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Method of Statement-13.8KV

This document provides a method statement for diverting a 13.8kV cable that will be impacted by construction of Elevated Station 6H1 of the Riyadh Metro Package 3 project in Saudi Arabia. The scope of work includes excavating the cable, isolating and protecting segments, re-routing it, making joints, testing, and backfilling from chainage 17+311 to 17+471. United Horizons is responsible for coordinating the work with relevant utility owners and agencies. Safety, quality control, and coordination procedures are described. The diversion aims to clear the construction site of utilities while maintaining their services during and after construction.

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zaheer
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© © All Rights Reserved
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Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
282 views

Method of Statement-13.8KV

This document provides a method statement for diverting a 13.8kV cable that will be impacted by construction of Elevated Station 6H1 of the Riyadh Metro Package 3 project in Saudi Arabia. The scope of work includes excavating the cable, isolating and protecting segments, re-routing it, making joints, testing, and backfilling from chainage 17+311 to 17+471. United Horizons is responsible for coordinating the work with relevant utility owners and agencies. Safety, quality control, and coordination procedures are described. The diversion aims to clear the construction site of utilities while maintaining their services during and after construction.

Uploaded by

zaheer
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 57

RIYADH METRO

Package 3 (Lines 4, 5 & 6)


Method Statement For Mv 13.8 Kv Cable Diversion
For Elevated Station 6h1 From Ch.17+311 To
Ch.17+471
M3-CJV-MST-ERURU-ELS-000072AA
(Sub-Contractor Oganization)
Author Checked Reviewed Approved
Mohammed Zaheer Mohammed Mahdi Hosam Al Azem
Electrical Engineer Site Engineer Project Manager

CJV:
Author Checked Reviewed Approved

Shadi Khomassy Mendel Vergunst Javier Villalobos Richard Stam

Senior Engineer Senior Engineer Line 6 Utility Manager CJV-Line 6 Manager


Date & Signature Date & Signature Date & Signature Date & Signature

FAST:
Author Checked Reviewed Approved
Riyadh Metro Package 3 (Lines 4, 5 & 6)
Method Statement For MV 13.8 kV cable Diversion
for Elevated Station 6H1 From Ch.17+311 To Ch.17+471
Rev. AA

Revision Date Change Description Author


AA 11/07/2015 First Submission to Fast

M3-CJV-MST-ERURU-ELS-000072 11/7/2015 Page 2 of 44


Riyadh Metro Package 3 (Lines 4, 5 & 6)
Method Statement For MV 13.8 kV cable Diversion
for Elevated Station 6H1 From Ch.17+311 To Ch.17+471
Rev. AA

TABLE OF CONTENTS

1 ABREVIATURES ABBREVIATIONS 5

2 PURPOSE 6

3 SCOPE OF WORK 7

4 PERMITS & LICENSES 10

5 STANDARD SPECIFICATIONS 10

6 PLANT AND EQUIPMENTS 11

7 MAIN MATERIALS 12

8 SITE LOCATION, PLANNING AND PREPARATION 13


8.1 Site Location 13
8.2 Traffic Management Plan 14
8.2.1 Introduction 14
8.2.2 Specific Requirements 14
9 WORK METHODOLOGY 15
9.1 Overall Sequence 15
9.2 Sequence Table in Detail 16
9.3 Sequence in Detail 17

10 WORK SCHEDULE 29

11 ORGANIZATION AND RESPONSIBILITIES 30


11.1 Organizational Chart (United Horizons) 30
11.2 Role and Responsibility 31
11.3 Coordination 32

12 WORKFORCE 34

13 QUALITY REQUIREMENTS (QA/QC) 35

14 HEALTH & SAFETY WORK PLAN 36


14.1 General 36
14.2 Planning 36
14.3 Engineers, General Supervisors and Foreman shall: 36
14.4 General workers shall: 37
14.5 Safety Rules 37
14.5.1 Preliminary Proceedings 37
14.5.2 Execution of Work 37
14.5.3 Equipment, Signage & emergency 39
14.5.4 Signage 40
14.1.1 Emergency Contact 45
15 DIVERSIONS 46
15.1 General 46

M3-CJV-MST-ERURU-ELS-000072 11/7/2015 Page 3 of 44


Riyadh Metro Package 3 (Lines 4, 5 & 6)
Method Statement For MV 13.8 kV cable Diversion
for Elevated Station 6H1 From Ch.17+311 To Ch.17+471
Rev. AA

15.2 Diversion Ошибка! Закладка не определена.

16 APPENDIX 49
16.1 Appendix 01: Organization-Chart of Utility Departments
16.2 Appendix 02:Risk Assessment
16.3 Appendix 03:Inspection and Test Plan For MV 13.8 kv Diversion Line 6 - Elevated Station
6H1

M3-CJV-MST-ERURU-ELS-000072 11/7/2015 Page 4 of 44


Riyadh Metro Package 3 (Lines 4, 5 & 6)
Method Statement For MV 13.8 kV cable Diversion
for Elevated Station 6H1 From Ch.17+311 To Ch.17+471
Rev. AA

ABREVIATURES abbreviations
ABBREVIATIONS MEANINGS

ADA Arriyadh Development Authority

UWG Utility Working Group

RAMPED The (Employer‟s) Engineer

SEC Saudi Electricity Co.

FAST FAST Consortium (CJV, TJV and TSY)

TTCP Temporary Traffic Control Plan

STMP Site Traffic Management Plan

VMS Variable Message Signs

HS Health & Safety

PPE Personal Protection Equipment

ITP Inspection & Test Plan

M3-CJV-MST-ERURU-ELS-000072 11/7/2015 Page 5 of 44


Riyadh Metro Package 3 (Lines 4, 5 & 6)
Method Statement For MV 13.8 kV cable Diversion
for Elevated Station 6H1 From Ch.17+311 To Ch.17+471
Rev. AA

1 PURPOSE
The purpose of this method statement is to define the procedure that can be implemented to re-
route/protect the existing MV 13.8 kV cablesfor elevated station 6H1 (From Ch.17+311 To Ch.17+471)
affected by the construction works of station 6H1. This method statement includes the location,
excavation, isolation, protection, re-routing, jointing, testing and backfilling.
United Horizons is responsible for the construction works of the Metro Line, Package 3. In advance of the
diversions and protections for existing utilities, utility survey site inspections have been undertaken. The
specific method statement at hand outlines how the work for this utility will be performed.
The main goal for MV 13.8 kV cable diversion is to clear the construction site from utilities that interfere
with the new structures and construction works of elevated station 6H1. The works have to be executed in
such a way that all existing utilities maintain their services during and after construction. The MV 13.8 kV
cable diversion works will be executed based on the MV 13.8 kV cable diversion design which was carried
out in compliance with MV 13.8 kV cable owner‟s requirements and having his approval.
The best solution to be adopted depends on the extent and the path the utilities areclashing with the
construction works, and as thus it could be temporary support, temporary hang-up, temporary shifting,
permanent diversion, permanent shifting, or protection.
United Horizons needs to prepare the work site for 6H1 and in order to do this, the site of terrain on
around the station will need to be appropriated and enclosed within the work area. This Work Method
Statement describes the actions required and the method envisaged to accomplish the work and is being
coordinated with Interface Department, Utility Coordination Department and Utility Departments at Line 4,
5 and 6 and will be submitted as part of the work permit for performing the work. (See the attached
Appendix 01).
This specific statement will be submitted as part of a package, containing a general method statement,
utility diversion design drawings and a Temporary Traffic Control Plan (TTCP), which is already approved
to the Client and Utility owners.
All concerns on the proper functions, execution of work and operation of the utilities must be provided
once completed. Coordination will be done with all agencies involved prior to commencement of works in
order to have a smooth work flow.

M3-CJV-MST-ERURU-ELS-000072 11/7/2015 Page 6 of 44


Riyadh Metro Package 3 (Lines 4, 5 & 6)
Method Statement For MV 13.8 kV cable Diversion
for Elevated Station 6H1 From Ch.17+311 To Ch.17+471
Rev. AA

2 SCOPE OF WORK
This document describes the methodology to be followed during the MV 13.8 kv cable diversion works.
The purposeof the MV 13.8 kv cable diversion works is to clear the construction site from existing utilities
or to adopt the bestsolution for the existing utilities in such a way that they will not interfere with the
construction works orthe new structures for the elevated station. As to the utilities that may clash with the
new station structure we consider thefollowing solutions.

-Temporary support/hang-up: Utilities with no need for diversion as they can be supported with
temporarystructures, for examplesteel beams with utilities temporary tied to the supporting structure
during excavation works.
-Integration with station structure: Utilities that can be implemented in the new structures/modify
construction. Also in these cases diversion can be avoided.
-Permanent diversion: Utilities that cause an interface with the new structures and are too complicated
for temporary solutions which makes diversion necessary.
- Temporary shifting: Utilities are only temporarily shifted to clear the construction area and are relocated
back to their original locations after construction works are over; by shifting, utilities are not interrupted
(no disconnection/connection procedures).
- Permanent shifting: same as temporary shifting procedures but here utilities are maintain their new
positions and are not relocated back to their old locations.
- Protection: Utilities are kept in their existing locations but a certain method of protection is applied
(berlin wall, PVC encasement….) to protect these utilities due to their proximity to construction works

Coordination of the work

In this stage United Horizons recognizes the following stages for coordination.
- Design phase and approval.
- Execution phase and acceptance of “as-built" information.

Design phase and approval

The approval process will start with the submission of the Utility Diversion Application Package.
TheApplication package contains the Utility Diversion Application form, this particular method statement
and theindividual packages for each affected Utility. FASTwill submit the package to RAMPED and the
ADA Utility Working Group coordinator.

Approval process
The approval process contains 4 stages.
- Registration of submission
- Engineering Review
- Project Management Review
- Approval to Work

- Registration of submission:FAST will complete the Utility Diversion Application Package starting with
the Utility Diversion ApplicationForm. The complete package will be submitted to RAMPED and the
ADA Utility Working Group coordinator.The ADA Utility Working Group coordinator will distribute the
Application package to the different Utility Owners and RAMPED.

- EngineeringReview:RAMPED will review each individual package.Ifadditionalinformation is required,


FAST shall be notified to thespecific additional requirement. This notification also shallbe addressed by
RAMPED to the Utility WorkingGroup coordinator from ADA.

The Utility owners will review the individual packages. If additional information is required FAST shall
benotified in order to provide additional information. FAST and utility owners will notify the Utility
WorkingGroup coordinator from ADA.

M3-CJV-MST-ERURU-ELS-000072 11/7/2015 Page 7 of 44


Riyadh Metro Package 3 (Lines 4, 5 & 6)
Method Statement For MV 13.8 kV cable Diversion
for Elevated Station 6H1 From Ch.17+311 To Ch.17+471
Rev. AA

- Project Management Review:RAMPED shall review all the Utility agencies responses. The goal is to
achieve a No Objection Certificate (NOC). If the Utility Application Package is approved by the
utilitycompanies, RAMPED shall inform ADA that it has no objection to the issuance of a permit for the
utility diversion works.

- Approval to Work:ADA shall issue an approval to workfor FAST for the specific utility diversion work.

Execution phase and acceptance


After approval of the UtilityDiversion Application Package the diversion works can start. FAST will ask the
Utility Working Group for a contact list from the MV 13.8 kV Cable companies‟ representatives.

Based on the requirements ofthe MV 13.8 kv Cable companies the representative ofthe MV 13.8 kv Cable
owner will be contactedto attend at the commencement of utility works. FAST will also make an
emergency contactlist. In case of unexpectedoccasions the MV 13.8 kV Cable companies will be
contacted immediately.

