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Amphenol: Photovoltaic Interconnection Systems

Amphenol Technology is a division of Amphenol Corporation that manufactures connectors for the solar industry, including its H4 series PV connectors. The H4 series connectors are durable and reliable connectors for solar panels and cables that are rated for voltages up to 1500V DC and currents up to 45A. They feature IP68 ingress protection when mated and operate from -40°C to +90°C.

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0% found this document useful (0 votes)
244 views20 pages

Amphenol: Photovoltaic Interconnection Systems

Amphenol Technology is a division of Amphenol Corporation that manufactures connectors for the solar industry, including its H4 series PV connectors. The H4 series connectors are durable and reliable connectors for solar panels and cables that are rated for voltages up to 1500V DC and currents up to 45A. They feature IP68 ingress protection when mated and operate from -40°C to +90°C.

Uploaded by

M M
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 20

Amphenol

Amphenol Industrial Sustainable Technologies

Photovoltaic Interconnection Systems


About us
Solar Connectors and Cable Assemblies
DURABLE AND RELIABLE

Founded in 1932, Amphenol Corporation in America, is a leading manufacturer of


connectors and related products and one of top 500 companies in the world. There
are 83 divisions with more than 40,000 employees around the world. Amphenol
Corporation is divided into 8 Business Units based on product markets.

Amphenol Technology (Shenzhen) co., Ltd. is one of Amphenol’s divisions, Located


in Shenzhen, China, A leading manufacturer of Stamping & form terminals,
Over-molded interconnectors, Connectors for harsh environment,
Cable assembly design & development, including Solar connectors and cable assemblies.
Content

01 H4 Series Connectors

03 UTX Series Connectors

05 H4-R Series Connectors

09 Cable and Cable Assemblies

13 Junction Boxes

15 Tools and Accessories


Amphenol
Industrial Sustainable Technologies
H4 series PV Connectors

H4 series PV Cable Connector


Part Number:H4CF……
58 REF

34.7 REF 21.5 REF

33 REF
Ø19.3REF 4.5 REF

Ø5.2 REF

Ø5.2 REF
Part Number:H4CM……
59 REF

21.5 REF
36.6 REF

28.15 REF
4.5 REF

Ø3.94 REF
Ø19.3REF

Ø5.2 REF
Technical Data

1500V DC per UL 6703 Cable OD range Ø5.3mm – 7.65mm


Rated voltage
1000V DC per TÜV IEC62852
Tool unlock type(TÜV/UL) or
Unlock options
Manually unlock type(TÜV only)
Rated current 25A ( 2.5mm2 /14AWG)
(per IEC 62852, 85°C) 35A ( 4.0mm2/ 12AWG) Ingress protection rating IP68, mated (1 m, 1 h) &
45A (6.0mm2/10AWG) IP2X touch-proof, unmated
Rated current 15A ( 2.5mm2 /14AWG) Ambient temperature range -40°C to +85°C(TÜV)
(per UL 6703) 20A ( 4.0mm2/ 12AWG) -40°C to +90°C(UL)
30A (6.0mm2/10AWG)
Upper limiting temperature +120°C
Rated impulse voltage 12kV(1000V DC per TÜV)
Flame class UL 94 V-0
Typical contact resistance ≤0.3mΩ Overvoltage category/Pollution degree CAT III/2
Contact material Tin-plated Copper Alloy Material safety RoHS, REACH compliant
Contact system options Cold Formed (CF) or Approvals:
Stamped & Formed (S&F)*1
TÜV certified to IEC 62852
Insulation material PC/PA UL certified to UL6703 R50388083 E339277

Type of termination Crimping

How to Order a Connector (please choose one code per position, below)

Part Number Coding: H4 C F C 4 D M S

Product Product Type Gender Connector Type Cable Size Certifications Packaging Contact Type
Line
C 0 Without Contact
F D I 1 pc/bag
Cable gland
Female 2 2.5mm²/ 14AWG Dual S S&F
Tool unlock
H4 C UL/TÜV Certified
100
(H4 series) (Connector) D 4.0mm²/12 AWG & C pcs/bag
M 4*2 6.0mm²/10AWG(S&F) T*3
Cable gland
Male Only 400 (Blank) CF
Manually unlock 4.0mm²/12AWG(CF) M
TÜV Certified pcs/bag
6 6.0mm²/ 10AWG(CF)

*2, When ordering a S&F contact, please use cable size order code “4” for both 4.0mm²/ 12AWG & 6.0mm²/ 10AWG.
*3, When ordering cable connectors, please use certifications order code “T” for Manually unlock type cable gland connectors.

