Engineering Materials: Classification of Materials Architecture of Solids
Engineering Materials: Classification of Materials Architecture of Solids
Engineering materials
Lecture 1
Classification of materials
Architecture of solids
2
Classification of materials
• Metallic materials
– Inorganic; composed of one or more metallic elements
and may also contain some nonmetallic elements.
– Crystalline structure
– Relatively strong and ductile
• Polymeric materials
– Consist of organic (carbon-containing) long molecular
chains and networks
– Most are noncrystalline; but some maybe semicrystalline
– Poor conductor of electricity.
– Relatively soft
3
Classification of materials
• Chemical composition
– Organic (carbon included)
• Timber or bamboo
– Inorganic
• Metal
– Ferrous: steel
– Non-ferrous: Aluminum
• Non-metals: concrete, ceramics
5
Structure of Atoms
ATOM
Basic Unit of an Element
Diameter : 10 –10 m.
Neutrally Charged
Proton Neutron
Mass : 1.673 x 10 –24 g Mass : 1.675 x 10 –24 g
Charge : 1.602 x 10 –19 C Neutral Charge
7
Periodic Table
9
Example Problem
• A 100 gram alloy of nickel and copper consists of 75
wt% Cu and 25 wt% Ni. What are percentage of Cu
and Ni Atoms in this alloy?
Given:- 75g Cu Atomic Weight 63.54
25g Ni Atomic Weight 58.69
75 g
• Number of gram moles of Cu = = 1 .1 8 0 3 m o l
6 3 . 5 4 g /m ol
25 g
• Number of gram moles of Ni = = 0 .4 2 6 0 m o l
5 8 . 6 9 g /m o l
1.1803
• Atomic Percentage of Cu = ×100 = 73.5%
(1.1803 + 0.4260)
0.4260
• Atomic Percentage of Ni = × 100 = 25.5%
(1.1803 + 0.4260)
10
Bond energy
Bond type Examples
kJ/mol
Ionic 500 - 1200 Ceramic oxides
Primary
Covalent 150 - 750 Diamond
Bonds
Metallic 50 - 850 Metals
Hydrogen 10 - 30 Water
Secondary
Bonds
van der Waals 0.05 - 5 Polymers
11
Net force FN = FA + FR
attractive repulsive
r
FN = 0 r = ro
ro
12
∞ ∞
Ionic Bonding
Relatively large interatomic forces by an electron transfer
one atom to another to produce ions that are bonded
together by coulombic forces (attraction of positively and
negatively charged ions)
Na+ Cl-
cation anion
Non-directional bonds
14
ro
15
F = 4π =
1 2 1 2
A
( ε r ) ( 4π ε r )
0
2
0
2
= Z Z e − nb
1 2
F N
( 4π ε r ) r0
2 n +1
16
Na+ Cl-
ar
2 −19
Z Z e = (+1)(1)(1.60 ×10 C ) 2
= 1 2
= +3.02 × 10−9 N
A
( ε r ) 4π (8.85 x 10 C /Nm )(2.76 x 10
F 4π
0
2 -12 2 2 -10
m) 2
17
= − Z 1 Z 2e + n
b
U N
4π ε 0r r
Attraction Repulsion
Energy Energy
Energy Energy
Released Absorbed
Ionic packing
In NaCl
CsCl and CsCl
NaCl
Bonding Energies
• Lattice energies and melting points of ionically
bonded solids are high.
• Lattice energy decreases when size of ion
increases.
• Multiple bonding electrons increase lattice
energy.
¾ Example :-
NaCl Lattice energy = 766 KJ/mol
Melting point = 801oC
CsCl Lattice energy = 649 KJ/mol
Melting Point = 646oC
BaO Lattice energy = 3127
Melting point = 1923oC
20
Covalent Bonding
• Relatively large inter-atomic forces are created by the
sharing of electrons to form a bond with a localized
direction
• Takes place between elements
with small differences in
electronegativity and close by
in periodic table.
1s1 Hydrogen
Electrons Molecule
2-22
21
A B
U N
= − m
+ n
r r
Attraction Repulsion
Energy Energy
Energy Energy
Released Absorbed
ro
H H
2-22
22
F + F F F F F
H Bond Energy=160KJ/mol
• Oxygen (Outer orbital - 2s2 2p4) atoms share two p electrons
O + O O O O=O
Bond Energy=28KJ/mol
• Nitrogen (Outer orbital - 2s2 2p3) atoms share three p electrons
HH
N + N N N N N
Bond Energy=54KJ/mol
23
Structure of Diamond
• Four sp3 orbitals are directed symmetrically toward
corners of regular tetrahedron.
• This structure gives high hardness, high bonding
energy (711KJ/mol) and high melting temperature
(3550oC).
Metallic Bonding
• Relatively large inter-atomic forces are created by
the sharing of electrons to form nondirectional
bonding between atoms
• Loosely bounded valence electrons are attracted
towards nucleus of other atoms.
• Electrons spread out among atoms forming electron
clouds. Positive Ion
• These free electrons are
reason for electric
conductivity and ductility
• Since outer electrons are
shared by many atoms,
metallic bonds are
Non-directional Valence electron charge cloud
26
2-29
27
Secondary Bonding
• Secondary bonds are due to attractions of electric
dipoles in atoms or molecules.