Great efforts will be done to execute the works according the requirements of the MV 13.8 kV Cable
companies. Duringthe construction phase, regular meetings will be organized and the MV 13.8 kV Cable
company representatives will be invitedto attend. They will be informed about progress and schedule. The
representatives will be able to inspect theworks and to approve the material specifications.

After completion of the diversion works the coordinates of the diverted utilities will be surveyed and
theresults will be implemented on “as-built drawings". These "as-built" drawings shall be offered to the
Utility Working Group coordinator for further distribution and approval.

Work preparation
Below you see the work order for the utilities diversion. Depending on the MV 13.8kv cables‟status in
general thefollowing scope of work can be identified.

- The surveyor will mark the expected locations of utilities. The surveyor will use different colors and
eachcolor represents a different MV 13.8 kV cables.
- After all utilities are marked, excavation can start. During excavation United Horizons will use a cable
detectionlocator (Cat & Jenny or similar) to prevent cable damage.
- If the situation allows diversion avoidance through temporary support, temporary hang-up, temporary
shifting, permanent shifting, or protection,one of these previously described procedures will be adopted
and construction works can begin afterwards.
-Diversion is required: If the MV 13.8 kV cable diversion design is approved, United Horizons will start
excavation at the proposed location. Afterexcavation, the new MV 13.8 kV cable is ready for installation.
After commissioning of the new MV 13.8 kV cable to the fullapproval ofthe MV 13.8 kV cable owners,
the existing MV 13.8 kV cable can be removed.
- Before backfilling of the MV 13.8 kV diverted cable, site surveying of the new cable location will be
made for as-built purposes. Afterthat, backfilling is made and the construction works will proceed.

Excavation
The excavations of the foundation will be executed by earth moving equipment such as hydraulic
excavators supported by jackhammers, Bobcats and shovels. Before using heavy equipment, the location
of existingutilities will be traced by using the 13.8 kV Cable survey inspection results and with MV 13.8 kV
Cable locators. The location ofexisting utilities will by marked. Jackhammers are used to break hard soils
to enable earth moving equipmentto excavate the trenched for the new MV 13.8 kV Cable. Hydraulic
excavators and shovels are requiredfor loading the dump trucks and for disposal of earth depots.

Cable Laying

The United Horizons have adequate and sufficient equipment at the work site for cables and fittings into
the trench and effecting their installation without damage. Under nocircumstances will pipe or fittings be
dropped into the trench. Any scratches or damage tocoatings will be repaired, and all mud or
accumulations of dirt will be removed from cables orfittings prior to their installation.

M3-CJV-MST-ERURU-ELS-000072 11/7/2015 Page 8 of 44


Riyadh Metro Package 3 (Lines 4, 5 & 6)
Method Statement For MV 13.8 kV cable Diversion
for Elevated Station 6H1 From Ch.17+311 To Ch.17+471
Rev. AA

Trench Undercut & Backfill


When unstable soil conditions are encountered in the trench bottom, such as peat,muck, or saturated
soils, the Engineer shall investigate and determine whether TrenchUndercut and Backfill shall be used to
provide a suitable foundation for cable laying. United Horizons have the trench dewatered where
necessary in order that the Engineermay investigate and make a determination. Trench undercutting shall
be performedwithin the limits determined by the Engineer, and all excavated material from theundercut will
become the property of the United Horizons.
Where the depth to stable soil is excessive, the Engineer may, at his option, order othertypes of bedding
or foundation to be constructed. Such other types of bedding orfoundation will be considered as an extra,
and details of construction and methods ofpayment shall be mutually agreed to before commencing with
such construction.

Detail Scope of Work is shown in following table.

Item Description for 13.8kV Cable Unit Quantity


Supply and Installation of 5x MV 13.8 KVcables (XLPE) From Ch.17+400 To
m 5x126
Ch.17+510
Supply and Installation of 3x MV 13.8 KV cables (XLPE) From Ch.17+405 To
m 3x190
Ch.17+495)
Supply and Installation of MV 13.8 KV cable (XLPE) From Ch.17+260 To
m 247
Ch.17+410)
Supply/Installation/Relocation of MV 13.8 KV cable (XLPE) at Ch.17+375 m 65

M3-CJV-MST-ERURU-ELS-000072 11/7/2015 Page 9 of 44


Riyadh Metro Package 3 (Lines 4, 5 & 6)
Method Statement For MV 13.8 kV cable Diversion
for Elevated Station 6H1 From Ch.17+311 To Ch.17+471
Rev. AA

3 PERMITS & LICENSES

Authority Type Status


UWG Design & Drawing U/P
Traffic Department TTCP U/P
ADA Land Acquisition U/P

Municipality Permit U/P


*U/P – Under Process
[Note: If additional approvals or permits are needed, FAST will receive them before starting]

Permit Statement
1) Work scope definition
- Provide information about the location and dimensions to the CJV Traffic & UtilitiesDepartment.
2) Utility Working Group
- The CJV Traffic & Utilities Department will request permits.
- Registration with the Utility Working Group by the CJV Traffic & Utilities Department.
- Request a Certificate Number from the Utility Working Group under registered number.
3) Approval for work
- Obtain approved permit certificate from the CJV Traffic & Utilities Department afterapproval of the
Utility Working Group, Traffic Police and Municipality.
4) Permit to Work Card
- Display the Permit to Work on site.

4 STANDARD SPECIFICATIONS

Document Type DocumentReference


Standard Specifications
SEC Distribution Specifications
for MV 13.8 KV cable

M3-CJV-MST-ERURU-ELS-000072 11/7/2015 Page 10 of 44


Riyadh Metro Package 3 (Lines 4, 5 & 6)
Method Statement For MV 13.8 kV cable Diversion
for Elevated Station 6H1 From Ch.17+311 To Ch.17+471
Rev. AA

5 PLANT AND EQUIPMENTS


The equipment which will be mobilized is shown in following table.

SN Name Quantity Provider Remarks


United Horizons
1 Cable pulling machine 1

United Horizons
2 Cable drum trailer 1

United Horizons
3 Normal cable roller 1

United Horizons
4 Cable protection roller 2

United Horizons
5 Cable corner roller 2

United Horizons
6 Cable protection duct for pipe 2

Cable duct brush with plastic United Horizons


7 2
brister brush
United Horizons
8 Cable pulling eyes 2

United Horizons
9 Crane 1

United Horizons
10 Electrical generator 1

[Note: Specifications for equipment details: 3‟rd Party Investigation will be conducted before starting]

M3-CJV-MST-ERURU-ELS-000072 11/7/2015 Page 11 of 44


Riyadh Metro Package 3 (Lines 4, 5 & 6)
Method Statement For MV 13.8 kV cable Diversion
for Elevated Station 6H1 From Ch.17+311 To Ch.17+471
Rev. AA

6 MAIN MATERIALS
[United Horizons will follow the utility owner`s specifications for material and typical cross section]
Approximate
SN Material Description Unit Remarks
Quantity
Supply and Installation of 5x MV 13.8 KV
1 cables (XLPE) From Ch.17+400 To m 5x126
Ch.17+510
Supply and Installation of 3x MV 13.8 KV
2 cables (XLPE) From Ch.17+405 To m 3x190
Ch.17+495)
Supply and Installation of MV 13.8 KV cable
3 m 247
(XLPE) From Ch.17+260 To Ch.17+410)
Supply/Installation/Relocation of MV 13.8
4 m 65
KV cable (XLPE) at Ch.17+375

M3-CJV-MST-ERURU-ELS-000072 11/7/2015 Page 12 of 44


Riyadh Metro Package 3 (Lines 4, 5 & 6)
Method Statement For MV 13.8 kV cable Diversion
for Elevated Station 6H1 From Ch.17+311 To Ch.17+471
Rev. AA

7 SITE LOCATION, PLANNING AND PREPARATION


7.1 Site Location
Elevated station 6H1 extends from chainageCh.17+311 To Ch.17+471at the crossing of ABDUL RAHMAN
BIN OUF Streetand AL IMAM AHMAD BIN HANBALStreet.
The Work Areas for General UtilityDiversionfor Ch.17+311 To Ch.17+471 sections are shown in thenext aerial
photograph.

[From Ch.17+311 To Ch.17+471 in Line 6]

M3-CJV-MST-ERURU-ELS-000072 11/7/2015 Page 13 of 44


Riyadh Metro Package 3 (Lines 4, 5 & 6)
Method Statement For MV 13.8 kV cable Diversion
for Elevated Station 6H1 From Ch.17+311 To Ch.17+471
Rev. AA

7.2 Traffic Management Plan


7.2.1 Introduction
This Plan identifies the traffic management requirements of the Project and describes the general
approach and Procedures to be adopted to comply with these documents.
The work to be executed under this Specification consists of all work necessary to provide for the safe
movement of traffic and protection of persons and property through and/or around the work site.
STMP must be viewed before start to work.
The United Horizons is responsible for the management, direction, and protection of all road traffic in any
way affected by the work.
Also, the traffic must be managed to ensure the continuous, safe and efficient movement of traffic for both
the public and workers.
STMP describe such items as temporary signage requirements, traffic barrier requirements and
placement, traffic control crew requirements delineation devices, ROL applications, temporary speed
zones, etc which must be in place for the duration of the activity or work area impact.
The individual Site Traffic Management Plan (STMP)‟s will be designed to the criteria as
The STMP is incorporated into the method statement in association with the Construction, Environmental
and Quality Plans, and any other plans as required. The individual site plan will also address, as required,
any safety issues (for road users, construction workers and public), traffic and delay management issues,
construction traffic routes and temporary lane widths. These will be held on site.
However, related to elevated station 6H1 traffic diversion has been implemented and all utility diversion
worksare includedin the working site boundary so no need for temporary traffic diversion for utility
diversion works.

7.2.2 Specific Requirements


Speed Limits
The speed limit will be reduced to 40km/hour in the work zone. The speed limit may be reduced further if
necessary.
Temporarily during lane closures will be detailed within site plan (If required as most trial holes are not on
roadsides). All speed changes or reductions will be in accordance with approved Road Occupancy
Licenses and Speed Zone Restrictions.
Work Site Delineation
Traffic barriers shall be used for the protection to workers and equipment operation. Required traffic
barriers shall be shown in the specific site plans for each location.

