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Refractory Solution F

This document provides information on refractory solutions for induction furnaces and ladles from Refractory Solutions including: A. Insulating materials like insulating cloth and ramming tools. B. Ramming masses for furnaces in various specifications for furnaces up to 60 tons made of materials like HA-87, HA-88, HM-52, and HM-58. C. Installation tools like vibrators and ramming machines. D. Grout masses for coils and spouts. E. Repair masses with plastic properties for maintenance. It also provides castables and ramming mixes for ladles up to 10 tons made of high alumina and corundum

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raobabar21
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0% found this document useful (0 votes)
170 views

Refractory Solution F

This document provides information on refractory solutions for induction furnaces and ladles from Refractory Solutions including: A. Insulating materials like insulating cloth and ramming tools. B. Ramming masses for furnaces in various specifications for furnaces up to 60 tons made of materials like HA-87, HA-88, HM-52, and HM-58. C. Installation tools like vibrators and ramming machines. D. Grout masses for coils and spouts. E. Repair masses with plastic properties for maintenance. It also provides castables and ramming mixes for ladles up to 10 tons made of high alumina and corundum

Uploaded by

raobabar21
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Refractory Solutions Coreless Induction Furnace and Ladle 

 
Refractory Solutions for 0‐60Ton induction furnace: 
A. Insulating cloth 
B. Working lining 
C. Ramming tools 
D. Spout & Coil Grout Mass 
E. Repair Mass 
 
A. Insulating cloth 

 
Commodity: High quality dust free asbestos cloth 
Spec: Grade: AAAA(For metallurgical) 
Thickness: 3.0 mm 
Width:     1.0 m 
Refractoriness: 1580~1770℃ 
Loss on ignition: ≤ 30% 
Core Material: Asbestos 
Shape: Layered 
Form: Roll 
Packing: Net weight 50kg per roll(Load in plastic woven bag). 
 
B. Ramming Mass For Induction furnace 
Application: For induction furnace 1~60Ton to Melt Carbon Steel, Stainless steel, Alloy Steel, all kinds of metal types 

     
Specification 
a. Commodity: HA‐87 Neutral Ramming Mass 
Specifications: Al2O3: 84%min(Spinel, imported materials); SiO2: 1%min; MgO: 11%min; Fe2O3: 0.3%max 
Density:                                    >2.98 g/cm3 
Linear changing rate:    +0.06% 
Grain size:                            0‐6 mm 
Refractoriness:                  2150°C 
Compressive strength:    1500°C×2h> 60 MPa 
Thermal shock resistance:  Excellent 
Installation mode:            dry vibration 
Suggested Working Mode:  intermittently or continuously 
Suggested furnace size:  ≤20metric tons 
Application:  Suitable for all kinds metal types. 
Storage life: 9 month in dry condition 
 
b. Commodity: HA‐88 Neutral Ramming Mass 
Specifications: Al2O3: 85%min(fused); SiO2:  0.5%max; MgO:11%min; Fe2O3: 0.2%max 
Density:                  >3.18 g/cm3 
Linear changing rate:  +0.62% 
Grain size:              0‐6 mm 
Refractoriness:         2300°C 
Compressive strength:  1500°C×2h> 62 MPa 
Thermal shock resistance: Excellent 
Installation mode:      dry vibration 
Suggested Working Mode: intermittently or continuously 
Suggested furnace size: ≤40metric tons 
Application: Suitable for all kinds metal types. 
Storage life: 9 month in dry condition 
 
c. Commodity: HM‐52 magnesia ramming mass  
Specifications: MgO:82% min; Al2O3:6% min; Fe2O3:0.8% max;  
Density: 2.89g/cm3 
Linear Changing Rate: ‐0.01% 
Grain Size: 0‐8 mm 
Refractoriness: 2100 C 
Compressive Strength: 1500degC; 2h 59MPa 
Thermal shock Resistance: Normal 
Installation Mode: Wet ramming 
Suggested Working Mode: Continuously 
Suggested Furnace Size: ≤3 metric tons  
Application: suit for stainless steel, high manganese steel, high alloy Steel, carbon steel etc.  
Storage life: 9 month in dry condition 
 
 
 
d. Commodity: HM‐58 magnesia ramming mass 
Specificatio
ons: MgO 70%m max; Al2O3 20 0%max; Cr2O3 10%min; Fe2O O3 0.8%max 
Density: 2.889g/cm3  
Linear Channging Rate: ‐0.001%  
Grain Size: 0
0‐6 mm  
Refractoriness: 2100 C  
Compressivve Strength: 15 500degC; 2h 59 9MPa  
Installation Mode: dry vibbration  
Suggested W Working Modee: Continuouslyy  
Suggested FFurnace Size: ≤≤10 metric tons  
Application: suit for stainless steel, high
h manganese ssteel, high alloyy Steel, carbon
n steel etc.  
Storage life: 9 month in dry condition 
 