• Dipoles are created when positive and negative
charge centers exist.
Fluctuating Dipoles
• Weak secondary bonds in noble gasses.
• Dipoles are created due to asymmetrical distribution
of electron charges.
• Electron cloud charge changes with time.
Symmetrical Asymmetrical
distribution Distribution
of electron charge (Changes with time)
29
Permanent Dipoles
• Dipoles that do not fluctuate with time are
called Permanent dipoles.
Asymmetrical
Creates
CH3Cl Tetrahedral
Dipole
arrangement
30
Hydrogen Bonds
H Hydrogen
Bond
31
Architecture of solids
• Single crystals
– The arrangement of atom is regular and repeated in
3D pattern throughout the entirety of the crystalline
solid without interruption
• Poly-crystals
– Solids consisting of many crystals or grains, divided
by grain boundaries, where two grains meet
• Amorphous (Non-crystalline)
– Solids lack a systematic, repeated and regular arrangement of
atoms
– Heat treatment usually would transform a random structure to an
ordered state
33
Unit Cell
3-2
34
3-3
36
3-7
37
3-8
38
(8x1/8 ) + 1 = 2 atoms
⎛ 4 ΠR 3 ⎞
Vatoms = 2.⎜ ⎟ = 8.373R3
⎜ ⎟
⎝ 3 ⎠
3
⎛ 4R ⎞
V unit cell = a3 = ⎜ ⎟ = 12.32 R3
⎜ ⎟
⎝ 3⎠
8.723 R 3
Therefore APF = 12.32 R3 = 0.68
3-10
40
(8 x 1/8)+ (6 x ½) = 4 atoms
⎛ 4Π R 3 ⎞
Vatoms = 4⋅⎜ ⎟ = 16.755R3
⎝ 3 ⎠
3
V unit cell = a3 = ⎛ 4R ⎞
⎜ ⎟ = 22.63 R3
⎝ 2⎠
16.755 R 3
Therefore APF = 22.63 R3 = 0.74
3-10
43
3-13
44
3-14
45
4 R=??a
Vatoms = 6( π R 3 ) =??
3
1 3 3 2
V unit cell = 6( a 2 sin 60o ) ⋅ c = ac c=1.633a
2 2
3-10
46
3-15
47
3-16
48
y
x x
3-19
50
3-22
52
x
3-23
53
{110} (110)
y
Plane A
Another layer (plane ‘B’) Plane B
of atoms is placed in ‘a’ ‘a’ void
Void of plane ‘A’ ‘b’ void
Plane A Plane A
Plane B Plane B
Plane A Plane C
3-29
56
Volume Density
• Volume density of metal = ρ =
Mass/Unit cell
v Volume/Unit cell
3-30
ρ v
m 4.22 ×10−22 g
= = −23
V 4.7 ×10 cm 3
g
= 8.98 3
cm
57
Selected area
2 (π R 2 ) 2 (π R 2 )
ρ p
=
2a 2
=
⎛ 4R ⎞
2
= 0.833
2⎜ ⎟
Figure 3.22 a&b ⎝ 3⎠
3-31
59
ρ
intersected by selected length
• Linear atomic density = l =
of line in direction of interest
Selected length of line
• Example:- For a FCC copper crystal (a=0.361), the
[110] direction intersects 2 half diameters and 1 full
diameter.
¾ Therefore, it intersects ½ + ½ + 1 = 2 atomic diameters.
ρ l
=
2(2 R)
=
4R
4 R
=1
2a 2
2
3-32
60
Density, cont’d
• Density of materials depend on (1) packing
and (2) mass and size of atoms
• Metals
– Heavy atoms and closely packed
• Ceramics
– Light atoms and closely packed
• Polymers
– Light atoms and randomly packed
62
Polymorphism or Allotropy
• Metals exist in more than one crystalline form. This
is caller polymorphism or allotropy.
• Temperature and pressure leads to change in
crystalline forms.
• Example:- Iron exists in both BCC and FCC form
depending on the temperature. Liquid
Iron
3-33
63
Polymorphism, cont’d
Ex: Calculate the theoretical volume change accompanying
a polymorphic transformation in a pure metal from the
FCC to BCC crystal structure. Assume there is no
change in atomic volume before and after the transformation
4R In BCC, a =
4R
Sol : In FCC,
a= 3
2
Volume per atom Volume per atom
3 3
a3 1 ⎛ 4 R ⎞ a3
1 ⎛ 4R ⎞
= = ⎜ = 3
VBCC = = ⎜ = 3
4 4 ⎝ 2 ⎟⎠
VFCC 5.66 R
2 2 ⎝ 3 ⎟⎠
6.16 R
dF d 2U
S= = 2
dr dr
For small a-ao, F is approximately
proportional to a-ao
r
F = So ( r − r0 ) at r~ro
d 2U
where So = S r ≈ r = 2
o
dr r ≈ ro
r
65
Find:
(a) A and B?
(b) Elastic modulus E around r0?