M3-CJV-MST-ERURU-ELS-000072 11/7/2015 Page 14 of 44


Riyadh Metro Package 3 (Lines 4, 5 & 6)
Method Statement For MV 13.8 kV cable Diversion
for Elevated Station 6H1 From Ch.17+311 To Ch.17+471
Rev. AA

8 WORK METHODOLOGY
8.1 Overall Sequence

M3-CJV-MST-ERURU-ELS-000072 11/7/2015 Page 15 of 44


Riyadh Metro Package 3 (Lines 4, 5 & 6)
Method Statement For MV 13.8 kV cable Diversion
for Elevated Station 6H1 From Ch.17+311 To Ch.17+471
Rev. AA

8.2 SequenceTable in Detail

Sequence of Work Work Inclusions

Stage 1: (before Execution) Survey and Mark the site for Execution
Submission of report on the existing Generate a working and safety plans
UtilityStatus, Safety Preparation &
Layout Site according to plans including Traffic Diversion
Certification and Work Permits
Acquire Certification for Health & Safety
Acquire Working Permit
Prepare Materials and Equipment
Marking and surveying

Stage 2: (during Execution) Tool Box Briefing for all Manpower


Work & Safety Execution Excavation for New Utility Installation
- Safety shall be checked throughout (Site Inspection will be conducted with utility owner`s Staff)
the work execution
Installation New Utility
(Site Inspection will be conducted with utility owner`s Staff)
Setting Concrete/ Backfilling/ Asphalting/ Cleaning
Excavation for Existing UtilityRemoval
Backfilling after removal of Existing Utility
Removal of Temporary Sign Board and so on
Site Cleaning
Daily Report

Stage 3: (after Execution) Submit Final Completion Report


Site Inspection &Handover Request for Inspection
Handover of Work Completion

M3-CJV-MST-ERURU-ELS-000072 11/7/2015 Page 16 of 44


Riyadh Metro Package 3 (Lines 4, 5 & 6)
Method Statement For MV 13.8 kV cable Diversion
for Elevated Station 6H1 From Ch.17+311 To Ch.17+471
Rev. AA

8.3 Sequence in Detail


Pre-installation
- Load, haul and setup cables, drum reels, machinery and equipment necessary for pulling cable.
- Provide barricades around trench/jointing bays, lights, safety gear, signs and traffic cones.
- The cable should be securely attached to the cable pulling eye with a swivel connector and steel
rope to prevent twisting of the cable and the rope.
- For trailing bending radius of cable specified by the manufacturer shall be followed. During pulling
operation, cable shall not be bent in a radius less than calculated when maximum pulling force is
applied. The radius of feeding tube or rulers shall be according to the manufacturer information.
- Pulling tension on cable shall not exceed the max limit specified by cable.manufacturer The
dynamometer or strain gauge to measure cable-pulling tension is located at the pulling winch,
chart recorder will be available on the pulling machine to record the pulling tension. The pulling
machine is equipped with a device that disengage the cable pulling if the tension reaches the
2
setting max value for 300/240/185 mm cable.
- A winch and tackle or cable-pulling machine shall be rigged at the hauling end of conduit in such a
fashion that pulling is directly impaled to the cable rope.
- Clean PVC pipes in duct banks-where required at intersections- with mandrel and circular brush.
- Sufficient cable length shall be provided for testing and splicing. Cables shall be trailed on the
supports and ducts are to be filled after the cable is pulled with approved Sealant. Ends of duct to
be sealed with the approved sealant.

Cable's sheath shall be tested with 10 kV DC(for 13.8kv) & 5 kV(for 13.8kV) for 30 seconds with cable on
drum.

Precautions in handling MV 13.8 kV cables


- The MV 13.8 kV cables must be treated with great care, and precaution to be taken to prevent
moisture ingress and physical damage to outer sheath and inner components.
- The cable shall not be walked on, run over by vehicles and/or dragged along the ground, over
fence, rock or asphalt. Cable should always be lifted and placed onto cable rollers and inspected
for possible cuts, kinks and any damage promptly reported to the owner representative.
- A clean plastic sheet or tarpaulin shall be placed underneath the drum so that the cable shall not
touch the ground and pick-up dirt, which could be carried into the duct.
- Cable will be spliced in joint bays according to approved DWG.
- Cable drum must not be dropped or jolted.
- Cable ends in Joint bay will be protected.

The existing route of the MV 13.8 kV cable shall be identified, marked & a barrier erected on either side
clearly defining the route across the site.
The route proposed for the new MV 13.8 kV cable on the drawing shall be identified & marked by
theSurveyor. Excavation shall commence to the line and required level.
The appropriate sand bed shall be placed within the trench.

M3-CJV-MST-ERURU-ELS-000072 11/7/2015 Page 17 of 44


Riyadh Metro Package 3 (Lines 4, 5 & 6)
Method Statement For MV 13.8 kV cable Diversion
for Elevated Station 6H1 From Ch.17+311 To Ch.17+471
Rev. AA

Trenching and Excavation


United Horizons will excavate the trenches to a width sufficient for satisfactory and safe working conditions
and will comply with all relevant Acts, Regulations and requirements of public or statutory authorities.

The United Horizons shall excavate as necessary to provide the specified minimum cover but so as to
avoid damage or loss of support to, obstacles such as pipes, drains, cables and other utilities and services.

In general, the work area to be excavated will be restored to its original condition when the excavation is
complete. All excavations will be completed in a timely manner to minimise disruption to all parties.

United Horizons shall also provide all materials required for the excavation including, but not limited to
pumping equipment, shoring, backfill, etc. The equipment must be provided for the entirety of the project.

Rock shall mean limestone (cap stone), ironstone, igneous rock and concrete etc which occurs in solid
masses, or any other material that cannot be practically excavated by a backhoe-type machine or bored,
using an approved boring machine.

In built up areas where permitted by the relevant authorities, United Horizons shall, where practicable,
neatly stack reusable top layers of material such as lawns, pavers, etc on one side of the trench and shall
stack the bottom layer of soil separately on the opposite side of the trench.

All excavated materials are required to be removed from site to enable continued pedestrian access
without having to walk on the road. Unsuitable soil may have to be disposed of and graded backfill brought
in.

No excavated material shall be placed on, or encroach on private property.

In built up areas cover excavated soil with tarpaulin if weather conditions will cause soil to be washed or
blown away.

Installation of H-Beam
United Horizons shall find out the crossing points of existing utilities and install the foundation for H-Beam.
The foundation must be installed considering the size and weight of the Beam and existing utilities to
prevent collapse.
Installation of Wire on Existing Utilities
To protect supported utilities from the damages by wires, the United Horizons install frames on each point
where the utilities will be hanged by wires. The types of frames will be selected in accordance with the
conditions of utilities and structural stability. The United Horizons shall occasionally check if the utilities
and H-Beam are deflected.

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Riyadh Metro Package 3 (Lines 4, 5 & 6)
Method Statement For MV 13.8 kV cable Diversion
for Elevated Station 6H1 From Ch.17+311 To Ch.17+471
Rev. AA

Cable pulling
- Drum Inspection and Mounting

Upon delivery, the cable drum should be visually inspected for damage, which may have occurred
during transport. The manufacturer‟s seal on the inner and outer cable ends should be examined and
the condition of armouring, serving and sheath inspected for mechanical damage, corrosion and
leakage of impregnating oil. If the cable is found defective it shall not be installed and the cable shall
be returned to the supplier for replacement.
During installation the cable should be carefully examined for any sign of damage as it leaves the
drum. This is particularly important on the outer layers, where drum batten nails can cause damage.
If it is necessary to roll the cable drum, it should be rolled in the direction indicated by the arrow on the
drum.
The drum should be mounted on jacks, cable trailer or cable stands such that the cable is preferably
pulled from the top and always in the direction opposite to that indicated by the arrow. Lighter cables
may be laid by mounting the cable drum on its side on a truck-mounted turntable and laying the cable
directly into the trench. When pulling from large drums, i.e. over 2m in diameter, the cable should be
supported to prevent stressing the cable, from the drum to the trench on a suitable ramp.
Alternatively, cables can be rolled directly into a trench from the drum mounted on an excavator
moving along the trench.
To limit the chance of damage to the cable prior to removing the cable drum battens, a check should
be done to ensure that the drum-spindle is level and permits even rotation of the drum.
During pulling there is a tendency for cable slack to accumulate on the drum, slack shall be avoided
and one possible method to achieve this is to limit drum rotation by using plank brake shoes against
one or both flanges of the drum. If the inner end of the cable on the drum, referred to as the ”Z” end,
protrudes through the side of the drum, then it should be watched during pulling to ensure it is not
damaged. It is advisable to tie a rope to the Z end, and pull through any slack cable that appears.
Pulling through Z end prevents buckling and possible damage to the inner coils on the drum.

- Tools and Materials

United Horizons provides its own practices outlining the proper tools and materials to install MV 13.8
cables. The following generic list isoffered as the tools and material required for pulling cable into
ducts.
Innerductprovides a high quality path for the MV 13.8 kV cable. Innerduct has a lower friction factor
thanregular duct and allows the main 4” duct to be subdivided. Typical subdivisions may be three
1.25” subductsor two 1.5” and one 1” sub-ducts.
Innerduct couplings are used to join sections of innerduct to form a continuous duct
throughintermediate manholes, to extend innerduct in a manhole, to repair innerduct or extend
innerduct out ofa manhole for other placing operations.
A pulling eye or grip may be used to provide a connection point between the cable and the pulling
line.The pulling eye may be factory installed by the cable manufacturer. A pulling grip may be field
installedprovided United Horizons Best Practices documents are followed.
A winch or capstan is the device used to provide the cable pulling power. A winch or capstan that
cablewill be pulled around must have a diameter that does not exceed the minimum bend radius for
the cablewhen under tension. The winch or capstan should contain a tension-monitoring device so
that therecommended pulling tension of 600 pounds for the cable can be monitored. The winch or
capstan mustbe designed so that it is capable of maintaining tension on the cable/pulling line when
not taking upcable.

M3-CJV-MST-ERURU-ELS-000072 11/7/2015 Page 19 of 44


Riyadh Metro Package 3 (Lines 4, 5 & 6)
Method Statement For MV 13.8 kV cable Diversion
for Elevated Station 6H1 From Ch.17+311 To Ch.17+471
Rev. AA

A MV 13.8 kV cable pulling sheave should be used at the pulling end to maintain the proper bending
radius asthe MV 13.8 kV cable enters the pulling manhole and exits towards the pulling device.
A swivel should be used on the winch line to prevent twisting of the MV 13.8 kV cable and winch line.
Theswivel must have a 600 pound breakaway pin to prevent pulling damage to the cable.

Various pull lines are available for use with MV 13.8 kV cables. Typical pull line materials are wire
rope,polypropylene, or aramid tape. The cross section of the pull line can be flat or round. Smaller
diameterpull lines have a tendency to cut the innerduct when under tension. A pull line with low
elasticity ispreferred as it will minimize surge-induced fluctuations in pull-line tension when used with
winches.
Proper cable lubrication is necessary to minimize tension on the MV 13.8 kV cable during the
pullingoperation. Proper cable lubrication can reduce cable-pulling tension by 50% or more. Only
uselubricants specifically designed for lubricating MV 13.8 kV cables. Bentonite or wax base
lubricants mustnot be used nor should liquid detergent be used. Use of the wrong lubricant will result
in poor pullingcharacteristics and can possibly result in long-term breakdown of the MV 13.8 kV
cable‟s polyethylenesheath. The amount and method of lubricant required and proper application
techniques will vary withconditions and company practices. Also, consult the innerduct manufacturer
about lubricantcompatibility. Some specially lined innerduct may have special requirements.
Before placement of the cable begins it is strongly recommended that the conduit or duct that the
cableis being pulled into first be “proven”. The duct can be “proven” by passing a fiberglass duct rod
throughthe duct or by passage of a standard pneumatic projectile. Such testing will identify any
potentialproblems before the MV 13.8 kV cable comes off the security of the reel.

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Riyadh Metro Package 3 (Lines 4, 5 & 6)
Method Statement For MV 13.8 kV cable Diversion
for Elevated Station 6H1 From Ch.17+311 To Ch.17+471
Rev. AA

- Cable Placement

First, identify the innerduct in which the MV 13.8 kV cable is to be placed. After the correct innerduct
hasbeen identified, it should be tied off to keep it from “creeping” as the cable is being pulled into it.
Anyspare ducts should be capped off so that they do not interfere with the cable pulling operation.
Prepare the pull-through manholes. This includes un-racking the innerduct and removing slack

causedby the racking, placing lubricant where appropriate, preparing the pulling line and usually re-
coupling theinnerduct to provide a continuous path for the cable to follow. The amount of lubricant
used inintermediate manholes will depend on the length between manholes, type of innerduct, etc.
Position the pulling equipment (winch or capstan) at the pulling manhole. The pulling equipment
shouldbe fitted with a tension monitor and is to be operated at the manufacturer‟s recommendations.
Neverexceed the 600 pound pulling limit of the cable.

