MBI Simplify Digitize Workshop Process
MBI Simplify Digitize Workshop Process
April 2011
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Simplify and Digitize
Structure
3. To jump start the delivery standard proven solutions and templates will be used.
4. Project funding for Cost and Capital will be provided at the corporate level with
allocation following corporate finance direction
5. Strict scope management with the intent of strict reuse of current solutions and
templates
6. Project Delivery Cycle Time reduced by > 50% enabled by regional implementation
teams using improved global processes
Enables business value Now with Speed! , while reducing transactional cost, in a way that lays the
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foundation for growth with disciplined transaction processes, using the right solutions
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AP S&D Program – Summary (EXAMPLE)
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AP S&D - OTC Process and Program Benefits (EXAMPLE)
1 Diagnostic Assessment 2 Prioritized Projects 3 Implementation Roadmap 4 Benchmarks & Metrics
Report Card
Industry
Benchmarking
1. Organization High Hackett, SCOR, APQC
OTC
2. Customer Service
3. Order Management Don’t Bother Build for Future Dashboard
4. Supply chain and logistics Level
5. Warehouse Management of
6. Billing Effort
Secondary
7. Credit / Quick Hits
8. Cash Applications Selective
9. Collections Low Priorities
Low High Clear measure of Performance
Business Value
10. Deductions against Benchmarks
11. Exports Implementation Plan, Resources,
Technology Assessment Expected benefits, risks, and feasibility
Timing & Benefits
India China
► Revenue Growth ~$xx MM ~ $xx MM
► Cost Improvement $ x.x MM $ x.x MM
► Working Capital Reduction $ x.x MM $ x.x MM
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Process Methodology – DuPont India OTC Diagnostics
Management Interviews
• Interviews regarding customer service practices and supporting processes
• Review pre-visit data call and questionnaire results
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Timeline & Approach
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With strong support across SBU’s and functions, we
►
haveOverall
made significant progress…
38 workshops
► 70+ interviews and meetings
► Involving 100+ people from CS, Sales, Logistics, IS, Finance and DIBM
covering all SBU’s
► 11 KPIs have been populated for test run
● Organization,
● Process,
● System/data
Industry KPI benchmarks vs. India results also indicate major opportunities in
the OTC transactional process
Asia
Benchmark Asia
India - Cost per Invoice DuPont India
Median Benchmark1,2
DSO 55 47 67
Cost per Invoice (Touched)1 Not Measured $8 – 13 ~$14*
Cost per Invoice – ‘Touchless’ Transaction1 Not Measured $1.36 --
Invoice Accuracy2 97% 98 % 98%
OFLT (Days) 2 12 3 2.12**
Order Management FTE’s / $ Billion Rev2 54.59 Industry 26.95 DuPont 612 India
DuPont
KPIs
Leading 2010 2011
Note:
1. Data source: APQC
2. Top Quartile Results – if India was a $ 1 Billion company, this number would equate to 82
3. All Costs in US $
* Numbers include FTEs entering Indent Orders.
** OFLT – E2E time not factored in. This is only indicative of time the order is entered till it is dispatched from the warehouse.
Indent Sales 68 40 11 18
Payments Process 31 24 5 10
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Current OTC Process – Improvement Opportunities
Master
Opportunity Order Mgmt/ Billing / Accounts Credit and Mgmt &
to Order Distribution Invoicing Receivable Collections Business
Insight
Opportunity to Order Order to Invoice Invoice to
(O2O) (O2I) Cash (I2C)
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S&D India Pacesetter Themes From Diagnostic Results
No. Potential Pacesetters Descriptions
Linking Customs and CHA Partners for improved
1 Lead Time Reduction In Imports & Exports
clearance
RACI, Access, Minor SAP Enhancements, Workflow
2 Transactional Streamlining & Simplification collaboration in Logistics , Credit and Warehouse,
Access
Touch-less Transactions(e-Business, order status
3 tracking and Customer self-service, SFDC) and Work
Collaboratory Tools (Data, Workflow)
Management through Collaboration Platform over entire
OTC cycle
4
Rationalizing Multiple Pricing databases and integrate
Seamless Integration With Pricing
them with SAP
5
Simple logistics warehouse and delivery management
Electronic Document Management
and cost visibility, forwarding cost
6
Standardize and Automate Warehouse Management
Supply Chain & Warehouse Optimisation
Process using Scanners
7 Collection Integration & Banking Channel Receivables and Collections Management with Banking
Automation Interfaces and Dunning
4. Seamless Integration with Integrate Pricing 5. Electronic Electronic Doc • Seamless Integration of Pricing
√ √ Document processes
Pricing Databases Management
Management
• Traceability in supply chain and
6. Supply Chain & Warehouse Automated Picking
√ √ √ Third Party WMS Collaboration
improved warehouse management
Warehouse Optimization and Barcodes
Workflow processes
Benefits:
► Total project Benefit of $ 1.6Million ( Revenue/WC/Cost) Y-o-Y on current load factor
► Improved Customer Self-Service and Experience
► 3% reduction in Sales Executive and Customer service effort
► 5 day reduction in cash collection cycle on Web Payments
Supply Chain & Warehouse Optimization
Problems Observed: Solution:
► Multiple small/medium third party warehouse ► Enabling touch-less picking, packing
providers exist. Zero access to make inward and delivery processing using scanners
movements which are performed with a lag of 3 to and barcode.
