Chapter Four: DC-DC Conversion: DC Choppers
Chapter Four: DC-DC Conversion: DC Choppers
DC-DC CONVERSION:
DC CHOPPERS
4.1 INTRODUCTION
A dc-to‐dc converter, also known as d.c. chopper, is a static device
which is used to obtain a variable d.c. voltage from a constant d.c. voltage
source. Also the dc-to-dc converter is defined in more general way as an
electrical circuit that transfers energy from a d.c. voltage source to a load.
The energy is first transferred via power electronic switches to energy
storage devices and then subsequently switched from storage into the
load. The switches used are GTO, IGBT, Power BJT, and Power
MOSFET for low power application and thyristors or SCRs for high
power application. The storage devices are inductors and capacitors. The
power source is either a battery (d.c. volt) or a rectified a.c. volt. This
process of energy transfer results in an output voltage that is related to the
input voltage by the duty ratios of the switches.
The dc-to-dc converter products are used extensively for divers
applications in the healthcare (bio-life science, dental, imaging, labor-
atory, medical), communications, computing, storage, business systems,
test and measurement, instrumentation, and industrial equipment
industries. They are used in electric motor drives, in switch mode power
supplies (SMPS), trolley cars, battery operated vehicles, traction motor
control, control of large number of d.c. motors, etc. They are also used as
d.c. voltage regulators.
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Chapter 4: DC Choppers
voltage will be less than the input voltage, whereas in step‐up choppers
output voltage will be more than the input voltage. Hence a chopper is
considered as d.c. equivalent of an a.c. transformer since it behaves in an
identical manner. Also dc-to-dc converters can be categorized into two
groups:
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Power electronics and drives
Methods of Control
The output d.c. voltage can be varied by the following methods.
(a) Pulse width modulation control or constant frequency operation.
(b) Variable frequency control.
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Chapter 4: DC Choppers
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Power electronics and drives
and,
1
f = chopping frequency = ( ) = 1/ T (4.2)
control period (T )
The average power transferred to the load may be expressed by the basic
relationship.
∫
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Chapter 4: DC Choppers
√ ∫ √ [] √γ
In the equivalent circuit of the Fig.4.1 the load power can be written, in a
form more convenient for calculation as
√
√
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Power electronics and drives
0.5V to 2V, and for the sake of simplicity, the voltage drop of these
power semiconductor devices are generally neglected.
Example 4.1
Solution
(a) ton = 1ms , T = 2.5 ms
1 1 0.4
(d) RF 1.225
0.4
(e) The load (output) current and the average power are
Pav = Io Vo = 4 40 = 160 W
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Chapter 4: DC Choppers
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Power electronics and drives
∫ ∫
( )
⁄
( )
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Chapter 4: DC Choppers
⁄ ⁄
( )
This general equation of the current can be re-written in terms of ωt as,
⁄ ⁄
( )
where ⁄
Equation (4.18) can be considered as a general solution for the instant-
aneous current flowing through an R-L load fed by d.c. chopper circuit,
and when applied to the chopper circuit shown in Fig.4.5 yields,
At the end of the ON period t=ton = γT , io = I2 ( or Imax) and therefore ,
⁄
( )
or
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where is = io
is = 0
⁄ ⁄ ⁄
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Chapter 4: DC Choppers
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Power electronics and drives
⁄ ⁄
( )
⁄ ⁄
( )
Equation (4.30) is not time dependent and remains true after S switches
off.
