Ec PDF
Ec PDF
E
CONTENTS
VK56VD EVAP Canister Purge Volume Control Solenoid F
Valve ........................................................................26
PRECAUTION ............................................... 9 Fuel Injector .............................................................26
Fuel Level Sensor ....................................................26 G
PRECAUTIONS ................................................... 9 Fuel Pump Control Module ......................................27
Precaution for Supplemental Restraint System Fuel Rail Pressure Sensor .......................................27
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN- Fuel Tank Temperature Sensor ...............................27
SIONER" ................................................................... 9 H
Heated Oxygen Sensor 2 ........................................27
Precaution for Procedure without Cowl Top Cover...... 9 High Pressure Fuel Pump .......................................28
Precautions For Xenon Headlamp Service ............... 9 ICC Brake Switch & Stop Lamp Switch ...................29
On Board Diagnostic (OBD) System of Engine ICC Steering Switch ................................................29 I
and A/T .................................................................... 10 Ignition Coil With Power Transistor .........................29
General Precautions ............................................... 10 Intake Valve Timing Control Solenoid Valve ...........29
Knock Sensor ..........................................................30 J
PREPARATION ........................................... 14 Low Fuel Pressure Sensor ......................................30
PREPARATION ..................................................14 Low Pressure Fuel Pump ........................................30
Special Service Tools .............................................. 14 Malfunction Indicator Lamp (MIL) ............................30
K
Commercial Service Tools ...................................... 14 Manifold Absolute Pressure Sensor ........................31
Mass Air Flow Sensor (With Intake Air Tempera-
SYSTEM DESCRIPTION ............................. 16 ture Sensor) .............................................................31
Power Steering Pressure (PSP) Sensor ..................31 L
COMPONENT PARTS .......................................16 Refrigerant Pressure Sensor ...................................32
Component Parts Location ...................................... 16 VVEL Actuator Motor ...............................................32
Component Description ........................................... 19 VVEL Actuator Motor Relay .....................................32 M
Accelerator Pedal Position Sensor .......................... 21 VVEL Control Module ..............................................32
Air Fuel Ratio (A/F) Sensor 1 .................................. 21 VVEL Control Shaft Position Sensor .......................32
ASCD Brake Switch & Stop Lamp Switch ............... 21
STRUCTURE AND OPERATION ..................... 33 N
ASCD Steering Switch ............................................ 21
ASCD Indicators ...................................................... 21 Positive Crankcase Ventilation ................................33
Battery Current Sensor (With Battery Tempera- On Board Refueling Vapor Recovery (ORVR) ........34
ture Sensor) ............................................................ 22 O
Camshaft Position Sensor ....................................... 22
SYSTEM ............................................................ 35
Crankshaft Position Sensor ..................................... 23 ENGINE CONTROL SYSTEM ...................................35
ECM ........................................................................ 23 ENGINE CONTROL SYSTEM : System Diagram....35 P
Electric Throttle Control Actuator ............................ 23 ENGINE CONTROL SYSTEM : System Descrip-
Electrically-controlled cooling fan coupling ............. 24 tion ...........................................................................35
Engine Coolant Temperature Sensor ...................... 25
Engine Oil Temperature Sensor .............................. 25 DIRECT INJECTION GASOLINE SYSTEM ..............36
EVAP Control System Pressure Sensor ................. 26 DIRECT INJECTION GASOLINE SYSTEM :
EVAP Canister Vent Control Valve ......................... 26 System Diagram .....................................................36
HOW TO SET SRT CODE ................................ 156 P0087, P0088, P0090 FRP CONTROL SYS- F
Description ............................................................ 156 TEM ................................................................. 195
SRT Set Driving Pattern ........................................ 157 DTC Logic .............................................................. 195
Work Procedure .................................................... 159 Diagnosis Procedure ............................................. 196 G
Component Inspection ........................................... 196
DTC/CIRCUIT DIAGNOSIS ....................... 161
P008A LOW FUEL PRESSURE CONTROL
TROUBLE DIAGNOSIS - SPECIFICATION SYSTEM .......................................................... 198 H
VALUE .............................................................. 161 DTC Logic .............................................................. 198
Description ............................................................ 161 Diagnosis Procedure ............................................. 198
Component Function Check .................................. 161 I
Diagnosis Procedure ............................................. 162
P008B LOW FUEL PRESSURE CONTROL
SYSTEM .......................................................... 200
POWER SUPPLY AND GROUND CIRCUIT .... 168 DTC Logic .............................................................. 200
J
Diagnosis Procedure ............................................. 168 Diagnosis Procedure ............................................. 200
U0101 CAN COMM CIRCUIT ........................... 171 P0102, P0103 MAF SENSOR ......................... 201
DTC Logic ............................................................. 171 DTC Logic .............................................................. 201 K
Diagnosis Procedure ............................................. 171 Diagnosis Procedure ............................................. 201
Component Inspection (MAF Sensor) ................... 203
U1001 CAN COMM CIRCUIT ........................... 172
P0106 MANIFOLD ABSOLUTE PRESSURE L
DTC Logic ............................................................. 172
Diagnosis Procedure ............................................. 172 SENSOR .......................................................... 206
DTC Logic .............................................................. 206
U0113, U1003 CAN COMM CIRCUIT .............. 173 Diagnosis Procedure ............................................. 207 M
DTC Logic ............................................................. 173 Component Inspection (MAP Sensor) ................... 208
Diagnosis Procedure ............................................. 173
P010A MANIFOLD ABSOLUTE PRESSURE
U1024 CAN COMM CIRCUIT ........................... 175 N
SENSOR .......................................................... 210
DTC Logic ............................................................. 175 DTC Logic .............................................................. 210
Diagnosis Procedure ............................................. 175 Diagnosis Procedure ............................................. 210
Component Inspection (MAP Sensor) ................... 211 O
P0011, P0021 IVT CONTROL .......................... 177
DTC Logic ............................................................. 177 P0112, P0113 IAT SENSOR ........................... 213
Diagnosis Procedure ............................................. 178 DTC Logic .............................................................. 213
Component Inspection (Intake Valve Timing Con- P
Diagnosis Procedure ............................................. 213
trol Solenoid Valve) ............................................... 179 Component Inspection (Intake Air Temperature
