0% found this document useful (0 votes)
388 views

STB Support Frame Tim PDF

The document is a technical instruction manual for MEVA support frames. It provides details on the features and uses of different support frame models. Safety precautions are outlined, such as ensuring foundations can handle load transfer and existing structures can resist concrete pressures. Anchoring systems and their safe working loads are specified. Assembly, bracing, working platforms, transport and service instructions are also included. Load charts providing concrete and anchor load details for standard applications are referenced.

Uploaded by

Mae Falcunitin
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
388 views

STB Support Frame Tim PDF

The document is a technical instruction manual for MEVA support frames. It provides details on the features and uses of different support frame models. Safety precautions are outlined, such as ensuring foundations can handle load transfer and existing structures can resist concrete pressures. Anchoring systems and their safe working loads are specified. Assembly, bracing, working platforms, transport and service instructions are also included. Load charts providing concrete and anchor load details for standard applications are referenced.

Uploaded by

Mae Falcunitin
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 24

Support Frame STB

Technical Instruction Manual


Fig. 2.1 Support frame STB 450 Fig. 2.2 Support frame STB 300 Fig. 2.3 Brace bracket SK 150

Product features

The support frames are mainly used for pouring against existing Attention
structures (walls, rock, soil, sheet piling, foundations etc.) if only Check on site to make sure that the occurring tensile forces Z and
one side of the formwork can be erected. Usually, it is not practi- the pressures V can be safely transferred into the foundation or
cal to tie through the forms. Therefore, the total concrete pressure floor slab. Especially the concrete strength and the kind of rebar
has to be transferred from the formwork via a support structure used need to be reviewed. If the support frames are used on top of
into the foundation. The MEVA support frames are painted steel slabs make sure to support the slab where the vertical forces occur
structures. in order to transfer these into the foundation.

See the Load Charts (separate book) for details about concrete Abbreviations, measurements, figures and tables
pressure and anchor loads in standard applications. The abbreviation STB is used for the support frames. The abbrevia-
tion ST is used for the StarTec formwork and the abbreviation M
Safe working loads according to DIN 18216 for the Mammut formwork.

Anchor system Safe working load DIN means Deutsche Industrie-Norm (German Industrial Standard).
Threadbar DW 15 90 kN E DIN (E = Entwurf / draft) means that the DIN is in draft status
Threadbar DW 20 160 kN and not yet approved of. Any further abbreviations are explained
Threadbar DW 26,5 250 kN where they are used the first time.

When using the support frames the following points need to be Measurements: This manual uses the metric system and thus m (for
looked at with special care: metre), cm (for centimetre) and mm (for millimetre). Dimensions
¢ Foundations and floor slabs etc. must be able to resist the trans- without a measure are in cm.
mitted loads (a static calculation might be required).
¢ The "opposite side" of the single-sided formwork, i.e. the exist- Decimal numbers: Note that the comma is used in a decimal num-
ing structure must be able to resist the concrete pressure as well. bers, e.g. 1,5 means 1 and a half.
¢ Anchors must be able to resist the transferred loads.
¢ Anchors must not be welded, heated or deformed. The page numbers in this manual start with the product abbrevia-
stb-ava-gb.pdf St. 26/03/10 Printed in Germany

¢ In case of more complicated or special cases not dealt with in this tion STB. The figures and tables are numbered per page. Depend-
manual, please contact the MEVA experts for advice. ing on its product abbreviation, a cross reference in the text refers
¢ Deviations from this manual always require engineering calcula- to a page, table or figure in this or in another manual.
tions and a separate static proof.

