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UN 5000 User’s manual

Contents

No. of sh.
Prep.

Appr. 7
Resp. dept.
Document number Lang. Rev. ind. Sheet

ABB Industrie AG 3BHS114940/E80 en i

REVISION

Rev. Page (P) Description Date

ind. Chapt.(C) Dept./Init.

Document number Lang. Rev. ind. Sheet

ABB Industrie AG 3BHS114940/E80 en ii

1 Introduction......................................................................................................................................................1-3

1.1 The aim and purpose of this manual .............................................................................................................1-5

1.2 Using this manual ..........................................................................................................................................1-5
1.3 Important advice ............................................................................................................................................1-6
1.4 Manufacturer’s address .................................................................................................................................1-7

2 Safety precautions...........................................................................................................................................2-3

2.1 Safety regulations ..........................................................................................................................................2-3

2.2 Requirements for operating personnel ..........................................................................................................2-4

3 Man-machine communication 3-4

3.1 General ..........................................................................................................................................................3-4

3.2 Service Panel UNS 0874 ...............................................................................................................................3-6
3.2.1 Introduction 3-6
3.2.2 Description of the device 3-7
3.2.3 User manual 3-15
3.2.4 Programming application function blocks 3-26

3.3 CMT tool ..................................................................................................................................................... 3-33

3.3.1 Introduction 3-33
3.3.2 Installation 3-33
3.3.3 Installation of the software 3-35
3.3.4 Starting from CMT 3-38
3.3.5 Menus overview 3-39
3.3.6 Connect menu 3-40
3.3.7 Parsig menu 3-41
3.3.8 DLog menu 3-49
3.3.9 Diagrams menu 3-54
3.3.10 Trending menu 3-56
3.3.11 DrvFuncs menu 3-59
3.3.12 Faults menu 3-66
3.3.13 Exit menu 3-67
3.3.14 Help menu 3-67
3.3.15 Overview of error messages 3-67

4 Configuration and Settings ............................................................................................................................4-5

4.1 Why you should read this section..................................................................................................................4-5

4.2 Overview ........................................................................................................................................................4-5
4.3 Available devices in the UN 5000 system .....................................................................................................4-7
4.4 UNITROL type code ......................................................................................................................................4-8
4.5 Structure of the excitation system .............................................................................................................. 4-11
4.5.1 Power supply to the excitation system – shunt supply with AC field breaker 4-11
4.5.2 Power supply to the excitation system – supply from auxiliary line with AC field breaker 4-12
4.5.3 Power supply to the excitation system – supply from PMG with AC field breaker 4-13
4.5.4 Power supply to the excitation system – shunt supply with series compounding and AC field breaker 4-14
4.5.5 Power supply to the excitation system – shunt supply with brake and AC field breaker 4-15
4.5.6 Power supply to the excitation system – supply from auxiliary line with brake and AC field breaker 4-16
4.5.7 Power supply to the excitation system – shunt supply with DC field breaker 4-17
4.5.8 Power supply to the excitation system – supply from auxiliary line with DC field breaker 4-18
4.5.9 Power supply to the excitation system – supply from PMG with DC field breaker 4-19
4.5.10 Regulation – Type: S5.. 4-20
4.5.11 Regulation – Type: D5.. 4-21
4.5.12 Regulation – Type: A5.. 4-22
4.5.13 Regulation – Type: A5xB.. 4-23
4.5.14 Converter – Type: E 4-24

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 4.5.15 Converter – Type: T 4-25
4.5.16 Converter – Type: S 4-26
4.5.17 Converter – Type: S 4-27
4.5.18 Discharge 4-28
4.5.19 Discharge 4-29
4.5.20 Discharge 4-30
4.5.21 Discharge 4-31
4.5.22 Discharge 4-32
4.5.23 Discharge 4-34
4.5.24 Discharge 4-36
4.5.25 Discharge 4-38
4.5.26 Actual value measurement for generator voltage / generator current – Single-Channel System 4-40
4.5.27 Actual value measurement for generator voltage / generator current – Double-Channel System 4-41
4.5.28 Actual value measurement for generator voltage / generator current – Auto-Channel System 4-42

4.6 Hardware Device Arrangement and settings.............................................................................................. 4-43

4.7 Device Designation (Screen print with detailed information)...................................................................... 4-44
4.7.1 Ordering information 4-44

4.8 ARCnet node addresses............................................................................................................................. 4-45

4.8.1 Setting using a Hex switch 4-46
4.8.2 Setting using a DIL switch 4-46

4.9 Control Board UNS 2880a-P (COB) .......................................................................................................... 4-47

4.9.1 Features 4-47
4.9.2 Device settings 4-48
4.9.3 COB: ARCnet node addresses 4-48
4.9.4 Position of setting elements 4-49