The intermediate manholes should be prepared for the cable pull by having any problems that
wereobserved during the pre-pull survey already sorted out. The following is a list of somepossible
issues:
a) If the innerduct is continuous, and has been racked, work the excess slack towards
adjacentmanholes. If necessary, slack can be removed using an innerduct slitter and cutter.
Temporarily tiethe innerduct to keep it from creeping into the main duct and to keep the innerduct
ends inalignment during the cable pulling operation.
b) If the innerduct is not continuous, and the exit and entry ducts are aligned, the inner duct ends
maybe joined with a coupler. If the innerducts are not long enough to join, a short section may be
added.

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Riyadh Metro Package 3 (Lines 4, 5 & 6)
Method Statement For MV 13.8 kV cable Diversion
for Elevated Station 6H1 From Ch.17+311 To Ch.17+471
Rev. AA

c) If the entry and exit ducts are offset by more than a 3:10 ratio (3 foot offset in a 10-foot
manhole),innerduct can be used to form a gradual sweep. Properly sized sheaves may also be
used insteadof the innerduct.

Position the cable reel adjacent to the feed manhole so that the cable can be hand-fed in the
manhole.The cable should be pulled off the reel by hand and manually fed into the manhole to reduce
pullingtensions.
Connect the pulling line to the pulling eye/grip installed on the MV 13.8 kV cable with a swivel
connector.
An approved cable lubricant should be used to lubricate the entire duct run being used in order
toreduce pulling tension. Apply the lubricant to the cable before it is fed into the innerduct according
tostandard company practices. The method of lubricant application will vary according to
companypractice. Some methods include: pulling a swab throughout the innerduct as part of the
pulling lineplacement, pouring the lubricant directly onto the cable in the cable trough, or using pumps
and gravityfeed devices as lubricant applicators.
Before pulling operations begin a communications link must be established between the feed and
pullmanholes.
Start the pull by engaging the winch/capstan at a slow speed. Hand turn the reel as the pull begins
todecrease start-up tension. After the pulling eye/grip has entered the duct at the feed manhole,
thespeed of pull may be increased. The speed should be slowly built up to a maximum speed
ofapproximately 100 feet per minute (30 meters per minute).
The cable must be kept thoroughly lubricated however low the pulling tension may be. Surges and
stopsduring the pull should be kept to a minimum and, if possible, they should be avoided altogether.
Themaximum pulling tension is 600 pounds. If the pulling tension approaches the limit, the pulling
operationmust be stopped so that the pulling tension can be reduced by intermediate assists, or by
changing thepulling operation to a back-feed method.
The winch/capstan operator at the pull manhole controls the speed of the cable pull. He must be
keptinformed of the cable‟s progress as it passes through each intermediate manhole. A constant pull
rate isthe desired method of placing cable in innerduct. Variations in pulling speeds, starts and stops
are to beavoided. If it is necessary to stop the pull at any point, the winch/capstan operator should
stop the pullbut not release the tension on the cable. Pulls are more easily resumed if tension is
maintained on thepull-line and cable.
Once the cable appears in the pull manhole it may be pulled over a sheave or quadrant block as long
asthe diameter of the sheave or block meets the cable‟s minimum bend radius under tension. No
attemptshould be made to inch the cable to its final manhole length. This may cause undesirable
surges to theend portion of the cable.

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Riyadh Metro Package 3 (Lines 4, 5 & 6)
Method Statement For MV 13.8 kV cable Diversion
for Elevated Station 6H1 From Ch.17+311 To Ch.17+471
Rev. AA

- Back-Feeding

When pulling problems are expected due to long duct lengths, excessive curvatures in the duct or
forother reasons, the cable can be pulled in from two directions.
Locate the MV 13.8 kV cable reel at the mid-feed manhole. Attach the pulling line to the MV 13.8 kV
cableand position the reel in the same manner as for an end pull. The pull manhole setup and the
feedmanhole setup are the same as they were for an end pull. Communication, lubrication and cable
pullingare all conducted as for an end pull.

When the cable reaches the pulling manhole and sufficient slack has been acquired, stop the pull
andmove the pulling equipment to the opposite end of the run.
At the mid-feed manhole, remove the remaining MV 13.8 kV cable from the reel. The cable must be
laidout in a large figure-eight configuration close to the manhole opening. Keep the cable as clean of
debrisas possible by not figure-eighting the cable onto sand or dirt which might adhere to the cable.
Sand ordirt clinging to the cable will cause increased pulling tensions. Spreading out a sheet of
polyethylenebefore beginning to figure-eight is one method that will help keep the cable reasonably
clean. Figure-eightingonto clean pavement or grass will also help lower the possibility of a dirty cable.

With all the cable off the reel and laying on the ground in a figure-eight, attach the pulling line to the
endof the cable. Begin the pull just as before by hand pulling the cable out of the figure-eight and into
themanhole. Once the cable end has entered the duct, the cable should be carefully guided from the
figure-eightby hand. Radio communications must be maintained to ensure the pull can be quickly
stopped iftrouble develops with feeding the cable from the figure-eight.

M3-CJV-MST-ERURU-ELS-000072 11/7/2015 Page 23 of 44


Riyadh Metro Package 3 (Lines 4, 5 & 6)
Method Statement For MV 13.8 kV cable Diversion
for Elevated Station 6H1 From Ch.17+311 To Ch.17+471
Rev. AA

An alternative to manually figure-eighting the cable off the reel before continuing the pull is to use
afigure-eight machine shown in Figure 8 below. Instead of pulling the cable from the reel and laying it
onthe ground, the cable is looped over the barrel of the figure-eight machine. Guided by a revolving
armand a series of rollers, the cable can be rapidly removed from the reel as it is wound around
themachine‟s drum.

Once the inside end of the cable is freed, it is connected to the pull line and the figure-eight
machinereversed. The cable is now removed from the figure-eight machine‟s drum as the end winch
or capstanpulls the cable through the duct.

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Riyadh Metro Package 3 (Lines 4, 5 & 6)
Method Statement For MV 13.8 kV cable Diversion
for Elevated Station 6H1 From Ch.17+311 To Ch.17+471
Rev. AA

- Mid-Pull Assist

For pulling cable into a duct that may be very long, have an uphill slope, or have some severe curves
init, a middle manhole capstan pulling assist may be the solution. The figure below illustrates a
middlemanhole capstan setup.

At a midpoint in the duct run, a second pull capstan is positioned near the manhole. The cable exits
themanhole, wraps around the capstan, returning into the manhole to be pulled onward by the far-
endwinch or capstan. The radius of the mid-pull capstan and associated sheaves or quadrant blocks
mustnot exceed the minimum bend radius of the cable under tension.
Using the setup illustrated above, it is important that good communications be established
andmaintained between all workers involved in the pull. The mid-pull capstan will first begin pulling
followedby the far-end winch or capstan. To stop, the order should be reversed with the far-end winch
orcapstan stopping before the mid-pull capstan stops.
The mid-pull capstan must maintain a steady pulling rate that will enable it to feed cable that is
notunder tension back down into the manhole for the far-end winch or capstan to pull.

Splicing of MV 13.8KV Cable


- Preparation of Cable for Splicing
In preparation of cable ends for splicing and terminating, United Horizons will conduct certain steps
that require special attention and technique toprevent premature failure. These are listed below:
1. Cable ends should always be cut carefully and squarely.
2. The outer jacket should be removed without damaging shieldtapes or braid by the following
procedures:
a) Ring jacket circumferentially through approximately80 percent of the jacket thickness.
b) Holding knife at an angle cut the jacket longitudinallyin such a manner so that repeated
traverses of these cutswill only have penetrated approximately 80 percent of thejacket
thickness.
c) Using pliers grip the edge of the jacket and pull in thedirection of the slant cut. If the jacket
does not readilytear at the cut, a knife may be used with tension appliedto the jacket, still
avoiding damage to the underlyingshield tapes or braid.
3. Thoroughly clean jacket on both ends of the spliceto obtain good adhesion between the
factory jacket andthe completed splice jacket.

- Making the Splice


1. United Horizons will compress the connector on the two cable ends to bejoined. Any burrs on
the connectors should be removed.Any indentations existing are filled, preferably with
semiconductingtape strips.
2. Semi-conducting material is applied over the exposed conductor and connector to produce a
smooth contour. Any saw-tooth effect created by laps in the tape injects stress points in a
very crucial region, which could be more detrimental to the life of the splice than omitting the
operation completely.

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Riyadh Metro Package 3 (Lines 4, 5 & 6)
Method Statement For MV 13.8 kV cable Diversion
for Elevated Station 6H1 From Ch.17+311 To Ch.17+471
Rev. AA

3. Pencilling of the insulation requires a 360° perpendicular cut through all but the last 1/16" of
insulation, at a predetermined distance from the conductor end. This distance is directly
dependent on the type of connector and type of cable insulations. Pencil and smooth the
taper before removing the short section of insulation from the conductor. This buffer
technique protects the conductor surface against undue abrasion and scoring.

4. The splice is re-insulated with an insulating tape applied half-lapped and in a smooth,
rhythmical fashion, introducing uniform stretch as specified by the tape manufacturer.
Frequent rolling of the work with a concave tool, screwdriver handle, or other round object
helps to eliminate any entrapped air, which could otherwise ionize if sufficient voltage
gradient is impressed across it. The insulating tape is wrapped to approximately 1/4" from
the cable semi- conducting component. This space allows for proper transition between
materials in re-shielding.
5. The joint is re-shielded by using, where required, semiconducting insulation shield tape
applied half-lapped across the joint, starting by overlapping the 1/4" of exposed, terminated,
insulation semi-conducting layer at one end of the joint and finishing by overlapping the
exposed semi-conducting layer at the other end. Roll this layer of tape as described above to
eliminate any air voids. For proper metallic shielding, a tinned all-copper knit mesh or braid
tape should be used for adequate conductance. This tape should be applied half-lapped
across the joint and soldered to the cable shield at both ends of the splice.
6. Attempting to rebuild the cable as close to its original condition as possible includes
consideration of the jacketing material. Vulcanization in a mold is suggested for best results.
Place all the cable components back into their original configuration as close as possible with
the proper lay or twist. If the cable fillers are no longer intact or are insufficient in body to fill
the interstices of the spliced conductors, use cut lengths of tape to build up the fillers to
produce a round joint. Tape over all with uncured jacketing tape if a mold is to be used,
extending the tape out over the cleaned areas of the original cable jacket. Build up the jacket
thickness to a diameter slightly larger than the mold cavity to ensure that the cavity will be
completely filled out and that the excess material will be squeezed out in the form of a
flashing. The tape manufacturer`s recommendations for temperature and mold pressures
should be followed.

Installation:
Direct buried cables shall be sand-filled around with selected, low thermal resistivity sand. The sand will
be tested by an independent testing authority as required by SEC.
All ducts and road crossings will be sealed by approved materials as specified in owner's specifications.
The MV 13.8KV cables will be installed at this point in compliance with company specifications and FO
installation procedure.
The trench will be then backfilled from the warning tape up to final grade with ordinary backfill material.
Inspections will be recorded.

