DY3E Series Three-Phase Compound

Stepper Motor Drive Unit

User Manual
 The user manual describes all items concerning the
operation of this drive unit in detail as much as possible.

However, it’s impractical to give particular descriptions for all

unnecessary and/or unavailable operations on the motor due to

the limit of the manual, specific operations of the product and

other causes. Therefore, the operations not specified in this

manual may be considered impossible or unallowable.

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 Contents

Warning and precautions............................................................................1

1 Type specification...................................................................................2
2 Performance introduction.....................................................................3
3 Technical parameters ............................................................................5
4 Advanced stepper motor control method ........................................7
5 Installation specifications.....................................................................9
6 Drive unit contour .................................................................................10
7 Interface and dial switch explanation..............................................11
8 Interface method of DY3E drive unit................................................13
9 Parameter list of three-phase compound stepper motor...........14
10 DY3E being connected with CNC system ....................................15

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 DY3E Series Three-phase Compound Stepper Motor Drive Unit User Manual

Warning and precautions

!
Installation

The drive unit should be installed in well ventilated and safe perfect electric cabinet. It

is suggested that the recommended interval is employed in Fig 1 to get the excellent

heat dissipation.

Wiring

The wiring must be stable and terminal must be tightened when the motor line and

power line have big current. The drive unit and stepper motor must be earthed stably.

Power-on

Do not plug out/plug in the plug with the electricity, otherwise, the unexpected result

maybe occur.

The overcurrent protector should be installed to protect the power line from being cut

off when the overcurrent occurs.

The power switch should be employed with the air switch instead of the general

knife-break switch.

The drive unit is turned on when there is no conductive abnormal thing in the drive

unit, and the wiring is correct and stable.

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 DY3E Series Three-phase Compound Stepper Motor Drive Unit User Manual

1 Type specification

DY3E
Output phase current (available value）：11=1.1A ，13=1.3A，24=2.4A，
28=2.8A，30=3.0A

Enhancement series number

Three-phase motor

Compound stepper motor

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 DY3E Series Three-phase Compound Stepper Motor Drive Unit User Manual

2 Performance introduction
The three-phase compound stepper motor is adopted with the rare earth material, with
little exhaustion of electromagnetism, high coversion efficiency and excellent
dynamism compared to other reaction stepper motor. The three-phase compound
stepper can stably run with low noise, big output and without stepping out. The
three-phase stepper motor greatly improves the vibration and noise driven by the sine
wave current, and is the top grade motor.

DY3E series three-phase compound steppr drive unit developed by GSK CNC
Equipment has characteristics as follows:

Latest innovative technology

It is employed with the micro-electronic technology to embed the new generation high
speed monolithic processor into the drive unit to improve the control performance and
simplify the circuit; employed with AC servo control method to get AC servo run
characteristics, and the three-phase sine current drive output; the low voltage DC
power supply in the drive unit use the switch power supply to reduce the volume of
power circuit and to get the reliable stability.

Micro stepping angle

It is employed with the vector division technology to control the min. angle of the motor
rotating to be 1/20（0.03°）of the stepping angle of motor. The mircro step control can
ensure the stepper motor can stably run with low speed, and its run effect approaches
that of AC servo. The micro step drive unit is matched with μm（0.001mm） grade
CNC control device to realize μm grade min. movement, used for machining the
cambered surface, conical surface, thread and other workpiece, which can obviously
improve the fine effect of workpiece’s surface.

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 DY3E Series Three-phase Compound Stepper Motor Drive Unit User Manual

High torque

The output torque of stepper motor is in direct proportion, the input current capacity is
in direct proportion of voltage used by the amplifier of drive unit when it runs with the
high speed. Presently, the used voltage of most stepper motor is below DC150V, but
that of DY3E reaches DC310V, so, it still has the high torque output when it runs with
the high speed.

High reliability

The control parts are high integrated, the amplifier is employed with Mitsubishi new
intellective module with tight structure, terse circuit, few connectors, external wind
cooling heat dissipation to protect the dust from the machine inner, and with the
over-temperature, overvoltage, low-voltage, protection and alarm signal output.