*1: when ordering S&F contacts in reel vision, page 7 *Crimping Tool, Page 15
Sealing caps, Wrench Tools, page 16

www.amphenol-sustainable.com 1
Amphenol
Industrial Sustainable Technologies
H4 series PV Connectors

H4 series PV Panel Connector


Part Number:H4CF……
49.7 REF

34.7 REF

ø19.3 REF
33 REF
4.5 REF

Ø5.2 REF

Ø5.2 REF
5 REF

Part Number:H4CM……
51.5 REF
36.6 REF

28.15 REF
ø19.3 REF
4.5 REF

Ø3.94 REF

Ø5.2 REF
5 REF

Technical Data

1500V DC per UL 6703 Type of termination Crimping


Rated voltage
1500V DC per TÜV IEC62852
Tool unlock type(TÜV/UL) or
Unlock options Manually unlock type(TÜV only)
Rated current 25A ( 2.5mm2 /14AWG)
(per IEC 62852,85°C) 35A ( 4.0mm2/ 12AWG) IP68, mated (1 m, 1 h) &
Ingress protection rating
45A (6.0mm2/10AWG) IP2X touch-proof, unmated

Rated current 15A ( 2.5mm2 /14AWG) -40°C to +85°C(TÜV)


Ambient temperature range
(per UL 6703) 20A ( 4.0mm2/ 12AWG) -40°C to +90°C(UL)
30A (6.0mm2/10AWG)
Upper limiting temperature +120°C
Rated impulse voltage 16kV(1000V DC per TÜV)
Flame class UL 94 V-0
Typical contact resistance ≤0.3mΩ
Overvoltage category/Pollution degree CAT III/2
Contact material Tin-plated Copper Alloy
Material safety RoHS, REACH compliant
Contact system options Cold Formed (CF) or
Stamped & Formed (S&F)*1
Approvals:
Insulation material PC TÜV certified to IEC 62852
UL certified to UL6703 R50388083 E339277

How to Order a Connector (please choose one code per position, below)

Part Number Coding: H4 C F M 4 D M S

Product
Product Type Gender Connector type Cable Size Certifications Packaging Contact Type
Line
B 0 Without Contact D
F Bulkhead M12 I 1 pc/bag
Dual S S&F
Female Manually unlock 2 2.5mm²/ 14AWG
H4 C UL/TÜV Certified
(H4 series) (Connector) M 4.0mm²/12 AWG & 100
Bulkhead M12 C pcs/bag
Tool unlock
6.0mm²/10AWG(S&F)
M 4*2 T*3 (Blank) CF
Male 4.0mm²/12AWG(CF) Only
N 400
TÜV Certified M
Bulkhead M14 pcs/bag
Tool unlock 6 6.0mm²/ 10AWG(CF)

*2, When ordering a S&F contact, please use cable size order code “4” for both 4.0mm²/ 12AWG & 6.0mm²/ 10AWG.
*3, When ordering panel connectors, please use certifications order code “T” for Manually unlock type bulkhead M12 connectors.

*1: when ordering S&F contacts in reel vision, page 7 *Crimping Tool, Page 15
Sealing caps, Wrench Tools, page 16

www.amphenol-sustainable.com 2
Amphenol
Industrial Sustainable Technologies
UTX series PV Connectors

UTX series PV Cable Connector


Part Number:UTXCF……
58 REF
34.3 REF

ø5.3 REF
30 REF

ø21.7 REF
Part Number:UTXCM……

64 REF
40.1 REF 22 REF

2 9 .2 R E F

ø4 REF
ø21.7 REF
Technical Data
1500V DC per UL 6703 Ø5.3mm – 7.65mm
Cable OD range
Rated voltage 1500V DC per TÜV IEC62852
1500V DC per JET IEC61730 Tool unlock type(TÜV/UL/JET) or
Unlock options Manually unlock type(TÜV only)
Rated current 25A ( 2.5mm2 /14AWG)
(per IEC 62852,85°C) 35A ( 4.0mm2/ 12AWG) IP68, mated (1 m, 1 h) &
Ingress protection rating
45A (6.0mm2/10AWG) IP2X touch-proof, unmated

Rated current 15A ( 2.5mm2 /14AWG) -40°C to +85°C(TÜV)


Ambient temperature range
(per UL6703) 20A ( 4.0mm2/ 12AWG) -40°C to +90°C(UL)
30A (6.0mm2/10AWG)
Upper limiting temperature +105°C
Rated impulse voltage 16kV(1500V DC per TÜV)
Flame class UL 94 V-0
Typical contact resistance ≤0.3mΩ
Overvoltage category/Pollution degree CATIII/2
Contact material Tin-plated Copper Alloy
Material safety RoHS, REACH compliant
Contact system options Cold Formed (CF) or
Stamped & Formed (S&F)*1
Approvals:
Insulation material PPE/PA TÜV certified to IEC 62852
UL certified to UL6703
Type of termination Crimping JET certified to IEC61730 R50340393 E469330 B14T0080