Updated 26 March 2010

STB-2
Support Frame STB

Please note Contents

This Technical Instruction Manual contains information, instructions Support frame STB 300 ........................................................................ 4
and hints describing how to use the MEVA equipment on the con- Support frame STB 450 ........................................................................ 5
struction site in a proper, quick and economic way. Most examples Preassembly of STB units ..................................................................... 6
shown are standard applications that will occur in practice most Diagonal bracing .................................................................................. 7
often. For more complicated or special applications not covered in Working platforms .............................................................................. 8
this manual, please contact the MEVA experts for advice. Anchoring ............................................................................................. 9
Anchoring details for STB 300 ........................................................... 10
When using our products the federal, state and local codes and Anchoring details for STB 450 ........................................................... 11

STB
regulations must be observed. Many of the details shown do not Anchoring auxiliary ............................................................................ 12
illustrate the wall formwork system in the ready-to-pour condition Anchoring (step by step) ................................................................... 13
as to the aforementioned safety regulations. Please adhere to this Stop ends ............................................................................................ 14
manual when applying the equipment described here. Deviations Corner bracket STB and support frame STB 300 .............................. 16
require engineering calculations and analysis to guarantee safety. Corner bracket STB and support frame STB 450 .............................. 17
Please observe the assembly instructions that your local contractor Crane ganging .................................................................................... 18
or employer has created for the site on which the MEVA equipment Moving STB units with trolley ........................................................... 19
is used. Such instructions are intended to minimise site-specific risks Brace bracket SK 150.......................................................................... 20
and must contain the following details: Transport: Stacking ............................................................................ 22
¢ The order in which all working steps including assembly and Transport: Loading of trucks ............................................................ 23
disassembly must be carried out Service ................................................................................................. 24
¢ The weight of the panels and other system parts Product List ......................................................................................... 25
¢ The type and number of ties and braces as well as the distance Load Charts ......................................................................................... 41
between them
¢ The location, number and dimensions of working scaffolds
including working area and protection against falling down
¢ Pick points for panel transport by crane. With regard to panel
tranport, please observe this manual. Any deviation will require a
stb-ava-gb.pdf St. 26/03/10 Printed in Germany

static proof.

Important: Generally, only well maintained material may be used.


Damaged parts must be replaced. Apply only original MEVA spare
parts for replacement.

Attention: Never wax or oil assembly locks.

STB-3
Support frame STB 300

For static and economi-


cal reasons we recom-
mend using the STB in
combination with panels
in horizontal position.
Unit
Pouring height Fig. 4.2 StarTec formwork
The support frame STB
300 can be used for a
pouring height up to
3,30 m.

Horizontal panels
The STB 300 can be
attached to the form-
work at the tie holes Unit
with fixing screws 35 Fig. 4.3 Mammut formwork
and flange nuts 100
(Fig. 4.4 and 4.5) or it
can be screwed to the Fig. 4.1 Support frame STB 300 with panels in horizontal position
multi-function profiles of
the panels with flange
screws 18.

Attention
Before mounting the STB
to the formwork panel,
set spindle at middle
position.

Vertical panels
The STB 300 can be
used together with Fig. 4.4 Detail – Fixing screw at the side of the STB Fig. 4.5 Detail – Fixing screw at the side of the facing
the cross beam 300
(Fig. 4.6). Placed hori-
zontally between the
formwork panel and
support frame, the cross
beam 300 allows the
building of units while
the distance between Unit
the support frames is
arbitrary. The cross beam Fig. 4.7 StarTec formwork
300 is designed to match
the StarTec (Fig. 4.7)
and Mammut (Fig. 4.8)
formwork systems.
stb-ava-gb.pdf St. 26/03/10 Printed in Germany

Description Ref. No.

Support frame
STB 300 ...................... 29-402-62
Fixing screw
35/DW15 .................... 29-401-20
Articulated flange nut Unit
15/120........................ 29-900-10
Fig. 4.6 Support frame STB 300 with Fig. 4.8 Mammut formwork
Cross beam 300.......... 29-403-05
panels in vertical position
Flange screw 18 .......... 29-401-10
Flange screw 28 .......... 29-401-12

STB-4
Support Frame STB

Support frame STB 450

Possible Use
The STB 450 is designed
for single-sided form-
work up to 5,00 m
(Fig. 5.1). By using height
extensions 150 and other
equipment, formwork
can be erected at the fol-
lowing heights:
¢ 6,50 m – 1 height
extension (Fig. 5.2)
¢ 8,00 m – 2 height
extensions, base exten-
sions, Triplex SB braces
¢ 9,50 m – 3 height
extensions, base exten-
sions, Triplex SB braces
(Fig. 5.3)
¢ 11,00 m – 4 height
extensions, base exten-
sions, Triplex SB braces
(Fig. 5.4)
¢ 12,50 m – 4 height
extensions, base exten-
Fig. 5.1 Up to a formwork height of 5,00 m: Fig. 5.2 Up to a formwork height of 6,50 m: sions, Triplex SB braces
3 flange screws per STB are recommended 4 flange screws per STB are recommended ¢ Depending on the site
and feasible Triplex brac-
ing, support frame con-
structions for formwork

STB
of 14,00 m or higher can
be built.