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 DY3E Series Three-phase Compound Stepper Motor Drive Unit User Manual

3 Technical parameters
Input power AC220V -15%~+10% 50 Hz /60Hz 3A（Max）
supply
Output phase The phase current valid value is less than or equal to 4.5A.
current
°
Adapted motor Three-phase compound stepper motor( stepping angle 0.6 ）
Working 0℃~+40℃ 30%~95%RH, no dewing.
environment No erosive, inflammableness, explosive, conductive gas, liquid and dust.
Storage -40℃~+55℃ ≤95%RH, no dewing.
environment
SPWM（sine pulse width regulation）constant-current chopping, three-phase sine
Drive mode
current output.
User can set the following: 0.030° , 0.036° , 0.045° , 0.060° , 0.072° , 0.075° ,
Stepping angle
0.090° , 0.120° , 0.144° , 0.900° , 0.300° , 0.360° , 0.450° , 0.600° , 0.720° , 0.750°
Pulse/minute 12000, 10000, 8000, 6000, 5000, 4800, 4000, 3000, 2500, 400, 1200, 1000,
corresponded to 800, 600, 500, 480
motor
Stepping angel
DIP switch（SW1, SW2, SW3, SW5）；
setting mode

Input signal CP/ CP （pulse）；DIR/ DIR （direction ）；EN/ EN （enabling）；

5V, 5 mA ~10mA，12V to 1K resistance, 24V to 2.2K.

Input level
The input is valid when the input circuit has the current.
Single pulse mode: CP（pulse）+DIR（direction）
Pulse width≥2μs；
Position pulse Pulse frequency ： (stepping angle<0.300° )≤200kHz ； (stepping
°
input mode angle≥0.300 )≤20kHz；
When the direction is changed, DIR(direction) signal leading CP(pulse) singal
≥10μs.
RDY1/RDY2（ready）：ON without alarm and with enabling, the load: 30V, 0.5A
Output signal
（Max）.
Power-down The drive unit automatically memories the current phase after the drive unit
phase memory Is turned off.
Automatic After the input pulse stops 3 seconds, the locked current will automatically
reducing the reduce by one half.
current lock

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 DY3E Series Three-phase Compound Stepper Motor Drive Unit User Manual

Protection Overtemperature, abnormal brake, overvoltage, normal IPM module.

function
Green LED RDY：normal indicator is ON when there is no fault with the
enabling;
Stauts indicator A, B, C：pulse indicator
Yellow LED ALM：brake abnormal, low-voltage, overvoltage, over-temperature,
it flashes when IPM is abnormal.
Contour 244 mm×163 mm×92mm（see Fig. 1）
dimesion
Weight 2.7kg

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 DY3E Series Three-phase Compound Stepper Motor Drive Unit User Manual

4 Advanced stepper motor control method

The AC servo control method is applied the drive unit of three-phase compound
stepper motor, its input AC220V becomes to DC 310V after commutating, and then
becomes three-circuit 310V stepping sine wave current after pulse width modulation,
and their fixed time sequence separately flows through three-circuit wind, and each
step corresponds to one step of motor rotating. Change the motor’s speed by
changing the frequency of sine current output by drive unit, and step amount output
by per rev confirms the angle of every step rotating.

According to the present electronic technology, the step amount of sine current is
divided into many. According to the theory, the step amount per rev is many, which is
the subdivided technology. The theory analysis and much experiement verify: when
the subdivision amount exceeds 10, the skip and the step-out appear after the motor
has the load. So it is no actual meaning when the subdivision amount exceeds 10.
Presently, only three-phase sine current subidivision technology can ensure that the
motor output torque does not drop after subsidivision, and each step can be precisely
positioned.

When the three-phase wind is connected with the sine current(three-phase current
phase shift is 120°）, the current in the air gap of motor creates constant rotary
maganetic potential of one space maximum value, the space maganetic potential
power and direction are related to the current ‘s sequence and power of each phase,
the current of drive unit in the motor wind is bidirectional grade step wave(the current
wve forms the sine wave when the grade amount increases infinitely), and the phase
difference of each current is 120°. The maganetic rotor tracks the rotor space
maganetic potential face to move to form the motor rotating, and when the space
maganetic potential positions to some point, the rotor also positions to the point to
realize the precise positioning. The relationship between phase current waveform and
the stepping angle is as follows:

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 DY3E Series Three-phase Compound Stepper Motor Drive Unit User Manual

Big output
torque

Low High cost-

noise performance

When some phase current changes one full period(other phase current also
separately changes one full period, only their stepping angle is different), the rotor of
stepping motor rotates one pitch, and its corresponding mechnical angle is
360°/Z2(Z2 is the teeth number of rotor). When the phase current is divided into N
step current value in one period, the rotor is located at the different positioning point
when it is in each step current, so the stepping angle of stepper motor
is :а=360°/(NZ2), or the step number per rev of motor is S=N×Z2. When each sine
period is composed of 20 current step N, and the teeth number Z2 of rotor is 50, the
stepping angle of motor isа=360°/(NZ2)=360°/（20×50）=0.36°, the needed pulse
number per rev is S=N×Z2=20×50=1000.