7 days in the system.
► Interfacing Third Party WMS with
► Providers have their own SMB software for keeping
DuPont SAP to eliminate duplicate stock
the stock figure which is not in sync with SAP. Hence
batch determination for certain business units is not entry by Business Supply Chain.
accurate and has to be keyed in manually. ► Retiring Lotus Notes Database (LNDB)
► There are multiple data entry points such as picking, based processes in favor of Integrated
packing and dispatch at warehouse. 100% of these Workflows between Warehouse and
data points are manual and technology usage is OTC processes.
minimal creating a turnaround of 1 day for delivery.
Benefits:
► Total Cost Savings of $ 260 MY-o-Y on current load factor
► Immediate visibility to accurate inventory figures across organization.
► 50% reduction in clerical operator work at warehouse
► 20% reduction in Supply Chain Executive Workload
► 10% reduction in CSR workload
Lead Time Reduction in Imports & Exports
- Improving CHA and Regulatory Collaboration
Problems Observed: Solution:
► Utilise SAP to generate Customs
1. DuPont goods spend a lot of time in both source Delaration electronically
and India Ports. Overall clearance time vary from 7 to ► Customs has ICES system which
21 days. This comprises of has accurate status and automated
► Multiple handoffs between BDP, CHA and data upload facility. Connect IT to
DuPont for document processing DuPont Sub-systems
► Testing ► Connect CHA subs-systems for
► MRP Labelling faster and accurate hand-offs
► Manual preparation of documents for electronic
upload on customs ICES system
which affects Benefits:
► Import/Export compliance ► Benefit ~$2.9 Million/year (labor &
► BDP and CHA Productivity cost & Working Capital)
► Logistics productivity ► 3-5 days saving in Imports/ Exports
► Order to Cash cycle time Lead times
and eventually customer value ► CHA , BDP and Logistics productivity
► I/E compliance
2. There is no visibility of exact status of shipment ► Customer value
clearance to DuPont in entire process ● Shipment status visibility
► 20% reduction in document
processing workload
Collections Integration with Banking Channel
Problems Observed: Solution:
► 60% of DuPont payments are through manual ► Simplify , automate and standardize
Bank Instruments, which have a lead time of 6 Cash Applications process by building
days before they reach DSCI. system interfaces to Bank systems.
► The current cash application is manual and takes up 7% ► Introduce Centralized Lock Box
-25% of effective CSR ,Sales and Finance representative collections of payment instruments to
time . reduce delay in payment realization cycle
► Identification of A/R items for matching Bank time.
Instruments is performed manually and hence are not ► Reduce manual effort in collections
accurate . Enforcement of payment terms and discounts process by
is manual and administered using manual credit note, ➢ Integrated Workflow monitored
making it difficult to evaluate their effectiveness and collections process and Automated
impact. Dunning
► Manual Dunning resulting in fragmented collection ➢ Automated generation of collections File
efforts.
Benefits:
► Potential benefits $3 Million Y-o-Y
► DSO Improvement & major Working Capital reduction benefits
► 7 days reduction in DSO and Cash in Bank Cycle time resulting in Minimum Working Capital
Reduction of $2.1 million at current revenue.