P0031, P0032, P0051, P0052 A/F SENSOR 1 Sensor) .................................................................. 214
HEATER ........................................................... 181 P0116 ECT SENSOR ...................................... 215
DTC Logic ............................................................. 181 DTC Logic .............................................................. 215
Diagnosis Procedure ............................................. 181 Diagnosis Procedure ............................................. 215
Component Inspection (A/F Sensor 1 Heater) ...... 182
P0527 COOLING FAN SPEED SENSOR ....... 367 P1091 VVEL ACTUATOR MOTOR RELAY ..... 393
DTC Logic ..............................................................367 DTC Logic ............................................................. 393
Diagnosis Procedure .............................................367 Diagnosis Procedure ............................................. 393
Component Inspection (Cooling Fan Speed Sen- Component Inspection (VVEL Actuator Motor Re-
sor) ........................................................................369 lay) ........................................................................ 395
P0550 PSP SENSOR ....................................... 371 P1148, P1168 CLOSED LOOP CONTROL ..... 396
DTC Logic ..............................................................371 DTC Logic ............................................................. 396
Diagnosis Procedure .............................................371 Diagnosis Procedure ............................................. 396
Component Inspection (Power Steering Pressure
Sensor) ..................................................................373 P1197 OUT OF GAS ........................................ 397
Description ............................................................ 397
P0603 ECM POWER SUPPLY ........................ 374 DTC Logic ............................................................. 397
DTC Logic ..............................................................374 Diagnosis Procedure ............................................. 398
Diagnosis Procedure .............................................374
P1212 TCS COMMUNICATION LINE .............. 399
P0605 ECM ...................................................... 376 Description ............................................................ 399
DTC Logic ..............................................................376 DTC Logic ............................................................. 399
Diagnosis Procedure .............................................376 Diagnosis Procedure ............................................. 399
P0607 ECM ...................................................... 378 P1217 ENGINE OVER TEMPERATURE ......... 400
DTC Logic ..............................................................378 DTC Logic ............................................................. 400
Diagnosis Procedure .............................................378 Component Function Check ................................. 400
Diagnosis Procedure ............................................. 401
P0611 ECM PROTECTION ............................. 379
Description .............................................................379 P1220 FUEL PUMP CONTROL MODULE
DTC Logic ..............................................................379 (FPCM) .............................................................. 403
Diagnosis Procedure .............................................379 DTC Logic ............................................................. 403
Diagnosis Procedure ............................................. 403
P062B ECM ..................................................... 380 Component Inspection (FPCM) ............................ 405
Description .............................................................380
DTC Logic ..............................................................380 P1225 TP SENSOR .......................................... 406
Diagnosis Procedure .............................................380 DTC Logic ............................................................. 406
Diagnosis Procedure ............................................. 406
P0643 SENSOR POWER SUPPLY ................. 381
DTC Logic ..............................................................381 P1226 TP SENSOR .......................................... 407
Diagnosis Procedure .............................................381 DTC Logic ............................................................. 407
Diagnosis Procedure ............................................. 407
P0850 PNP SWITCH ....................................... 383
Description .............................................................383 P1421 COLD START CONTROL ..................... 408
DTC Logic ..............................................................383 Description ............................................................ 408
Component Function Check ..................................384 DTC Logic ............................................................. 408
Diagnosis Procedure .............................................384 Diagnosis Procedure ............................................. 408
P1087, P1088 VVEL SYSTEM ........................ 386 P1423, P1424 COLD START CONTROL ........ 410
DTC Logic ..............................................................386 Description ............................................................ 410
Diagnosis Procedure .............................................386 DTC Logic ............................................................. 410
Diagnosis Procedure ............................................. 410
P1089, P1092 VVEL CONTROL SHAFT PO-
SITION SENSOR ............................................. 387 P1550 BATTERY CURRENT SENSOR ........... 412
DTC Logic ..............................................................387 DTC Logic ............................................................. 412
Diagnosis Procedure .............................................387 Diagnosis Procedure ............................................. 412
Component Inspection (Battery Current Sensor) . 414
P1090, P1093 VVEL ACTUATOR MOTOR ..... 390
DTC Logic ..............................................................390 P1551, P1552 BATTERY CURRENT SEN-
Diagnosis Procedure .............................................390 SOR .................................................................. 416
Component Inspection (VVEL ACTUATOR MO- DTC Logic ............................................................. 416
TOR ASSEMBLY) .................................................392 Diagnosis Procedure ............................................. 416
Component Inspection (Battery Current Sensor) . 419
INFORMATION DISPLAY (ASCD) .................. 511 FUEL PUMP CONTROL MODULE (FPCM) .... 537
Component Function Check ..................................511 Removal and Installation ....................................... 537
Diagnosis Procedure .............................................511
SERVICE DATA AND SPECIFICATIONS
LOW PRESSURE FUEL PUMP ...................... 512 (SDS) ......................................................... 538
Component Function Check ..................................512
Diagnosis Procedure .............................................512 SERVICE DATA AND SPECIFICATIONS
Component Inspection (Low Pressure Fuel Pump) (SDS) ................................................................ 538
..513 Idle Speed ............................................................. 538
Component Inspection (FPCM) .............................514 Ignition Timing ....................................................... 538
Calculated Load Value .......................................... 538
MALFUNCTION INDICATOR LAMP ............... 515 Mass Air Flow Sensor ........................................... 538
Component Function Check ..................................515
Diagnosis Procedure .............................................515
PRECAUTION A
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT EC
PRE-TENSIONER" INFOID:0000000006219727
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along C
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted. D
Information necessary to service the system safely is included in the “SRS AIR BAG” and “SEAT BELT” of this
Service Manual.
