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Envision: Visbreaker Simulation and Tutorial

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Maria Belen Cunalata Hilaño
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59 views

Envision: Visbreaker Simulation and Tutorial

Uploaded by

Maria Belen Cunalata Hilaño
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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EnVision e-Learning & Universal Simulation

Visbreaker Simulation and Tutorial


A self-paced MultiMedia based Tutorial/CBT and real-time
dynamic simulation of a Visbreaker Unit.

Tutorial/CBT:
This interactive tutorial provides an Overview,
Fundamental Principles, and Control and Operating
Principles for a Visbreaker unit using Voice, Video,
Animation and Graphics.

Overview Key Controlled and


• Introduction Operating Variables
• Importance of the • Feed Quality
Visbreaker Unit • Cracking Temperature
• Process Overview • Residence Time and
Soaker Pressure
Visbreaker Components • Quench and Flash
• Feed Surge Drum and Temperature
Preheat • Fractionator Overhead
• Cracking and Soaking Temperature and • Commissioning the Troubleshooting
• Quench and Preflash Pressure Vacuum Flasher • Fouling of Preheat
• Fractionator • Vacuum Flasher • Introduction of Exchangers
• Vacuum Flasher Pressure and Distillate Charge • Furnace Coking
• Additives Flow • Stabilization at • Soaker Coking
Principles of Visbreaking • Product Draw Rates Normal Operating • Non-uniform
• Heavy Oil Structure Conditions Operation in Heater
and Characterization Startup Operations Shutdown Operations Tubes
• Cracking Chemistry • Introduction and • Introduction • Foaming in
and Viscosity Preparation • Reduce Heater Outlet the Cyclone or
Reduction • Unit Pressurization Temperature and Fractionator
• Conversion and Yields and Cutter Stock Charge Rate • Fractionator Coking
• Vacuum Systems Circulation • Shutdown of the • Vacuum Flasher Coke
• Stability of Visbreaker • Commissioning the Heater and Separation Fouling
Residual Product Heater Columns • Filter Plugging and
• Process Enhancements • Commissioning the • Empty and Purge Toluene Insolubles
and Alternate Designs Fractionator • Emergency Shutdown

• Tutorial has a built-in Quiz and comes with a Learning Management System (LMS) called TutAdmin. The LMS allows
an instructor to register trainees and monitor their performance and Quiz scores
• Tutorial is available as a Standalone or Web based application
• Available in English, Chinese, Danish, Dutch, French, German, Spanish and Swedish

GSE Systems
www.gses.com/EnVision
EnVision Visbreaker Simulation and Tutorial

Simulation
GSE’s EnVision simulation is a real-time dynamic process
simulation program used for Operator Training. It is
based upon a rigorous and High-Fidelity mathematical
process model to provide a realistic dynamic response
of a process unit.

The Simulator allows a Trainee to Practice:


• Startup and Shutdown Operations
• Normal Operations
• Emergency Shutdown Operation
• Control Exercises
• Troubleshoot and practice recovery from Equipment,
Instrument, and Control Valve Malfunctions

Major Units:
• Surge Drum
• Furnace & Soaker Drums
• Fractionator
• Vacuum Flasher
Key Operating Variables:
• Feed: 160 M3/H ( 24 MBPD )
• Wet Gas: 3200 NM3/H ( 110 MSCFH )
• Cracked Naphtha: 10.2 M3/H ( 1.5 MBPD )
• Cracked Gasoil: 24.3 M3/H ( 3.6 MBPD )
• Cracked Vacuum Distillate: 29.8 M3/H ( 4.5 MBPD )
• Vacuum Flasher Bottoms: 102.6 M3/H ( 15.4 MBPD )
• Cutter Stock: 20 M3/H ( 3 MBPD )
• Vacuum Visbroken Residue: 122.6 M3/H ( 18.4 MBPD )

• Furnace Outlet Temperature: 450 C ( 840 F )


• Soaker Drum Pressure 10 BAR ( 145 PSIG )
• Fractionator Top Pressure: 1.8 BAR ( 25 PSIG )
• Fractionator Bottom
Temperature: 374 C ( 705 F )
• Vacuum Flasher Top Pressure: 30 mBARA ( 0.9 INHG ABS )

• Simulation comes with a Learning Management System (LMS) called SimAdmin that allows an instructor to register
trainees and monitor their performance
• Simulation is available as Standalone (Single or Dual Monitor) and Instructor-Trainee versions

EnVision

EnVision™ is a trademark of GSE Systems, Inc. All other trademarks are the property of
their respective owners. The information in this literature is subject to change without
notice and is not to be construed as a warranty. GSE Systems, Inc. T: +1 410.970.7800
1332 Londontown Boulevard, T: 800.638.7912 (U.S. only)
DS.ENV.44.VC 06/16
Suite 200, Sykesville, Maryland F: +1 410.970.7997
21784 USA E: [email protected]
www.gses.com

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