► 10% -20% reduction in current collection effort by sales team
► 50% Reduction in administrative efforts on collections for Finance , Sales and CSRs
BOTTOM LINE
Update on OTC Diagnostic – India
……….it takes
•7-21 days to custom clear our goods
And
4 Streamline and standardized RTP Process Purchase Contract Mgmt process, integration with
(Out of Scope of OTC project) vendor master, x-Entry, Vendor Payment
Simple logistics warehouse and delivery management
5 Logistics cost tracking and management
and cost visibility, forwarding cost
Single Master Data:
6 Master Data integrated with global program
Customer Master Data Management, Master
e-Business, order status tracking and Customer self-
7 Touch-less transaction with customers &
service, differentiated channel to serve by customer
distributors
segmentation
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DuPont
Industry DuPont
KPIs China
Leading 2010
2011
% Orders Received Digitally >50% 11% 2%2
% Manual Interventions 10% 95% >95%
Order to Cash, Requisition to Pay transactions
Note:
1. Data source: APQC
2. Jan – Aug 2011 by count
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Project
1. Master Data & O2C Lack of inventory visibility and poor ATP accuracy Delay in some payment Local language unavailable
Transactional Efficiency posting and order release for customer/material master
Improvement
2. China VAT Manual VAT invoicing process
Automation taking 2-4 days
Transactional documents
3. Electronic Document
mgmt. process manual and
Management
potential compliance issues
4. Logistics Logistics day-to-day operation Freight service cost verification
Optimization & RACI unclear; I/E compliance not easily performed; freight
Integration issues cost allocation complex
5. Customer Service Different SBUs’ processes and applications/systems causing barrier for higher
Delivery Excellence efficiency for cross-SBU support; 9-12 months to fully train a CSR; high turnover rate
(22%, mostly internal transfer)
Quotation / contract / Lack of order status visibility; No accurate / timely sales price
6. Sales Collaboratory pricing approval contract information on paper forecast data to calculate TP -
(Data, Workflow) process manual or only potential compliance issues
semi-manual
Orders submitted via email/fax
and manually entered into
7. E-Order Taking
SAP by CSR; multiple hand-
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4. OTC Logistics OTC I/E Compliance Improvement Logistics Optimization & Integration
Logistics Day2Day
√ √ √ Optimization &
Integration Operation Domestics Transportation Digitization
• Logistics Vendor Network Optimization
• WH EDI/GTS/Forwarder Integration
Improvement
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Order status ► Touchless Order
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Shared CSR
• Consolidated some common activities - • Establish Competency Development • Shared CS organization across
I/E and Leveraged CSR Model for higher CSR productivity SBUs with streamlined processes
and integrated systems
• Started to track productivity KPI’s • Improve Logistics day-to-day
operations (RACI, support structure, • Tiered support structure for all
tools and training) SBUs
Main barriers:
• Differentiate customer service • Service management system for
▼CS force can not be better leveraged
delivery based on customer service level measurement and
due to complicity of different SBUs’
segmentation continuous improvement
processes and applications/systems;
• Customer Fact Sheet (allowing
▼Intensive training needs and high
access to different SAP boxes)
turnover rate (mostly internal)
• Streamline Front-end processes,
▼ Unclear RACI with various functions
including Pricing/Order/Contract
and SBUs.
Approval etc.
A highly professional and integrated Customer Service competency that efficiently and consistently delivers
“best in class” services to support the acquisition, growth, and retention of DuPont’s customers in China and
Hong Kong.
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Electronic Document
Management Implementation
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Appendix - India
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Traceability in Supply Chain & Improved Warehouse Mgt.Process
Regional Sponsor: Balvinder S Kalsi, Carmen DeVito Benefit XCore Dependen Independent
Country Sponsor: Gaurav Kalia, Girish Vaidya
sDollar Based t
X• Total Cost Savings of $ 260 K Y-o-Y on current load
Productivity
Problem Statement / Description factor
• Multiple small/medium Third Party Warehouse providers exist . They have Zero Labor Repurposing • Immediate visibility to accurate inventory figures
access to make inward movements which are performed with a lag of 3 to 7 days across organization.
in the system. Providers have their own SMB software for keeping the stock Cycle Time Reduction
figure which is not in sync with SAP. Hence Batch determination for Certain X• 50% reduction in clerical operator work at
warehouse
Business Units is not accurate and has to be keyed in Manually. Customer
• There are multiple data entry points such as picking , packing and dispatch at Satisfaction
X• 20% reduction in Supply Chain Executive Workload
warehouse . 100% of these data points are manual and technology usage is • 10% reduction in CSR workload
minimal .creating a turnaround of 1 day for delivery
Regional Sponsor: Balvinder S Kalsi, Carmen DeVito Benefit x Core Dependen Independent
Country Sponsor: Gaurav Kalia, Girish Vaidya
s
Dollar Based
t
x• Eliminate archive storage fees
Problem Statement / Description Productivity • Eliminate CSR files, folders and paper
Labor Repurposing • Faster retrieval of needed documents
• Currently CSRs have to create a paper folder for each order for managing x• Electronic transfer of documents to customers, other
complete documentation for an order. With an increased printing cost, this also
takes substantial time of CSRs in filing the paperwork. Cycle Time Reduction DuPont organizations whenever required.