WARNING: E
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision that would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
F
• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see the “SRS AIR BAG”.
• Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this G
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS H
WARNING:
• When working near the Air Bag Diagnosis Sensor Unit or other Air Bag System sensors with the
ignition ON or engine running, DO NOT use air or electric power tools or strike near the sensor(s) I
with a hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly
causing serious injury.
• When using air or electric power tools or hammers, always switch the ignition OFF, disconnect the J
battery, and wait at least 3 minutes before performing any service.
Precaution for Procedure without Cowl Top Cover INFOID:0000000006217650
K
When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc.
L
N
PIIB3706J
The ECM has an on board diagnostic system. It will illuminate the malfunction indicator lamp (MIL) to warn the
driver of a malfunction causing emission deterioration.
CAUTION:
• Always turn the ignition switch OFF and disconnect the negative battery cable before any repair or
inspection work. The open/short circuit of related switches, sensors, solenoid valves, etc. will cause
the MIL to illuminate.
• Always connect and lock the connectors securely after work. A loose (unlocked) connector will
cause the MIL to illuminate due to the open circuit. (Be sure the connector is free from water, grease,
dirt, bent terminals, etc.)
• Certain systems and components, especially those related to OBD, may use a new style slide-lock-
ing type harness connector. For description and how to disconnect, refer to EC-51, "Diagnosis
Description".
• Always route and secure the harnesses properly after work. The interference of the harness with a
bracket, etc. may cause the MIL to illuminate due to the short circuit.
• Always connect rubber tubes properly after work. A misconnected or disconnected rubber tube may
cause the MIL to illuminate due to the malfunction of the EVAP system or fuel injection system, etc.
• Always erase the unnecessary malfunction information (repairs completed) from the ECM and TCM
(Transmission control module) before returning the vehicle to the customer.
General Precautions INFOID:0000000006217653
JMBIA0029ZZ
D
• When connecting or disconnecting pin connectors into or
from ECM, never damage pin terminals (bends or break).
Check that there are not any bends or breaks on ECM pin ter- E
minal, when connecting pin connectors.
• Securely connect ECM harness connectors.
A poor connection can cause an extremely high (surge) volt-
age to develop in coil and condenser, thus resulting in dam- F
age to ICs.
• Keep engine control system harness at least 10 cm (4 in) away
from adjacent harness, to prevent engine control system mal- G
functions due to receiving external noise, degraded operation
PBIB0090E
of ICs, etc.
• Keep engine control system parts and harness dry. H
• Before replacing ECM, perform ECM Terminals and Reference
Value inspection and check that ECM functions properly.
Refer to EC-72, "Reference Value".
• Handle mass air flow sensor carefully to avoid damage. I
• Never clean mass air flow sensor with any type of detergent.
• Never disassemble electric throttle control actuator.
• Even a slight leakage in the air intake system can cause seri- J
ous incidents.
• Never shock or jar the camshaft position sensor, crankshaft
position sensor.
K
MEF040D
SEF217U
O
SEF348N
PBIB1144E
SEF709Y
PREPARATION
PREPARATION
Special Service Tools INFOID:0000000006217654
Tool number
(Kent-Moore No.) Description
Tool name
KV10118400 Measures fuel pressure
(—)
Fuel tube adapter
PBIB3043E
Tool name
Description
(Kent-Moore No.)
Leak detector Locates the EVAP leak
i.e.: (J-41416)
S-NT703
EVAP service port adapter Applys positive pressure through EVAP service
i.e.: (J-41413-OBD) port
S-NT704
Fuel filler cap adapter Checks fuel tank vacuum relief valve opening
i.e.: (MLR-8382) pressure
S-NT815
S-NT705
S-NT779
F
SYSTEM DESCRIPTION
COMPONENT PARTS
Component Parts Location INFOID:0000000006217656
JSBIA0293ZZ
ENGINE COMPARTMENT
EC
I
JPBIA3972ZZ
1. VVEL actuator motor (bank 2) 2. Ignition coil (with power transistor) 3. Camshaft position sensor (bank 2)
and spark plug (bank 2) J
4. High pressure fuel pump 5. Intake valve timing control solenoid 6. Electric-viscous fan assembly
valve (bank 2)
7. Engine oil temperature sensor 8. Intake valve timing control solenoid 9. Camshaft position sensor (bank 1) K
valve (bank 1)
10. Ignition coil (with power transistor) 11. VVEL actuator motor (bank 1) 12. Low fuel pressure sensor
and spark plug (bank 1) L
13. Positive crankcase ventilation (PCV) 14. Fuel injector (bank 2) 15. Knock sensor (bank 2)
valve
16. Knock sensor (bank 1) 17. Fuel injector (bank 1) 18. Fuel rail pressure sensor
M
19. Manifold absolute pressure sensor 20. VVEL control shaft position sensor 21. Crankshaft position sensor
(bank 1)
22. Engine coolant temperature sensor 23. VVEL control shaft position sensor
(bank 2) N
A. Top view of the engine B. Rear view of the engine
(View with intake manifold is re-
moved) O
:Engine front
EXHAUST COMPARTMENT
P
JSBIA0295ZZ
1. A/F sensor 1 (bank 2) 2. A/F sensor 1 (bank 1) 3. Heated oxygen sensor 2 (bank 1)
4. Heated oxygen sensor 2 (bank 2)
BODY COMPARTMENT
EC
I
JSBIA0606ZZ
1. ASCD steering switch 2. Snow mode switch 3. Fuel level sensor unit and fuel pump
ICC steering switch assembly (with fuel tank temperature J
sensor)
4. Fuel pump control module (FPCM) 5. EVAP canister vent control valve 6. EVAP canister
7. EVAP control system pressure sen- 8. Stop lamp switch 9. ASCD brake switch K
sor ICC brake switch
10. Accelerator pedal position sensor
L
Component Description INFOID:0000000006217657
Component Reference M
ECM EC-23, "ECM"
Malfunction indicator lamp (MIL) EC-30, "Malfunction Indicator Lamp (MIL)"
N
Ignition coil with power transistor EC-29, "Ignition Coil With Power Transistor"
Accelerator pedal position sensor EC-21, "Accelerator Pedal Position Sensor"
Mass air flow sensor EC-31, "Mass Air Flow Sensor (With Intake Air Temperature Sen- O
Intake air temperature sensor sor)"
A
The accelerator pedal position (APP) sensor is installed on the
accelerator pedal assembly. The sensor detects the accelerator
position and sends a signal to the ECM. EC
Accelerator pedal position sensor has two sensors. These sensors
are a kind of potentiometer which transform the accelerator pedal
position into output voltage, and emit the voltage signals to the ECM.