How to Order a Connector (please choose one code per position, below)

Part Number Coding: UTX C F A 4 A M

Product Product Type Gender Contact type Cable Size Certifications Packaging
Line

0 Without Contact I 1 pc/bag


F A Stamped and Formed A
Female contact (S&F) 2 2.5mm²/ 14AWG Triple
UTX C UL/TÜV/JET Certified 100
(UTX series) (Connector) 4.0mm²/12 AWG & C pcs/bag
6.0mm²/10AWG(S&F)
M 4*2 B*3
B Cold Formed 4.0mm²/12AWG(CF) Only
Male 400
contact (CF ) TÜV Certified M pcs/bag
6 6.0mm²/ 10AWG(CF)

*2, When ordering a S&F contact, please use cable size order code “4” for both 4.0mm²/ 12AWG & 6.0mm²/ 10AWG.
*3, When ordering cable connectors, please use certifications order code “B” for Manually unlock type cable gland connectors.

*1: when ordering S&F contacts in reel vision, page 8 *Crimping Tool, Page 15
Sealing caps, Wrench Tools, page 16

www.amphenol-sustainable.com 3
Amphenol
Industrial Sustainable Technologies
UTX series PV Connectors

UTX series PV Panel Connector


Part Number:UTX……

49.3 REF
34. 3RE F

ø 5 .3 R E F
3 0 RE F

21. 7 REF

Part Number:UTX……

5 5. 1RE F

4 0. 1RE F

ø 4 RE F
2 9.2 R E F

2 1 . 7 R EF

Technical Data
1500V DC per UL 6703
Rated voltage Type of termination Crimping
1500V DC per TÜV IEC62852

25A ( 2.5mm2 /14AWG) Unlock options Tool unlock type(TÜV/UL) or


Rated current
35A ( 4.0mm2/ 12AWG) Manually unlock type(TÜV only)
(per IEC 62852,85°C)
45A (6.0mm2/10AWG)
Ingress protection rating IP68, mated (1 m, 1 h) &
15A ( 2.5mm2 /14AWG) IP2X touch-proof, unmated
Rated current
(per UL6703) 20A ( 4.0mm2/ 12AWG)
30A (6.0mm2/10AWG) Ambient temperature range -40°C to +85°C(TÜV)
-40°C to +90°C(UL)
Rated impulse voltage 16kV(1500V DC per TÜV)
Upper limiting temperature +105°C

Typical contact resistance ≤0.3mΩ UL 94 V-0


Flame class

Contact material Tin-plated Copper Alloy CATIII/2


Overvoltage category/Pollution degree

Contact system options Cold Formed (CF) or RoHS, REACH compliant


Material safety
Stamped & Formed (S&F)*1

Insulation material Approvals:


PPE/PA
TÜV certified to IEC 62852
UL certified to UL6703 R50340393 E469330

How to Order a Connector (please choose one code per position, below)

Part Number Coding: UTX M F A 4 A M

Product
Product Type Gender Contact Type Cable Size Certifications Packaging
Line

0 Without Contact A I 1 pc/bag


F A Stamped and Formed Triple
M Bulkhead M12 Female contact (S&F) 2 2.5mm²/ 14AWG
UTX UL/TÜV/JET Certified
(UTX series) C 100
4.0mm²/12 AWG & pcs/bag
4* 2
6.0mm²/10AWG(S&F) B* 3

N Bulkhead M14 M B Cold Formed Only


Male 4.0mm²/12AWG(CF) 400
contact (CF ) TÜV Certified
M pcs/bag
6 6.0mm²/ 10AWG(CF)

*2, When ordering a S&F contact, please use cable size order code “4” for both 4.0mm²/ 12AWG & 6.0mm²/ 10AWG.
*3, When ordering panel connectors, please use certifications order code “B” for Manually unlock type bulkhead connectors.

*1: when ordering S&F contacts in reel vision, page 8 *Crimping Tool, Page 15
Sealing caps, Wrench Tools, page 16

www.amphenol-sustainable.com 4
Amphenol
Industrial Sustainable Technologies
H4-R series PV Connectors

H4-R series PV Cable connector


Part Number:H4LF……
34.7 REF 20 REF

19.3 REF

33 REF
4.5 REF

Ø5.2 REF

Ø5.2 REF
Part Number:H4LM……

36.6 REF 20 REF

28.15 REF
19.3 REF 4.5 REF

Ø3.94 REF

Ø5.2 REF
Technical Data
Rated voltage 1100V DC per TÜV IEC62852 Unlock options Tool unlock type or
Manually unlock type
Rated current 25A ( 2.5mm2 /14AWG)
Ingress protection rating IP68, mated (1 m, 1 h) &
(per IEC 62852, 85°C) 35A ( 4.0mm2/ 12AWG)
45A (6.0mm2/10AWG) IP2X touch-proof, unmated