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 DY3E Series Three-phase Compound Stepper Motor Drive Unit User Manual

5 Installation specifications
The contour and installation dimension is as Fig. 1.

Installation steps:
a) Unpack check

DY3E drive unit is packed solely. Please check the drive unit type, serial number,
User Manual, accessories and so on after unpacking, and contact with us if they are
be inconsistent with those in the packing box.
Check whether the drive unit distorts, its parts are abnormal, and if they are so,
install them after they are safety or contact with us.

b) Installation
DY3E drive unit should be installed in the excellent ventilated and perfect guard
electric cabinet, and please install it according to recommended interval as Fig. 1 to
get the excellent heat dissipation of drive unit.

c) Wiring
Connect the signal wire, motor wire and powe wiring according to the following
interface specifications. The wiring must be connected stably and the motor wiring
and power wiring should be more than 1 mm2 .
Because the drive unit works in the high frequency chopping mode, the stepper
motor will have the induced voltage and leak the current. It is suggested that the
power supply of drive unit should be provided by the insolated transformer, and the
drive unit and the stepper motor must be stably earthed to get the safety. The power
switch should select the air switch, leakage protection switch or contactor to get the
rapid and reliable power-on or power-off.

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 DY3E Series Three-phase Compound Stepper Motor Drive Unit User Manual

6 Drive unit contour

P
P

Installation specification:
步进电机驱动器

脉
冲
指
示

Well-ventilated condition
三相混合式

Installation environmental temperature 0 ° C~45° C,

TB

Fig. 1

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 DY3E Series Three-phase Compound Stepper Motor Drive Unit User Manual

7 Interface and dial switch explanation

1）Signal interface

Signal wiring table

Pin Terminal name Signal explanation

1 CP+ Pulse signal (+) input

9 CP- Pulse signal (-) input

2 DIR+ Direction level signal(+) input

10 DIR- Direction level signal(-) input

3 EN+ Enabling signal(+) input

11 EN- Enabling signal(-) input

6 RDY1 Ready signal

14 RDY2 Ready signal

Note: Pin6 is connected with P14 in the electric cabinet when DY3E runs normally;
they are not connected each other when it alarms.

2）Motor interface and power interface

When the power input is AC 220V, the power supply is connected to r, t from L, N.
The internal coil of stepper motor likes a star, and its outgoing line can be connected
to U, V, W arbitrarily. We should turn off the power supply when the motor rotates in
the mistake direction, and then change the connector position of 2 lines arbitrarily.

3）Status indicator

The drive unit alarms when the yellow alarm indicator ALM is ON. 4 green indicators:
RDY is ready indicator, and it runs normally when it is ON; A, B, C six indicators are
for pulse input status, their initial status are that of two axes before power-down. A, B,
C have 8 kinds of status, we can judg whether the machining process is step-out
based on that their statuses are same in the machine zero before machining or in the
machine zero return after machining.

4）Dial switch

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 DY3E Series Three-phase Compound Stepper Motor Drive Unit User Manual

There are 6 dial switches SW1～SW6. SW1, SW2, SW3, SW5 are for setting the
stepping angle and there are 16 kind of differrent stepping angle. The cross
tabulation between the dial switch position and the stepping angle is as Table 1,
SW4 and SW6 are for coarse switch to control the current output of drive unit. The
cross tabulation between the dial switch position and output current is as Table 2.

Table 1

SW1 ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF

Switch SW2 OFF ON ON OFF OFF ON ON OFF OFF ON ON OFF OFF ON ON OFF

position SW3 OFF OFF OFF ON ON ON ON OFF OFF OFF OFF ON ON ON ON OFF

SW5 OFF OFF OFF OFF OFF OFF OFF ON ON ON ON ON ON ON ON OFF

Stepping 0.03
0.036 0.072 0.06 0.144 0.09 0.12 0.9 0.30 0.36 0.45 0.6 0.72 0.045 0.75 0.075
angle（°）

Table 2
Switch SW4 ON OFF ON OFF

position SW6 ON ON OFF OFF

Current value Full Full Full

Full current
current×0.8 current×0.6 current×0.4

Note 1: The dial switch position: it is OFF when it is to the right, and it is ON when it
is to the left.
Note 2: The full current is the current value marked by the drive unit.

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 DY3E Series Three-phase Compound Stepper Motor Drive Unit User Manual

8 Interface method of DY3E drive unit

Note 1: The above is the input signal level 5V. When the signal level is more than 5V,
the limiting-current resistance should be connected in series and the input
current should be 4~10mA.

Note 2: The protection earthing of the drive unit should be connected with the
electric cabinet of machine tool.

Note 3: We should select the proper non-fuse breaker to match with the drive unit.