The ECM judges the current opening angle of the accelerator pedal C
from these signals and controls the throttle control motor based on
these signals.
Idle position of the accelerator pedal is determined by the ECM D
receiving the signal from the accelerator pedal position sensor. The
PBIB1741E
ECM uses this signal for engine operations such as fuel cut.
Air Fuel Ratio (A/F) Sensor 1 INFOID:0000000006217659 E
DESCRIPTION
The sensor element of the A/F sensor 1 is composed an electrode layer, which transports ions. It has a heater F
in the element.
The sensor is capable of precise measurement = 1, but also in the lean and rich range. Together with its
control electronics, the sensor outputs a clear, continuous signal throughout a wide range. G
The exhaust gas components diffuse through the diffusion layer at the sensor cell. An electrode layer is
applied voltage, and this current relative oxygen density in lean. Also this current relative hydrocarbon density
in rich.
H
Therefore, the A/F sensor 1 is able to indicate air fuel ratio by this
electrode layer of current. In addition, a heater is integrated in the
sensor to ensure the required operating temperature of approxi- I
mately 760°C (1,400°F).
JSBIA0527GB
Stop lamp switch and ASCD brake switch are installed to brake pedal bracket. N
When the brake pedal is depressed, ASCD brake switch is turned OFF and stop lamp switch is turned ON.
ECM detects the state of the brake pedal by those two types of input (ON/OFF signal).
ASCD Steering Switch INFOID:0000000006217661 O
ASCD steering switch has variant values of electrical resistance for each button. ECM reads voltage variation
of switch, and determines which button is operated.
P
ASCD Indicators INFOID:0000000006217662
OUTLINE
The power generation voltage variable control enables fuel con-
sumption to be decreased by reducing the engine load which is
caused by the power generation of the generator.
Based on sensor signals, ECM judges whether or not the power
generation voltage variable control is performed. When performing
the power generation voltage variable control, ECM calculates the
target power generation voltage based on the sensor signal. And
ECM sends the calculated value as the power generation command
value to IPDM E/R. For the details of the power generation voltage
variable control, refer to CHG-7, "POWER GENERATION VOLTAGE
VARIABLE CONTROL SYSTEM : System Description".
JPBIA3262ZZ
CAUTION:
Never connect the electrical component or the ground wire directly to the battery terminal. The con-
nection causes the malfunction of the power generation voltage variable control, and then the battery
discharge may occur.
BATTERY CURRENT SENSOR
The battery current sensor is installed to the battery cable at the negative terminal. The sensor measures the
charging/discharging current of the battery.
BATTERY TEMPERATURE SENSOR
Battery temperature sensor is integrated in battery current sensor.
The sensor measures ambient temperature around the battery.
The electrical resistance of the thermistor decreases as temperature
increases.
<Reference data>
EC
JMBIA1559GB
D
Crankshaft Position Sensor INFOID:0000000006217665
K
JMBIA1559GB
ECM INFOID:0000000006217666
L
• ECM (Engine Control Module) controls the engine.
• The ECM consists of a microcomputer and connectors for trans-
mitting/receiving signals and for supplying power. Furthermore, the
M
ECM is equipped with an injector driver unit and actuates the fuel
injector at a high voltage (approximately 70 V at the maximum).
• ECM is equipped with ECM temperature sensors. If ECM is over-
heated, ECM controls output torque to prevent damage to itself. N
• Battery voltage is supplied to the ECM even when the ignition
switch is turned OFF for the ECM memory function of the DTC
memory, the air-fuel ratio feedback compensation value memory,
O
the idle air volume learning value memory, etc.
JMBIA0057ZZ
JSBIA0270GB
PBIB0145E
Electrically-controlled cooling fan coupling is integrated with a fan coupling, fan coupling driver, and fan speed
sensor, mounted to the fan pulley, and actuated by the drive belt to rotate the cooling fan at a speed suitable
for a driving condition.
JSBIA0289ZZ
E
SEF594K
<Reference data> F
J
The engine oil temperature sensor is used to detect the engine oil
temperature. The sensor modifies a voltage signal from the ECM.
The modified signal returns to the ECM as the engine oil tempera-
ture input. The sensor uses a thermistor which is sensitive to the K
change in temperature. The electrical resistance of the thermistor
decreases as temperature increases.
L
M
SEF594K
<Reference data> N
*: These data are reference values and are measured between ECM terminals.
PBIB3370E
The EVAP canister vent control valve is located on the EVAP canis-
ter and is used to seal the canister vent.
This solenoid valve responds to signals from the ECM. When the
ECM sends an ON signal, the coil in the solenoid valve is energized.
A plunger will then move to seal the canister vent. The ability to seal
the vent is necessary for the on board diagnosis of other evaporative
emission control system components.
This solenoid valve is used only for diagnosis, and usually remains
opened.
When the vent is closed, under normal purge conditions, the evapo-
rative emission control system is depressurized and allows “EVAP
PBIB1263E
Control System” diagnosis.
EVAP Canister Purge Volume Control Solenoid Valve INFOID:0000000006217671
JMBIA0069ZZ
For the fuel injector, a high pressure fuel injector is used and this
enables a high-pressure fuel injection at a high voltage within a short
time. The ECM is equipped with an injector driver unit and actuates
the fuel injector at a high voltage (approximately 65 V at the maxi-
mum).
