LTHE - Overview - Presentation 05-10-2015
LTHE - Overview - Presentation 05-10-2015
India's Best
Managed Ranked No 1
Company in Quality
by The
Business Wall Street
Today-Ernst Journal Asia
& Young
Study
World No. 9
Larsen & Toubro Limited
L&T Hydrocarbon Engineering Limited
L&T Leadership
A. M. NAIK
Executive Chairman
S. N. SUBRAHMANYAN
Dy. Managing Director
& President
The World’s largest ammonia The world’s longest cross-country The world’s largest coal-gasifier
converter conveyor
India’s widest range of switchgear The world’s largest Continuous One of the world’s largest diesel 88-metre bridge on the Northern
Catalyst Regenerator for a refinery hydro-treater project for a refinery Railways’ Jammu-Udhampur line
920
111.36 8%
47.45
6%
2.80% Others, 5%
25% 26%
Others
3%
Hydrocarbon
75% 74% 6%
E&A
1% HE
4%
ORDER INFLOW ORDER BOOK MMH
Domestic International 5% Power
10% All Amount in Billion INR
Larsen & Toubro Limited
L&T Hydrocarbon Engineering Limited
Business Spectrum
INDEPENDENT COMPANIES
Power
SUBSIDIARIES
Heavy Engineering
Infrastructure
Development Projects
Shipbuilding
L&T Hyderabad Metro
Buildings & Factories
L&T Infotech
Heavy Civil
Infrastructure
L&T Technology Services
Transportation
Infrastructure
Process
Wellhead
Platforms & Refinery Petrochemicals
Platforms
Modules
Deepwater Cryogenic
Floating Systems Fertilizer Plants
Subsea Solutions
Mgmt.
Subramanian Sarma
Managing Director LTHE
Head – HMD
(Domestic)
K Ravindranath
Head - Operations
N R Kulkarni
15
E&C Value Chain
Proprietary
Technologies
Client
Process
Licensor Process License
Concept Development
FEED Process Engineering
Group Front End
Engineering Design
Detailed Engineering
PMC
Procurement Contractor
EPC
Contractor
Construction
Commissioning
Process Performance
Licensor Guarantees
Larsen & Toubro Limited
L&T Hydrocarbon Engineering Limited
Comprehensive Capabilities
Engineering &
• 3.7 Million+ Man-hours Global Cost Efficient
Technology
• 3D – Modeling Procurement Global Sourcing
•Advanced Analytical Center
Engineering
Modular Project
Management Construction
Fabrication
Upstream
HCP
Chennai
Engineering Subsea
Onshore Pipelines,
Pipelines, Well Offshore
Pads & related Platforms and
facilities related facilities
Technology Center - Mumbai
Advanced Engineering Solutions
Technology
Evaluation
Advanced
Analytical Basic
Engineering Engineering
Engineering
Services
Start-up/
Commissioning FEED
Assistance Package
Detailed
Engineering
Process
Engineering
Electrical / Thermal
Instrument Engineering
Detailed
Engineering
Piping
Engineering
3D Modeling
Consistent Engineering thru’
• Common Electronic Document
Mgmt Systems
• Shared Enterprise level Software
licenses
• State-of-the-art IT facility &
connectivity
• Shared Resources & Planning
• Wide Knowledge base of
previous projects
Design, Optimization & Analysis
Larsen & Toubro Limited
L&T Hydrocarbon Engineering Limited
Advanced Engineering Capability
Machinery Advanced
Composite
& Engineering
Analysis
Tribology Capabilities
Structural
CFD Analysis
Analysis
Interface with Licensor Bridging gap between Provide Constructible Smooth & Flawless
Technology BEP and Detailed Designs Commissioning & Start-
Understanding Engineering Effective use of 3D up
Specialized Engineering modeling for operable /
Studies maintainable design
Commissioning
PM
Procurement Task Core E&I
Force
Engineering
HSE & Quality
Construction
PROJECT MANAGEMENT
Risk Strategy
Company, Division & Project Level
Risk
Risk Analysis
Key is increasing Awareness Controlling
Reviews
Identification Avoid
Supervision
Evaluation Reduce
Early Warning
Allocation Transfer
Accept
Overall
Residual
Risk
Risk
Risk Mitigation
1. Supplier Registration
2. Supplier Evaluation
3. Supplier Performance Rating
Microsoft Office
SharePoint Server
Ordering