Attachment
The STB 450 can be
attached to the form-
work at the tie holes
with fixing screws 35
and flange nuts 100 or
it can be screwed to the
multi-function profiles of
the panels with flange
screws 18.
stb-ava-gb.pdf St. 26/03/10 Printed in Germany

Description Ref. No.

Support frame 450 ..... 29-406-00


Height extension 150 .. 29-406-10
Base extension ............ 29-406-20
Fixing screw
Fig. 5.3 Up to a formwork height of 9,50 m: Fig. 5.4 Up to a formwork height of 11,00 m: 35/DW15 .................... 29-401-20
Articulated flange nut
6 flange screws per STB are recommended 7 flange screws per STB are recommended
15/120........................ 29-900-10
Flange screw 18 .......... 29-401-10

STB-5
Preassembly of STB units

Assembly area
The area where the
formwork and STB units
ares pre-assembled
should be clean, even
and capable of taking
the expected weight.
The support frames are
attached at the backside
of the formwork panels
(Fig. 6.1).

Assembly
¢ The support frame can
be attached to the form-
work at the tie holes Fig. 6.1
with fixing screws 35
and flange nuts 100 or
it can be screwed to the
multi-function profiles of
the panels with flange
screws 18.
¢ The pre-assembled
units should rest on
square timbers (face
down) on the ground
before they are flown
into place.

Assembly of the
heavy duty braces
Triplex
Depending on the
overall height, it may
be required to attach
Triplex braces to the
height and base exten- Fig. 6.3
sions. All the accessories
for the connection (nuts,
bolts and pins) come
with the height and
base extenstions (Fig. 6.2
through 6.4).

Observe the Triplex Tech-


nical Instruction Manual.
stb-ava-gb.pdf St. 26/03/10 Printed in Germany

Fig. 6.4

Fig. 6.2

STB-6
Support Frame STB

Diagonal bracing

Scaffold tubes with


Ø 48,3 x 4,05 mm, bolt-
on couplers 48/M14 and
swivel-joint couplers
48/48 are necessary
to build the required
diagonal bracing.

Units built out of


STB 300 frames only
need 1 horizontal tube
(Fig. 7.1)

Units built out of


STB 450 frames need
2 horizontal and 1
diagonal scaffold tube
(Fig. 7.2).

If height extensions are


used, one additional
Fig. 7.1 Fig. 7.2 horizontal scaffold tube
per height extension is
required from the sec-
ond height extension on
(Fig. 7.3 and 7.4).

STB
stb-ava-gb.pdf St. 26/03/10 Printed in Germany

Description Ref. No.

Scaffold tube
48/200........................ 29-412-23
48/300........................ 29-412-26
48/400........................ 29-412-27

Swivel-joint coupler
Fig. 7.3 Fig. 7.4
48/48.......................... 29-412-52
Bolt-on coupler
48/M14 ...................... 40-080-70

STB-7
Working platforms

IThe scaffolding brackets


90 and 125 together with
guard-railing posts can be
used to build a working
platform. The procedure
is as with a two-sided wall
formwork. For details see
the Technical Instruction
Manual of the formwork
you are using. For a safe
access to the platform
we recommend using the
MEVA Stair Tower.

Admissible load
150 kg/m², scaffold group
2 according to DIN 4420,
part 1. Max. influence Fig. 8.1 STB 300 and Mammut formwork Fig. 8.2 STB 300 and StarTec formwork
width 2,00 m, planking
with classification SH 10. Attachment of boards at scaffolding bracket with bolts ∅ 10 mm and a minimum length of 110 mm

STB 450
When using the STB 450
support frame we recom-
mend bolting planks or
boards to the support
frame or height exten-
sion (Fig 8.3 and 8.4). The
holes for the attachment
of height extensions can
be used. The STB 450 and
height extensions 150
provide pockets for slid-
ing in the guard-railing
posts.

