STB Support Frame Tim PDF
STB Support Frame Tim PDF
Product features
The support frames are mainly used for pouring against existing Attention
structures (walls, rock, soil, sheet piling, foundations etc.) if only Check on site to make sure that the occurring tensile forces Z and
one side of the formwork can be erected. Usually, it is not practi- the pressures V can be safely transferred into the foundation or
cal to tie through the forms. Therefore, the total concrete pressure floor slab. Especially the concrete strength and the kind of rebar
has to be transferred from the formwork via a support structure used need to be reviewed. If the support frames are used on top of
into the foundation. The MEVA support frames are painted steel slabs make sure to support the slab where the vertical forces occur
structures. in order to transfer these into the foundation.
See the Load Charts (separate book) for details about concrete Abbreviations, measurements, figures and tables
pressure and anchor loads in standard applications. The abbreviation STB is used for the support frames. The abbrevia-
tion ST is used for the StarTec formwork and the abbreviation M
Safe working loads according to DIN 18216 for the Mammut formwork.
Anchor system Safe working load DIN means Deutsche Industrie-Norm (German Industrial Standard).
Threadbar DW 15 90 kN E DIN (E = Entwurf / draft) means that the DIN is in draft status
Threadbar DW 20 160 kN and not yet approved of. Any further abbreviations are explained
Threadbar DW 26,5 250 kN where they are used the first time.
When using the support frames the following points need to be Measurements: This manual uses the metric system and thus m (for
looked at with special care: metre), cm (for centimetre) and mm (for millimetre). Dimensions
¢ Foundations and floor slabs etc. must be able to resist the trans- without a measure are in cm.
mitted loads (a static calculation might be required).
¢ The "opposite side" of the single-sided formwork, i.e. the exist- Decimal numbers: Note that the comma is used in a decimal num-
ing structure must be able to resist the concrete pressure as well. bers, e.g. 1,5 means 1 and a half.
¢ Anchors must be able to resist the transferred loads.
¢ Anchors must not be welded, heated or deformed. The page numbers in this manual start with the product abbrevia-
stb-ava-gb.pdf St. 26/03/10 Printed in Germany
¢ In case of more complicated or special cases not dealt with in this tion STB. The figures and tables are numbered per page. Depend-
manual, please contact the MEVA experts for advice. ing on its product abbreviation, a cross reference in the text refers
¢ Deviations from this manual always require engineering calcula- to a page, table or figure in this or in another manual.
tions and a separate static proof.
STB-2
Support Frame STB
This Technical Instruction Manual contains information, instructions Support frame STB 300 ........................................................................ 4
and hints describing how to use the MEVA equipment on the con- Support frame STB 450 ........................................................................ 5
struction site in a proper, quick and economic way. Most examples Preassembly of STB units ..................................................................... 6
shown are standard applications that will occur in practice most Diagonal bracing .................................................................................. 7
often. For more complicated or special applications not covered in Working platforms .............................................................................. 8
this manual, please contact the MEVA experts for advice. Anchoring ............................................................................................. 9
Anchoring details for STB 300 ........................................................... 10
When using our products the federal, state and local codes and Anchoring details for STB 450 ........................................................... 11
STB
regulations must be observed. Many of the details shown do not Anchoring auxiliary ............................................................................ 12
illustrate the wall formwork system in the ready-to-pour condition Anchoring (step by step) ................................................................... 13
as to the aforementioned safety regulations. Please adhere to this Stop ends ............................................................................................ 14
manual when applying the equipment described here. Deviations Corner bracket STB and support frame STB 300 .............................. 16
require engineering calculations and analysis to guarantee safety. Corner bracket STB and support frame STB 450 .............................. 17
Please observe the assembly instructions that your local contractor Crane ganging .................................................................................... 18
or employer has created for the site on which the MEVA equipment Moving STB units with trolley ........................................................... 19
is used. Such instructions are intended to minimise site-specific risks Brace bracket SK 150.......................................................................... 20
and must contain the following details: Transport: Stacking ............................................................................ 22
¢ The order in which all working steps including assembly and Transport: Loading of trucks ............................................................ 23
disassembly must be carried out Service ................................................................................................. 24
¢ The weight of the panels and other system parts Product List ......................................................................................... 25
¢ The type and number of ties and braces as well as the distance Load Charts ......................................................................................... 41
between them
¢ The location, number and dimensions of working scaffolds
including working area and protection against falling down
¢ Pick points for panel transport by crane. With regard to panel
tranport, please observe this manual. Any deviation will require a
stb-ava-gb.pdf St. 26/03/10 Printed in Germany
static proof.