JSBIA0287ZZ
The fuel level sensor is mounted in the fuel level sensor unit.
The fuel pump control module (FPCM) controls the discharging vol-
ume of the fuel pump by transmitting the FPCM control signals (Low/ C
Mid/High) depending on driving conditions.
NNBIB0006ZZ
The fuel rail pressure (FRP) sensor is placed to the fuel rail and
measures fuel pressure in the fuel rail. The sensor transmits voltage G
signal to the ECM. As the pressure increases, the voltage rises. The
ECM controls the fuel pressure in the fuel rail by operating high pres-
sure fuel pump. The ECM uses the signal from fuel rail pressure sen-
H
sor as a feedback signal.
JSBIA0291ZZ
J
Fuel Tank Temperature Sensor INFOID:0000000006217676
The fuel tank temperature sensor is used to detect the fuel tempera-
ture inside the fuel tank. The sensor modifies a voltage signal from K
the ECM. The modified signal returns to the ECM as the fuel temper-
ature input. The sensor uses a thermistor which is sensitive to the
change in temperature. The electrical resistance of the thermistor L
decreases as temperature increases.
<Reference data>
M
Fuel temperature [°C (°F)] Voltage* (V) Resistance (kΩ)
20 (68) 3.5 2.3 - 2.7
SEF012P
50 (122) 2.2 0.79 - 0.90 N
*: These data are reference values and are measured between ECM terminals.
DESCRIPTION
P
The high pressure fuel pump is installed at the front of the engine bank 2 side and activated by the camshaft.
ECM controls the high pressure fuel pump control solenoid valve built into the high pressure fuel pump and
adjusts the amount of discharge by changing the suction timing of the low pressure fuel.
Operating Description
JSBIA0285GB
EC
JSBIA0286GB F
ICC Brake Switch & Stop Lamp Switch INFOID:0000000006217679
Stop lamp switch and ICC brake switch are installed to brake pedal bracket. G
When the brake pedal is depressed, ICC brake switch is turned OFF and stop lamp switch is turned ON.
ECM detects the state of the brake pedal by those two types of input (ON/OFF signal).
ECM transmits ICC brake switch signal to ADAS control unit via CAN communication line. H
ICC Steering Switch INFOID:0000000006217680
ICC steering switch has variant values of electrical resistance for each button. ECM reads voltage variation of I
switch, and determines which button is operated.
ECM transmits ICC steering switch signal to ADAS control unit via CAN communication line.
Ignition Coil With Power Transistor INFOID:0000000006217681 J
The ignition signal from the ECM is sent to and amplified by the
power transistor. The power transistor turns ON and OFF the ignition K
coil primary circuit. This ON/OFF operation induces the proper high
voltage in the coil secondary circuit.
PBID0206J
JSBIA0284ZZ
The low fuel pressure sensor is installed to low fuel pressure piping
and measures the low fuel pressure. The sensor transmits voltage
signal to the ECM. As the pressure increases, the voltage rises.
JSBIA0292ZZ
The low pressure fuel pump is integrated with a fuel pressure regula-
tor and a fuel filter. This pump is build into the fuel tank.
ECM controls the low pressure fuel pump via FPCM.
JPBIA3235ZZ
SEF217U
A
The manifold absolute pressure (MAP) sensor is installed on the
intake manifold collector. Detects intake manifold pressure, and
transmits a voltage signal to the ECM. EC
The sensor uses a silicon diaphragm which is sensitive to the
change in pressure. As the pressure increases, the voltage rises.
D
JMBIA0877ZZ
Mass Air Flow Sensor (With Intake Air Temperature Sensor) INFOID:0000000006217688
E
MASS AIR FLOW SENSOR
The mass air flow (MAF) sensor (1) is placed in the stream of intake
air. It measures the intake flow rate by measuring a part of the entire F
intake flow. The mass air flow sensor controls the temperature of the
hot wire to a certain amount. The heat generated by the hot wire is
reduced as the intake air flows around it. The greater air flow, the G
greater the heat loss.
Therefore, the electric current supplied to hot wire is changed to
maintain the temperature of the hot wire as air flow increases. The
ECM detects the air flow by means of this current change. H
PBIA9559J
I
INTAKE AIR TEMPERATURE SENSOR
The intake air temperature (IAT) sensor is built-into the mass air flow sensor. The sensor detects intake air
temperature and transmits a signal to the ECM. J
The temperature sensing unit uses a thermistor which is sensitive to the change in temperature. Electrical
resistance of the thermistor decreases in response to the rise in temperature.
<Reference data>
K
Intake air temperature
Voltage* (V) Resistance (kΩ)
[°C (°F)]
L
25 (77) 3.3 1.94 - 2.06
80 (176) 1.2 0.293 - 0.349
*: These data are reference values and are measured between ECM terminals. M
SEF012P
N
Power Steering Pressure (PSP) Sensor INFOID:0000000006217689
Power steering pressure (PSP) sensor is installed to the power steering high-pressure tube and detects a
O
power steering load.
This sensor is a potentiometer which transforms the power steering load into output voltage, and emits the
voltage signal to the ECM. The ECM controls the electric throttle control actuator and adjusts the throttle valve
opening angle to increase the engine speed and adjusts the idle speed for the increased load. P
The refrigerant pressure sensor is installed at the condenser of the air conditioner system. The sensor uses an
electrostatic volume pressure transducer to convert refrigerant pressure to voltage. The voltage signal is sent
to ECM, and ECM controls cooling fan system.
PBIB2657E
The VVEL actuator motor rotates the control shaft according to the control signal from the VVEL control mod-
ule. The VVEL control module judges whether the VVEL actuator motor controls the angle properly by the
VVEL control shaft position sensor signal.