x• Meets all SOX and auditing compliance requirements
• Multiple invoices copies are being printed, Import & export documentation &
Customer • Reduces cost of retention
SAD copies are being retained for years for regulatory requirement which results x•
in piles of paperwork being stored resulting in increased Storage space & cost. Satisfaction Improves CSR productivity by eliminating the need to
work with forms and other paper based media
Regional Sponsor: Balvinder S Kalsi, Carmen DeVito Benefit x Core Dependen Independent
Country Sponsor: Gaurav Kalia, Girish Vaidya
sDollar Based t
x• Potential benefits $3.1 Million
Problem Statement / Description Productivity
• Improved Contract Ops, Imports, Restock functionality
Labor Repurposing for distributors
• In the current state, Distribution Management is done manually. There is manual x
intervention at multiple levels by various stakeholders. • Price accuracy by linking CSA Subsystems to DuPont
Cycle Time Reduction
system.
• CSRs spend substantial amount of their time in gathering information, connecting
with Warehouse, Supply Chain etc. for various things. • Accuracy in order entry by linking CSA Subsystems to
Customer
Satisfaction
x DuPont system.
Benefits:
► Improve CSR productivity thereby releasing CSR capacity to conduct ‘Front Office’ work
instead of tedious ‘Back Office’ manual tasks.
► Significantly reduce cycle time to complete an order – a ‘Once & Done’ service model
► Reduce the ‘Cost per Order’ by eliminating redundant and duplicate actions, chasing of
DuPont staff for simple and quick answers.
► Enable the CSR teams to service orders across BU boundaries
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Master Data & Order Transactional Efficiency Improvement
Regional Sponsor: Carmen DeVito
Country Sponsor: Tony Su Benefit Core Dependen
X Independent
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Automate China - VAT
Regional Sponsor: Carmen DeVito Benefit Core Dependent
X Independent
Country Sponsor: Tony Su
sDollar Based
X• To save total investment by standardized
Description Productivity process and centralize the system
Labor • Mitigate the high compliance risk
The local developed China VAT Invoice Tool (Excel Macro + MS
Repurposing • To reduce the cycle time and improve the
SQL Database +RuiZhi system) is currently experiencing Cycle Time Reduction
X efficiency
serious performance issue, which impacts day-to-day operation 1. Monitor/Control • Facilitate/Accelerate the process of cash
and total OTC lead time. There is also high compliance risk with 2. At Parity with collection (reduce DSO)
its restriction on access control and version control on release External Measures • To improve customer satisfaction
management, 3. 90% Touchless Orders
Customer Satisfaction
Goal X
• s To automate VAT invoicing process to minimize the manual Resource Requirements High Med Lo
work and reduce the cycle time w
• To be able to reconcile VAT invoices with SAP billing to meet Staff & Skills: Costs:
tax compliance requirements Estimated FTEs: 2 FT / 3 PT Internal = $
• To be able to generate customer statement/aging report with Duration: 10 Months External = $ 120M
VAT invoice information as per required by customers. Skills: Benefits: Working capital
• To enable the Centralized Service of VAT Invoicing and roll reduction; CSR productivity
SAP SD, FI, ABAP Developer ~ $590M
out to Dupont China legal entities
Key Milestones / Implementation Durations Tax, Finance, CSR Payback = < 1 Year
Phase I – Pilot (3 legal entities) 4-6 Man-Month over 4-6 Months
• Scoping & Design 2 month Other Costs:
• Development & Integration Test 2 month
• UAT & Training 1 month
• Cut-over & after go-live support 1 month Risk/Implementation Difficulty Hig Me X Lo
h d w
Phase II – Pilot (10legal entities)
Key Assumptions and Dependencies
• Gap Analysis 1 month • Master Data in Chinese will be maintained in SAP for VAT invoice
• Development & Integration Test 1 month printing (Chinse product Name, Chinese addresses, Chinese
• UAT & Training 1 month names, tax ID and bank account)
• Cut-over & after go-live support 1 month • VAT invoice data, will be load back to SAP;
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Logistics Optimization & Integration
Region Sponsor: Carmen DeVito
Country Sponsor: Tony Su Benefit X Core X Dependen Independent
sDollar Based t
Problem Statement / Description Productivity
X• Improve CSR Productivity by eliminating
