DYNEXImpulse Balancer
DYNEXImpulse Balancer
com
Select
#1
#2
USB
IR Sensor
Accel #2
Accel #1
This manual and a proportion of its content is copyright of © DynexHobby 2020. All rights
reserved.
High speed rotors contain enough energy to cause damage to people and
property. Manufacturer’s safety precautions MUST be adhered to during
testing and operation of devices.
Safety goggles must be worn during testing and operation of devices. High
speed rotors can expel high velocity debris during an adverse event.
WARNING!
✓ Never stand in front of or alongside a spinning rotor. Stand behind at a safe distance.
✓ Ensure bystanders are well away from the test article at a safe distance.
✓ NEVER run a rotor at full speed when balancing. Mounting cradles are not designed
to restrain running devices at operational speeds.
✓ Run devices at the slowest possible speeds to avoid injury.
✓ Do not leave loose items nearby that can be caught by a spinning rotor.
✓ Secure all loose cables to prevent being caught in moving parts.
✓ Always stop running devices before working on them.
✓ Never place a limb in front of a rotor to stop it or slow it down.
✓ Fasten devices in secure mounts when operating at full speed. Follow the
manufacturer’s instructions for correct device operation.
✓ Impulse was not designed for full size vehicles or industrial applications.
✓ Due to the high operational speeds, this system is not recommended for gas turbine
engines.
Use of our products and content on DynexHobby.com is at your own risk. It is your
responsibility to make sure that your activities comply with applicable laws, including
copyright. The United States Fire Administration (USFA) has a guide and many simple steps
you can take to prevent the loss of life and property resulting from electrical fires.
The Impulse system consists of the following parts. The analyzer is the central processing
unit. It collects and analyses vibration signals for dynamic balancing and spectrum analysis.
Impulse is connected to a PC via a USB cable.
The system includes an accelerometer for measuring the acceleration levels of vibration. An
infra-red detector and strobe light is also available for synchronizing the location of
corrective weights required for balancing.
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USB
IR Sensor
Accel #2
Accel #1
Impulse Analyzer
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Select #1
#2
USB USB
IR Sensor IR Sensor
Accelerometer 2 Accel #2
Accelerometer 1 Accel #1
Item Function
On Light illuminates when power is applied to Impulse
Select Switch selects between Accelerometer 1 and Accelerometer 2
IR Connection for infra-red reference detector
Accel #1 Accelerometer 1 sensor
Accel #2 Accelerometer 2 sensor (optional)
USB USB cable connector
USB CABLE: Impulse communicates to a PC via a USB cable which is connected to a spare
USB port. The USB cable can be connected at any time, however the cable must be
connected when performing balancing or vibration spectrum analysis.
IR SENSOR: Must be connected to the IR port. The IR Sensor is used during balancing only. It
is not required for the “Strobe Balancing Method”.
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IR Detector
#2
USB
IR Sensor
Accelerometer 2 Accel #2
Accel #1
Accelerometer 1
PC
Black
Red
White
The smooth side is positioned downward and glued to the device under test. Experiments
have shown that attaching the accelerometer using “Blu-tack” is adequate.
ADDITIONAL NOTES
The arrow above indicates the sensor direction. The accelerometer will sense
motion only along this axis.
Wire Designation
CAUTION!
✓ Open “Control Panel” in Windows. Click on “Sound” to open the available sound
devices.
✓ Click on the “Recording” tab and double click on the recording device that Impulse is
connected to. e.g. Microphone.
✓ Click on “Advanced”. Ensure that the default format has “2 channel, 16 bit, 44100Hz”
selected.
A marker is applied to the rotor such as a white line or a reflective strip. As the marker
passes the IR Sensor, a pulse is registered. This pulse refers to a zero degree reference
position on the rotor. The pulse is typically measured by channel 2 in the oscilloscope
software. The time difference between the reference pulse and the sinusoidal waveform is
referred to as the phase shift. Phase shift usually measured in degrees of rotation.
Note: Sometimes a perfect waveform cannot be achieved due to external noise from
bearings or loose mechanical connections. Impulse can filter such noise by switching on the
bandpass filter in the software until a suitable waveform is obtained. Once the filter has
been set, do not change for the remainder of the balancing operation.
TIME
Residual weight
The unbalance is radial in their line of action and it is a vector quantity. A vector has both
magnitude and direction. The direction can be characterized by the phase between the
unbalance vector (from the center of the shaft) and a vector to the reference point at the
shaft (from the center of the shaft).
Static Unbalance
The general dynamic unbalance consists of the static (single plane) unbalance. This is when
the mass center line is parallel and not coincidental with the rotational axis. This kind of
balance exists in disk shape structures. It can be eliminated by a compensating weight. This
method is appropriate for balancing ducted fan units, wheels or any disc shaped rotors.
Coupled Unbalance
The other type of unbalance is when a pair of weights are at two ends of the shaft but on
opposite sides to each other (180°). The rotor is in static balance, but the centrifugal forces
will produce a moment about the center of mass when the rotor turns. In this case, only a
couple unbalance exists. The mass center line crosses the shaft axes at the center of gravity.
• Run balancing at speeds above or below the natural frequency. This would be in a
region where phase angle and amplitude are flat in the charts above.
• Soft suspension construction to provide a low resonance frequency.
• Allow the cradle to rock smoothly using frictionless supports. Teflon bearings or
magnetic supports are ideal.
• Provide additional damping to reduce overshoot of the cradle. Foam rubber works
well.
• Mechanically isolate the suspension system from the bench. This can be achieved by
using a rubber mat.
METHOD 1
The following is a method for identifying the suspension system natural frequency.
A sample of the Impulse suspension system is shown below. The ideal running speed would
be above 40Hz.
The peak frequency generated is your cradles natural frequency, example below. Generally
DynexHobby cradles are around 20~30Hz, so balancing can be carried out about 40~60Hz.
Connect a signal source to the signal pins ensuring the ground pin is also connected. Note
that Impulse can also supply +5V to your signal source if required. If your source signal has
its own power supply, do not feed power back into Impulse as it will damage the circuitry.
The following example demonstrates connectivity between a signal source and Impulse.
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USB
IR Sensor
Accel #2
Accel #1
The scope software has the same tool set as seen in many commercial oscilloscopes.
Whilst measuring square wave signals, a slight decay in the peak voltage may occur when
the pulse width is significantly large. However this will not present a problem for most
general applications.
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