When switch S is off (and D on),
With , in Fig.4.9, and and in the interval
, the load current is given by
⁄ ⁄
( )
⁄ ⁄
( )
⁄
( ⁄
)
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Chapter 4: DC Choppers
⁄
( ⁄
)
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Power electronics and drives
⁄
( )
⁄
( )
This has the solution of Eq.(4.38) except that the maximum current is now
given by Eq.(4.36) to result in
⁄
( )
⁄ ⁄
( )
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Chapter 4: DC Choppers
the current extinction angle which occurs at time tx. Putting and
into Eq.(4.38) gives expression for x,
⁄ ⁄
[ { ( )}]
Or in terms of the duty cycle ,
⁄ ⁄
[ { ( )}]
⁄ ⁄
[ { ( )}]
where and
⁄ ⁄
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Chapter 4: DC Choppers
∑ ∑
πγ
πγ
∫ ω [ω ]
π π
This value is the average value of the output voltage waveform which
represents the zero frequency components in the series or the d.c. value of
. The Fourier coefficients for the nth harmonic (higher order harmonics)
of the load voltage waveform are given by,
∫
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Power electronics and drives
̂ √
√[ ] ( )
πγ ( )
π γ
( ) ( ) ( )
π γ
π
πγ ( )
√[ ]
√[ ]
But , hence:
√
√[ ]
√
√[ ]
Example 4.2
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Chapter 4: DC Choppers
Solution
(a) To find whether the current will be continuous or discontinuous, we
have to calculate the parameters first,
⁄
But
(c ) Expressions for Imax and Imin are given in equations (4.33) and (4.34),
( )
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Power electronics and drives
( )
√[ ]
√
√[ ]
√ √
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Chapter 4: DC Choppers
Example 4.3
Solution
(a) To find whether the current is continuous or discontinuous,
From Eq.(4.46)
⁄ ⁄
[ { ( )}]
{ }
⁄
( )
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Power electronics and drives
(c) Waveforms for vo, io, iD, and is are shown in Fig.4.15.
Fig.4.15 Waveforms.
(a)
(b)
Fig.4.16 Class-A chopper circuit with R-L load : (a) Circuit, and
(b) Voltage and current waveforms.
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Chapter 4: DC Choppers
Referring to Fig.4.16:
The current variation is almost linear and the current waveform
becomes triangular.
During the ON period , the equation govern the circuit is,
Where ΔI is the peak-to-peak of the load current .Thus the equation of the
current is given by:
where
Example 4.4
A 140V battery supplies R-L load through a class-A d.c. chopper. The
load has a freewheeling diode across it is composed of 0.4 H in series
with 10 Ω resistor. Load current, due to improper selection of frequency
of chopping, varies widely between 8 A and 9.2 A.
(a) Find the average load voltage, current and the duty cycle of the
chopper.
(b) What is the operating frequency f ?
(c) Find the ripple current to maximum current ratio.
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Power electronics and drives
Solution
(a) The average load current is:
Assuming
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Chapter 4: DC Choppers
Input Current Is
For the class-A chopper shown in Fig.4.16(a), the ON-state and
OFF-state equivalent circuits are as depicted in Fig.4.17. When the
thyristor is closed (during the ON period), the load current “i” rises from
I1 to I2 and falls from I2 to I1 during the off period as shown in
Fig.4.18(a).The input current is flows during the ON period only is as
shown in Fig .4.18 (b).
(a) (b)
Fig.4.18 Class-A d.c. chopper : (a) Load Current, (b) Input current.
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Power electronics and drives
The average value of the current drawn from the supply is simply found
by,
[ ]
[ ]
But
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Chapter 4: DC Choppers
Example 4. 5
Solution
(a) Vav = Vo = γ Vd
(c) √ =√
⁄ ⁄
(d)
(e)
= 20 + 2.5 = 22.5 A
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= 20 – 2.5 = 17.5 A
(f)
(g)
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Chapter 4: DC Choppers
With high chopping frequency and assuming linear and small current
variation, its solution is,
(a) (b)
During the ON time the inductor current increases from its minimum
value toward its maximum value. In other words, the stored energy in the
inductor increases during the time the switch is in the closed position.