• Monitoring & Reporting 1. Supplier Capability Data
2. Procurement Plan Material Receipt
3. Material Requisition Note(MRN)
Manufacturing 4. Bill of Material for Bulks
• Expediting 5. Floating Enquires
• Monitoring & Reporting 6. Receipt of Vendor Offers
7. Technical Query (TQ) Material Receipt
8. Tech. Bid Evaluation (TBE) Inspection Report (MRIR)
QA Acceptance 9. Commercial Bid Evaluation(CBE)
•Inspection Release Note 10.Vendor Data Records(Document
Approvals by DEC)
Material Allocation
Front Generation
SAP ECC 6.0 Spool wise Material
Despatch Clearance Status
• Issue to Supplier 1. Material Codification using PBom Material Issue,
2. WBS Level Budgets & Cost control Traceability &
3. Purchase Requisition(PR) Reconciliation
Logistics 4. Purchase Orders
Track Shipment 5. Goods Receipt Note(GRN)
Payments to LSP 6. QA Acceptance of GRN
7. Payment Processing to Suppliers
8. Spend Analysis
Larsen & Toubro Limited
L&T Hydrocarbon Engineering Limited
Global Procurement – Typical Project
USA – 25%
Macerator, Filters, UPVC EUROPE – 40% JAPAN – 2%
Fittings, Flame Arrestors, Structural Steel, Pumps, Structural Steel
Instruments, Package Piping, Equipments
Equipments
MALAYSIA,
OTHER COUNTRIES – 8% MIDDLE EAST – 15% SINGAPORE &
Structural Steel, CP
System
AUSTRALIA – 10%
Pumps
Loading of ODCs at Ulsan Port (S. Korea) Discharge of ODCs at Mangalore Port (India)
Absorbent Chamber at Mangalore Port for Custom Road Transportation of Raffinate Column from
Clearance Mangalore Port to OMPL Site
Larsen & Toubro Limited
L&T Hydrocarbon Engineering Limited
Construction Capability
Planning Civil & Structural Mechanical E&I
Construction Micro Geotechnical Engg. Site Fabrication
Power System
Sequencing Soil Investigation Installation
Cabling
Erection Techniques Site Preparation - Structural
Lighting
Modularization Foundation - Pipeline
Transmission
Shutdowns & Precast Structures - Equipment
Instrument & Controls
hook-ups Structural Works Heavy Lifts
Safety Resource
Management Mobilization
Mechanically Complete
Plant
No work
related ill-
health
No
ZERO occupational
No personal
injuries INCIDENT accident and
CREDO material
damage
No harm to
environment
APEX
Safety is a prime driver in our operations HSE Organization
Committee
(Immense Contribution
of Noteworthy
Significance)
recognises outstanding
contributions of
employees and
encourages innovative
solutions.
Safety Innovation School
Larsen & Toubro Limited
L&T Hydrocarbon Engineering Limited
Modular fabrication facilities
KATTUPALLI YARD, INDIA HAZIRA YARD, INDIA SOHAR YARD, OMAN
Total Area 600,000 sq. m Total Area 475,000 sq. m Total Area 500,000 sq. m
Fabrication Capacity 50,000 MT Fabrication Capacity 50,000 MT Fabrication Capacity 50,000 MT
Water Depth 8-10 m Water Depth 3-5 m Water Depth 10 m
Load out Capacity 12,000 MT* Load out Capacity 5,700 MT Load out Capacity 20,000 MT
Open Fab. Area 400,000 sq.m Open Fab. Area 419,000 sq.m Open Fab. Area 475,000 sq.m
All yards ISO 9001, ISO 14001 and OHSAS 18001 certified
Larsen & Toubro Limited
L&T Hydrocarbon Engineering Limited
Track Record
Mid & downstream projects track record
• Diesel Hydrotreating 07
• Hydrogen Generation 12
• Sulfur Recovery 16 • Gas Processing 03
05 • Gas Compression 04 • Purified Terephthalic 01
• MSQ (NHT ISOM)
02 • Gas Field Dev 01 Acid
• Lube Base Oil
01 • Condensate • Naphtha Cracker 01
• Coke Drum Sys. Pkg
03 Fractionation 02 • Aromatic Complex 01
• Catalytic Reforming
01 • Air Separation 05 • Methyl Amine / DMF 01
• FCC Reactor Regen
• Vacuum Distillation 01
• Solvent Dewaxing 01
• Cracking Furnaces 24
• Process Modules 15 • Cross-Country
• Syngas, Ammonia Plant & • Cryogenic Storage Pipelines 5000+ Km
NH3 Feed Conversion 06 Systems 06 • Oil & Gas Terminals 06
• Reforming Furnaces 46
