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Design of Engineering Experiments Part 4 - Introduction To Factorials Some Basic Definitions

Fit separate regression models for each material type This allows response curves/surfaces for each material type Gives a more detailed understanding than just main effects DOX 6E Montgomery 17 DOX 6E Montgomery 18

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Enio Brogni
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0% found this document useful (0 votes)
27 views5 pages

Design of Engineering Experiments Part 4 - Introduction To Factorials Some Basic Definitions

Fit separate regression models for each material type This allows response curves/surfaces for each material type Gives a more detailed understanding than just main effects DOX 6E Montgomery 17 DOX 6E Montgomery 18

Uploaded by

Enio Brogni
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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Some Basic Definitions

Design of Engineering Experiments


Part 4 – Introduction to Factorials
• Text reference, Chapter 5
• General principles of factorial experiments
• The two-factor factorial with fixed effects
Definition of a factor effect: The change in the mean response
• The ANOVA for factorials when the factor is changed from low to high
• Extensions to more than two factors A = y A+ − y A− =
40 + 52 20 + 30
− = 21
2 2
• Quantitative and qualitative factors – 30 + 52 20 + 40
response curves and surfaces B = yB+ − yB − = − = 11
2 2
52 + 20 30 + 40
AB = − = −1
2 2
DOX 6E Montgomery 1 DOX 6E Montgomery 2

The Case of Interaction: Regression Model & The Associated Response Surface

50 + 12 20 + 40
A = y A+ − y A− = − =1
2 2
40 + 12 20 + 50
y = β 0 + β1 x1 + β 2 x2 + β12 x1 x2 + ε
B = yB + − yB − = − = −9
2 2 The least squares fit is
12 + 20 40 + 50 yˆ = 35.5 + 10.5 x1 + 5.5 x2 + 0.5 x1 x2 ≅ 35.5 + 10.5 x1 + 5.5 x2
AB = − = −29
2 2
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The Effect of Interaction on the Response Surface Example 5-1 The Battery Life Experiment
Text reference pg. 165

Suppose that we add an interaction term to the model: A = Material type; B = Temperature (A quantitative variable)
yˆ = 35.5 + 10.5 x1 + 5.5 x2 + 8 x1 x2 1. What effects do material type & temperature have on life?
2. Is there a choice of material that would give long life regardless of
Interaction is actually a form of curvature temperature (a robust product)?
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The General Two-Factor


Factorial Experiment

Statistical (effects) model:


 i = 1, 2,..., a

yijk = µ + τ i + β j + (τβ )ij + ε ijk  j = 1, 2,..., b
k = 1, 2,..., n
a levels of factor A; b levels of factor B; n replicates 
This is a completely randomized design Other models (means model, regression models) can be useful
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ANOVA Table – Fixed Effects Case
Extension of the ANOVA to Factorials
(Fixed Effects Case) – pg. 177
a b n a b

 ( y
i =1 j =1 k =1
ijk − y... ) 2 = bn ( yi.. − y... ) 2 + an ( y. j . − y... ) 2
i =1 j =1
a b a b n
+ n ( yij . − yi.. − y. j . + y... ) 2 +  ( yijk − yij . ) 2
i =1 j =1 i =1 j =1 k =1

SST = SS A + SS B + SS AB + SS E
df breakdown: Design-Expert will perform the computations
abn − 1 = a − 1 + b − 1 + (a − 1)(b − 1) + ab(n − 1) Text gives details of manual computing (ugh!) –
see pp. 169 & 170
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Design-Expert Output – Example 5-1 Residual Analysis – Example 5-1

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Residual Analysis – Example 5-1 Interaction Plot
DE S IG N-E X P E RT P l o t Interaction Graph
L i fe A: Mate ria l
188

X = B : T e m p e ra tu re
Y = A : M a te ri a l

A1 A1 146
A2 A2
A3 A3

L ife
104

2
62
2

20

15 70 125

B: Te m pe ra tu re

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Quantitative and Qualitative Factors Quantitative and Qualitative Factors


• The basic ANOVA procedure treats every factor as if it
were qualitative
• Sometimes an experiment will involve both quantitative
and qualitative factors, such as in Example 5-1
• This can be accounted for in the analysis to produce
regression models for the quantitative factors at each level
(or combination of levels) of the qualitative factors
• These response curves and/or response surfaces are often
a considerable aid in practical interpretation of the results

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Quantitative and Qualitative Factors Regression Model Summary of Results

A = Material type Candidate model


terms from Design-
B = Linear effect of Temperature
Expert:
B2 = Quadratic effect of Intercept
Temperature A
B
AB = Material type – TempLinear
B2
AB2 = Material type - TempQuad AB
B3
B3 = Cubic effect of
AB2
Temperature (Aliased)

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Regression Model Summary of Results Factorials with More Than


Two Factors
• Basic procedure is similar to the two-factor case; all
abc…kn treatment combinations are run in random
order
• ANOVA identity is also similar:
SST = SS A + SS B + L + SS AB + SS AC + L
+ SS ABC + L + SS ABL K + SS E

• Complete three-factor example in text, Example 5-5


DOX 6E Montgomery 19 DOX 6E Montgomery 20

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