Compressive Strength Study of Brick Masonry Subjected To Axial Loading
Compressive Strength Study of Brick Masonry Subjected To Axial Loading
APRIL 2010
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ACKNOWLEDGEMENT
Here, I, the author, take my chances to express my gratitude to all who have
given me guidance, advices and assistances in completing this report. Without them,
it is impossible for me to complete this report with my own strength.
First of all, I want to thank my supervisor, Prof. Dr. Jahangir Bakhteri and co-
supervisor Prof. Madya Ir. Dr. Mohd. Hanim Osman for their guidance along the
way in completing this course. I also want to thank the technicians of Structure and
Material Laboratory, Faculty of Civil Engineering, Universiti Teknologi Malaysia,
Skudai for their guidance and co-operation during my laboratory work.
Finally, I want to express a thousand thanks to both of my parents for all their
support and high expectation in me. And again, thanks to all who have guided me,
assisted me and supported me.
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ABSTRACT
This project report presents the effect of mortar joint thickness on the
compressive strength of brickworks. These studies included the investigation on the
properties of the materials used for the brickwork. A series of experiments based on
British Standard were done to obtain the properties of the materials. Various sets of
5-bricks prisms and stretcher bond wallete specimens were made and having
different mortar joint thickness. In this research, the mortar joint thicknesses used
were 7.0 mm, 10.0 mm and 15.0 mm. The samples were tested to obtain the
necessary information. By using simple statistically and graphical method, the
characteristic compressive strength of the brickwork along with other properties was
obtained. From the compressive testing, samples with mortar joint thickness 7.0 mm
showed higher compressive strength compared to the other two thicknesses.
Observation was made during the test to evaluate the failure occurred to the
brickwork under compression. From the observation made during the experiment, the
general failure mode occurred on the samples was vertical cracking. An attempt was
made to compare the experimental results obtained with the theoretical values
calculated from a formula based on elastic analysis. The results obtained from the
experiment testing fulfilled the theories stated by A.W. Hendry and this strengthened
the analysis done previously. The tests and the analysis result clearly show that the
increment of the mortar joint thickness will directly reduce the compressive strength
of brick masonry.
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ABSTRAK
TABLE OF CONTENTS
TITLE PAGE i
DECLARATION ii
DEDICATION iii
ACKNOWLEDGEMENT iv
ABSTRACT v
ABSTRAK vi
1.0 INTRODUCTION 1
1.1 General 1
2.1 General 5
2.2 Bricks 5
2.2.2.7 Colour 14
2.2.2.8 Texture 15
2.3 Mortar 15
3.0 METHODOLOGY 24
3.1 General 24
4.1 General 38
5.1 General 67
5.2 Conclusion 67
5.3 Recommendations 68
REFERENCES 70
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LIST OF TABLES
LIST OF FIGURES
LIST OF SYMBOLS
L - Length of specimen
W - Width of specimen
H - Height of specimen
A - Area
P - Compressive strength
x - Specimens data
Di - Deviation
𝑥 - Mean
σ - Standard deviation
t - Thickness
CHAPTER 1
INTRODUCTION
1.1 General
In the history of civil construction, brick masonry has always been the vital
material used in building up a structure. At the early ages of construction, brick
masonry was the most used material compared to other type of materials such as
timber, steel, concrete and others. Now in this advanced era, brick masonry still
widely used material along with other materials even in Malaysia.
The brick masonry is widely used until this second due to its undeniable
advantages. Buildings that constructed using bricks have high compressive strength
and durability against foreign disturbances. Structure components of the buildings
that built out of bricks also have multiple resistances such as resistance against heat
and sound. Due to those resistances, those components can also act as insulator
within certain part of the building. Bricks also provide aesthetic surfacing to the
brickwork. In term of workability and economy, the usage of bricks masonry makes
the whole building construction easier, faster and cheaper. For that, it is not odd that
everyone preferred usage of bricks in their construction.
For the above mentioned reasons, present research will be carried out to
determine and understand the effect of mortar joint thickness on the compressive
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strength of the masonry structure. Modification also made during the research to
simulate the actual brickwork in the construction industry.
For the present research, the following objectives have been set.
In this research, the joint thicknesses to be tested are 7.0 mm, 10.0 mm and
15.0 mm. With the above mentioned recommendations by BS 5628: Part 3 and
Eurocode 6: Part 1, it is expected that the brickwork with mortar joint thickness 7.0
mm will have higher compressive strength compared to brickwork with joint of
thickness 10.0 mm. Brickwork with mortar joint thickness 15.0 mm will have the
lowest compressive strength among the three joint thicknesses. However, other
factors such as types and properties of materials and method of construction may also
affect the results of the research.