Larsen & Toubro Limited
L&T Hydrocarbon Engineering Limited
Upstream Product Profile
1
Gas 1
Compression
3
Jackup Rig
Refurbishment New Process 8
Platforms
Gas Gathering
Plant
3 DECADES
New Wellhead 47
2 OF EXPERIENCE AND Platforms
EXPERTISE
Platform 650+
Modifications 134+ Subsea
Pipelines (km)
8 9
Upstream
Onshore Modules Living Quarter
Modules
Engineering
Installation
Hook‐up & Commissioning
GSPC – Process cum living Quarter Platform
Process Deck – 10,500 MT
Engineering
Hook‐up & Commissioning
ADMA-OPCO - NASR Phase 1 Development
Project & Umm Lulu Development Project
Phase 1
1 manifold tower, 4 WHPs, 103 km rigid
subsea pipeline & 78 km subsea fibre optic
cable
Engineering
Fabrication
Hook‐up & Commissioning
GSPC - Process cum Living
Quarter Platform
45 men Living Quarter and
Control Room Building Module
Compression
Platforms
Engineering
MHN Process Gas BCP-B2
Procurement Compressor Modules Compression Platform
Fabrication
Full Load String Testing
Installation
Hook‐up & Commissioning
VEDP
Compression Platform
Sulphur
Recovery
17000 BPSD 4000 to 16000
BPSD
50 to 300 TPD
DHDT DHDS
IOCL- Panipat : 3.5 MMTPA HPCL- Vizag : 1.8 MMTPA KRL- Kochi : 2 MMTPA
MRPL- Mangalore : 3.7 MMTPA IOCL- Panipat : 0.7 MMTPA IOCL- Mathura: 1 MMTPA
ONGC Additional Process Units– Uran Export Gas Compression Dolphin Energy
(5.0 MMSCMD) 28.31 MMSCMD
Larsen & Toubro Limited
L&T Hydrocarbon Engineering Limited
Air Separation Units
4 Air Separation Plant-II Reliance Industries Ltd. Hazira, India 300 TPD Hitachi 1996
5 Air Separation Plant-III Reliance Industries Ltd. Hazira, India 300 TPD Hitachi 1997
Jindal – Toranagallu (2700 TPD) Birla Copper – Dahej (300 TPD) RIL– Hazira (300 TPD)
Larsen & Toubro Limited
L&T Hydrocarbon Engineering Limited
Fertilizer Projects
GNFC – Bharuch
(123,700 Nm3 / hr Syn Gas + 25,000 Nm3 /hr CO2)
GNFC - Bharuch NFL – Panipat (900 TPD) NFL – Bhatinda (900 TPD)
Larsen & Toubro Limited
L&T Hydrocarbon Engineering Limited
Petrochemical Projects
MV Svenja
IOCL- PTA
NAPHTHA
ETHYLENE
POLYETHYLENE
NG LLDPE / HDPE
PROPYLENE POLY
PROPYLENE
BUTYL RUBBER
BUTADIENE SBR PBR
IOCL – NAPHTHA CRACKER
LARGEST GRASSROOT CRACKER EXECUTED IN INDIA
Larsen & Toubro Limited
L&T Hydrocarbon Engineering Limited
Petrochemical Projects
Sanchor
Viramgam
Wankaner
Rajkot
Larsen & Toubro Limited
L&T Hydrocarbon Engineering Limited
Mid & Downstream GCC Track Record
$125 M Takreer
$200 M GASCO
Reliance J3 Jamnagar
Storage & Handling Facility
Program – Cryogenic
for Ethylene which includes
Package
4 Jamnagar 1 No Cryogenic Storage July-13 50 93.63
Tank (45,000
Reliance Industries
Cu.M.Capacity
Limited
Larsen & Toubro Limited
L&T Hydrocarbon Engineering Limited
Ongoing Projects contd..
Month/ Contract Percentage
Sr.
Project Title Location Description of Scope of Work Year Value Comp %
No
Award MUSD as on Aug ‘15
Gas/Liquid separation, Oil/Water
New Gathering separation (Wet and Dual Tanks),
Center, GC-30 North Oil dehydration and Desalting
5 Kuwait, trains, Tank gas Compression Aug-14 850 8.68
Kuwait Oil Kuwait and Gas handling, Crude oil
Company (KOC) storage & transfer, Effluent
water treatment
Reliance Ethane /
LNG Storage Tank Storage & Handling Facility for
& BOP Ethane/LNG which includes 1 no.
6 Dahej Sept-14 102 31.36
Cryogenic Storage Tank (65,000
Reliance Industries Cu.M.Capacity) along with BOP
Limited
Reliance - Balance
of Plant for Ethane
/ LNG Storage Balance of Plant for Ethane /
7 Facility Dahej LNG Cryogenic Storage Facility Jun-15 85 -
(165,000 Cu.M.Capacity)
Reliance Industries
Limited
Storage & Handling Facility for Ethylene which includes 1 No Cryogenic Percentage of
Storage Tank (45,000 Cu.M. Capacity) Completion 93.63%
Larsen & Toubro Limited
L&T Hydrocarbon Engineering Limited
New Gathering Center, GC-30 (KOC)
Japanese