Platform layout
Since the STB units can be
built in a flexible way and
combined with different
formwork systems with
different heights, check
and determine in the
planning stage what plat-
form layout will be used.
Make sure to observe the
maximum permissible fall
stb-ava-gb.pdf St. 26/03/10 Printed in Germany

height. Fig. 8.3 STB 450 and Mammut formwork Fig. 8.4 STB 450 and StarTec formwork

Description Ref. No.


Attachment of boards at scaffolding bracket or extensions with bolts
Scaffolding bracket ∅ 10 mm and a minimum length of 110 mm
90.............................. 29-106-00
125............................. 29-106-50

Guard-railing post 100 29-106-75


Guard-railing post 140 29-106-85
Side railing 90/100 ...... 29-108-20
Side railing 125/100 .... 29-108-30

STB-8
Support Frame STB

Anchoring

Depending on the load,


there are different ways
to anchor the support
frames:
¢ Anchor loop 15 (20)
in combination with
the cross stiffener 44
(Fig. 9.1 and 9.2).
¢ Anchor loop in turned
configuration if support
frame sits on top of a
slab, see fig. 9.2 for an
example. It needs to be
discussed with the stress
analyst if an additional
rebar is required.
¢ Anchoring by using a
20 or 26,5 mm threadbar
Fig. 9.1 Fig. 9.2 and twin channel 80 or
245 (Fig. 9.4).

STB
Fig. 9.3 Anchor loop
stb-ava-gb.pdf St. 26/03/10 Printed in Germany

Description Ref. No.

Cross stiffener 44 ....... 29-401-02


Fig. 9.4
Twin channel 245/22... 29-406-30
Twin channel 80/22..... 29-406-35
Twin channel 80/12..... 29-406-38

STB-9
Anchoring details for STB 300

Figures 10.1 and 10.2


show an STB 300 with
panels in horizontal
position.
25

25

17
17

Fig. 10.1 Fig. 10.2

Figures 10.3 and 10.4


show an STB 300 with
panels in vertical posi-
tion, e.g. for corner
solutions. When using
the STB we recommend
anchor loop 15. If the
corner bracket is used,
we recommend using
single threadbars in the
corner area.

Description Ref. No.

Anchor loop 15........... 29-001-20


Anchor loop 20........... 29-001-25
25

Coupling nut
15 (SW 30) ................. 29-900-55
25

stb-ava-gb.pdf St. 26/03/10 Printed in Germany

20 (SW 36) ................. 29-900-50

Tie rod DW 15/90 ....... 29-900-80 27


27
Tie rod DW 20/120 ..... 29-900-97
Flange nut 100 ........... 29-900-20

Articulated flange nut


15/120........................ 29-900-10 Fig. 10.3 Fig. 10.4
20/140........................ 29-900-05

Anchoring auxiliary
15 STB ........................ 29-001-50
M alignment rail 44 .... 29-401-02

STB-10
Support Frame STB

Anchoring details for STB 450

Figures 11.1 and 11.2


show an STB 450 with
panels in horizontal
position.
50

50

17

17

Fig. 11.1 Fig. 11.2

Figures 11.3 and 11.4

STB
show an STB 450 with
panels in vertical posi-
tion, e.g. for corner solu-
tions. For the amount
and type of required
threadbars (DW 15,
DW 20 or DW 26,5) see
the Load Charts (sepa-
rate manual).

Description Ref. No.