Rated impulse voltage Ambient temperature range -40°C to +85°C(TÜV)


12.8kV(1100V DC per TÜV)

Typical contact resistance Upper limiting temperature +105°C


≤0.3mΩ

Contact material Flame class UL 94 V-0


Tin-plated Copper Alloy

Contact system Overvoltage category/Pollution degree CAT III/2


Stamped & Formed (S&F)*1

Insulation material PPE/PA Material safety RoHS, REACH compliant

Type of termination Crimping Approvals:


TÜV certified to IEC 62852
Cable OD range Ø4.5mm – 7.8mm R50388083

How to Order a Connector (please choose one code per position, below)

Part Number Coding: H4 L F C 4 T M S

Product
Product Type Gender Connector Type Cable Size Certifications Packaging Contact Type
Line
C
0 Without Contact 100
Cable gland T C
F Female pcs/bag
H4 L Tool unlock
2 2.5mm²/ 14AWG S S&F
(H4 series) (H4-R series TÜV Certified
Connectors) D 400
Cable gland 4.0mm²/12 AWG & M pcs/bag
M Male Manually unlock 4
6.0mm²/10 AWG

*1: when ordering S&F contacts in reel vision, page 7 *Crimping Tool, Page 15
Sealing caps, Wrench Tools, page 16

www.amphenol-sustainable.com 5
Amphenol
Industrial Sustainable Technologies
H4-R series PV Connectors

H4-R series PV Panel Connector


Part Number:H4LF……
49.7 REF

34.7 REF

19.3 REF

33 REF
4.5 REF

Ø5.2 REF

Ø5.2 REF
5.0 REF

Part Number:H4LM……

51.5 REF

36.6 REF

28.15 REF
19.3 REF 4.5 REF

Ø3.94 REF

Ø5.2 REF
5.0 REF

Technical Data
Unlock options Tool unlock type or
Rated voltage 1100V DC per TÜV IEC62852
Manually unlock type
Rated current 25A ( 2.5mm2 /14AWG)
Ingress protection rating IP68, mated (1 m, 1 h) &
(per IEC 62852, 85°C) 35A ( 4.0mm2/ 12AWG)
IP2X touch-proof, unmated
45A (6.0mm2/10AWG)
Ambient temperature range -40°C to +85°C(TÜV)
Rated impulse voltage 12.8kV(1000V DC per TÜV)

Typical contact resistance ≤0.3mΩ Upper limiting temperature +105°C

Contact material Tin-plated Copper Alloy Flame class UL 94 V-0

Contact system options Stamped & Formed (S&F)*1 Overvoltage category/Pollution degree CAT III/2
Insulation material PPE/PC Material safety RoHS, REACH compliant
Type of termination Crimping Approvals:
TÜV certified to IEC 62852
R50388083

How to Order a Connector (please choose one code per position, below)

Part Number Coding: H4 L F M 4 T M S

Product
Product Type Gender Connector Type Cable Size Certifications Packaging Contact Type
Line
M
F Bulkhead 0 Without Contact 100
Female T C pcs/bag
Tool unlock
H4 L
2 2.5mm²/ 14AWG S S&F
(H4 series) (H4-R series B TÜV Certified
Connectors) M Bulkhead 400
4.0mm²/12 AWG & M pcs/bag
Male Manually unlock 4
6.0mm²/10AWG

*1: when ordering S&F contacts in reel vision, page 7 *Crimping Tool, Page 15
Sealing caps, Wrench Tools, page 16

www.amphenol-sustainable.com 6
Amphenol
Industrial Sustainable Technologies H4 Stamped and Formed contact

H4 Stamped and Formed Contacts for automatic assembly use

20 ± 0.03 20 ± 0.03
4 ± 0.1
4 ± 0.1

2.3

2.3

50 ± 5
31.15 ± 0.15

ø640
.0±1
38 ± 0.15

0.0
36 ± 0.15

±5.0
ø56.0

Technical Data

1500V DC per UL 6703 Cable OD range Ø4.5mm – 7.8mm


Rated voltage
1000V DC per TÜV IEC62852
IP68, mated (1 m, 1 h) &
Ingress protection rating
IP2X touch-proof, unmated
Rated current 25A ( 2.5mm2 /14AWG)
(per IEC 62852, 85°C) 35A ( 4.0mm2/ 12AWG) -40°C to +85°C(TÜV)
45A (6.0mm2/10AWG) Ambient temperature range
-40°C to +90°C(UL)
Rated current 15A ( 2.5mm2 /14AWG) Upper limiting temperature +120°C
(per UL 6703) 20A ( 4.0mm2/ 12AWG)
30A (6.0mm2/10AWG) Flame class UL 94 V-0
Rated impulse voltage 12kV(1000V DC per TÜV) Overvoltage category/Pollution degree CAT III/2