STB-3
Support frame STB 300
Horizontal panels
The STB 300 can be
attached to the form-
work at the tie holes Unit
with fixing screws 35 Fig. 4.3 Mammut formwork
and flange nuts 100
(Fig. 4.4 and 4.5) or it
can be screwed to the Fig. 4.1 Support frame STB 300 with panels in horizontal position
multi-function profiles of
the panels with flange
screws 18.
Attention
Before mounting the STB
to the formwork panel,
set spindle at middle
position.
Vertical panels
The STB 300 can be
used together with Fig. 4.4 Detail – Fixing screw at the side of the STB Fig. 4.5 Detail – Fixing screw at the side of the facing
the cross beam 300
(Fig. 4.6). Placed hori-
zontally between the
formwork panel and
support frame, the cross
beam 300 allows the
building of units while
the distance between Unit
the support frames is
arbitrary. The cross beam Fig. 4.7 StarTec formwork
300 is designed to match
the StarTec (Fig. 4.7)
and Mammut (Fig. 4.8)
formwork systems.
stb-ava-gb.pdf St. 26/03/10 Printed in Germany
Support frame
STB 300 ...................... 29-402-62
Fixing screw
35/DW15 .................... 29-401-20
Articulated flange nut Unit
15/120........................ 29-900-10
Fig. 4.6 Support frame STB 300 with Fig. 4.8 Mammut formwork
Cross beam 300.......... 29-403-05
panels in vertical position
Flange screw 18 .......... 29-401-10
Flange screw 28 .......... 29-401-12
STB-4
Support Frame STB
Possible Use
The STB 450 is designed
for single-sided form-
work up to 5,00 m
(Fig. 5.1). By using height
extensions 150 and other
equipment, formwork
can be erected at the fol-
lowing heights:
¢ 6,50 m – 1 height
extension (Fig. 5.2)
¢ 8,00 m – 2 height
extensions, base exten-
sions, Triplex SB braces
¢ 9,50 m – 3 height
extensions, base exten-
sions, Triplex SB braces
(Fig. 5.3)
¢ 11,00 m – 4 height
extensions, base exten-
sions, Triplex SB braces
(Fig. 5.4)
¢ 12,50 m – 4 height
extensions, base exten-
Fig. 5.1 Up to a formwork height of 5,00 m: Fig. 5.2 Up to a formwork height of 6,50 m: sions, Triplex SB braces
3 flange screws per STB are recommended 4 flange screws per STB are recommended ¢ Depending on the site
and feasible Triplex brac-
ing, support frame con-
structions for formwork
STB
of 14,00 m or higher can
be built.
Attachment
The STB 450 can be
attached to the form-
work at the tie holes
with fixing screws 35
and flange nuts 100 or
it can be screwed to the
multi-function profiles of
the panels with flange
screws 18.
stb-ava-gb.pdf St. 26/03/10 Printed in Germany
STB-5
Preassembly of STB units
Assembly area
The area where the
formwork and STB units
ares pre-assembled
should be clean, even
and capable of taking
the expected weight.
The support frames are
attached at the backside
of the formwork panels
(Fig. 6.1).