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 DY3E Series Three-phase Compound Stepper Motor Drive Unit User Manual

9 Parameter list of three-phase compound stepper motor

Voltage
Static Unload Rotation
Hold Stepping Unload run Phase range Weight
Type Phases phase start inertia
torque angle frequency inductance Kg
current frequency Kgcm2
VKC

80～
90BYG350A 3 2Nm 0.6 1.0A 30000Hz 1600Hz 28mH 1.5 3
325V

80～
90BYG350B 3 4Nm 0.6 1.1A 30000Hz 1600Hz 38mH 3.0 4
325V

80～
90BYG350C 3 6Nm 0.6 1.3A 30000Hz 1600Hz 43mH 4.5 5
325V

80～
110BYG350A 3 8Nm 0.6 2.4A 30000Hz 1600Hz 20mH 8.4 7
325V

12N 80～
110BYG350B 3 0.6 2.8A 30000Hz 1600Hz 30mH 12.6 10
m 325V

16N 80～
110BYG350C 3 0.6 3.0A 30000Hz 1600Hz 35mH 16.8 12
m 325V

Note: the run stepping angel between the unloaded frequency and unloaded start
frequency is 0.6°.

Stepping
Type Run torque frequency features (Nm/Hz)
angle

2.0 1.9 1.8 1.8 1.7 1.7 1.6 1.2 1.1

90BYG350A 0.6
300 500 1000 2000 4000 6000 8000 10000 12000

4.0 3.7 3.7 3.6 3.5 2.7 1.9 1.6 1.4

90BYG350B 0.6
300 500 1000 2000 4000 6000 8000 10000 12000

6.0 5.5 5.4 5.4 4.3 2.7 2.2 1.6 1.5

90BYG350C 0.6
300 500 1000 2000 4000 6000 8000 10000 12000

8.4 8.4 8.4 8.3 8.1 7.0 5.1 4.5 4.0

110BYG350A 0.6
300 500 1000 2000 4000 6000 8000 10000 12000

11.7 11.7 11.7 11.6 10.6 7.6 5.7 5.1 4.2

110BYG350B 0.6
300 500 1000 2000 4000 6000 8000 10000 12000

15.9 15.9 15.9 15.8 13.0 8.5 6.5 5.6 5.1

110BYG350C 0.6
300 500 1000 2000 4000 6000 8000 10000 12000

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 DY3E Series Three-phase Compound Stepper Motor Drive Unit User Manual

10 DY3E being connected with CNC system

1） DY3E being connected with GSK980TA

Socket XS30（X axis） DY3E(CNC) Socket XS31（Z axis） DY3E(CNC)

Signal Signal Signal Signal

Pin Pin
Pin Pin name name
name name
ZCP+ 1 1 CP+
XCP+ 1 1 CP+
ZCP- 9 9 CP-
XCP- 9 9 CP-
ZDIR+ 2 2 DIR+
XDIR+ 2 2 DIR+
ZDIR- 10 10 DIR-
XDIR- 10 10 DIR-
OV 11 14 RDY2
OV 11 14 RDY2
ZDALM 5 6 RDY1
XDALM 5 6 RDY1
+5V 12 3 EN+
+5V 12 3 EN+
0V 14 11 EN-
0V 14 11 EN-

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 DY3E Series Three-phase Compound Stepper Motor Drive Unit User Manual

2）DY3E being connected with GSK928TA

X5（X axis） DY3E(CNC) X5（Z axis） DY3E(CNC)

2 XPU 9 CP- 4 ZPU 9 CP-

10 XDR 10 DIR- 12 ZDR 10 DIR-

3 DV 11 EN- 11 DV 11 EN-

9 XAL 6 RDY1 1 ZAL 6 RDY1

6 +5V 1 CP+ 14 +5V 1 CP+

2 DIR+ 2 DIR+

3 EN+ 3 EN+

13 COM 14 RDY2 13 COM 14 RDY2

3）DY3E being connected with GSK928TC\TC-1\TC-2

X5（X axis） DY3E(CNC) X5（Z axis） DY3E(CNC)

11 XCP+ 1 CP+ 12 ZCP+ 1 CP+

3 XCP- 9 CP- 4 ZCP- 9 CP-

5 XDIR+ 2 DIR+ 6 ZDIR+ 2 DIR+

13 XDIR- 10 DIR- 14 ZDIR- 10 DIR-

8 +5V 3 EN+ 8 +5V 3 EN+

7 XEN 11 EN- 15 ZEN 11 EN-

1 XALM 6 RDY1 9 ZALM 6 RDY1

10 0V 14 RDY2
10 0V 14 RDY2

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Add: No.52, 1st . Street, Luochong North Road, Luochongwei, Guangzhou, 510165, China
Website: http://www.gsk.com.cn E-mail: [email protected]
Tel: 86-20-81796410/81797922 Fax: 86-20-81993683
All specifications and designs are subject to change without notice Oct. 2007/Edition 1

Oct. 2007/Printing 1