Material safety RoHS, REACH compliant


Typical contact resistance ≤0.3mΩ
Approvals:
Contact material Tin-plated Copper Alloy
TÜV certified to IEC 62852
Type of termination Crimping UL certified to UL6703
R50388083 E339277

How to Order S&F contacts on Reels (please choose one code per position, below)

Part Number Coding: H4 F F 4 R

Product Line Product Type Gender Cable Size Packaging

F Female 1.5mm²/ 16AWG & 2.5mm²/ 14AWG R 2000pcs/reel


H4 F 2
(H4 series) (S&F contact)
4 4.0mm²/12 AWG & 6.0mm²/10AWG
M Male

Note: if ordering contacts in 2000pcs/reel version, need to order contact and plastic housing seperately. Contact’s ordering code refers to this
table, plastic housing should be chosen as H4CF0DM for female housing and H4CMC0DM for male housing.

*H4 S&F contacts in Reel vision is designed for fully automatic assembly.
*Crimping Tool, Page 15

www.amphenol-sustainable.com 7
Amphenol
Industrial Sustainable Technologies UTX Stamped and Formed contact

UTX Stamped and Formed Contacts for automatic assembly use

20 ± 0.03
20 ± 0.03
4 ± 0.1

4 ± 0.1
34.7 ± 0.15

ø640
32.7 ± 0.15
33.2 ± 0.15

.0±1
35.2±0.15

0.0

±5.0
ø56.0

55 ± 5

Technical Data
1500V DC per UL 6703
Cable OD range Ø5.3mm – 7.65mm
Rated voltage 1500V DC per TÜV IEC62852
1500V DC per JET IEC61730
IP68, mated (1 m, 1 h) &
Ingress protection rating
IP2X touch-proof, unmated
Rated current 25A ( 2.5mm2 /14AWG)
(per IEC 62852, 85°C) 35A ( 4.0mm2/ 12AWG)
-40°C to +85°C(TÜV)
45A (6.0mm2/10AWG) Ambient temperature range
-40°C to +90°C(UL)
Rated current 15A ( 2.5mm2 /14AWG)
Upper limiting temperature +105°C
(per UL6703) 20A ( 4.0mm2/ 12AWG)
30A (6.0mm2/10AWG)
Flame class UL 94 V-0
Rated impulse voltage 16kV(1500V DC per TÜV)
overvoltage category/Pollution degree CATIII/2
Typical contact resistance ≤0.3mΩ
Material safety RoHS, REACH compliant
Contact material Tin-plated Copper Alloy
Approvals:
Type of termination Crimping TÜV certified to IEC 62852
UL certified to UL6703
JET certified to IEC61730
R50340393 E469330 B14T0080

How to Order S&F contacts on Reels (please choose one code per position, below)

Part Number Coding: UTX F F 4 R

Product Line Product Type Gender Cable Size Packaging

F Female 2.5mm²/ 14AWG R 2000pcs/reel


UTX F 2
(UTX series) (S&F contact)
M Male 4 4.0mm²/12 AWG & 6.0mm²/10AWG

Note: if ordering contacts in 2000pcs/reel version, need to order contact and plastic housing seperately. Contact’s ordering code refers to this
table, plastic housing should be chosen as UTXCF0AM for female housing and UTXCMA0AM for male housing.

*UTX S&F contacts in Reel vision is designed for fully automatic assembly.
*Crimping Tool, Page 15

www.amphenol-sustainable.com 8
Amphenol
Industrial Sustainable Technologies
PV Cable Assemblies

HelioLug

Certified to UL 2703 and cUL QIMS7 for Photovoltaic Bonding.

E 338690

How to Order a Helios grounding lug:

Part Number Coding: HG L U

Installation instructions:
Place the lug to the designated module grounding hole with the star washer between the grounding lug and the module frame
in order to break through the anodizing and establish electrical contact with the aluminum, Torque the bolt and nut to 30 in-Ibs.
Note: these instructions provide guidelines for general use, if available, the specific module manufacturer’s instructions for the
location of the star washer is to be followed.
For the attachment to the racking, slide the bolt into the mounting channel of the extrusion or into a hole drilled through the
extrusion, Place the star washer between the racking and lug and secure the nut and bolt to 30 in-Ibs.
Note: insert a 4 to 12 AWG copper wire into the lug and tighten the lug set screw to the copper wire to the torque based on
the wire size. (4-6AWG at 35 in lbs and 8-12AWG at 30 in-lbs).
Do not exceed the maximum rate overcurrent protection, 20A/12AWG, 40A/10AWG, 90A/8AWG, 150A/6AWG, 200A/4AWG.

www.amphenol-sustainable.com 9
Amphenol
Industrial Sustainable Technologies
PV Cable Assemblies

PowerLink Solar Cable

Structure:
Conductor: stranded bare or tinned copper
Insulation: XLPE material ( white and black)
Jacket: XLPE material (black, red and blue)
Temperature range: -40°C to +85°C
Environmental influence resistance:
acid, alkalinity, UV, hydrolysis resistant.