VVEL Actuator Motor Relay INFOID:0000000006217692
Power supply for the VVEL actuator motor is provided to the VVEL control module via VVEL actuator motor
relay. VVEL actuator motor relay is ON/OFF controlled by the VVEL control module. In addition, when the
VVEL actuator motor relay cannot be controlled by the VVEL control module for some reason, it ON/OFF con-
trolled by ECM.
VVEL Control Module INFOID:0000000006217693
JMBIA0879ZZ
VVEL control shaft position sensor detects the control shaft position
angle.
A magnet is installed to the tip of the control shaft.
The magnetic field changes as the control shaft rotates. This
changes output voltage of the VVEL control shaft position sensor.
VVEL control module detects the actual position angle through the
voltage change and sends the signal to ECM.
JSBIA0466ZZ
EC
PBIB0062E
PBIB1588E
M
PBIB1068E
From the beginning of refueling, the air and vapor inside the fuel tank go through refueling EVAP vapor cut
valve and EVAP/ORVR line to the EVAP canister. The vapor is absorbed by the EVAP canister and the air is
released to the atmosphere.
When the refueling has reached the full level of the fuel tank, the refueling EVAP vapor cut valve is closed and
refueling is stopped because of auto shut-off. The vapor which was absorbed by the EVAP canister is purged
during driving.
WARNING:
When conducting inspections below, be sure to observe the following:
• Put a “CAUTION: FLAMMABLE” sign in workshop.
• Never smoke while servicing fuel system. Keep open flames and sparks away from work area.
• Always furnish the workshop with a CO2 fire extinguisher.
CAUTION:
• Before removing fuel line parts, carry out the following procedures:
- Put drained fuel in an explosion-proof container and put lid on securely.
- Release fuel pressure from fuel line. Refer to EC-153, "Work Procedure".
- Disconnect battery ground cable.
• Always replace O-ring when the fuel gauge retainer is removed.
• Never kink or twist hose and tube when they are installed.
• Never tighten hose and clamps excessively to avoid damaging hoses.
• After installation, run engine and check for fuel leaks at connections.
• Never attempt to top off the fuel tank after the fuel pump nozzle shuts off automatically.
Continued refueling may cause fuel overflow, resulting in fuel spray and possibly a fire.
JSBIA0590GB
Function Reference
EC-36, "DIRECT INJECTION GASOLINE SYSTEM : System De-
Fuel injection control
scription"
Fuel pressure control EC-39, "FUEL PRESSURE CONTROL : System Description"
Cooling fan control EC-41, "COOLING FAN CONTROL : System Description"
Electric ignition control EC-42, "ELECTRIC IGNITION SYSTEM : System Description"
Intake valve timing control EC-43, "INTAKE VALVE TIMING CONTROL : System Description"
VVEL (Variable Valve Event & Lift) EC-44, "VVEL SYSTEM : System Description"
EC-45, "EVAPORATIVE EMISSION SYSTEM : System Descrip-
Evaporative emission
tion"
EC-47, "AIR CONDITIONING CUT CONTROL : System Descrip-
Air conditioning cut control
tion"
EC-48, "AUTOMATIC SPEED CONTROL DEVICE (ASCD) : Sys-
ASCD (Auto speed control device)
tem Description"
CHG-7, "POWER GENERATION VOLTAGE VARIABLE CON-
Power generation voltage variable control
TROL SYSTEM : System Description"
JSBIA0471GB
SYSTEM DESCRIPTION I
The adoption of the direct fuel injection method enables more accurate adjustment of fuel injection quantity by
injecting atomized high-pressure fuel directly into the cylinder. This method allows high-powered engine, low
fuel consumption, and emissions-reduction.
J
The amount of fuel injected from the fuel injector is determined by the ECM. The ECM controls the length of
time the valve remains open (injection pulse duration). The amount of fuel injected is a program value in the
ECM memory. The program value is preset by engine operating conditions. These conditions are determined
by input signals (for engine speed and intake air and fuel rail pressure) from the crankshaft position sensor, K
camshaft position sensor, mass air flow sensor and the fuel rail pressure sensor.
VARIOUS FUEL INJECTION INCREASE/DECREASE COMPENSATION
In addition, the amount of fuel injected is compensated to improve engine performance under various operat- L
ing conditions as listed below.
<Fuel increase> M
• During warm-up
• When starting the engine
• During acceleration
• Hot-engine operation N
• When selector lever position is changed from N to D
• High-load, high-speed operation
<Fuel decrease> O
• During deceleration
• During high engine speed operation
FUEL INJECTION CONTROL P
Stratified-charge Combustion
Stratified-charge combustion is a combustion method which enables extremely lean combustion by injecting
fuel in the latter half of a compression process, collecting combustible air-fuel around the spark plug, and form-
ing fuel-free airspace around the mixture.
Right after a start with the engine cold, the catalyst warm-up is accelerated by stratified-charge combustion.
Homogeneous Combustion
PBIB2793E
The mixture ratio feedback system provides the best air-fuel mixture ratio for driveability and emission control.
The three way catalyst (manifold) can better reduce CO, HC and NOx emissions. This system uses A/F sen-
sor 1 in the exhaust manifold to monitor whether the engine operation is rich or lean. The ECM adjusts the
injection pulse width according to the sensor voltage signal. For more information about A/F sensor 1, refer to
EC-21, "Air Fuel Ratio (A/F) Sensor 1". This maintains the mixture ratio within the range of stoichiometric
(ideal air-fuel mixture).
This stage is referred to as the closed loop control condition.
Heated oxygen sensor 2 is located downstream of the three way catalyst (manifold). Even if the switching
characteristics of A/F sensor 1 shift, the air-fuel ratio is controlled to stoichiometric by the signal from heated
oxygen sensor 2.
• Open Loop Control
The open loop system condition refers to when the ECM detects any of the following conditions. Feedback
control stops in order to maintain stabilized fuel combustion.