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Riyadh Metro Package 3 (Lines 4, 5 & 6)
Method Statement For MV 13.8 kV cable Diversion
for Elevated Station 6H1 From Ch.17+311 To Ch.17+471
Rev. AA

Post installation testing (according to technical specifications)


- After completing of cable pulling for each section:
 Test cable's sheath (jackets) by 10000 Volts DC (for 13.8kv) & 5000 Volts DC (for
13.8kV) for 1 minute.
 Seal cable ends by shrinking cap.
- Protect cables in joint bay.
- Mark phases after transposition –if any- at 2 locations inside joint bay.
 The sand test samples must be prepared sufficiently far in advance of the start of
backfilling so that the residual moisture shall not exceed 2% when the test is carried out
before backfilling takes place. Test specimens shall then be prepared along the trench route.
At eachend, prepare one samplefrom the material for the first and second layers and a
separate sample from the material for the third layer.
- After completing splicing, sealing ends installation, link boxes installation and connection, joint
bays local earthing, sealing ends, link boxes and cable clamps earthing connect to existing
grounding network-if any-.
 Test complete cable's sheath (jacket) by 10000 V DC (for 13.8kv) & 5000 V DC (for
13.8kV) for 1 minute.
 Conductor and sheath DC resistance and continuity tests.
 Phase checking.
 Surge voltage limiter test, link box contact resistance test, verification of cross
bonding test.
 Positive and zero impedance tests.
 Local joint bay.
 Capacitance tests.

At streets crossings,the new cable supplied by CJV shall be laid into a concrete encased cableduct. The
conduit shall be DB (Direct Burial) underground duct 160 mm diameter minimum.
CJV shall provide spare ducts, the concrete shall have a minimum strength of 3000 PSI at 28 days ,
marker tape shall be (plastic,vinyl,Myler 6” wide,red and labeled to indicate the type of circuit buried
below),The cable duct shall be correctly placed to line and level.

Where joints occur to the cable either at the two termination points with the old cable or along the length of
the new cable, the same technique shall be adopted.

An experienced cable jointer under the supervision of an electrical engineer shall conduct all the jointing.
Approved jointing kits shall be utilized. The manufacturer recommendations relating to the installation of
these jointing kits shall be followed.

Upon completion of the jointing of the new cable length, the entire length of the cable shall be tested. The
cable shall be subjected to a pressure test of 67kV DC (for 13.8kv) &28KV DC (for 13.8kV) for 15 minutes
on the cable between each core and earth. The remaining cores shall be connected to earth. The
engineer shall measure the leakage current. All readings shall be recorded upon the appropriate form. The
testing shall be witnessed by the Engineer.
These tests shall be followed by (Very Low Frequency) VLF test.
The necessary earthing to the cables shall be conducted prior to the commencement of jointing the old
cable to the new.
Upon completion of the cable testing activities, SEC Electrical engineer shall authorize the energizing of
the new cable route.
A program to be developed by all parties of power outage windows shall be produced for the tie-in
activities of the cables.

Backfilling
In built up areas, United Horizons shall restore the excavated land to its original condition. Backfilling and
reinstatement of road verges and vehicle crossings as necessary shall be completed within three working
days from the time the cables are laid and jointed.
Road reserves and all work sites shall be levelled and left clean and tidy. Debris, trees, stumps and
excess soil dug from the excavation shall be removed from site when finished trench backfilling

M3-CJV-MST-ERURU-ELS-000072 11/7/2015 Page 27 of 44


Riyadh Metro Package 3 (Lines 4, 5 & 6)
Method Statement For MV 13.8 kV cable Diversion
for Elevated Station 6H1 From Ch.17+311 To Ch.17+471
Rev. AA

All materials, stakes, plant and equipment used during installation shall be removed by United Horizons
and all work sites left in a safe condition.
Trenches shall be subsequently backfilled, reinstated compacted to their original level and/or in
accordance with that required for footpaths.
Spoil or other approved filling shall be carefully placed in the trench. Stones, rocks and paving material
shall be removed. The whole of this backfilling shall be carried out so as to avoid future subsidence.
In all other cases, the backfilled material will be compacted to the same density as the surrounding soil.
The surface shall be left in such a condition as not to constitute a hazard and shall be the same as the
original unexcavated land.
United Horizons shall be responsible for removal and disposal of all surplus spoil from the Site.
Any pipe or cable off-cuts shall not be buried in the trench.
In all areas except Greenfield subdivision developments, upon completion of any operation affecting
pavements or constructed surfaces, United Horizons shall restore the pavements or constructed surfaces
Restoration of surface includes restoration of footpath of all type of materials, e.g. bitumen, brick paving,
liquid limestones, etc.

M3-CJV-MST-ERURU-ELS-000072 11/7/2015 Page 28 of 44


Riyadh Metro Package 3 (Lines 4, 5 & 6)
Method Statement For MV 13.8 kV cable Diversion
for Elevated Station 6H1 From Ch.17+311 To Ch.17+471
Rev. AA

9 WORK SCHEDULE
Start Complete
Line/Section Utility Chainage Status Diversion / Diversion / Quantity
protection protection
Ch.17+400 To Permanent
L6/ELS EL-MV 13.8 kV 16-Aug-2015 25-Aug-2015 5x126
Ch.17+510 Diversion
Ch.17+405 To Permanent
L6/ELS EL-MV 13.8 kV 11-May-2015 19-July-2015 3x190
Ch.17+495 Diversion
Ch.17+260 To Permanent
L6/ELS EL-MV 13.8 kV 11-May-2015 19-July-2015 247
Ch.17+410 Diversion
Temporary
L6/ELS EL-MV 13.8 kV Ch.17+375 Diversion/ 11-May-2015 19-July-2015 65
Relocation

Note: Date of Start is tentative and may vary. Length of the cables may vary as per site.

M3-CJV-MST-ERURU-ELS-000072 11/7/2015 Page 29 of 44


Riyadh Metro Package 3 (Lines 4, 5 & 6)
Method Statement For MV 13.8 kV cable Diversion
for Elevated Station 6H1 From Ch.17+311 To Ch.17+471
Rev. AA

10 ORGANIZATION AND RESPONSIBILITIES


10.1 Organizational Chart (United Horizons)

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Riyadh Metro Package 3 (Lines 4, 5 & 6)
Method Statement For MV 13.8 kV cable Diversion
for Elevated Station 6H1 From Ch.17+311 To Ch.17+471
Rev. AA

10.2 Role and Responsibility

Position Role & Responsibility

1) Overall management
2) Instruct Site Engineer / Supervisor
Project Manager 3) Monitoring schedule and progress
4) Report to Area Manager about schedule andprogress
5) Coordinate about activities with other Lines
1) Management on site
2) HSE implementation, check and arrange safetyinduction, coordinate with
Site Engineer / Supervisor subcontractors andSafety Site Engineer
3) Coordinate subcontractors/foremen
4) Inform Engineer
1) Arrange and coordinate safety inductions forsubcontractors and new workers
2) Coordinate with Site Supervisor
3) Check traffic and safety measures on site
Safety & Quality Engineer
4) Report to CJV Site Manager and CJV HSEManager
5) Arrange toolbox meetings
6) Check on wearing PPE‟s on site
1) Prepare permit packages
2) Check performance and update overall schedule
TrafficEngineer 3) Coordinate with permit department Site Engineer/ Supervisor
4) Perform field checks on the temporary trafficmeasures
5) Collect traffic measures BOQ from Site trafficEngineer
Machine Operator Extraction relocating equipment‟s operating in each machine

Operator Assistant Support machine operator in each machine

Subcontractor 1) Manage the execution of the works


or Site 2) Coordinate with DJV Engineer
Coordinator 3) Report to Site Engineer / Supervisor aboutschedule and progress
1) Perform tasks as per requirements Sitesupervisor and HSE officer
Skilled labour
2) Report all abnormalities to supervisor

M3-CJV-MST-ERURU-ELS-000072 11/7/2015 Page 31 of 44


Riyadh Metro Package 3 (Lines 4, 5 & 6)
Method Statement For MV 13.8 kV cable Diversion
for Elevated Station 6H1 From Ch.17+311 To Ch.17+471
Rev. AA

10.3 Coordination

PROJECT OWNER/CUSTOMER ADA

ENGINEER RAMPED

Main Contractors FAST

Subcontractor United Horizons

COMMUNICATION
FAST

Position Name Mobile Email

Area manager Richard Stam +966-549178202 [email protected]

Senior Engineer Mendel Vergunst +966-549178279 [email protected]

Engineer Rahulkulkarni 966-595709031 [email protected]

HSE Manager HariJanevski +966-549178399 [email protected]

M3-CJV-MST-ERURU-ELS-000072 11/7/2015 Page 32 of 44


Riyadh Metro Package 3 (Lines 4, 5 & 6)
Method Statement For MV 13.8 kV cable Diversion
for Elevated Station 6H1 From Ch.17+311 To Ch.17+471
Rev. AA

M3-CJV-MST-ERURU-ELS-000072 11/7/2015 Page 33 of 44


Riyadh Metro Package 3 (Lines 4, 5 & 6)
Method Statement For MV 13.8 kV cable Diversion
for Elevated Station 6H1 From Ch.17+311 To Ch.17+471
Rev. AA

11 WORKFORCE
COMMUNICATION

Subcontractors

Utility Company Name Tel Email Address


MV 13.8 KV
United Horizons +966540663 589 [email protected]
Cable RIYADH/KSA
(Mohammed Zaheer)
Diversion

M3-CJV-MST-ERURU-ELS-000072 11/7/2015 Page 34 of 44


Riyadh Metro Package 3 (Lines 4, 5 & 6)
Method Statement For MV 13.8 kV cable Diversion
for Elevated Station 6H1 From Ch.17+311 To Ch.17+471
Rev. AA

12 QUALITY REQUIREMENTS(QA/QC)
Document Document Date of Date of
type Reference Submission approval

Inspection and Test Plan For MV 13.8KV Diversion


ITP 15/3/2015 U/P
Line 6 - Elevated Station 6H1 [See the appendix 03]

M3-CJV-EDR-ERU00-6WD-UTL-6H1-6128701
Drawings 15/3/2015 U/P
(Drawing List)

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Riyadh Metro Package 3 (Lines 4, 5 & 6)
Method Statement For MV 13.8 kV cable Diversion
for Elevated Station 6H1 From Ch.17+311 To Ch.17+471
Rev. AA

13 HEALTH & SAFETY WORK PLAN


14.1 General
All electrical equipment used on the worksite will be manufactured in accordance with internationally
recognized standards. 110v is the preferable standard, however, 220-240v temporary supply is the site
standard in many countries.Cables, sockets, connectors and splitters and sockets will be of an industrial
type. Domestic type cabling, connectors and sockets are prohibited in construction areas. Jointing of all
electrical cables and wires shall be by means of proprietary terminations or connectors / splitters.No works
shall be carried out on live electrical systems.
Lock out tag out procedures shall include appropriate locking methods and signage.

Access Control. Access and Egress


- Access will be prohibited to any person outside the job. Pedestrian access shall be routed via the defined
access points to prevent unauthorized entry to site. Pedestrian routes shall be clearly signed and
separated from vehicle access routes. Vehicle access shall be routed via the defined access points to
prevent unauthorized entry to site. The projectsite shall display the following mandatory signage at site
access points / at the workplace.