How to Order Cables (please choose one code per position, below)

Part Number Coding: HC P B L 4 T0 0 0

Product Product Cable color Cable type Cable size Approvals Spec Jacket type
Line Type

P Powerlink- B Black L VDE0295-CLASS 1 1.5mm2/16AWG T0 TÜV 1000V DC 0 0


standard 27 strands(USE-2) D0 Dual UL 600V DC,
HC Normal Normal type
R Red 2 2.5mm2/14AWG TÜV 1000V DC
(Helios A Armorlin- M VDE0295-CLASS D1 Dual UL 1000V DC,
cable) L Blue 4 4.0mm2/12AWG
rodent proof 27 strands(USE-2) TÜV 1000V DC 1
6 6.0mm2/10AWG U0 UL 600V DC New
G Grey U1 UL 1000V DC
U Powerlink- H H VDE 0295-CLASS 8 10.0mm2/8AWG U2 UL 2000V DC exttra thin
USE-2 5(UL, TUV and Dual)
O Brown
9 16.0mm2/4AWG E1 EN 1500V DC
E2 Dual EN 1500V DC,
5 25.0mm2/3AWG UL 2000V DC

Features and Certificates:


Halogen free photovoltaic cables are used as the interconnection wiring for photovoltaic power systems.
Suitable in heavy-duty and harsh environment interconnections.
Flexibility at low temperature. Certificated to:
Thermoset-insulated conductor. EN 50618, 1500V DC
Thermoplastic jacket. TÜV 2 pfG 1169/08.2007 PV1-F
Long-term insulation resistance to moisture. TÜV 2 pfG 1990/05.2012 PV 1500 DC-F
Anti-Termite UL 4703 PV wire, cTÜVus
Range from 1.5mm2 to 16.0mm2. UL 4703 PV wire, 600V DC, 1000V DC, 2000V DC

* Customized options available, for more information, please contact Amphenol Industrial Sustainable Technology sales department.

www.amphenol-sustainable.com 10
Amphenol
Industrial Sustainable Technologies
PV Cable Assemblies

PV Cable Assemblies

7.0±1.0 REF

L(mm)

L(mm)

L(mm)

L(mm)

L(mm)

How to Order PV Cable Assemblies (please choose one code per position, below)

Part Number Coding: HC P F C 4 T0 B PS

Product Product
Line Type Gender Cable type Cable size Approvals Cable Length Cable color End type Variations*

F C 2 T0 TÜV 1000V DC B Black PS


P H4 Cable gland 5000mm
Female 2.5mm2/14AWG D0 Dual UL 600V DC, Pre-stripped wire
HC A UTX R Red R
M TÜV 1000V DC
(Helios Panel M12 4 D1 Dual UL 1000V DC, 10000mm Ring terminal Custimized
U H4-R L Blue
cable) M IR
4.0mm /12AWG
2
TÜV 1000V DC options
Male N G Grey Isolated ring terminal
Panel M14 U0 UL 600V DC
6 12000mm T
U1 UL 1000V DC O Brown
P O 6.0mm2/10AWG U2 UL 2000V DC . Tube terminal
Mated pair E1 EN 1500V DC . OG Orange IT
Over-mold 8 . Isolated tube terminal
E2 Dual EN 1500V DC, Y Yellow
10.0mm2/8AWG
UL 2000V DC

Features and Certificates:


Halogen free photovoltaic cables are used as the interconnection wiring for photovoltaic power systems.
Suitable in heavy-duty and harsh environment interconnections.
Flexibility at low temperature. Certificated to:
Thermoset-insulated conductor. EN 50618, 1500V DC
Thermoplastic jacket. TÜV 2 pfG 1169/08.2007 PV1-F
Long-term insulation resistance to moisture. TÜV 2 pfG 1990/05.2012 PV 1500 DC-F
Anti-Termite UL 4703 PV wire, cTÜVus
Range from 1.5mm2 to 16.0mm2. UL 4703 PV wire, 600V DC, 1000V DC, 2000V DC

* Customized options available, for more information, please contact Amphenol Industrial Sustainable Technology sales department.