At the beginning of the OFF time, S will be open (chopper becomes
OFF) and the inductor current is will start reducing from I2 to I1 ,
Fig.4.20 (b). Due to the reversal of current change (it is reducing now, not
increasing) the inductor voltage reverses polarity. Therefore, the voltage
at point “A” in Fig.4.19 will be higher than that at point “B‟ thus, with
the beginning of the OFF period the diode D becomes forward biased and
the current is directed toward the load via diode D. The inductor current,
therefore, charges the capacitor and supplies the load current. The diode D
blocks not only the current flow toward the source when the switch is in
the closed position but also stops the output voltage from appearing across
the closed switch. The inductor also helps control the percent current
ripple and determines whether or not the circuit is operating in the
continuous conduction mode. The capacitor C provides the filtering action
by providing a path for the harmonic currents away from the load. In
addition, its value is large enough so that the output voltage ripple is very
small. Referring to Fig.4.20 (b) , during the OFF period :
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Using
or
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Chapter 4: DC Choppers
Since the source current is exactly the same as the inductor current, the
average inductor current is,
It is to be noted that the average current in the inductor for the boost
converter is not the same as the average load current, which was true for
the buck converter. The expressions for the maximum and minimum
currents through the inductor may now be written as
The current through the diode is shown in Fig.4.22. Its average value is,
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Power electronics and drives
Since the average current in the diode is equal to the average current
through the load resistor R, the average current in the capacitor, as
expected, is zero. When the switch S is in its closed position, the capacitor
supplies the load current. Hence, from , the capacitor current
is
When the switch S is opened, the inductor current supplies both the
capacitor current and the load current. Thus, during the time interval
, the capacitor current is
The maximum and minimum values of the capacitor current when the
switch S is in its open position as
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Chapter 4: DC Choppers
Example 4.6
Solution
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Power electronics and drives
The capacitor has to supply 1.04 A for the entire ON-period ( such
that will not changed more than of the rated value . Thus, the
peak-to-peak variation of the output voltage is
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Chapter 4: DC Choppers
vo
0
1 io
+ Current io : T1 and D1 (a)
vo
Q
2
io 0
- Current io : T2 and D2 (b)
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Power electronics and drives
clamped across the passive R-L load and active load Eb (which is may be
a motor). Hence, positive or 'motoring' current flows causing diode to
be reverse biased. When is switched off the potential of point p drops
from to zero. The load current cannot change instantaneously and a
return path is provided via diode . When this current has been driven
down to zero by the back emf, thyristor switches on to provide a path
for negative armature current. Thyristor is then switched off and the
instantaneous negative armature current io transferred through diode to
the supply, and constitutes a regenerative current pulse. The opposition of
supply voltage reduces the negative current to zero and thyristor is
switched on to restart the cycle of events.
The circuit of Fig.4.25 therefore operates in the two positive voltage
quadrant of the load voltage / load current plane. Hence diode D2 allows
the current flow only from load to source and the back emf Eb is
responsible for negative current flow.
Q2 Q1
0 io
Fig.4.26 Two-quadrant operation of class-C chopper.
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Chapter 4: DC Choppers
vo
Q1
0 io
Q4
(a) (b)
Fig.4.27 Class-D chopper: (a) Circuit, (b) Quadrants of operation.
io
Q2 Q1
- vo vo
Q3 Q4
- io
(a) (b)
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Power electronics and drives
If T4 is turned off, the inductor of the R-L load will force the
current to flow through D1 and D2 and load power is fed to the
source. In this case io is negative and vo is positive, inverting
operation, and the chopper is operate in the 2nd quadrant.
Similarly, if T2 is turned off, the inductor of the R-L load will force
the current to flow through D3 and D4 and load power is fed to the
source. In this case io is positive and vo is negative, inverting
operation, and the chopper is operate in the 4nd quadrant.
Class-E chopper is, therefore, can operate in the four quadrants which is
suitable for use in reversible d.c. drives to operate a d.c. motor in forward,
reversing, breaking and regenerating modes. Hence the d.c. drives using
class-E choppers are considered to be highly efficient and their dynamic
response is also fast.
1. DC power supplies.
2. AC power supplies.
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Chapter 4: DC Choppers
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(a)
(b) (c)
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Chapter 4: DC Choppers
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Using KCL:
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Chapter 4: DC Choppers
⁄
∫
Advantages:
1- Use one transistor.
2- High efficiency.
3- I/p current is continuous.
4- Step-up convertor without transformer.
Disadvantages:
1- High peak of current flows through the transistor.
2- Output voltages very sensitive to change.
3- Difficult to protect the transistor in case of short-circuit.
4- Average output current is less than average of inductor current.