Anchoring auxiliary
20 STB ........................ 29-001-55
26.5 STB ..................... 29-001-60

Hexagonal nut
20 (SW 36) ................. 29-900-61
stb-ava-gb.pdf St. 26/03/10 Printed in Germany

26.5 (SW 46) .............. 29-900-58

Counter plate
120x120x20/25 .......... 29-900-35
120x120x20/38 .......... 29-900-30
50

50

Tie rod DW 26,5/80 .... 29-900-75


27 27

Coupling nut 26.5 ..... 29-900-56

Twin channel
245/22........................ 29-406-30
Fig. 11.3 Fig. 11.4 80/22.......................... 29-406-35
80/12.......................... 29-406-38

STB-11
Anchoring auxiliary

The anchoring auxil-


iary STB facilitates the
installing of threadbars
into the foundation. The
auxiliaries are attached
to the rebar and guar-
antee an angle of 45°.
The threadbar can be
slid through the aux-
iliary at any position,
which allows adapt-
ing to any foundation
size. The plastic sleeve
(DW 15 without thread, Fig. 12.1
DW 20 and DW 26,5
with thread) keeps the
threadbar at the ideal
position.
Coupling nut
Packing units
¢ Anchoring auxiliary Anchoring auxiliary
15 STB: One unit con-
tains 50 pieces. Plastic sleeve
¢ Anchoring auxiliary
20 and 26,5 STB: One Threadbar
unit contains 40 pieces.

The plastic sleeves are


included in the delivery
and on site only need Fig. 12.2
to be pressed into the
hole of the anchoring
auxiliary.

Wall formwork

Twin channel 245

Threadbar
Support frame STB 450

Coupling nut
stb-ava-gb.pdf St. 26/03/10 Printed in Germany

Anchoring auxiliary

Threadbar
Counterplate
Hexagonal nut
Description Ref. No.

Anchoring auxiliary
15 STB ........................ 29-001-50
20 STB ........................ 29-001-55 Fig. 12.3
26.5 STB ..................... 29-001-60

STB-12
Support Frame STB

Anchoring (step by step)

Anchor loop
DW 15/DW 20
1. Install the anchor loop
by using the anchor-
ing auxiliary 15 STB or
20 STB which can be
attached to the rebar
(Fig. 13.1 and 13.2).
Observe the required
Fig. 13.1 Fig. 13.2 concrete cover!
2. Screw the coupling
nut on the threadbar
(Fig. 13.3) and then both
onto the anchor loop
(Fig. 13.4).

Threadbars
DW 20 and DW 26.5
1. Attach the counter
plate 120 and the
hexagonal nut to the
threadbar.
2. Install the threadbars
Fig. 13.3 Fig. 13.4 by using the anchor-
ing auxiliary 20 STB or
26,5 STB which can be
attached to the rebar. The
threadbar must be com-
pletely screwed into the

STB
hexagonal nut (Fig. 13.5
and 13.6). Observe the
required concrete cover!
3. Screw the coupling
nut onto the (extension)
threadbar (Fig. 13.7) and
then both on the (cast
in) threadbar (Fig. 13.8).

Fig. 13.5 Fig. 13.6


stb-ava-gb.pdf St. 26/03/10 Printed in Germany

Fig. 13.7 Fig. 13.8

STB-13
Stop ends

The stop end bracket


SB 110 can be used for
walls up to 110 cm thick.

bottom
It has a sliding part that

top
at the stop end is slid
until the existing wall
etc. (Fig. 14.2 ). The stop
end bracket is mounted Fig. 14.1 Mammut panel for horizontal use; the bottom of the panel
by sliding it horizontally must be directed to where the sliding part of the stop end bracket is required
between the support
frames and by attaching
a threadbar DW 15/45
and a flange nut 100 or
an articulated flange Clamping device for stop end bracket through support frame
nut 15/120 to the nuts M panel 250 (horizontal)
of the multi-function
Sliding part
profiles of the panels
Flange nut Threadbar in multi-
(StarTec, Mammut or
function profile
Mammut 350). This way
the support frame is
located between the
Support frame STB 450
formwork panel and the
stop end bracket. When Stop end
mounting the stop end bracket
bracket, please observe
the following cases:
Fig. 14.2 Mammut panel for horizontal use
¢ Mammut formwork:
When attaching the
stop end bracket at a
horizontal panel, make
sure the panel is turned
in a way that its bottom
is directed to the side
where the sliding part
of the stop end bracked Fig. 14.3 StarTec panel for horizontal use
is required to form the
stop end (Fig. 14.1 und
14.2).
¢ Mammut and StarTec:
The clamping device for
Clamping device for stop end bracket through support frame
the stop end bracket
SB 110 must be used ST panel 270 (horizontal)
for the attachment of
the stop end bracket
Sliding part Flange nut Threadbar in multi-
(Fig. 14.1 through 14.4).
function profile
stb-ava-gb.pdf St. 26/03/10 Printed in Germany

Description Ref. No.


