INJECTION PUMP SPECIFICATION ©

FULL LOAD RPM: 1800 CUSTOMER PART #: 3934417 MODEL NO.: DB4627-5432
GOV. REGULATION: 3-5 % CUSTOMER'S NAME: SUPERSEDES:
ENGINE: 6BT5.9G6 CUMMINS ENGINE COMPANY EDITION NO.: 12
APPLICATION: GENERATOR 170 HP DATED: 3/9/2007
NOTE: THIS SPECIFICATION DEVELOPED WITH ISO INLET STUD.
ALL SPEEDS ARE IN ENGINE RPM UNLESS OTHERWISE NOTED.
USE LATEST REVISION FOR ALL REFERENCED DOCUMENTS.

TEST STAND: ISO 4008: PUMP SETTINGS: FOLLOWING PUMP SERVICE

1. CALIBRATING HIGH PRESSURE PIPES...SAE J1418/ISO 4093: 1. ROLLER-TO-ROLLER DIMENSION: 1.972" ± .0015"
.063" (1.6 mm) I.D. X 25" (635 mm) LONG. (50.01 mm ± 0.04 mm)
2. CALIBRATING INJECTORS... SAE J968/ISO 7440: MAXIMUM ECCENTRICITY: .004" (0.10 mm) T.I.R.
0.6 mm ORIFICE PLATE NOP: 3000 PSI (207 bar). 2. ADJUST SPEED DROOP PER S.B. 97R, THEN TURN SPEED DROOP
3. CALIBRATION FLUID...SAE J967/ISO 4113 (REF. S.B. 201): ADJUSTING CAP ASSEMBLY 6.5 TURNS CLOCKWISE.
a. TEMPERATURE AT INLET 110°-115°F (43°-46°C) 3. GOVERNOR LINKAGE GAP: .125" TO .145" (3.2-3.7 mm)
b. SUPPLY PRESSURE (S.B. 334): 4.5-5.5 PSI. (USE KIT #23093 S.B. 95).
(31-38 kPa) AT PUMP INLET. 4. 1000 RPM (WOT): OPERATE PUMP FOR 10 MINUTES TO BRING
4. CAM MOVEMENT READ-OUT DEVICE: #23745. TO OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM.
5. 400 RPM (WOT):
PUMP INSTALLATION: IT-105 a. CHECK E.S.O. 4 mm³/STROKE MAX.
ROTATION-C-* LEVER ANGLES (REF.) b. CHECK FOR MINIMUM TRANSFER PUMP LIFT OF 18" HG.
NAME PLATE-L-SIDE** LOW IDLE (∠B) 1° (60 kPa)
6. 1500 RPM (WOT):
#1 CYL.-7-O'CLOCK** HIGH IDLE (∠C) 21° a. SET TRANSFER PUMP PRESSURE FOR 74-76 PSI.
THROTTLE-L-SIDE** RUN (∠ E) 33° (510-530 kPa)(SUPPLY SET PER TEST STAND NOTE 3B).
TIMING MARK 56° ± 1/2° SHUT-OFF (∠ F) 21° b. ADJUST RETURN OIL TO 200-750 CC/MIN. RECHECK TRANSFER
E.S.O. (12V E.T.R.) PUMP PRESSURE.
c. CHECK HOUSING PRESSURE FOR 5.5-10 PSI,(38-69 kPa).
* VIEWED FROM DRIVE END ** VIEWED FROM TRANSFER PUMP END
7. 500 RPM (WOT): SET ADVANCE TRIMMER SCREW: 2.3°- 2.7°.
PUMP OPERATING SPEED...HALF...ENGINE SPEED 8. 1100 RPM (L.I.): IF FUEL DELIVERY IS LESS THAN 10 mm³/STROKE,
MECHANICALLY TIMED TO CAM (PER S.B. 177) AS SET PER S.B. 97R, ADJUST LOW IDLE SCREW TO OBTAIN 10-22
mm³/STROKE. IF FUEL LEVEL IS ABOVE 10 mm³/STROKE, DO NOT
PUMP CALIBRATION CHECKS: AS RECEIVED FOR SERVICE ADJUST LOW IDLE SCREW.
9. 1500 RPM (WOT): SET ROLLER-TO-ROLLER FUEL DELIVERY:
(REF. SL-222)(REF. S.B. 97R FOR SPEED DROOP) 118.5-119.5 mm³/STROKE.
