CLUTCH

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 General Information/Service Specifications/
21-2 CLUTCH – Lubricants/On-vehicle Service

GENERAL INFORMATION 21100010093

The clutch is a dry single-disc, diaphragm type;

hydraulic pressure is used for the clutch control.

SERVICE SPECIFICATIONS 21100030136

Items Standard value

Clutch pedal height mm 176 – 181

Clutch pedal clevis pin play mm 1–3

Clutch pedal free play mm 6 – 13

Distance between the clutch pedal and the toeboard when 56 or more
the clutch is disengaged mm

LUBRICANTS 21100040078

Items Specified lubricants Quantity

Clutch fluid Brake fluid DOT 3 or DOT 4 As required

Push rod assembly Rubber grease

Boot

Release cylinder push rod MITSUBISHI genuine grease

Part No. 0101011

Clutch pedal height ON-VEHICLE SERVICE 21100090127

CLUTCH PEDAL INSPECTION AND

ADJUSTMENT
1. Turn up the carpet, etc. under the clutch pedal.
2. Measure the clutch pedal height.
A Standard value (A): 176 – 181 mm

3. If the height of the clutch pedal is outside the standard

Push rod 13 Nm value, loosen the lock nut and adjust the pedal height
Locking nut to the standard value using the adjusting bolt or push
rod.

Adjusting bolt

Locking
13 Nm nut
 CLUTCH – On-vehicle Service 21-3
Clutch pedal clevis pin play 4. Measure the clutch pedal play.
Standard value (B): 1 – 3 mm
5. If the clutch pedal play is not within the standard value,
loosen the locking nut and move the push rod to adjust.
Caution
Do not push in the master cylinder push rod at this
time.
B

Clutch pedal free play 6. After completing the adjustments, confirm that the clutch
pedal free play (measured at the face of the pedal pad)
and the distance between the clutch pedal (the face of
the pedal pad) and the toeboard when the clutch is
disengaged are within the standard value ranges.
Standard value (C): 6 – 13 mm
C Standard value (D): 56 mm or more
7. If the clutch pedal free play and the distance between
the clutch pedal and the toeboard when the clutch is
disengaged do not agree with the standard values, it
is probably the result of either air in the hydraulic system
or a faulty master cylinder or clutch. Bleed the air, or
Distance between the clutch pedal and the disassembly and inspect the master cylinder or clutch.
toeboard when the clutch is disengaged
8. Turn back the carpet, etc.

BLEEDING 21100140099

Specified fluid: Brake fluid DOT 3 or DOT 4

Caution
Use the specified brake fluid. Avoid using a mixture of
the specified fluid and other fluid.
21-4 CLUTCH – Clutch Pedal

CLUTCH PEDAL 21100160163

REMOVAL AND INSTALLATION

Pre-removal Operation Post-installation Operation
D Removal of Relay Box in Passenger Compartment D Clutch Pedal Adjustment (Refer to P.21-2.)
<L.H. drive vehicles> D Installation of Relay Box in Passenger Compart-
ment <L.H. drive vehicles>

<2WD, 4WD (4G64)>

10
5
4
29 Nm
13 Nm
21 Nm
3

11
12
1

13 Nm
11 13
2

14
15

<4WD (4D56)>

10
5
29 Nm 4
13 Nm
21 Nm
11 Nm
3
6
11
11 12
1

13 Nm 9
7
2 8

14
15

Removal steps
1. Clutch master cylinder installation nut 9. Bushing
2. Clevis pin 10. Clutch support member
3. Clutch support member mounting bolt 11. Bushing
4. Adjusting bolt 12. Spacer
5. Clutch pedal mounting bolt 13. Pedal return spring
6. Turnover spring bracket 14. Pedal pad
7. Bushing 15. Clutch pedal
8. Turnover spring
 CLUTCH – Clutch Control 21-5
CLUTCH CONTROL 21100190162

REMOVAL AND INSTALLATION

Pre-removal Operation Post-installation Operation
D Clutch Fluid Draining D Clutch Fluid Supplying
D Clutch Fluid Bleeding (Refer to P. 21-3.)
D Clutch Pedal Adjustment (Refer to P. 21-2.)

R.H. drive vehicles L.H. drive vehicles

4 3 4
2
3

Release fork
1 1 6

13 Nm 13 Nm

Release
cylinder
15 Nm push rod
15 Nm Grease:
MITSUBISHI Genuine
grease Part No. 0101011
9 or equivalent

9
15 Nm

<2WD> <4WD (4G64)> <4WD (4D56)>

36 Nm

36 Nm 7 8 8

8
20 – 25 Nm
36 Nm
7
6
5 20 – 25 Nm 36 Nm
36 Nm 5
5
7
20 – 25 Nm

Clutch master cylinder removal Clutch release cylinder removal

steps steps
D Hydraulic unit <L.H. drive 5. Eye bolt
diesel-powered vehicles with ABS> 6. Bracket <4WD (4G64)>
1. Clevis pin 7. Clutch release cylinder
2. Push rod damper <L.H. drive Clutch line removal steps
diesel-powered vehicles with ABS>
3. Clutch master cylinder 5. Eye bolt
4. Sealer 8. Clutch hose
9. Clutch tube
21-6 CLUTCH – Clutch Control

DISASSEMBLY AND REASSEMBLY 21100210134

CLUTCH MASTER CYLINDER

2
4 1 3

8 3
1
4 4

2
3

Clutch fluid: Grease: Rubber grease Piston repair kit

Brake fluid DOT 3 or DOT 4

Disassembly steps
1. Piston stop ring 5. Reservoir cap
2. Damper and push rod 6. Reservoir
3. Boot 7. Reservoir band
4. Piston assembly 8. Master cylinder body

Caution
Do not disassemble piston assembly.