Support frame STB 450
Stop end bracket Stop end
SB 110 ........................ 29-406-40
Clamping device for stop end bracket
bracket SB 110 ........... 29-406-60
Flange nut 100 ........... 29-900-20
Articulated flange nut
15/120........................ 29-900-10 Fig. 14.4 StarTec panel for horizontal use
Tie rod DW 15/45 ....... 29-900-76

STB-14
Support Frame STB

Stop ends

Figures 15.1 through


15.4 show formwork
and support frames with
different heights and
the required number of
stop end brackets. Please
note that an STB 450
with 3 height exten-
sions 150 requires 6 stop
end brackets while an
STB 450 with 4 height
extensions requires 7
stop end brackts.

Fig. 15.1 Fig. 15.2


An STB 300 requires 2 stop end brackets An STB 450 requires 3 stop end brackets

STB
stb-ava-gb.pdf St. 26/03/10 Printed in Germany

Fig. 15.3 Fig. 15.4


An STB 450 with 1 height extension 150 An STB 450 with 2 height extensions 150
requires 4 stop end brackets requires 5 stop end brackets

STB-15
Corner bracket STB and support frame STB 300

Single-sided corner areas


can be formed by using
the corner bracket STB

41.5
which must be attached

84
to the multi-function

85.5
profiles by using flange

23
screws 18. Each cor-

17
ner requires 2 support

23
frames. For detailed
dimensions of anchor 41.5
positions see fig. 16.1 85.5
and 16.2. For the anchor-
ing of STB brackets also
see pages STB-9 through
Fig. 16.1
STB-13.

StarTec formwork
Make sure to use pan-
els in vertical position
(Fig. 16.3). To support
the joint between the
"corner" panel and the
adjacent panel use hori- M alignment rail 44
zontal steel rails and set
back the anchors for the
23

support frame by 10 cm.


17

A maximum formwork
23

height of 3,30 m is pos-


sible when using StarTec
and STB 300.

Mammut formwork Fig. 16.2


You should use a "cor-
ner" panel in vertical
position and continue to
use the large size gangs
as usual. Horizontal steel Ma
x.
rails are not required. 25
0c
A maximum formwork m
height of 3,30 m is pos-
sible when using the
STB 300.

Attention
The dimensions for the
anchor positions must be
observed.
stb-ava-gb.pdf St. 26/03/10 Printed in Germany

Fig. 16.3

Description Ref. No.

Corner bracket STB ..... 29-406-70


Flange screw 18 .......... 29-401-10
M alignment rail 44 .... 29-401-02
Twin channel 80/12..... 29-406-38

STB-16
Support Frame STB

Corner bracket STB and support frame STB 450

Single-sided corner areas


can be formed by using
the corner bracket STB

43,5
which must be attached
87

to the multi-function

87,5
profiles by using flange
screws 18. Each cor-
63

ner requires 2 support


frames. For detailed
43,5 dimensions of anchor
87,5 positions see fig. 17.1
and 17.2. For the
anchoring of STB brack-
ets see also pages STB-9
Fig. 17.1
through STB-13.

StarTec formwork
Make sure to use pan-
els in vertical position.
To support the joint
between the "corner"
panel and the adjacent
Twin channel 80/22 panel use horizontal
steel rails and set back
the anchors for the sup-
port frame by 10 cm.
63

Mammut formwork
You should use a "cor-

STB
ner" panel in vertical
position and continue to
Fig. 17.2 use the large size gangs
as usual. Steel rails are
not required.

Attention
Ma The dimensions for the
x.
25
0c anchor positions must
m
be observed. Make sure
that the inside corner
and "corner" panel are
absolutely flush when
installing them.
stb-ava-gb.pdf St. 26/03/10 Printed in Germany

Description Ref. No.