14.2 Planning
United Horizons responsible for ensuring that no work commences without a comprehensive risk
assessment being completed. United Horizons be responsible, in conjunction with the Project HSE Team
and supply partners, for documenting and implementing a safe system of work where significant risk is
identified.
The safe system of work shall be documented in a method statement. The safe system of work may
include a „permit to work system‟. Permit to work systems shall be clearly detailed and the issue and
cancellation of permits strictly controlled
Personnel shall be advised of all hazards and the planned safe system of work and rescue / emergency
procedures at a mandatory induction. Regular drills of emergency and rescue plans shall be carried out,
as a minimum on a 6 monthly basis.
Personnel shall be trained, where appropriate, in the use and maintenance of life saving and rescue
equipment.

14.3 Engineers, General Supervisors and Foreman shall:


Ensure that they understand all relevant site HS rules and procedures.
Ensure that the content of project method statements and risk assessments is understood and complied
with and implemented on the worksite.

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Riyadh Metro Package 3 (Lines 4, 5 & 6)
Method Statement For MV 13.8 kV cable Diversion
for Elevated Station 6H1 From Ch.17+311 To Ch.17+471
Rev. AA

Ensure that general workers are provided with sufficient information regarding workplace hazards and the
planned control measures.
Ensure that necessary equipment (e.g. access equipment, tools, PPE) is provided prior to commencement
of work.
Ensure that all tools and plant and equipment is certified and serviceable in accordance with the required
standards prior to use
Ensure that adequate levels of welfare arrangements are available in the worksite.
Ensure incidents and accidents are reported in a timely manner in accordance with project reporting
procedures.
Maintain discipline among general workers.
Ensure that traffic management measures are taken.

14.4 General workers shall:


Comply with the basic site safety rules.
Wear the specified PPE (Personal Protective Equipment) designated for the work area.
Comply with site signage and exclusions and shall not remove or relocate any sign or physical barrier.
Shall use approved access / egress only.
Shall not operate any plant, tools or equipment without authorization. Authorization shall only be given to
those workers who are deemed competent through instruction and / or training.
Shall not modify issued plant, tools and equipment.

14.5 Safety Rules


14.5.1 Preliminary Proceedings
- Locate the underground facilities.
- Fit and secure roads, railways, foundations and surrounding buildings.
- Choice of the most suitable machinery, access to the work, places of stockpiles, circulation areas.
- At the beginning of the work a responsible person for the safety will be appointed.
- The Diversion team shall be constituted, as a minimum, by four people.
- The use of machinery surveys and other equipment items will be made always subject to the regulations
and the guidance provided by the manufacturer.
- It shall be prohibited to work simultaneously at different levels.
- Smoking, eating and sleeping is prohibited around the work site.

14.5.2 Executionof Work


Equipment location
- The equipment location in the work area should be as flat and enough space as possible, having a
restricted area of at least 10 m around the mast or height, whichever is the greater, sufficient for the easy
development of work by personnel.
Safety measures when starting MV 13.8 kV Cable Diversion
- Individuals involved should have a general understanding of the MV 13.8 kV Cable location process, and
be familiar with the sites where the equipment will be operated.
- There should be adequate access for the equipment to the original site and the new site. It is desirable to
plan the move with access to the preferred side of the MV 13.8kV Cable.

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Riyadh Metro Package 3 (Lines 4, 5 & 6)
Method Statement For MV 13.8 kV cable Diversion
for Elevated Station 6H1 From Ch.17+311 To Ch.17+471
Rev. AA

- Locate existing power lines, underground septic systems, grade changes and note any restrictions they
present;
- There should be adequate space for the equipment to operate safely.
Safety during the MV 13.8 kV Cable Diversion and during movements
Before starting
- Staff should know the workplace, potential limitations and transfer pathways to it.
- Inspect Equipment, tools and accessories needed, which should be in place and in good working
condition.
- Check the operation of translation systems, braking, and direction, pneumatic, hydraulic and electric.
- Check the absence of unnecessary persons in the probe or right around.
After starting
- Check the correct function of all controls.
- Pay attention to unusual noises.
During operation
- All engines must be equipped with a mechanism, easy access, allowing.
Emergency stop
- All these elements will be equipped with safety valves properly calibrated; it must be controlled and
cleaned frequently.

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Riyadh Metro Package 3 (Lines 4, 5 & 6)
Method Statement For MV 13.8 kV cable Diversion
for Elevated Station 6H1 From Ch.17+311 To Ch.17+471
Rev. AA

14.5.3 Equipment, Signage & emergency


Personal Protective Equipment (PPE)
The required use of protective equipment as follows:
The mandatory minimum requirement for PPE,
whilst working on site is:

Hard Hat
High Visibility Vest (Hi-Vi)
Safety Boots / Safety Shoes
Hazards realized due to
Task / Activity lack of Personal Safety Additional Mandatory PPE
Equipment & PPE
Scaffold erection / Fall from height – Serious
dismantlement injury or death may result

Arc welding Blindness / Permanent


damage to eyes burns to
hands, body and face

Note: helpers should also be


issued shaded masks /
goggles
Gas welding / cutting Blindness / Permanent
damage to eyes burns to
hands, body and face

Note: helpers should also be


issued shaded masks /
goggles
Using abrasive Eye damage due to dust and
wheels / grinders flying particles
(Concrete / Stone /
Marble) Deafness / Loss of hearing

Serious Injury – Deep cuts,


eye injury and abrasions from
burst disk

Lung damage / Asthma from


dust exposure
Using abrasive Eye damage due to flying
wheels / grinders Particles
(Steel)
Deafness / Loss of hearing

Serious injury – Deep cuts,


and abrasions from burst
disk.
Burns to hands, body and
face

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Riyadh Metro Package 3 (Lines 4, 5 & 6)
Method Statement For MV 13.8 kV cable Diversion
for Elevated Station 6H1 From Ch.17+311 To Ch.17+471
Rev. AA

Drilling / breaking Eye damage due to dust and


Concrete flying particles

Deafness / Loss of hearing

Hand injury – Cuts and


abrasions

Lung damage / Asthma from


dust exposure

- Work Attire - Work clothes should be tight, with no gaps, tattered, torn pockets, loose belts, etc. . . .
posing a risk of entrapment and catch in moving parts, fixed structures or protrusions .

14.5.4 Signage

Recommended Signage – Electrical Safe System of Work (ESSW)

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Riyadh Metro Package 3 (Lines 4, 5 & 6)
Method Statement For MV 13.8 kV cable Diversion
for Elevated Station 6H1 From Ch.17+311 To Ch.17+471
Rev. AA

Prohibition Signage
The project site shall display the
following typical prohibition signage at
site access points / at the workplace.

Emergency / Welfare Information Signage


The project site shall display the
following emergency signage at the
workplace and medical facilities.

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Riyadh Metro Package 3 (Lines 4, 5 & 6)
Method Statement For MV 13.8 kV cable Diversion
for Elevated Station 6H1 From Ch.17+311 To Ch.17+471
Rev. AA

The project site shall display the


following signage at welfare facilities.

Fire Safety Signage


The project site shall display the
following typical signage at site
access points / at fire equipment
locations.

Warning Signage
Open Holes

Pressure testing works

Confined space access points

Exclusion zones to prevent parallel


working at height

M3-CJV-MST-ERURU-ELS-000072 11/7/2015 Page 42 of 44


Riyadh Metro Package 3 (Lines 4, 5 & 6)
Method Statement For MV 13.8 kV cable Diversion
for Elevated Station 6H1 From Ch.17+311 To Ch.17+471
Rev. AA

Exclusion zones for lifting operations

COSHH / Flammable stores

Hazardous to the Acute Toxicity Gases Under


Aquatic Environment Pressure

Corrosive Explosive Flammable

Caution Oxidizing Longer Term Health


Hazards

Welding Areas / Workshops

Traffic Management

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Riyadh Metro Package 3 (Lines 4, 5 & 6)
Method Statement For MV 13.8 kV cable Diversion
for Elevated Station 6H1 From Ch.17+311 To Ch.17+471
Rev. AA

The project site shall display traffic


management (stop / go signage, red
and green flags or temporary traffic
lights, diversions) signage where
roadwork‟s are underway.

Traffic diversion angles should be


suitable for the posted speed limit.
Diversion angles should be no greater
than 45 degrees.

Speed bumps shall be installed on


main roads with reduced speed limits
and at traffic junctions.

First Aid/Welfare facilities and Resting Area


- Each excavating machine must have a book with all established safety regulations, as well as a first aid
kit readily accessible, whose content and maintenance will be those required by the current legislation and
safety plan.
- All surveys machine count at least, with approved fire extinguisher located in readily accessible place.
The number, capacity and type of extinguisher will be in line with the dimensions and characteristics of the
machinery used.
- Resting Area shall be 3m Extension of the Working Area, which shall also be surrounded by safety
barriers. The Area shall contain the following:
∙ Portable toilet, Water Igloo, Table, Chairs, Safety Kit, Back Equipment
Emergency Response
- The excavating staff will have a list of telephone available and address of medical, ambulance or
hospital, as well as the posts of Security Forces or Civil Protection.
- Service personnel in the survey will always have a vehicle for emergency use.
First Aid Procedure
If an incident occurs to any of our crew at work Site, we will follow the following First AID procedures.
First Aid at site, if a minor cut or small injury occurs we use our site First Aid available Kit to treat him on
site(temporarily), then transfer him to the nearest available medical clinic in Riyadh.
If a serious injury occurs and the patient is in serious conditions we do the following:
Try to stop his bleeding as possible, put him at rest in clean place or make proper prosperity for him if he
is unconscious.
Call the ambulance 997 from the nearest Civil Defence centre, and/or the nearest Medical Centre in a
short time.
If not arrived we carry him by our field vehicle (Car) to the nearest specialized Medical Centre, Usually in
Riyadh, which Project located.

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Riyadh Metro Package 3 (Lines 4, 5 & 6)
Method Statement For MV 13.8 kV cable Diversion
for Elevated Station 6H1 From Ch.17+311 To Ch.17+471
Rev. AA

13.1.1 Emergency Contact

Emergency Contact Tel. No.:


General Emergency Number 112
Ambulance (Medical Emergencies) 997
Fire / Recue 998
Police (Crimes / Robbery) 999
Traffic Police / Traffic Accidents 993
Telephone Information Directory 905
Al Jawal (STC Cell phone Service) 902
Landline (STC Telephone Services) 907
Saudi Post 920005700
Municipality (Road repair / Littering / Sanitation) 940
Civil Defence 4792828
NAJM (Accidents without injuries) 920000560
Highway Patrol (highway emergencies) 996
Water (Water Service) 8004411110
Electricity (Electricity Service) 933
Water (Water Service) 939
ADA 4883331

Nearest Hospital/Clinic

Riyadh King Khalid international Hospital 011-4463737

Riyadh Obaid Hospital 011-4465868

Riyadh Al – Eman Hospital 011 - 4471900

M3-CJV-MST-ERURU-ELS-000072 11/7/2015 Page 45 of 44


Riyadh Metro Package 3 (Lines 4, 5 & 6)
Method Statement For MV 13.8 kV cable Diversion
for Elevated Station 6H1 From Ch.17+311 To Ch.17+471
Rev. AA

14 DIVERSIONS
14.1 General
At intersection of streets, all cables should be arranged in PVC conduits and concrete encasement, as per
(SEC) Saudi Electricity Company specifications.
The characteristics of the utility to be replaced will be as the existing one.

15 DIVERSIONS
15.1 General
At intersection of streets, all cables should be arranged in PVC conduits and concrete encasement, as per
(SEC) Saudi Electricity Company specifications.

The characteristics of the utility to be replaced will be as the existing one.