Assembly
¢ The support frame can
be attached to the form-
work at the tie holes Fig. 6.1
with fixing screws 35
and flange nuts 100 or
it can be screwed to the
multi-function profiles of
the panels with flange
screws 18.
¢ The pre-assembled
units should rest on
square timbers (face
down) on the ground
before they are flown
into place.
Assembly of the
heavy duty braces
Triplex
Depending on the
overall height, it may
be required to attach
Triplex braces to the
height and base exten- Fig. 6.3
sions. All the accessories
for the connection (nuts,
bolts and pins) come
with the height and
base extenstions (Fig. 6.2
through 6.4).
Fig. 6.4
Fig. 6.2
STB-6
Support Frame STB
Diagonal bracing
STB
stb-ava-gb.pdf St. 26/03/10 Printed in Germany
Scaffold tube
48/200........................ 29-412-23
48/300........................ 29-412-26
48/400........................ 29-412-27
Swivel-joint coupler
Fig. 7.3 Fig. 7.4
48/48.......................... 29-412-52
Bolt-on coupler
48/M14 ...................... 40-080-70
STB-7
Working platforms
Admissible load
150 kg/m², scaffold group
2 according to DIN 4420,
part 1. Max. influence Fig. 8.1 STB 300 and Mammut formwork Fig. 8.2 STB 300 and StarTec formwork
width 2,00 m, planking
with classification SH 10. Attachment of boards at scaffolding bracket with bolts ∅ 10 mm and a minimum length of 110 mm
STB 450
When using the STB 450
support frame we recom-
mend bolting planks or
boards to the support
frame or height exten-
sion (Fig 8.3 and 8.4). The
holes for the attachment
of height extensions can
be used. The STB 450 and
height extensions 150
provide pockets for slid-
ing in the guard-railing
posts.
Platform layout
Since the STB units can be
built in a flexible way and
combined with different
formwork systems with
different heights, check
and determine in the
planning stage what plat-
form layout will be used.
Make sure to observe the
maximum permissible fall
stb-ava-gb.pdf St. 26/03/10 Printed in Germany
height. Fig. 8.3 STB 450 and Mammut formwork Fig. 8.4 STB 450 and StarTec formwork
STB-8
Support Frame STB
Anchoring
STB
Fig. 9.3 Anchor loop
stb-ava-gb.pdf St. 26/03/10 Printed in Germany
STB-9
Anchoring details for STB 300
25
17
17
Coupling nut
15 (SW 30) ................. 29-900-55
25
Anchoring auxiliary
15 STB ........................ 29-001-50
M alignment rail 44 .... 29-401-02
STB-10
Support Frame STB
50
17
≥
17
STB
show an STB 450 with
panels in vertical posi-
tion, e.g. for corner solu-
tions. For the amount
and type of required
threadbars (DW 15,
DW 20 or DW 26,5) see
the Load Charts (sepa-
rate manual).
Anchoring auxiliary
20 STB ........................ 29-001-55
26.5 STB ..................... 29-001-60
Hexagonal nut
20 (SW 36) ................. 29-900-61
stb-ava-gb.pdf St. 26/03/10 Printed in Germany
Counter plate
120x120x20/25 .......... 29-900-35
120x120x20/38 .......... 29-900-30
50
≥
50
Twin channel
245/22........................ 29-406-30
Fig. 11.3 Fig. 11.4 80/22.......................... 29-406-35
80/12.......................... 29-406-38
STB-11
Anchoring auxiliary
Wall formwork
Threadbar
Support frame STB 450
Coupling nut
stb-ava-gb.pdf St. 26/03/10 Printed in Germany
Anchoring auxiliary
Threadbar
Counterplate
Hexagonal nut
Description Ref. No.
Anchoring auxiliary
15 STB ........................ 29-001-50
20 STB ........................ 29-001-55 Fig. 12.3
26.5 STB ..................... 29-001-60
STB-12
Support Frame STB
Anchor loop
DW 15/DW 20
1. Install the anchor loop
by using the anchor-
ing auxiliary 15 STB or
20 STB which can be
attached to the rebar
(Fig. 13.1 and 13.2).