4.10 Signal measuring unit UNS 2881a-P (MUB).......................................................................................... 4-50

4.10.1 Features 4-50
4.10.2 Device settings 4-51
4.10.3 Position of the setting elements 4-52

4.11 Converter Interface UNS 0880a-P (CIN)................................................................................................ 4-53

4.11.1 Features 4-53
4.11.2 Device settings 4-54
4.11.3 Position of the setting elements 4-55

4.12 Gate Driver Interface UNS 0881a-P, V1/V2 (GDI)................................................................................. 4-56

4.12.1 Features 4-56
4.12.2 Device settings 4-56

4.13 Power Signal Interface UNS 0882a-P (PSI) .......................................................................................... 4-57

4.13.1 Features 4-57
4.13.2 Schematic circuit diagram 4-58
4.13.3 Device settings 4-58
4.13.4 View of total PSI 4-59
4.13.5 Current measurement : Detail view 4-60
4.13.6 Exciter current measurement (on AC side of the converter) 4-60
4.13.7 Zero-current detection (on AC side of the converter) 4-60
4.13.8 Exciter current measurement (AC side) with one current transformer for two PSI 4-61
4.13.9 DC field current actual value 4-61

4.14 Fast I/O unit UNS 0883a-P (FIO) ........................................................................................................... 4-62

4.14.1 Features 4-62
Device settings 4-62
Position of the setting elements 4-66

4.15 Local Control Panel AF C094 AE, 02 (LCP) ........................................................................................... 4-67

4.15.1 Features 4-67
4.15.2 Device settings 4-67

4.16 Extended Gate Controller UNS 2882a-P (EGC) .................................................................................... 4-69

4.16.1 Features 4-69
4.16.2 Device settings 4-70
4.16.3 Position of the setting elements 4-73

4.17 Fieldbus Coupler UP C090 AE (FBC) .................................................................................................... 4-74

4.17.1 Features 4-74
4.17.2 Device settings 4-74
4.17.3 Position of the control elements 4-75

4.18 Local Bus Interface UNC 4674 b-E (LBI) ............................................................................................... 4-76
4.18.1 Features 4-76

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ABB Industrie AG 3BHS114940/E80 en iv

 4.18.2 Signals to trip busbars 4-77
4.18.3 Protection of internal power supply F1 4-77
4.18.4 Protection of external add-on devices F2 4-77
4.18.5 Position of setting elements 4-77

4.19 Analogue I/O interface to fieldbus UA C096 (AIO)................................................................................. 4-78

4.19.1 Features 4-78
4.19.2 Device settings 4-78
4.19.3 Position of the setting elements 4-80

4.20 Firing unit (1400 V) to Crowbar UNS 0007a-P....................................................................................... 4-81

4.20.1 Features 4-81
4.20.2 Device settings 4-81
4.20.3 Position of the setting elements 4-83

4.21 Firing unit (3800 V) to Crowbar UNS 0017a-P........................................................................................ 4-84

4.21.1 Features 4-84
4.21.2 Device settings 4-84
4.21.3 Position of the setting elements 4-86

4.22 Optical Bus Interface UP C325 AE (OBI)................................................................................................ 4-87

4.22.1 Features 4-87
4.22.2 Selection of operating mode 4-87
4.22.3 Setting the max. transmission distance 4-87

4.23 Current sensor UNS 0884 (CUS)............................................................................................................ 4-87

4.24 Converter Display Panel UNS 0885 (CDP)............................................................................................. 4-87
4.25 Rotor ground fault detection UNS 3020, V1/V2 ...................................................................................... 4-88
4.25.1 Features 4-88
4.25.2 Device settings 4-89
4.25.3 Position of the setting elements 4-90

5 Erection Instructions.......................................................................................................................................5-3

5.1 General ..........................................................................................................................................................5-3

5.1.1 Safety instructions 5-3
5.1.2 Receipt of the delivery 5-4
5.1.3 Storage 5-5
5.1.4 Unpacking 5-6
5.1.5 Transport of equipment / cabinets 5-8

5.2 Installation planning .................................................................................................................................... 5-11

5.2.1 Installation planning for mounting frame 5-11
5.2.2 Installation planning for equipment / cabinets 5-12

5.3 Installation................................................................................................................................................... 5-13

5.3.1 Electrical connections 5-13
5.3.2 Installation of the mounting frame 5-15
5.3.3 Installation of cabinets / equipment 5-19

6 Commissioning 6-3

6.1 General ..........................................................................................................................................................6-3

6.2 Safety conditions ...........................................................................................................................................6-3
6.2.1 Consequences of non-compliance 6-5
6.2.2 Requirements for the personnel carrying out the work 6-5