15.2 Diversion
Line / Section : Line 6 Elevated Station 6H1
Crossing alignment/(From Ch.17+400 To Ch.17+510)
Medium Voltage 13.8 kV cables : Total 5 cables running parallel to the station

Existent Utility
Five directly buried electrical cables 13.8 kV (MV) crossing parallel to the station and clashing with the
station‟s underground basement (From Ch.17+400 To Ch.17+510)

Proposed solution
Permanent diversion of the cables away from the station‟s basement (shifted west) and into the street /
first lane from the sidewalk. The new cables will be also parallel to the station (From Ch.17+400 To
Ch.17+510).
Prior to ELS excavation works:
- New cables will be laid (as shown on drawings)
- Old cables will be disconnected / removed & cable joints will be made connecting existing & newly
laid cables (as shown on drawings).

The diversion will be arranged in accordance with the existing utility‟s status/standards.

Line / Section : Line 6 Elevated Station 6H1


Crossing alignment/(From Ch.17+405 To Ch.17+495)
Medium Voltage 13.8 kV cables : Total 3 cables running perpendicularand parallel to the station

M3-CJV-MST-ERURU-ELS-000072 11/7/2015 Page 46 of 44


Riyadh Metro Package 3 (Lines 4, 5 & 6)
Method Statement For MV 13.8 kV cable Diversion
for Elevated Station 6H1 From Ch.17+311 To Ch.17+471
Rev. AA

Existent Utility
Three directly buried electrical cables 13.8 kV (MV) crossing perpendicular to the station at Ch.17+480
and continuing parallel till Ch.17+420at which another perpendicular crossing with a final parallel run till
Ch.17+405; clashes being with the station‟s underground basement and median foundations ( piles & pile
caps)

Proposed solution
Permanent diversion of the cables away from the station‟s basement (shifted west) and into the opposing
street / first lane from the sidewalk. The new cables will be crossperpendicularto the stationat Ch.17+495
and continue parallel till Ch.17+405.
Prior to ELS excavation works:
- New cables will be laid (as shown on drawings).
- Old cables will be disconnected / removed & cable joints will be made connecting existing & newly
laid cables (as shown on drawings).

The diversion will be arranged in accordance with the existing utility‟s status/standards.
.

Line / Section : Line 6 Elevated Station 6H1


Crossing alignment/(From Ch.17+260 To Ch.17+410)
Medium Voltage 13.8 kV cables : Total 1 cable running perpendicular and parallel to the station

Existent Utility
One directly buried electrical cables 13.8 kV (MV) crossing perpendicular to the station at Ch.17+410 and
continuing parallel till Ch.17+260; clashes being with the station‟s underground basements and median
foundations ( piles & pile caps)

Proposed solution
Permanent diversion of the cable away from the station‟s basement (shifted west) and into the opposing
street / first lane from the sidewalk. The new cable will be crossperpendicularto the station at Ch.17+260
and continue parallel till Ch.17+410.
Prior to ELS excavation works:
- New cables will be laid (as shown on drawings).
- Old cables will be disconnected / removed & cable joints will be made connecting existing & newly
laid cables (as shown on drawings).
-

The diversion will be arranged in accordance with the existing utility‟s status/standards.
Line / Section : Line 6 Elevated Station 6H1
Crossing alignment/ at Ch.17+375
Medium Voltage 13.8 kV cables : Total 1 cable running perpendicular to the station

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Riyadh Metro Package 3 (Lines 4, 5 & 6)
Method Statement For MV 13.8 kV cable Diversion
for Elevated Station 6H1 From Ch.17+311 To Ch.17+471
Rev. AA

Existent Utility
One directly buried electrical cables 13.8 kV (MV) crossing perpendicular to the station at Ch.17+375 and
clashing with the station‟s underground basement and median foundations ( piles & pile caps)

Proposed solution
Permanent diversion to a temporary location of the cables away from the station‟s median foundations
(shifted south) till the concrete works are over, then relocating the cables back to their old positions after
work is over. The new cable will be relocated back to its old position (Ch.17+375) after concrete works are
over.
Prior to ELS excavation works:
- New cable will be laid (as shown) and protected in PVC encasement location being temporary.
- Old cables will be disconnected / removed & cable joints will be made connecting existing & newly
laid cables (as shown)

After completion of excavation works:


- The new cable will be shifted from its temporary location back to its old location ( in the 1.5m back
fill soil above the foundation) & encased in PVC conduit for protection along the entire crossing

The diversion will be arranged in accordance with the existing utility‟s status/standards.

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Riyadh Metro Package 3 (Lines 4, 5 & 6)
Method Statement For MV 13.8 kV cable Diversion
for Elevated Station 6H1 From Ch.17+311 To Ch.17+471
Rev. AA

16 APPENDIX
16.1 Appendix 01: Organization-Chart of Utility Departments

ADA

RAMPED

External Permit Task All Utility-Related Tasks Excluding External Permit Process External Permit Task

Utility Coordination Manager Line 4 Utility Manager Line 5 Utility Manager Line 6 Utility Manager INTERFACE Manager
[JAVIER VILLAOBOS] [SH LEE] [LUIS PEREZ] [JAVIER VILLAOBOS] [PAUL YKLEE]

External Permit Process Staff Staff Staff External Permit Process


ELS (Elevated Stations)
∙Municipality ∙StevenDGChoi ∙Roger Radua ∙ Mendel Vergunst ∙All Ministry
∙Utility Working Group ∙Abdullah Almuzaini ∙Mahmoud Attia ∙ Rahul kulkarni ∙GACA
∙Bassam Thunayyan
∙SEC ∙Abdel Rehman ∙KKIA
∙Oscar Gascon
∙NWC ∙National Grid
∙Mohammed Almourki
∙SWCC ∙Jack Korkis ∙Princess Noura University
∙STC/ Mobily/ Zain/ ITC ∙Mohamed Hafiz ∙Imam University
∙Traffic Police ∙AsimAltamimi ∙BACS
∙Khaled Shaheen

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Riyadh Metro Package 3 (Lines 4, 5 & 6)
Method Statement For MV 13.8 kV cable Diversion
for Elevated Station 6H1 From Ch.17+311 To Ch.17+471
Rev. AA

16.2 Appendix 02:

Risk Assessment

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Riyadh Metro Package 3 (Lines 4, 5 & 6)
Method Statement For MV 13.8 kV cable Diversion
for Elevated Station 6H1 From Ch.17+311 To Ch.17+471
Rev. AA

Risk Assessment
Riyadh Metro Project Package #3
Title:
Risk Assessment
Revision:

Residual Risk
Risk Rating Action
Item Hazard Risk Who is at Risk Necessary Control Measures Rating
By
S F Rating S F Rating

Traffic management shall be in line with the requirements of FAST


METRO RIYADH Corporation CSS 001 – Site Establishment
 General site A site logistics plan shall be prepared. This shall detail the site
workers boundary, pedestrian and vehicle access, site roads, parking, lay
 General site down areas and temporary structures
Road traffic accident – vehicle staff Traffic management signage and lighting shall be installed as
collision / personal injury  Site visitors necessary
1
Traffic Damage to materials and  General site Traffic management arrangements for labor drop off / collection
equipment – financial and workers
5 3
15 shall be implemented. Labor shall not be put at risk from moving
PM 5 1
05
production loss (other vehicles and machinery
contractors) Traffic Marshalls or „Flag‟ men shall control heavy traffic routes
 General and crossing points. Flag men shall be suitably trained
public Barriers shall be installed to separate pedestrians from vehicle
 Neighbors traffic. Pedestrian routes shall be clearly marked and illuminated
where necessary. Signage should be in a language understood by
the majority of the labor
Waste management arrangements shall be in line with the
requirements of FAST METRO RIYADH Management Procedure
IMP-007 Environmental Management and FAST METRO RIYADH
Corporation CSS 001 – Site Establishment
Waste collection points shall be installed and suitable and
sufficient skips and bins provided. Waste collection points shall be
 General site
Increase in fire loading clearly signed
Lack of waste workers
General housekeeping issues Housekeeping teams shall be established to ensure the waste
2
management /  General site
waste facilities
Blockage of access routes
Infestation of vermin / insects
staff
3 4
12 material is removed from site at the earliest opportunity
Waste materials shall be segregated between general waste,
PM 3 1
03
 Site visitors
metals, wood and hazardous materials. More detailed segregation
 Neighbors
may be required where contractual or national requirements
specify
Waste shall not be buried or burned on site. A licensed waste
management partner shall be engage to dispose of waste
materials in line with contractual requirements and / or national
regulations
Request certificates of conformance and calibration at
Failure during operation e.g.  General site procurement stage
Procurement of
during excavation operations workers Check all mobile plant and vehicles before allowing onto site
substandard mobile
3
plant & vehicles
Financial and production loss
due to quarantine of plant /
 General site
staff
5 4
20 Thoroughly check incoming items to confirm no counterfeit or
reconditioned items have been sold as new
PM 5 1
05
vehicle  Site visitors Maintain mobile plant and vehicles with approved spare parts and
fittings not alternative non approved spare parts and fittings

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Riyadh Metro Package 3 (Lines 4, 5 & 6)
Method Statement For MV 13.8 kV cable Diversion
for Elevated Station 6H1 From Ch.17+311 To Ch.17+471
Rev. AA

Risk Assessment
Riyadh Metro Project Package #3
Title:
Risk Assessment
Revision:

Residual Risk
Risk Rating Action
Item Hazard Risk Who is at Risk Necessary Control Measures Rating
By
S F Rating S F Rating

All mobile plant and vehicles shall be inspected prior to entry to


Personal injury or damage due
site. Mobile plant and vehicles failing to meet the maintenance
to failure during operation e.g.
 General site and certification requirements of FAST METRO RIYADH
Lack of equipment during lifting operations
workers Corporation CSS 003 – Mobile Plant & Vehicles shall be rejected
maintenance & Financial and production loss
4
certification due to damage
 General site
staff
5 4
20 All mobile plant & vehicles shall be routinely maintained and
serviced. Records shall be retained on site for review by the FAST
PM 5 1
05
Financial and production loss
 Site visitors METRO RIYADH Corporation project HSE team on request
due to quarantine of plant /
vehicle

Operation of Personal injury or damage due  General site Only trained, experienced operators shall be permitted to use
equipment by to operator error workers mobile plant and vehicles on a FAST METRO RIYADH
5 incompetent
persons
Damage to equipment or
structures due to operator
 General site
staff
5 4
20 Corporation project site. Competence shall be in line with the
requirements set out in FAST METRO RIYADH Corporation CSS
PM 5 1
05
error  Site visitors 003 – Mobile Plant & Vehicles and the project HSE plan.
Noise assessments shall be carried for operators of mobile plant.
 General site
workers Operators exposed to continuous noise in excess of 85dB shall be
required to wear hearing protection of at least SNR (Sound noise
Noise Long term ill health – hearing  General site
6
loss staff
3 5
15 reduction) +30. Where national regulations or client requirements
exceed this requirement, the higher requirement shall be
PM 3 1
03
 Site visitors
implemented
 Neighbors
Request certificates of conformance and calibration at
procurement stage
Personal injury or damage due Check all mobile cranes before allowing onto site, check all tower
to failure during operation e.g. crane sections and fittings before erection
Procurement of  General site
during lifting operations Thoroughly check incoming items to confirm not counterfeit or
substandard lifting workers
Financial and production loss reconditioned items have been sold as new
7 equipment & lifting
accessories
due to damage
 General site
staff
5 4
20 Maintain lifting equipment with approved spare parts and fittings
PM 5 1
05
Financial and production loss not alternative non approved spare parts and fittings
 Site visitors
due to quarantine of plant / Maintain accessories and remove from service if damaged. Do
vehicle not utilize non approved parts / items to attempt temporary
repairs.