- Deceleration and acceleration
- High-load, high-speed operation
- Malfunction of A/F sensor 1 or its circuit
- Insufficient activation of A/F sensor 1 at low engine coolant temperature
- High engine coolant temperature
- During warm-up
- After shifting from N to D
- When starting the engine
MIXTURE RATIO SELF-LEARNING CONTROL
The mixture ratio feedback control system monitors the mixture ratio signal transmitted from A/F sensor 1.
This feedback signal is then sent to the ECM. The ECM controls the basic mixture ratio as close to the theoret-
ical mixture ratio as possible. However, the basic mixture ratio is not necessarily controlled as originally
designed. Both manufacturing differences (i.e., mass air flow sensor hot wire) and characteristic changes dur-
ing operation (i.e., fuel injector clogging) directly affect mixture ratio.
Accordingly, the difference between the basic and theoretical mixture ratios is monitored in this system. This is
then computed in terms of “injection pulse duration” to automatically compensate for the difference between
the two ratios.
“Fuel trim” refers to the feedback compensation value compared against the basic injection duration. Fuel trim
includes “short-term fuel trim” and “long-term fuel trim”.
“Short term fuel trim” is the short-term fuel compensation used to maintain the mixture ratio at its theoretical
value. The signal from A/F sensor 1 indicates whether the mixture ratio is RICH or LEAN compared to the the-
oretical value. The signal then triggers a reduction in fuel volume if the mixture ratio is rich, and an increase in
fuel volume if it is lean.
“Long-term fuel trim” is overall fuel compensation carried out over time to compensate for continual deviation
of the “short-term fuel trim” from the central value. Continual deviation will occur due to individual engine differ-
ences, wear over time and changes in the usage environment.
FUEL INJECTION TIMING
Sequential Direct Injection Gasoline System
EC
JSBIA0407GB
D
STRATIFIED-CHARGE START CONTROL
The use of the stratified-charge combustion method enables emissions-reduction when starting the engine
with engine coolant temperature between 5°C (41°F) and 40°C (104°F).
E
FUEL SHUT-OFF
Fuel to each cylinder is shut-off during deceleration, operation of the engine at excessively high speed or oper-
ation of the vehicle at excessively high speed.
F
FUEL PRESSURE CONTROL
FUEL PRESSURE CONTROL : System Diagram INFOID:0000000006217701
G
JSBIA0315GB
L
JSBIA0235GB
EC
JSBIA0237GB F
SYSTEM DESCRIPTION M
• Based on a signal transmitted from each sensor, ECM calculates a target fan speed responsive to a driving
condition. In addition, ECM calculates a fan pulley speed according to an engine speed and transmits a cool-
ing fan request signal to IPDM E/R via the CAN communication line to satisfy the target fan speed. Then,
N
IPDM E/R transmits ON/OFF pulse duty signal to electrically-controlled cooling fan coupling.
The cooling fan speed sensor detects a cooling fan speed and transmits the detection result to ECM.
• ECM judges the start signal state from the engine speed signal and battery voltage.
ELECTRIC IGNITION SYSTEM O
JPBIA3271GB
SYSTEM DESCRIPTION
Ignition order: 1 - 8 - 7 - 3 - 6 - 5 - 4 - 2
The ignition timing is controlled by the ECM to maintain the best air-fuel ratio for every running condition of the
engine. The ignition timing data is stored in the ECM.
The ECM receives information such as the injection pulse width and camshaft position sensor signal. Comput-
ing this information, ignition signals are transmitted to the power transistor.
During the following conditions, the ignition timing is revised by the ECM according to the other data stored in
the ECM.
• At starting
• During warm-up
• At idle
• At low battery voltage
• During acceleration
The knock sensor retard system is designed only for emergencies. The basic ignition timing is programmed
within the anti-knocking zone, if recommended fuel is used under dry conditions. The retard system does not
operate under normal driving conditions. If engine knocking occurs, the knock sensor monitors the condition.
The signal is transmitted to the ECM. The ECM retards the ignition timing to eliminate the knocking condition.
EC
D
JMBIA2174GB
N
PBIB3276E
This mechanism hydraulically controls cam phases continuously with the fixed operating angle of the intake
valve. O
The ECM receives signals such as crankshaft position, camshaft position, engine speed, and engine coolant
temperature. Then, the ECM sends ON/OFF pulse duty signals to the intake valve timing control solenoid
valve depending on driving status. This makes it possible to control the shut/open timing of the intake valve to P
increase engine torque in low/mid speed range and output in high speed range.
VVEL SYSTEM
JSBIA0539GB
SYSTEM DESCRIPTION
JSBIA0463ZZ
VARIABLE OPERATION
VVEL control module controls the rotation of the control shaft using
F
the VVEL actuator motor assembly and changes the movement of
the output cam by shifting the link supporting point. As a result, valve
lift changes continuously to improve engine output and response.
G
1. Link B
2. Output cam
3. Control shaft H
4. Rocker arm
JSBIA0465ZZ
I
EVAPORATIVE EMISSION SYSTEM
EVAPORATIVE EMISSION SYSTEM : System Diagram INFOID:0000000006256911
J
O
JSBIA0371GB
SYSTEM DESCRIPTION
PBIB1631E
The evaporative emission system is used to reduce hydrocarbons emitted into the atmosphere from the fuel
system. This reduction of hydrocarbons is accomplished by activated charcoals in the EVAP canister.
The fuel vapor in the sealed fuel tank is led into the EVAP canister which contains activated carbon and the
vapor is stored there when the engine is not operating or when refueling to the fuel tank.
The vapor in the EVAP canister is purged by the air through the purge line to the intake manifold when the
engine is operating. EVAP canister purge volume control solenoid valve is controlled by ECM. When the
engine operates, the flow rate of vapor controlled by EVAP canister purge volume control solenoid valve is
proportionally regulated as the air flow increases.
EVAP canister purge volume control solenoid valve also shuts off the vapor purge line during decelerating and
idling.
AIR CONDITIONING CUT CONTROL
EC
JMBIA1457GB F
SYSTEM DESCRIPTION N
This system improves engine operation when the air conditioner is used.