C. Installation Ramming TTools 

a. Commodiity: HZ‐Z5 Electronic Vibrator (Italian Motor)  
Rated Volttage: 380V  
Vibrating Frequency: 50H HZ  
Exciting Foorce: 2000N  
Rated Pow wer: 150W  
Excited freequency: 2888rr/min  
Weight: 10kg  
Packing: 11 full set load in the wooden boox  
Quantity: 1 set  
Delivery: 115 days after co onfirmed the co
ontract.  
b. Commodiity: Pneumatic Three‐armed w wall/bottom ramming machin ne for induction
n furnace liningg 
Air consummption(single arm): 14L/S  
Frequencyy: 54Hz  
Exciting Fo
orce: 1800N  
Default Vibration Force: 22.5KN  
Working P Pressure: 0.4‐0.8MPa (Adjustab
ble)  
Packing: 1 ooden box  
1 full set per Wo
Quantity: 1 set Three‐arm med ramming m button rammingg machine  
machine, 1 set b
D. Spout & Coil Grout Mass 
a. Commodity: HJ‐95 Coil grout 
Specifications: Al2O3: 90%min; SiO2: 4%; CaO: 3%max; Fe2O3: 0.2%max 
Grain size: ≤2mm 
Refractoriness: 2050℃ 
Additive: Water 
Installation mode: trowel 
Insulativity: very good 
Storage life: 9 months 
 
b. Commodity:   HL‐B (Plastic) Spout & Top‐Cap Mass 
Main contents: Al2O3: 75%; SiO2: 12%; P2O5: 4.0% 
Compressive strength: 110℃ ×3h>29.2MPa; 
1500℃ ×3h>68.5MPa 
Refractoriness: 2150℃ 
Density: 2.88g/cm3 
Plasticity: good 
Solidification: good 
Installation mode: trowel or ramming 
Storage life: 9 months 
Application: Top‐cap, spout 
 
E. Repair Mass 

 
Commodity: HB‐A (Plastic) Repair Mass for induction furnace 
Main contents: Al2O3: 75%; SiO2: 12%; Cr2O3: 4.0% P2O5: 4.0% 
Compressive strength: 110℃ ×3h>29.2MPa; 
1500℃ ×3h>68.5MPa 
Refractoriness: 2150℃ 
Density: 2.88g/cm3 
Plasticity: good 
Solidification: good 
Installation mode: trowel or ramming 
Storage life: 9 months 
Application: Top‐cap, spout and furnace maintenance 
 

 
 
 
 
 
 
 
 
 

Refractory Solutions for Ladle: 
 
a. Commodity: HG‐A1 High Alumina castables for ladle  
Specifications:         Al2O3: 65%min; CaO: 10%max; SiO2: 20%min; Fe2O3: 1.5%max 
Density:                >2.68 g/cm3 
Refractoriness:             1950°C 
Compressive strength:  1500°C×2h> 64 MPa 
Installation mode:       casting 
Water required:               8‐10% 
Suggested ladle size:  ≤3metric tons 
Storage life:               9 month in dry condition 
  
b. Commodity: HG‐A3 Corundum castables for ladle  
Specifications:         Al2O3: 85%min; CaO: 5%max; SiO2: 10%max; Fe2O3: 1.0%max 
Density:                >2.95 g/cm3 
Refractoriness:             1950°C 
Compressive strength:  1500°C×2h> 72 MPa 
Installation mode:       casting 
Water required:               5‐8% 
Suggested ladle size:  ≤10metric tons 
Storage life:               9 month in dry condition 
 
c. Commodity: HG‐A2 Ramming mix for Steel Ladle 
Spec: AL2O3: 75%min; Mgo: 10%max; Cr2O3: 10%max; SiO2: 5%max; 
Density:     >2.85 g/cm3  
Size:         0‐6mm 
Refractory: 2100℃ 
Suggested ladle size: ≤3metric tons 
Application: Suitable for all kinds metal alloys.。 
Installation mode:wet trowel 
 
d.Commodity: HG‐A6 Ramming mix for Steel Ladle 
Spec: AL2O3: 80%min; Mgo: 12%max; Cr2O3: 10%max; SiO2: 5%max; 
Density:     >2.95 g/cm3  
Size:         0‐6mm 
Refractory: 2100℃ 
Suggested ladle size:  ≤10 metric tons 
Application: Suitable for all kinds metal alloys. 
Installation mode:wet trowel 
 
 
 
=================================================================================================================== 

***NOTES*** 
1. ) Our youtube page for installation videos of our ramming mass on induction furnace, ladle, and EAF: 
http://www.youtube.com/channel/UCV9FfOKYNij9psaWBbc_LTQ  
 
 
2.) Welcome to meet us in the Metallurgy Exhibition in Dusseldorf, Germany, in this June, 2015 
 #GIFA #Thermprocess METEC 2015 International Metallurgy Exhibition in Dusseldorf, Germany, 16‐20 June, 2015  
(HXS Stand No.: GIFA Hall 10, F06‐06) 

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