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This research includes the determination of the dimensions of the clay brick
units and their testing, mortar testing and compressive strength study of the wallete
specimens.
In this research, the type of clay brick units to be used is normal backed or
burnt clay bricks. The bricks will be measured to obtain the average dimensions of
the units. Each selected brick unit will be tested using a compression testing machine
to obtain the average compressive strength of the brick units.
In Malaysia’s construction industry, mortar grade III with cement, lime and
sand as materials is commonly used. So, mortar grade III will be used in the
construction of the models. The materials for the mortar will be tested to obtain their
properties. Based on the design guide and materials’ properties obtained, the required
mix design for the mortar will be established. Cubes or samples will be prepared
from the mortar and to be tested to obtain the ultimate compressive strength of the
harden mortar.
The bricks will be bonded together using mortar grade III producing walletes
with different mortar joint thicknesses of 7.0 mm, 10.0 mm and 15.0 mm. Three sets
of walletes of different bonding types (5-bricks prism and stretcher bond wallete)
will be produced. Each wallete will be tested under compression testing machine to
obtain the ultimate compressive strength of the walletes. Based on the obtained
experimental results, relationship between mortar joint thickness and compressive
strength of brickwork will be established.
The research will be carried out with the aims for better understanding of the
effects of different mortar joint thicknesses on the compressive strength of brickwork.
As the research involves components of brick units and mortar, better understanding
of these components will also be obtained. This research can be used as a reference
for other researchers in related field in the future.
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CHAPTER 2
LITERATURE REVIEW
2.1 General
2.2 Bricks
In the market, there are several types of bricks that can be found and being
used in the construction industry. The classification of the bricks depended on the
materials and method used in making those different types of bricks. The commonly
used bricks types are clay bricks, sand-lime bricks and concrete bricks. These types
of bricks had been standardized for its usage. In this research, the type of bricks that
to be used is clay bricks. So, attention was paid more to explore the usage of the clay
bricks.
Clay brick is most commonly used brick in today’s construction. The main
material used in making this type of brick is clay. In Malaysia, the usage of clay
brick in construction has to refer to BS 3921: 1985 (Specification for Clay Brick). By
referring to BS 3921: 1985, the work size of clay brick had been set to 215 mm x
102.5 mm x 65 mm while the coordination size of clay brick had been set to 225 mm
x 112.5 mm x 75 mm. Work size means the actual size of the bricks that should
conform within specified permissible deviation while coordinating size means the
size of a coordinating space allocated to a brick including allowances for joints and
tolerances. Table 2.1 which is extracted from BS 3921: 1985 shows the size of the
clay brick. Clay brick can further classified into three categories; common bricks,
facing bricks and engineering bricks.
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mm mm mm mm mm mm
This category of bricks is not designed to have either aesthetic value or very
high compressive strength. These bricks are suitable for general building work which
does not involve extreme loading. These bricks are commonly used to construct
partitions separating spaces within a building. Plastering is done onto the bricks to
cover the unpleasant surfaces and to enforce the partitions.
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Engineering bricks are dense and strong compared to the previous two
categories. Engineering bricks is further sub-divided into two classes, Engineering A
and Engineering B, based on their compressive strength. These semi-vitreous bricks
should possess both the required compressive strength and water absorption
properties as stated in BS 3921: 1985. Table 2.2 shows the classification of bricks by
compressive strength and water absorption. These bricks are used in construction of
bridges, sewers and retaining wall.
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BS 3921: 1985
Sand-lime bricks or also known as calcium silicate bricks are made using
mixture of lime and sand with the proportion of 1:8 added with water. Pressure and
heat are applied for the sand and lime to mix together and react chemically to form
the bricks. After that, the bricks are demoulded and cooled. They are then put into
the autoclave machine and applied with heat and pressure for further hardening. The
compressive strength of the bricks is between 7 N/mm2 to 50 N/mm2. The colour of
the sand-lime bricks is commonly light gray. BS187 included the details of the
minimum specifications for the production of sand-lime bricks.
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Production of concrete bricks is similar to the sand-lime bricks with sand and
Ordinary Portland Cement as the mixture materials. The concrete is hardened by
conventional water curing process or special compression method. BS 1180 stated
the minimum requirements for the bricks and its classification. Similar to the clay
bricks, concrete bricks also available in three categories: common bricks,
engineering bricks and facing bricks.