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Amphenol
Industrial Sustainable Technologies
PV Cable Assemblies

Overmolded Junction Cable Assemblies

80 REF
80 REF

90 REF
Technical Data

Rated voltage 1500V DC per UL 9703 Protection rating IP68

Rated current options 1A to 15A Ambient temperature range -40°C to +75°C(UL9703)


(per UL6703) current ratings available
Upper limiting temperature +105°C
Rated impulse voltage 16kV(1500V DC per TÜV)
Flame class UL 94 V-0
Contact material Tin-plated Copper Alloy
Overvoltage category/Pollution degree CATIII/2
Insulation material Thermoplastic Material safety RoHS, REACH compliant
Unlock type Approvals:
Tool unlock type
Intertek to UL 9703

How to Order a Overmolded junction (please choose one code per position, below)

Part Number Coding: MD FU 20 4 8 15 U P 50

Product Product Type Input Output Input


Voltage Junction type Fuse current Cable length
Line cable size cable size connector Gender

2 14AWG 2 14AWG X 1 1A P 50 50mm


H 10 H H4
MD X overmolded junction 2 2A Positive 100 100mm
Cable harness 1000V DC
(Overmolded 4 12AWG 4 12AWG Y ..
junction) . U UTX 1200 1200mm
Y overmolded junction .
FU 20 6 10AWG 6 10AWG 15 15A N .
T
Fuse jumper 1500V DC Negtive .
T overmolded junction Blank without fuse
8 8AWG 8 8AWG Blank
Single jumper

* For customized X/Y/Z Overmolded junction cable assemblies, please contact Amphenol Industrial Sustainable Technology sales department.

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Amphenol
Industrial Sustainable Technologies
PV Junction Boxes Series

HerculesⅢ5T4D PV Junction Box


140.0 REF
23.1 REF

26.5 REF 25 7.80

110.5 REF

Ln Lp

Technical Data
1000V DC per TÜV IEC62790 Pitch distance 25mm
Rated voltage
1000V DC per UL 3730
Protection rating IP68
Rated current 11A Ambient temperature range -40°C to +85°C
Ribbon connection Clamping Flame class UL 94 V-0, 5VA
Terminal quantity 5 rails Overvoltage category/Pollution degree CATIII/2
Number of diodes 4 Material safety RoHS, REACH compliant
Sealing type O-ring Approvals:

Ribbon connection Clamping UL certified to UL 3730


TÜV certified to TÜV IEC62790 R50343159 E346053
Connector type Amphenol UTX

Ribbon width 6.5mm Max

How to Order a Junction Box (please choose one code per position, below)

Part Number Coding: HB D C C A C

Product Product Rated voltage Rated current Variations*


Cable Length
Line Type & Diode

A C
Ln:1000mm, Lp: 1000mm old version body and lid
HB D C C
B D
(Helios JB) (Hercles Ⅲ TÜV 1000V/ 11A (25PV045)
Ln: 12000mm, Lp: 1200mm new version body and lid
Juction box) UL 1000V(5T4D type) . .
. .
. .

* Customized options available, for more information, please contact Amphenol Industrial Sustainable Technology sales department.

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Amphenol
Industrial Sustainable Technologies
PV Junction Boxes Series

Thin-film PV Junction Box 63.2 REF


12.2 REF 60 REF

29.5 REF

66.4 REF 29.7 REF


43 REF

16.7 REF

Lp±20 REF
Ln±20 REF

Technical Data

Rated voltage 1000V DC per UL 3730 Ambient temperature range -40°C to +90°C

Rated current options 1A ~ 20A (without diode),4A(with diode) Flame class UL 94 V-0, 5VA

Sealing type Potting Overvoltage category/Pollution degree CATIII/2

Termination type Soldering Material safety RoHS, REACH compliant

Connector type Amphenol H4 Approvals:

Protection rating IP68 UL certified to UL 3730


E346053

How to Order a Junction Box (please choose one code per position, below)

Part Number Coding: HB T G B G A N C . . .

Product Product Terminals Sealing type


Terminal style Diode rating Breathing hole Cable size
Line Type and diodes

G 5A, 1000V
H 10A, 1000V C
HB T G B A potting
J 8A, 1000V N No 2.5mm²/ 14AWG
(Helios JB) (Thin flim 2 contacts Solding contacts
Juction box) & 1 diodes K 20A, 1200V
N Without diode

. . . Y Y Y U

Adhesive Cable Length Postive(Ln) Cable Length Negative(Lp) Variations*

Y Yes Y 1000mm Y 1000mm H H4 connectors


.
N No B 900mm B 900mm .
.

* Customized options available, for more information, Please contact Amphenol Industrial Sustainable Technology sales department.

