Hawthorne Works. He Focused On Workplace Conditions and
Hawthorne Works. He Focused On Workplace Conditions and
LABOR - refers to the effort expended by an individual to 1. Use scientific methods to determine most efficient way
bring a product or service to the market. 2. Monitor employees to determine performance
3. Assign employees to work that suits their skills
CAPITAL - as a factor of production, capital refers to the 4. Managers must focus on planning
purchase of goods made with money in production.
PRODUCTION SYSTEMS The items are made to flow through the sequence of R = TC
operations through material handling devices such as Where:
CLASSIFICATION OF PRODUCTION SYSTEMS conveyors, transfer devices, etc. R = Revenues
1. JOB SHOP PRODUCTION SYSTEM TC = Total Costs
Examples: Automobile manufacturing, appliances, snack So
Characterized by manufacturing one or few quantity of foods (e.g. Frito Lay) R – TC = 0
products designed and produced as per customer's (Break Even)
MODULE 2: PROCESS DESIGN
specification within prefixed time and cost.
The growing recognition of the importance of the service THEREFORE, TO EARN PROFIT:
Another term for this is MADE-TO-ORDER function in manufacturing has broadened the situations to
LOW VOLUME / HIGH VARIETY which the term operations is applied INPUT/OUTPUT PROFIT MODEL
Manufacturing have become more comfortable with the Revenues should be more than the total costs incurred in the
Examples: Machine Shop, Commercial Printing,
notion that they must cater to the customer’s service production transformation process.
Couturier/Designer clothes
requirements
2. BATCH PRODUCTION SYSTEM REVENUE FORMULA:
INFORMATION SYSTEMS R = p (V)
Defined by the American Production and Inventory Control R = Revenue
Society (APICS) as a form of manufacturing in which the job Provide customer data for operations management to supply
p = Price per unit
passes through the functional departments in lots or batches required services
V = Volume in Production units
and each lot may have a different routing. TRANSFORMATION
LIMITED PRODUCTS PRODUCED AT REGULAR INTERVALS TOTAL COSTS FORMULA:
-All operations management and production systems involve TC = FC + vc(V)
Examples: Bakery, Pharmaceutical ingredients, Wine/Liquor transformation. Where
-Transformation is the added-value alteration of materials and TC = Total Costs
3. MASS PRODUCTION SYSTEM
components into desired goods FC = Fixed Costs
Manufacture of discrete parts or assemblies using continuous vc = Variable cost per unit
process. INPUT-OUTPUT TRANSFORMATION MODEL V = Volume in Production units
Justified by a VERY LARGE VOLUME OF PRODUCTION The input – transformation process – output model is the
FIXED COSTS
basic Operations Management model.
Machines are arranged in a line or product layout -business costs, such as rent, that are constant whatever the
The manufacturing services transformation of raw materials quantity of goods or services produced
Products and process standardization exists and all outputs into finished goods is successful if customers are willing to pay -No matter how much volume is produced, fixed costs remain
follow the same path. more for goods and services than it costs to make them constant.
Examples: Cost of rent, Land amortization, equipment
Examples: Electronic components, Garment (RTW) BUT amortization…..
manufacturing
If revenue should equal costs, it will only result to a Break-
4. CONTINUOUS PRODUCTION SYSTEM even condition. VARIABLE COSTS
Production facilities are arranged as per the sequence of This condition is when Profits equals Zero. A cost that varies with the level of output.
production. The more the output, the greater the variable costs.
Example: Raw materials, Cost of Labor….
Substituting the Revenue and Total Single Factor Productivity ALL FACTORS / MULTI FACTOR
Costs formulas to P = R – TC If we produce only one product, the numerator can be either All-factors Goods or Services produced
P = p(V) – FC – vc(V) or P = (p – vc)V – FC the total units of the product or the total $ value of the Measure All inputs used to produce them
Where: product. If we produce several products, the numerator is the
P = Profit total $ value of all products. If we produce only one product, the numerator can be either
p = price per unit the total units of product or total $ value of the product.
vc = Variable Costs The denominator can be the units of input or the total $ value
V = Volume of input. If we produce several products, the numerator is the total
FC = Fixed Costs
EXAMPLE: Single Factor Productivity $ value of all products.