Corner bracket STB ..... 29-406-70


Fig. 17.3 Flange screw 18 .......... 29-401-10
Twin channel 80/22..... 29-406-35

STB-17
Crane ganging

For crane ganging, each


panel must be attached
to the support frame
STB 300 or STB 450.

STB 300 units


STB 300 units with a
maximum width of
3,50 m are moved by
using the crane hook
of the wall formwork
system which is used
(Fig. 18.1 and 18.2).
Make sure to always use
2 crane hooks and watch
their capacity.

STB 450 units


The STB 450 and exten-
sion 150 are equipped
with crane eyes. When
flying STB 450 units with
extensions, crane slings
should be used and be Fig. 18.1 Mammut and STB 300 Fig. 18.2 StarTec and STB 300
attached at the crane
eyes of the top exten-
sion (Fig. 18.3 and 18.4).

Attention
¢ Do not strip STB units
by breaking them free
from the concrete by
crane!
¢ When setting STB
units down to the
ground make sure
they do not tilt over. If
necessary use a counter
weight.
stb-ava-gb.pdf St. 26/03/10 Printed in Germany

Fig. 18.3 Mammut and STB 450 Fig. 18.4 Mammut 350 and STB 450

STB-18
Support Frame STB

Moving STB units with trolley

STB units can easily


and quickly be moved
around on the job with
the trolley waler if a
crane cannot be used,
e.g. in tunnels. The
trolley waler can be
mounted to the STB 300
and STB 450.

Attention
The support frames must
not stand on trolley
spindles while pouring.
When using the STB 300
make sure to remove the
trolley waler adjacent
to the panels; otherwise
anchoring is not pos-
sible. Observe the trolley
waler instructions.

Assembly of the
Fig. 19.1 STB 300 with trolley waler Fig. 19.2 STB 300 with trolley waler trolley waler
The trolley waler is
bolted to the support
frames (counter plates
and nuts are already
attached to the waler).

STB
When moving the unit, a
counter weight is neces-
sary to avoid tilting over
(the weight depends on
the formwork height
and support frame). One
unit requires 2 trolley
walers, 4 wheel adapt-
ers and 4 trolley spindles
48/70. Depending on the
weight, 4 swivel type
castors of 2 or 6 or 10
tons are required. The
wheels are mounted to
the waler by raising the
unit with the spindle.
stb-ava-gb.pdf St. 26/03/10 Printed in Germany

Description Ref. No.

Trolley waler
Trolly waler ................. 29-403-70
Wheel adapter ............ 29-403-75
Spindle 48/70 ............. 29-403-80

Swivel type castor


Fig. 19.3 STB 450 with trolley waler Fig. 19.4 STB 450 with trolley waler
2 t .............................. 29-306-50
6 t .............................. 29-306-75
10 t ............................ 29-306-90

STB-19
Brace bracket SK 150

The brace bracket SK 150


is used to form stop ends
of slabs or foundations,
even on sloped surfaces
(Fig. 20.1 and 20.2). See
also p. STB-21. Brace bracket SK 150

Adjustment range
SRL 120 = 51° - 106°
SRL 170 = 80° - 110°

Brace SRL 120

Fig. 20.1

Brace bracket SK 150

Brace SRL 170


stb-ava-gb.pdf St. 26/03/10 Printed in Germany

Fig. 20.2

Description Ref. No.

Brace bracket SK 150 .. 29-403-50


Brace SRL 120 ............. 29-108-80
Brace SRL 170 ............. 29-108-90

STB-20
Support Frame STB

Brace bracket SK 150

Typical application:
Foundation slab
with joint tape
Support for power screed The positioning support
SK allows for an exact
levelling and position-
Brace bracket SK 150, max. distance = 140 cm
Joint seal ing of the stop end,
(max. fresh concrete pressure 20 kN/m²)
even on sloped surfaces.
Positioning support SK The brace bracket can
Insulation Wood spacer, depending on width easily be attached to the
of joint Dywidag threaded nuts
alkus facing of formwork panels.
Concr. pressure
Mammut 250/75

The braces SRL 120 or


max. 20 kN/m²
170 and the position-
ing support SK must be
150

Brace SRL 120 (170) ordered separately.