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Amphenol
Industrial Sustainable Technologies
Tools & Accessories

Crimping Tool
* Both machined contacts, stamped and formed
contacts can be crimped.
* Suited for cable sizes of 2.5mm²/ 14AWG,
4.0mm²/12 AWG, 6.0mm²/10AWG.
* The die set and locator can be
ordered separately.
* For flexible cable use only.

Crimping Tool
Suitable for type of contacts
Appearance *1
Order number Cable Range H4 S&F H4 CF UTX S&F UTX C&F

H4TC0003 2.5mm²/ 14AWG ;4.0mm²/12 AWG ×


6.0mm²/10AWG

UTXTC0003 2.5mm²/ 14AWG ;4.0mm²/12 AWG


×
6.0mm²/10AWG

UTXTC0004 4.0mm²/ 12AWG ;6.0mm²/10 AWG


× ×
10.0mm²/8AWG

UTXTC0005*2 2.5mm²/ 14AWG ;4.0mm²/12 AWG


× ×
6.0mm²/10AWG

*1 Die set and locator are included in the crimping tool.


*2 UTXTC0005 is specifically used for cable size of 4.0mm²/12 AWG&6.0mm²/10AWG with Amphenol’s H4 and UTX speical version of 4&6 mm² Cold Formed contacts.

Individual Parts to be ordered separately


Suitable for type of contacts
Appearance
Locators & Crimping dies Order number Cable Range
Designation H4 S&F H4 CF UTX S&F UTX C&F

2.5mm²/ 14AWG ;4.0mm²/12 AWG


H4TP0002 Locator 6.0mm²/10AWG ×

2.5mm²/ 14AWG ;4.0mm²/12 AWG


UTXTP0002 Locator 6.0mm²/10AWG ×

Double-Locator 4.0mm²/ 12AWG ;6.0mm²/10 AWG


UTXTP0004 10.0mm²/8AWG × ×

UTXTP0003*3 Double-Locator 2.5mm²/ 14AWG ;4.0mm²/12AWG


6.0mm²/10AWG × ×

UTXTD0003 Crimping Die 2.5mm²/ 14AWG ;4.0mm²/12 AWG × ×


6.0mm²/10AWG

4.0mm²/ 12AWG ;6.0mm²/10 AWG


UTXTD0005 Crimping Die ×
10.0mm²/8AWG ×

Crimping Die 2.5mm²/ 14AWG ;4.0mm²/12 AWG × ×


UTXTD0004*3
6.0mm²/10AWG

*3 Locator UTXTP0003 and crimping die UTXTD0004 is specifically used for cable size of 4.0mm²/12 AWG&6.0mm²/10AWG with Amphenol’s H4 and UTX speical version of
4&6 mm² Cold Formed contacts.

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Amphenol
Industrial Sustainable Technologies
Tools & Accessories

Tools and Accessories


Tools and Accessories

Order number: H4TS0000


Description
Designed with a locator to set a certain striped cable length, guarantees a consistent strip of PV cable,
this strip tool is suitable for Cable OD range of 14AWG to 10AWG,properly suited for solar connector’s
assembly.

Strip Tool

Order number: H4TW0001


Description
H4 Wrench Tool is used to tighten the caps of H4 Cable connectors and to unlock the locked H4 series
connectors.
Wrench Tool for H4 Connectors
Order number: H4TW0003
Description
H4-R Wrench Tool is used to tighten the caps of H4-R series Cable connectors and to unlock the locked
H4 series connectors.
Wrench Tool for H4-R connectors

Order number: UTXTW0001


Description
UTX Wrench Tool is used to tighten the caps of UTX Cable connectors and to unlock the locked UTX series
connectors.
Wrench Tool for UTX connectors

Order number: UTXPF UTXPM


Description
Sealing caps for tight sealing of the unplugged connectors, suitable for Amphenol’s H4 and UTX series
connectors, preventing moisture and dust from getting into the unplugged connectors.
Sealing caps for connectors

Order number: H4TU0000


Description
This universal unlock tool is used to unlock mated connectors, compatible with all Amphenol’s H4 series
and UTX series connectors, also suited for MC4 connectors.
Universal Unlock Tool

Order number: UTXTT0001


Description
This inspection tool is for testing the UTX contact’s insertion depth, to control the correct and proper
engagement of the UTX contact in the insulation.
Inspection Tool for UTX connectors
Order number: H4TT0001
Description
This inspection tool is for testing the H4 contact’s insertion depth, to control the correct and proper
engagement of the H4 contact in the insulation.
Inspection Tool for H4 connectors

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Amphenol Industrial Sustainable Technologies
Contact us
Amphenol Technology (Shenzhen) Co., Ltd.
Email: [email protected]
Tel: +86-755-29918389
Web: www.amphenol-solar.com
Building C, 2nd Industrial Zone of Xia Shi Jia, Guangming New District,
Shenzhen, China. 518106

2018

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