Observe the required
Fig. 13.1 Fig. 13.2 concrete cover!
2. Screw the coupling
nut on the threadbar
(Fig. 13.3) and then both
onto the anchor loop
(Fig. 13.4).
Threadbars
DW 20 and DW 26.5
1. Attach the counter
plate 120 and the
hexagonal nut to the
threadbar.
2. Install the threadbars
Fig. 13.3 Fig. 13.4 by using the anchor-
ing auxiliary 20 STB or
26,5 STB which can be
attached to the rebar. The
threadbar must be com-
pletely screwed into the
STB
hexagonal nut (Fig. 13.5
and 13.6). Observe the
required concrete cover!
3. Screw the coupling
nut onto the (extension)
threadbar (Fig. 13.7) and
then both on the (cast
in) threadbar (Fig. 13.8).
STB-13
Stop ends
bottom
It has a sliding part that
top
at the stop end is slid
until the existing wall
etc. (Fig. 14.2 ). The stop
end bracket is mounted Fig. 14.1 Mammut panel for horizontal use; the bottom of the panel
by sliding it horizontally must be directed to where the sliding part of the stop end bracket is required
between the support
frames and by attaching
a threadbar DW 15/45
and a flange nut 100 or
an articulated flange Clamping device for stop end bracket through support frame
nut 15/120 to the nuts M panel 250 (horizontal)
of the multi-function
Sliding part
profiles of the panels
Flange nut Threadbar in multi-
(StarTec, Mammut or
function profile
Mammut 350). This way
the support frame is
located between the
Support frame STB 450
formwork panel and the
stop end bracket. When Stop end
mounting the stop end bracket
bracket, please observe
the following cases:
Fig. 14.2 Mammut panel for horizontal use
¢ Mammut formwork:
When attaching the
stop end bracket at a
horizontal panel, make
sure the panel is turned
in a way that its bottom
is directed to the side
where the sliding part
of the stop end bracked Fig. 14.3 StarTec panel for horizontal use
is required to form the
stop end (Fig. 14.1 und
14.2).
¢ Mammut and StarTec:
The clamping device for
Clamping device for stop end bracket through support frame
the stop end bracket
SB 110 must be used ST panel 270 (horizontal)
for the attachment of
the stop end bracket
Sliding part Flange nut Threadbar in multi-
(Fig. 14.1 through 14.4).
function profile
stb-ava-gb.pdf St. 26/03/10 Printed in Germany
STB-14
Support Frame STB
Stop ends
STB
stb-ava-gb.pdf St. 26/03/10 Printed in Germany
STB-15
Corner bracket STB and support frame STB 300
41.5
which must be attached
84
to the multi-function
85.5
profiles by using flange
23
screws 18. Each cor-
17
ner requires 2 support
23
frames. For detailed
dimensions of anchor 41.5
positions see fig. 16.1 85.5
and 16.2. For the anchor-
ing of STB brackets also
see pages STB-9 through
Fig. 16.1
STB-13.
StarTec formwork
Make sure to use pan-
els in vertical position
(Fig. 16.3). To support
the joint between the
"corner" panel and the
adjacent panel use hori- M alignment rail 44
zontal steel rails and set
back the anchors for the
23
A maximum formwork
23
Attention
The dimensions for the
anchor positions must be
observed.
stb-ava-gb.pdf St. 26/03/10 Printed in Germany
Fig. 16.3
STB-16
Support Frame STB
43,5
which must be attached
87
to the multi-function
87,5
profiles by using flange
screws 18. Each cor-
63
StarTec formwork
Make sure to use pan-
els in vertical position.
To support the joint
between the "corner"
panel and the adjacent
Twin channel 80/22 panel use horizontal
steel rails and set back
the anchors for the sup-
port frame by 10 cm.
