8 and tank#7 done.
Touch up is ongoing at the tank#7
@ done & tank#7

Tank #7 Tank #7 Tank #8 Tank #8

Installation of scaffolding internal at tank#7 done.

EQUIPMENT STATUS:

 Skid loader - operational (ready for demob)


 Road roller – starter will be sent back to CBTI, flywheel needs adjustment according to supplier
 Dump truck – operational
 Backhoe – operational (IC alternator for installation; item received at site last Oct.9,2020)
 Bulldozer – operational (ready for demob)
 Mobile Crane - operational
 Denyo Air Compressor - operational
 Airman Air compressor – for maintenance(ready for demob)
 Roller Bender - operational
 Concrete Pump Mixer - Stand by (subject for checkup due to leak on hydraulic hose( for demob)
 Walk behind compactor -not operational need repair to have spare in compaction of backfilled
materials.
 2 units Tamping Rammer (brand new) - Just arrived at CBTI admin office last 10/01/20.-
operational one unit demob to Taguig as per Sir Jerome (only one unit left).

PREPARED BY: CHECKED BY: NOTED BY

ENGR. ASSER G. ANTON ENGR. JERICK P. VILLONES ENGR. DONATO V. ESGUERRA


Site Engineer Project Engineer Project Consultant

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