1. 1000 RPM (WOT): OPERATE PUMP FOR 10 MINUTES TO BRING TO 10. 1800 RPM (ADJ.): ADJUST THROTTLE LEVER FOR 38-40
OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM. mm³/STROKE. SET LLA FOR 5.75°- 6.25° WITH LLA ADJUSTING
2. TURN SPEED DROOP ADJUSTING CAP ASSEMBLY COUNTER- SCREW.
CLOCKWISE UNTIL IT STOPS, THEN TURN IT 6.5 TURNS CLOCKWISE. 11. 1925 RPM (WOT): ADJUST HIGH IDLE SCREW TO OBTAIN
3. 1925 RPM (WOT): RESET HIGH IDLE SCREW IF NECESSARY TO 10-22 mm³/STROKE.
OBTAIN 10-22 mm³/STROKE. 12. CHECK POINTS:
4. CHECK POINTS: (SEQUENCE MUST BE FOLLOWED AS LISTED)
THROTTLE T.P.
THROTTLE RPM POSITION mm³/STROKE ADVANCE PRESSURE
RPM POSITION mm³/STROKE ADVANCE
a. 150 WOT 39 MIN. 0.5 MAX. 10 MIN.
a. 150 WOT 38 MIN. 0.5 MAX. b. 1100 L.I. 10-22 --- ---
b. 1500 WOT 117-121 2.5°-3.5° c. 1500 WOT 117.5-120.5 2.5°- 3.5° ---
c. 1800 WOT 112.5-120.5 --- d. 1800 WOT 112.5-120.5 --- ---
d. 1800 ADJ. 60.0 2.5°-3.5° e. 1800 ADJ. 60.0 2.5°-3.5° ---
e. 1800 ADJ. 30.0 8.0°-9.0° f. 1800 ADJ. 30.0 8.0°-9.0° ---
f. 1800 WOT* 4 MAX. --- g. 1800 WOT* 4 MAX. --- ---
g. 1925 WOT 25 MAX. --- h. 1800 WOT** 4 MAX. --- ---
h. 1975 WOT 4 MAX. --- i. 1925 WOT 25 MAX. --- ---
j. 1975 WOT 4 MAX. --- 125 MAX.
* E.S.O. DE-ENERGIZED
* E.S.O. DE-ENERGIZED
** E.S.O. ENERGIZED AND SHUT-OFF LEVER IN OFF POSITION
13. SPECIAL NOTES:
a. TORQUE ALL FASTENERS PER S.B. 106
b. LOCK DRIVE SHAFT PER S.B. 460
c. ASSEMBLE DRIVE COMPONENTS PER S.B. 438.
d. SEAL FASTENERS PER S.B. 134R.
e. 1500 RPM: (APPLICATION IN THE FIELD)
TURN HIGH IDLE SCREW IN 3 TURNS. TURN SPEED DROOP
COUNTERCLOCKWISE 3 TURNS. THIS WILL SUPPLY AN
ADEQUATE STARTING POINT.

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Note:

Note:

Note:
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Note: * O.S. METERING VALVE AND ARM ASSEMBLY 35865 REFERENCE S.B. 336

Note:

Note:
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Note: INSTALL GROUNDING STRAP ON LEFT SIDE VIEWING TRANSFER PUMP REF. S.B. 108

FOR SERVICE USE ONLY

APPLICABLE SERVICE ASSEMBLIES FOR ENGINEERING USE ONLY
Assembly Description DATE ECN NO EDITION
17776 THROTTLE SHAFT BUSHING REPLACEMENT 12/04/1998 25090 1
26431 ESO MOUNTING AND GROUNDING KIT 01/05/2000 26352 2
33702 GASKET KIT 02/09/2000 26663 3
08/18/2000 26221 4
03/13/2001 27003 5
06/15/2001 27403 6
07/31/2003 27563 7
10/23/2003 26277 8
01/13/2004 28511 9
06/08/2005 29069 10
06/30/2005 29454 11
03/09/2007 30651 12