63
Mammut formwork
You should use a "cor-
STB
ner" panel in vertical
position and continue to
Fig. 17.2 use the large size gangs
as usual. Steel rails are
not required.
Attention
Ma The dimensions for the
x.
25
0c anchor positions must
m
be observed. Make sure
that the inside corner
and "corner" panel are
absolutely flush when
installing them.
stb-ava-gb.pdf St. 26/03/10 Printed in Germany
STB-17
Crane ganging
Attention
¢ Do not strip STB units
by breaking them free
from the concrete by
crane!
¢ When setting STB
units down to the
ground make sure
they do not tilt over. If
necessary use a counter
weight.
stb-ava-gb.pdf St. 26/03/10 Printed in Germany
Fig. 18.3 Mammut and STB 450 Fig. 18.4 Mammut 350 and STB 450
STB-18
Support Frame STB
Attention
The support frames must
not stand on trolley
spindles while pouring.
When using the STB 300
make sure to remove the
trolley waler adjacent
to the panels; otherwise
anchoring is not pos-
sible. Observe the trolley
waler instructions.
Assembly of the
Fig. 19.1 STB 300 with trolley waler Fig. 19.2 STB 300 with trolley waler trolley waler
The trolley waler is
bolted to the support
frames (counter plates
and nuts are already
attached to the waler).
STB
When moving the unit, a
counter weight is neces-
sary to avoid tilting over
(the weight depends on
the formwork height
and support frame). One
unit requires 2 trolley
walers, 4 wheel adapt-
ers and 4 trolley spindles
48/70. Depending on the
weight, 4 swivel type
castors of 2 or 6 or 10
tons are required. The
wheels are mounted to
the waler by raising the
unit with the spindle.
stb-ava-gb.pdf St. 26/03/10 Printed in Germany
Trolley waler
Trolly waler ................. 29-403-70
Wheel adapter ............ 29-403-75
Spindle 48/70 ............. 29-403-80
STB-19
Brace bracket SK 150
Adjustment range
SRL 120 = 51° - 106°
SRL 170 = 80° - 110°
Fig. 20.1
Fig. 20.2
STB-20
Support Frame STB
Typical application:
Foundation slab
with joint tape
Support for power screed The positioning support
SK allows for an exact
levelling and position-
Brace bracket SK 150, max. distance = 140 cm
Joint seal ing of the stop end,
(max. fresh concrete pressure 20 kN/m²)
even on sloped surfaces.
Positioning support SK The brace bracket can
Insulation Wood spacer, depending on width easily be attached to the
of joint Dywidag threaded nuts
alkus facing of formwork panels.
Concr. pressure
Mammut 250/75
Inner joint
tape
(waterstop)
Base
seal
STB
Fig. 21.1
4 Fischer anchors FHA 18 or similar
stb-ava-gb.pdf St. 26/03/10 Printed in Germany
Positioning support
SK............................... 29-403-55
Flange screw 18 .......... 29-401-10
Flange screw 28 .......... 29-401-12
STB-21
Transport: Stacking
Suppport frame
STB 300
10 support frames can
be stacked. To facilitate Fig. 22.1
stacking, the frames
are equipped with a
welded-on stacking
device (Fig. 22.2 and
22.3).
Support frame
STB 450
4 support frames can
be stacked. To facilitate
stacking, the frames
are equipped with a
welded-on stacking
device (Fig. 22.4 und
22.5).
Fig. 22.4
Fig. 22.5 Stacking device
STB-22
Support Frame STB
Suppport frame
STB 300
6 x 10 = 60 frames
(Fig. 23.1 and 23.2)
Suppport frame
Fig. 23.1 STB 450
3 x 4 = 12 frames
(Fig. 23.3 and 23.4)
Safety regulations
Fig. 23.3
STB
Max. transport width: 2.50 m (Europe)
stb-ava-gb.pdf St. 26/03/10 Printed in Germany
STB-23
Service
STB-24