Inner joint
tape
(waterstop)

Base
seal

STB
Fig. 21.1
4 Fischer anchors FHA 18 or similar
stb-ava-gb.pdf St. 26/03/10 Printed in Germany

Description Ref. No.

Positioning support
SK............................... 29-403-55
Flange screw 18 .......... 29-401-10
Flange screw 28 .......... 29-401-12

STB-21
Transport: Stacking

Brace bracket SK 150


To transport brace brack-
ets, use MEVA stacking
racks. One rack takes 25
brackets, folded without
braces (Fig. 22.1).

Suppport frame
STB 300
10 support frames can
be stacked. To facilitate Fig. 22.1
stacking, the frames
are equipped with a
welded-on stacking
device (Fig. 22.2 and
22.3).

Support frame
STB 450
4 support frames can
be stacked. To facilitate
stacking, the frames
are equipped with a
welded-on stacking
device (Fig. 22.4 und
22.5).

Fig. 22.2 Fig. 22.3 Stacking device

stb-ava-gb.pdf St. 26/03/10 Printed in Germany

Fig. 22.4
Fig. 22.5 Stacking device

Description Ref. No.

Stacking rack .............. 27-000-20

STB-22
Support Frame STB

Transport: Loading of trucks

Make sure that all mate-


rial is secured properly.

Suppport frame
STB 300
6 x 10 = 60 frames
(Fig. 23.1 and 23.2)

Suppport frame
Fig. 23.1 STB 450
3 x 4 = 12 frames
(Fig. 23.3 and 23.4)

Safety regulations

Max. transport width: 2.50 m (Europe)


When using or trans-
porting our products,
the federal, state, and
local codes and regula-
tions must be observed.

Fig. 23.2 Max. transport length: 13,60 m (Europe)

Fig. 23.3
STB
Max. transport width: 2.50 m (Europe)
stb-ava-gb.pdf St. 26/03/10 Printed in Germany

Fig. 23.4 Max. transport length: 13,60 m (Europe)

STB-23
Service

Support frame RentalPlus Special solutions


cleaning Since MEVA started the We can help with special
The parts of the support flat rate for cleaning parts, custom-designed
frame STB are cleaned and repair of rented for your project, as
professionally upon formwork systems a supplement to our
return. in early 2000, more formwork systems.
and more contractors
Cleaning and regen- experience the Static calculations
eration of wall form- outstanding advantages. Generally, this is only
work Ask our representatives necessary for applica-
Cleaning is done using about the details! tions like single-sided
industrial equipment formwork where the
with assembly lines. Formwork drawings anchor parts are embed-
Of course, all offices ded in the foundation
The regeneration is car- in our technical or the base slab. If re-
ried out as follows: The department have CAD quested, we can perform
frames are checked and, facilities. You get expert, static calculations for
if necessary, repaired, clearly represented such applications at an
painted and provided plans and work cycle additional charge.
with a new facing. drawings.
Formwork seminars
As long as the formwork MBS To make sure that all
equipment is up-to- MEVA Basic Support our products are used
date, a regeneration MBS is an addition to properly and efficiently,
will always be a more AutoCAD, developed we offer formwork
economical solution by MEVA Formwork seminars. They provide
than purchasing new Systems in 2000. MBS our customers a good
formwork. is based on standard opportunity to keep
programs (AutoCAD and themselves up-to-date
Please note that the Excel) and can be used and to benefit from
cleaning and regenera- on any PC that has these the know-how of our
tion service is not avail- two programs installed. engineers.
able in all countries It includes pull down
in which MEVA does menues for AutoCAD
business. and applications to ease
forming. It also includes
Rentals the possibility to create
With much equipment take-offs.
on stock, we offer our
customers the option of
renting supplementary
material during peak
times. We also give
prospective customers
the chance to test MEVA
formwork so they can
see its benefits for
stb-ava-gb.pdf St. 26/03/10 Printed in Germany

themselves in actual use.

STB-24

You might also like