SAMPLE PROBLEM 1: -10,000 Units Produced
A manufacturing plant and equipment cost 120 million dollars -Sold for $10/unit Usually, the numerator is the total $ value of all outputs.
and are estimated to have a lifetime of twenty years. Straight- -500 labor hours
line depreciation is to be used. Variable costs are $2.50 and -Labor rate: $9/hr The denominator is total $ value of all inputs.
price is set at $3.50. What will annual profit be if the annual
volume is 10 million units? What is the labor productivity? EXAMPLE: ALL FACTOR (AFP)/ MULTI-FACT OR (MFP)
10,000 units / 500hrs = 20 units/hr
FIXED COSTS (FC) = $120m / 20 years = $6m / year 10,000 Units Produced
VARIABLE COSTS (VC) = $2.50 / unit (10,000 units * $10/unit) / 500hrs = $200/hr Sold for $10/unit
PRICE (p) = $3.50 / unit 500 labor hours
VOLUME (V) = 10m units 10,000 units / (500hrs * $9/hr) = 2.2 unit/$ Labor rate: $9/hr
Cost of raw material: $30,000
P = (p – vc)V – FC (10,000 units * $10/unit) / (500hrs * $9/hr) = 22.22 Overhead: $15,500
Annual P = [($3.50-$2.50) x 10m units] - $6.0m
Annual P = $4.0 million The last one is unit-less SOLUTION:
AFP = OUTPUT / LABOR +MATERIALS +OVERHEAD
MODULE 3: PRODUCTIVITY SOME SINGLE FACTOR MEASUREMENTS
PRODUCTIVITY Labor Productivity AFP = (10,000 units) x ($10) / (500)x($9) + ($30,000) +
The effectiveness of productive effort, especially in industry, -Quantity (or value) of output / labor hrs ($15,500)
as measured in terms of the rate of output per unit of input. -Quantity (or value) of output / shift
AFP = 2.0
What are the factors that affect productivity? Machine Productivity
PRODUCTIVITY -Quantity (or value) of output / machine hrs
Single-factor measures - Output / (Single Input) MODULE 4: DECISION THEORIES
All-factors measure - Output / (Total Inputs) Energy Productivity
-Quantity (or value of output) / kwh DIFFERENT ENVIRONMENTS IN WHICH DECISIONS ARE MADE
MEASURES OF PRODUCTIVITY -To help us understand how to make the decision, we must
Single factor measures Capital Productivity first understand the environments in which our decisions are
All Factors Measure - OUTPUT/ ALL INPUTS -Quantity (or value) of output / value of input made
DECISION MAKING:
UNDER CERTAINTY - Only one state of nature exists that there In any business decision, our objective is either to
is complete certainty about the future. Maximize profit or minimize costs
UNDER UNCERTAINTY - more than one state of nature exists
but decision maker has no knowledge about various states, MAX – abbreviation for Maximum
not even sufficient knowledge to permit the assignment of MIN – abbreviation for Minimum
probabilities to the states of nature. SO:
UNDER RISK - more than one state of nature but has MAXIMAX – Maximum of the Maximum
information which will support the assignment of probability MINIMIN – Minimum of the Minimum
values MAXIMIN – Maximum of the Minimum
MINIMAX – Minimum of the Maximum.
DECISION MAKING:
STEP 1: List all variable alternatives.
ALTERNATIVES – these are decision options that you have
control of.
STEP 2: Identify future events that may occur otherwise called
as STATES OF NATURE.
States of Nature – events that you don’t have any control
over.
STEP 3: Construct a payoff table
PAYOFF TABLE – plotting the decision options vs the states of
nature in the same table.