6.3 Instructions in the event of emergencies .......................................................................................................6-6

6.3.1 Behaviour in case of fire: 6-6
6.3.2 First aid measures for electrical installations: 6-6

6.4 Prerequisites for commissioning....................................................................................................................6-7

6.5 Commissioning procedure .............................................................................................................................6-7
6.6 Commissioning activity ..................................................................................................................................6-8
6.6.1 Preliminary tests 6-8
6.6.2 No-load tests 6-9
6.6.3 Tests under load 6-10

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 6.6.4 Concluding work: 6-11

6.7 Commissioning report................................................................................................................................. 6-12

7 Operation..........................................................................................................................................................7-3

7.1 Introduction ....................................................................................................................................................7-3

7.2 Automatic voltage- and reactive power regulation of the synchronous machine ..........................................7-3
7.2.1 The synchronous machine on the network 7-3
7.2.2 The stationary behaviour of the synchronous machine 7-4
7.2.3 The dynamic behaviour of the synchronous machine 7-13
7.2.4 The transient behaviour of generator and network 7-16

7.3 Control and display elements ..................................................................................................................... 7-19

7.3.1 General 7-19
7.3.2 Remote control (control room) 7-20
7.3.3 Analogue displays 7-31
7.3.4 Status and alarm messages 7-31

7.4 Local control ............................................................................................................................................... 7-33

7.4.1 Analogue value display 7-33
7.4.2 Fault display 7-34
7.4.3 Controlling the display 7-35
7.4.4 Printer key 7-35
7.4.5 Command keys 7-36
7.4.6 Service Panel 7-36

7.5 Operation of the system.............................................................................................................................. 7-37

7.5.1 Checks before switching on 7-37
7.5.2 Switch-on sequence 7-38
7.5.3 Checks during operation 7-40
7.5.4 Shut-down sequence 7-40
7.5.5 Emergency-OFF 7-40

8 Maintenance and Trouble Shooting Instructions.........................................................................................8-3

8.1 General ..........................................................................................................................................................8-3

8.1.1 Safety regulations 8-3
8.1.2 Consequences of negligence 8-4
8.1.3 Requirements for the personnel carrying out work 8-4
8.1.4 Instructions for emergency situations 8-4

8.2 Maintenance ..................................................................................................................................................8-5

8.2.1 Introduction 8-5
8.2.2 Operating conditions during maintenance work 8-6
8.2.3 Maintenance schedule 8-6
8.2.4 Three-monthly maintenance work (operating condition f) 8-7
8.2.5 Annual maintenance work (during planned shutdown of the plant) 8-10

8.3 Trouble Shooting ........................................................................................................................................ 8-13

8.3.1 Principles of trouble shooting 8-13
8.3.2 Working methods 8-14
8.3.3 Instructions on how to replace printed circuit boards 8-15
8.3.4 Semiconductors 8-16
8.3.5 Hardware faults 8-17
8.3.6 Event, Alarm and Fault messages 8-20

9 Storage and Decommissioning 9-3

9.1 Preservation and Storage ..............................................................................................................................9-3

9.1.1 Safety Instructions 9-3
9.1.2 Why You Should Read this Chapter 9-3
9.1.3 Storage Conditions 9-3
9.1.4 Preservation 9-3
9.1.5 Periodical Inspections 9-4

9.2 Decommissioning ..........................................................................................................................................9-4

9.2.1 Safety Instructions 9-4
9.2.2 Why You Should Read this Chapter 9-4

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 9.2.3 Excitation System Standstill 9-4
9.2.4 Excitation System Intermediate Storage 9-5
9.2.5 Dismantling the Excitation System and Separation of Materials 9-5
9.2.6 Disposal and Recycling 9-5

10 Drawings 10-3

10.1 General:................................................................................................................................................... 10-3

10.1.1 Why You Should Read this Chapter 10-3

10.2 How to read the Hardware Drawing ........................................................................................................ 10-3

10.2.1 Cover sheet 10-4
10.2.2 Sheet index 10-4
10.2.3 Drawing 10-5
10.2.4 List of terminals 10-8

10.3 How to read the Software Drawing ......................................................................................................... 10-8

11 Technical descriptions................................................................................................................................. 11-3

11.1 General.................................................................................................................................................... 11-3

11.1.1 Why You Should Read this Chapter? 11-3

11.2 Table of Content...................................................................................................................................... 11-3

11.2.1 Functional Description 11-3
11.2.2 Power Components and Low Voltage Components (Optional) 11-4
11.2.3 Components of the Control Electronics (Optional) 11-5
11.2.4 Service Documents 11-6

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ABB Industrie AG 3BHS114940/E80 en vii