Example 4.7
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Power electronics and drives
Fig. 4.32 Boost converter operation in two modes : (a) Converter circuit,
(b) Mode-1 equivalent circuit, (c) Mode-2 equivalent circuit.
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Chapter 4: DC Choppers
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γ γ
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Chapter 4: DC Choppers
Advantages :
1- Uses one transistor .
2- High efficiency.
3- Input current is always continuous.
4- Step-up converter without using external transformer.
Disavantages
1- High peak of current flows through the transistor.
2- The output voltage is very sensitive to the change in duty cycle γ.
3- Difficult to protect the transistor in case of short circuit.
4- Average output voltage is less than average inductor current by a
factor of (1-γ) and a much higher rms current flow through filter
capacitor resulting in the use of a large capacitor and inductor
(filters) than those of Buck regulator.
Mode-1:
Here when the transistor Q is ON and diode FW is reversed biased, the
input current rises through inductor L and transistor Q , hence inductor L
stores energy from t = 0 to t1 (= γT) . The capacitor discharges and supply
current to the load.The output voltage takes the form of the capacitor
voltage exactly.
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Power electronics and drives
Mode-2:
At t = t1 , transistor Q is turned off .The equivalent circuit will be as
shown in Fig.4.34 (c) and current through L will through L , C , FW
diode and load.
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Chapter 4: DC Choppers
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Power electronics and drives
To find the peak-to-peak inductor ripple current ,the control period T can
be be obtained from
∫ ∫
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Chapter 4: DC Choppers
Advantages:
1- Provide reversal output voltage without using transformer.
2- High efficiency.
3- Under fault, di/dt of fault current would be Vd /L and limited by L.
4- Output short circuit protection would be easy implemented.
Disadvantages:
1- Output current is discontinuous.
2- High peak current flows through transistor Q.
PROBLEMS
4.1 A class-A transistor chopper circuit shown in Fig.4.36 supplied with power
from an ideal battery of terminal voltage 150 V. The load voltage
waveforms consists of rectangular pulses of duration 1 ms in an overall
cycle of 3 ms.
(a) Sketch the waveforms of vL and iL.
(b) Calculate the duty cycle γ.
(c) Calculate the average and rms values of the load voltage.
(d) Find the average value of the load current if R = 10 Ω.
(e) Calculate the input power and the ripple factor RF.
Fig.4.36
[Ans : (b) 0.333, (c ) 50 V, 86.6V, (d) 2.5 A , (e) 0.833 A, 125 W, 1.414]
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Power electronics and drives
Fig.4.37
4.3 A d.c. Buck converter (class-A chopper) shown in Fig.4.37 supplies power
to a load having 6 Ω resistance and 20 mH inductance. The source voltage
is 100 V d.c. and the output load voltage is 60 V. If the ON time is 1.5 ms,
find:
(a) Chopper switching frequency.
(b) Imax and Imin (I2 and I1).
(c) The average diode current.
(d) The average input current.
(e) Peak-to-peak ripple current.
[Ans: (a) fc = 40 Hz , (b) Imax = 1.5 A, Imin = 8.5 A, (c) IavD = Iav = 10 A
, (d) ΔI= 3 A]
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Chapter 4: DC Choppers
[Ans: (a) Vav = 110 V, (b) VLr.m.s = 155.56 V, ( c) ή = 100%, (d) RF = 1.0,
(e) VL1 r.m.s = 99 V]
4.7 Repeat problem 4.6 , determine the minimum, maximum and average
values of load current using exact solution and compare your results.
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Power electronics and drives
4.11 Sketch the power circuit diagram for a class-A thyristor chopper. Show
waveforms of the load voltages for the two duty cycle conditions (a) γ =
0.25, and (b) γ = 0.8. For both conditions calculate the average value, rms
value and ripple factor of the load voltage waveform for Vd = 100 V.
4.12 A class-A d.c. chopper circuit is supplied with power from an ideal
battery of 120 V. The load voltage wave form consists of rectangular
pulses of duration 1ms in an overall cycle time of 2.5 ms. Calculate the
rms values of the fundamental component and the third harmonic
component of the load voltage waveform .
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