 General site
Lack of equipment
Financial and production loss workers Lifting equipment and accessories shall be fit for purpose, certified
maintenance &
8
certification
due to damage or quarantine
of plant / vehicle
 General site
staff
5 4
20 and tested in line with the requirements set out in FAST METRO
RIYADH Corporation CSS 004 – Lifting Operations
PM 5 1
05
 Site visitors

M3-CJV-MST-ERURU-ELS-000072 11/7/2015 Page 52 of 44


Riyadh Metro Package 3 (Lines 4, 5 & 6)
Method Statement For MV 13.8 kV cable Diversion
for Elevated Station 6H1 From Ch.17+311 To Ch.17+471
Rev. AA

Risk Assessment
Riyadh Metro Project Package #3
Title:
Risk Assessment
Revision:

Residual Risk
Risk Rating Action
Item Hazard Risk Who is at Risk Necessary Control Measures Rating
By
S F Rating S F Rating

A competent lifting supervisor shall be appointed to manage all


Operation of Personal injury or damage due  General site
lifting operations
equipment by to operator error workers
9 incompetent
persons
Damage to equipment or
structures due to operator
 General site
staff
5 4
20 PM 5 1
05
error  Site visitors

Failed lift due to lack of  General site


Use of unsafe
experienced riggers / signalers workers Only competent riggers / slingers shall be permitted to work on
slinging / rigging
10
techniques
leading to personal injury or
damage – financial and
 General site
staff
5 4
20 site. Evidence of valid training shall be submitted prior to
appointment
PM 5 1
05
production loss  Site visitors
Excavation / Trench / Tunnel Request certificates of conformance and calibration at
Procurement of collapse  General site procurement stage
substandard Flooding workers Check all excavation equipment before allowing onto site
11 excavation
equipment
Damage due to falling objects
leading to financial loss
 General site
staff
4 4
20 Thoroughly check incoming items to confirm not counterfeit or
reconditioned items have been sold as new
PM 4 1
04
Work cessation leading to  Site visitors Maintain excavation equipment / plant with approved spare parts
financial and production loss and fittings not alternative non approved spare parts and fittings
Excavation and tunneling equipment and accessories
Excavation / Trench / Tunnel
 General site (Excavators, Front & Skid Steer Loaders. Wagons, Mobile
Lack of equipment collapse due to equipment
workers Cranes, Tunnel Boring Machines, Directional Drills, Impact Moles,
maintenance & failure
12
certification Flooding
 General site
staff
4 4
20 Hydraulic Shoring Systems, Pumps etc shall be fit for purpose,
certified and tested in line with the requirements set out in FAST
PM 4 1
04
Work cessation leading to
 Site visitors METRO RIYADH Corporation CSS 003 – Mobile Plant and
financial and production loss Vehicles and CSS 004 – Lifting Operations
Operation of Excavation / Trench / Tunnel  General site
equipment by collapse due to inadequate / workers
A competent excavation supervisor shall be appointed to manage
13 incompetent
persons
inappropriate excavation
techniques or excavation
 General site
staff
5 4
20 all excavation operations
PM 5 1
05
support installation  Site visitors
All loose clothing to be removed
 General site
No ties, watches, rings or necklaces
workers
Moving parts of machinery can To use vibratory plate:
 General site SC
Entrapment lead to entrapment injuries Avoid loose garments and jewellery that could catch in moving
14
And entanglement Loose clothing can get caught in
staff
 Site visitors
4 3
12 parts, tie back long hair CM
4 1
04
moving parts Always switch the engine off and wait for moving parts to come to
 Vibratory
rest before making adjustments to it.
plate operator
Moving parts must have guards

M3-CJV-MST-ERURU-ELS-000072 11/7/2015 Page 53 of 44


Riyadh Metro Package 3 (Lines 4, 5 & 6)
Method Statement For MV 13.8 kV cable Diversion
for Elevated Station 6H1 From Ch.17+311 To Ch.17+471
Rev. AA

Risk Assessment
Riyadh Metro Project Package #3
Title:
Risk Assessment
Revision:

Residual Risk
Risk Rating Action
Item Hazard Risk Who is at Risk Necessary Control Measures Rating
By
S F Rating S F Rating

Acquire current utility drawings


Carry out survey to confirm depth and line of existing utilities
(utilize suitable survey equipment relevant to the scope and scale
of the work. Survey equipment may include ground radar, cable
avoidance tools and accessories (CAT &Genny)
As necessary, dig trial pits to locate underground services
 General site Mark the line of underground services to ensure visibility to all
workers persons working in the vicinity
Contact with existing Fire / explosion leading to
 General site Prepare method statement for excavation of underground
15 services major injuries, fatality and / or
property damage
staff
5 4
20 services incorporating the requirements of FAST METRO
PM 5 1
05
 Site visitors RIYADH Corporation CSS 005 – Excavations & Tunneling
 Neighbors Where possible, underground electrical services shall be de-
energized prior to excavations.
Where services are to be re-routed, no work shall commence until
services are confirmed as de-energized / inert
Permits shall be secured in advance from the relevant utility / local
authority prior to excavation in the vicinity of existing underground
services
 General site
Lack of excavation Excavation / Trench / Tunnel workers Excavations shall be inspected on a regular basis by a competent
16 inspection collapse due to changing
conditions / support failure
 General site
staff
5 4
20 person. Deep or complex excavations shall be inspected daily and
shoring alterations made to account for changing conditions
PM 5 1
05
 Site visitors
Unstable trenches,
 Trench A experimented person must supervise the dig SC
17 unstable
conditions
ground Collapse
workers
4 4
16 No working alone, a worker must be near for help to exit. CM
4 1
04
 General site
Installation or Only competent, qualified electricians shall be permitted to carry
Electric shock leading to injury workers
extension of out electrical works. No person shall be permitted to work as an
18
electrical cable
or fatality
Electrical fire
 General site
staff
5 4
20 electrician until valid certification is provided to the competent
PM 5 1
05
Electrical Engineer
 Site visitors
Cables shall not be extended or repaired through cut and splice.
Only industrial cable connectors shall be used as set out in FAST
 General site
METRO RIYADH Corporation CSS 011 – Temporary Electrical
Unsafe connections Electric shock leading to injury workers
Distribution & Electrical Safe Systems of Work
19 / splicing or fatality
Electrical fire
 General site
staff
5 4
20 Only competent electricians shall be permitted to construct and
PM 5 1
05
repair electrical distribution equipment and shall only use parts /
 Site visitors
components that are manufactured for the purpose employed
Where transformers are used to step down voltages, the

M3-CJV-MST-ERURU-ELS-000072 11/7/2015 Page 54 of 44


Riyadh Metro Package 3 (Lines 4, 5 & 6)
Method Statement For MV 13.8 kV cable Diversion
for Elevated Station 6H1 From Ch.17+311 To Ch.17+471
Rev. AA

Risk Assessment
Riyadh Metro Project Package #3
Title:
Risk Assessment
Revision:

Residual Risk
Risk Rating Action
Item Hazard Risk Who is at Risk Necessary Control Measures Rating
By
S F Rating S F Rating

competent engineer and site electricians shall ensure that all


transformers are inspected before use and included within the
quarterly inspection programme
Materials shall be stored, handled and moved in a safe manner.
The requirements of FAST METRO RIYADH Corporation CSS
012 shall be implemented on all projects
Site stores shall be include heavy duty racking with safe ladder /
stair access
Flammable and / or hazardous materials shall be stored
separately in steel containers with air conditioning if necessary
with regard to local conditions
Petroleum based substances (petrol / diesel, oil) shall be stored
on drip trays or inside purpose built bunds. Bunds shall be 110%
of the stored volume
Stacked materials shall be secured against tipping / collapse and
Fire shall be palletized where possible to allow safe movement by
Overloading and collapse of forklift or crane
 General site Blocks shall be palletized and banded
racking / shelving
workers
Unsafe storage of Chemical spills Pipe racks shall be prepared for pipe storage
20
materials Tipping / collapse of stacked
 General site
staff
4 3
12 Sheet racks shall be prepared for glass and dry wall or other
sheet material
PM 4 1
04
materials
 Site visitors
Unsafe movement of large Cables shall be stored on drums in a level area and chocked
diameter pipes Large diameter steel or pre-cast pipes shall stored in a level area
and be chocked
Gas cylinders shall be stored in a separate cage located in an
external area
Lockable storage boxes shall be used for general items stored on
site
All stores shall include signage for both identification of materials
and safety
Stores shall be fitted with suitable firefighting equipment and fire
alarms
Packaging and waste materials shall be removed from stores at
the earliest opportunity to reduce fire loading

 General site Fire Safety Coordinator and Emergency Coordinator shall be


workers appointed SC
Explosions and fires
21  General site
staff
3 3
6 A Fire Safety & Emergency Plan shall be developed utilizing the
FAST format CM
3 1
03
 Site visitors Emergency equipment and arrangements shall be made know to

M3-CJV-MST-ERURU-ELS-000072 11/7/2015 Page 55 of 44


Riyadh Metro Package 3 (Lines 4, 5 & 6)
Method Statement For MV 13.8 kV cable Diversion
for Elevated Station 6H1 From Ch.17+311 To Ch.17+471
Rev. AA

isk Assessment
Riyadh Metro Project Package #3
Title:
Risk Assessment
Revision:

Residual Risk
Risk Rating Action
Item Hazard Risk Who is at Risk Necessary Control Measures Rating
By
S F Rating S F Rating

 General site all those entering the site through the induction program
workers Fire Safety Coordinator and Emergency Coordinator shall be
(other appointed.
contractors) The Fire Safety & Emergency Plan shall be in line with the
 General requirements set out in FAST HSE plan
public Emergency equipment and arrangements shall be made know to
 Neighbors all those entering the site through the induction program
 Vibratory Rubbish and materials shall not be accumulated on site
plate operator To use vibratory plate, do not work near flammable gases or
liquids, petrol or paint thinner fumes for example. Keep
combustible materials at a safe distance - at least 5m.

Prepared By:  Severity (S) Frequency (F) Risk Rating (RR) Very High High Medium Low
A - Architect (Architect engaged by FAST METRO RIYADH)) R=SxF 15-25 8-12 4-6 1-3
PM – Project Manager 1 Minor Injury 1 Improbable
CM – Construction Manager 2 Major Single Injury 2 Possible Unacceptability Limits S 5 4 3 2 1 F
3 Major Multiple
LM – Logistics Manager 3 Occasional More than 5 is unacceptable re-assess task 5 25 20 15 10 5
Injuries
PLM – Plant Manager 4 Single Death 4 Frequent and preventative actions. 4 20 16 12 8 4
HSEM – HSE Manager 5 Multiple Deaths 5 Regular 3 15 12 9 6 3
PS – Project Supervisor (FAST Metro Riyadh/ Subcontractor) S = 0 is deemed to be the limit of practicability 2 10 8 6 4 2
SC – Subcontractor of control measures. 1 5 4 3 2 1

M3-CJV-MST-ERURU-ELS-000072 11/7/2015 Page 56 of 44


Riyadh Metro Package 3 (Lines 4, 5 & 6)
Method Statement For MV 13.8 kv cable Diversion
for Elevated Station 6H1 From Ch.17+311 To Ch.17+471
Rev. AA

M3-CJV-MST-ERURU-ELS-000072 3/15/2015

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