redundant data entry
• There is no clear RACI defined & aligned for Logistics day-to-day
operation including warehouse management, I/E compliance and
Labor Repurposing
X• Improve inventory data accuracy & integrity
domestics transportation; • Shipment Status visibility
Cycle Time Reduction
• Communication/data-exchange with logistics vendors is now relied X• Improve I/E compliance
1. Monitor/Control • Improve logistics cost tracking and allocation
on emails, therefore, to some extent, it delays the order delivery
2. At Parity with
and difficult to tracking; • Better vendor performance management
External Measures
• Logistics service verification is based on vendors’ records rather • Customer satisfaction
3. 90% Touchless Orders
than DuPont own data ; no capable tools to facilitate the process;
not able to verify the service rate due to complicated rate structure ; Customer
Satisfaction
X
• Complicated and non-standardized cost allocation rules and no tool
to help
Resource Requirements High X Med Low
• No data available in DuPont to measure logistics vender
performance ; Staff & Skills: Costs:
External Internal = $
Goal PM,SAP SD/WM/Transportation, SAP External = $350M
sTo enable an optimized and integrated logistics operation platform ABAP ALE/EDI/iDoc, Logistics
covering: Solution Expert, Workflow,16 man- Benefits: ~ $1.15MM
month over 6-8 months annually
• Logistics Day-to-day operation improvement
• I/E Compliance Improvement Internal Payback = < 1 Year
• Domestic Transportation Digitization IT:PM,SAP SD/MM/Transportation,
Logistics COE Other Costs:
In order to improve the efficiency and internal control;
Business: Change Management,
CSR, Finance, Logistics, SBU SC
Estimated FTEs: 3 FT / 10 PT
Goal
Resource Requirements High X Med Low
s• To build a single screen for CS team to be able to have easy Staff & Skills: Costs: $
External Internal = $
access of complete information about customers for better
PM,SAP SD/WM/CRM/NW,SAP External = $300M
and faster respond to customer queries; ABAP Developer
Benefits: CSR
• To develop a CS Competence Model and based on it a 10 man-months Productivity
Internal Improvements; Cycle
Knowledge Base & e-Learning platform to maximize the Time & Customer
IT:PM,SAP SD/WM/CRM/NW,CS
productivity ; COE Satisfaction; Revenue
Business: Change Management,
Growth ~ $9.06M
CS, HR Payback = < 2 Year
Key Milestones / Implementation Durations Estimated FTEs: 2 FT / 5 PT Other Costs:
Duration: 6-8 months
Risk/Implementation Difficulty X Hig Me Lo
• Front-end Loading 2 month h d w
• Design 1-2month Key Assumptions and Dependencies
• Development & Integration Test 2-3 month
• Significant Change Management required – early adoption and business
• UAT & Training 1 month commitment essential for success
• Cut-over & after go-live support 1 month • Significant Process Improvement and streamlining required – must have
unanimity across BU’s to support a fully integrated CS set of functions
• Integration across the major technology platform standards and
infrastructure across the DuPont global landscape; leverage existing
technology vendors
Sales Collaboratory (Data & Workflow)
Regional Sponsor: Carmen DeVito Benefit X Core Dependen Independent
Country Sponsor: Tony Su
sDollar Based •
t
Improve Sales efficiency /workflow thereby
Productivity increasing revenue;
Descriptio
• Address in-field customer value by Sales;
• n Sales team doesn’t have visibility of customer order status and Labor Repurposing
• Improve Sales efficiency through knowledge of
inventory availability , and fully rely on CSR for information; customer segment of profitability and overall
Cycle Time Reduction
• Quotation / Contract / Order Approval is now processed value to DuPont;
1. Monitor/Control
manually or semi-automatically and same information being • The ability to combine SFDC, SAP, DD and
2. At Parity with other data sources in a single view for Sales;
entered into different database/system;
External Measures • The ability to take customer orders in the field
• Contract information is managed on paper rather than in SAP; 3. 90% Touchless and address complaints, quality and other
• Pricing approval is on different platforms among different SBUs Orders customer-related requests
Customer
, most of them don’t have interface with SAP;
Satisfaction
• No accurate Sales Price forecast data provided from Sales &
Marketing Team to calculate TP, regulatory with compliance Resource Requirements High Med Low