Under the following conditions, the air conditioner is turned OFF.
• When the accelerator pedal is fully depressed. O
• When cranking the engine.
• At high engine speeds.
• When the engine coolant temperature becomes excessively high. P
• When operating power steering during low engine speed or low vehicle speed.
• When engine speed is excessively low.
• When refrigerant pressure is excessively low or high.
AUTOMATIC SPEED CONTROL DEVICE (ASCD)
JPBIA3272GB
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tronic control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring.
Each control unit transmits/receives data but selectively reads required data only.
Refer to LAN-28, "CAN COMMUNICATION SYSTEM : CAN Communication Signal Chart", about CAN com-
munication for detail.
JPBIA3226ZZ
H
1. CRUISE indicator lamp 2. CANCEL switch 3. ASCD MAIN switch
4. SET/COAST switch 5. RESUME/ACCELERATE switch
A. On the combination meter B. On the steering wheel I
SET SPEED RANGE
ASCD system can be set the following vehicle speed.
J
Minimum speed (Approx.) Maximum speed (Approx.)
40 km/h (25 MPH) 143 km/h (88 MPH)
K
SWITCH OPERATION
Item Function L
CANCEL switch Cancels the cruise control driving.
• Resumes the set speed.
RESUME/ACCELERATE switch
• Increases speed incrementally during cruise control driving. M
• Sets desired cruise speed.
SET/COAST switch
• Decreases speed incrementally during cruise control driving.
Master switch to activate the ASCD system. N
ASCD MAIN switch
(CRUISE indicator lamp is turned ON when ASCD system is ON.)
CANCEL CONDITION
• When any of following conditions exist, the cruise operation is canceled. O
- CANCEL switch is pressed
- ASCD MAIN switch pressed (Set speed is cleared)
- More than two switches at ASCD steering switch are pressed at the same time (Set speed is cleared) P
- Brake pedal is depressed
- Selector lever position is changed to N, P or R
- Vehicle speed decreased to 13 km/h (8 MPH) lower than the set speed
- TCS system is operated
• When the ECM detects any of the following conditions, the ECM cancels the cruise operation and informs
the driver by blinking CRUISE indicator lamp.
This system is an on board diagnostic system that records exhaust emission-related diagnostic information EC
and detects a sensors/actuator-related malfunction. A malfunction is indicated by the malfunction indicator
lamp (MIL) and stored in ECU memory as a DTC. The diagnostic information can be obtained with the diag-
nostic tool (GST: Generic Scan Tool).
C
GST (Generic Scan Tool) INFOID:0000000006217721
When GST is connected with a data link connector equipped on the vehicle side, it will communicate with the
control unit equipped in the vehicle and then enable various kinds of diagnostic tests. Refer to GI-48, "Descrip- D
tion".
NOTE:
Service $0A is not applied for regions where it is not mandated. E
When a malfunction is detected for the first time, 1st trip DTC and 1st trip Freeze Frame data are stored in the
ECM memory. The MIL will not illuminate at this stage. <1st trip>
If the same malfunction is detected again during the next drive, the DTC and Freeze Frame data are stored in
the ECM memory, and the MIL illuminates. The MIL illuminates at the same time when the DTC is stored.
<2nd trip> The “trip” in the “Two Trip Detection Logic” means a driving mode in which self-diagnosis is per-
formed during vehicle operation. Specific on board diagnostic items will cause the ECM to illuminate or blink
the MIL, and store DTC and Freeze Frame data, even in the 1st trip, as shown below.
×: Applicable —: Not applicable
Priority Items
C
Freeze frame data Misfire — DTC: P0300 - P0308
1
Fuel Injection System Function — DTC: P0171, P0172, P0174, P0175
2 Except the above items
D
3 1st trip freeze frame data
For example, the EGR malfunction (Priority: 2) was detected and the freeze frame data was saved in the 2nd
trip. After that when the misfire (Priority: 1) is detected in another trip, the freeze frame data will be updated E
from the EGR malfunction to the misfire. The 1st trip freeze frame data is updated each time a different mal-
function is detected. There is no priority for 1st trip freeze frame data. However, once freeze frame data is
stored in the ECM memory, 1st trip freeze data is no longer stored (because only one freeze frame data or 1st
trip freeze frame data can be stored in the ECM). If freeze frame data is stored in the ECM memory and freeze F
frame data with the same priority occurs later, the first (original) freeze frame data remains unchanged in the
ECM memory.
Both 1st trip freeze frame data and freeze frame data (along with the DTCs) are cleared when the ECM mem- G
ory is erased.
DIAGNOSIS DESCRIPTION : Counter System INFOID:0000000006217724
H
RELATIONSHIP BETWEEN MIL, 1ST TRIP DTC, DTC, AND DETECTABLE ITEMS
• When a malfunction is detected for the first time, the 1st trip DTC and the 1st trip freeze frame data are
stored in the ECM memory. I
• When the same malfunction is detected in two consecutive trips, the DTC and the freeze frame data are
stored in the ECM memory, and the MIL will come on.
• The MIL will turn OFF after the vehicle is driven 3 times (driving pattern B) with no malfunction. The drive is
J
counted only when the recorded driving pattern is met (as stored in the ECM). If another malfunction occurs
while counting, the counter will reset.
• The DTC and the freeze frame data will be stored until the vehicle is driven 40 times (driving pattern A) with-
out the same malfunction recurring (except for Misfire and Fuel Injection System). For Misfire and Fuel Injec- K
tion System, the DTC and freeze frame data will be stored until the vehicle is driven 80 times (driving pattern
C) without the same malfunction recurring. The “TIME” in “SELF-DIAGNOSTIC RESULTS” mode of CON-
SULT-III will count the number of times the vehicle is driven. L
• The 1st trip DTC is not displayed when the self-diagnosis results in OK for the 2nd trip.
COUNTER SYSTEM CHART
M
Items Fuel Injection System Misfire Other
MIL (turns OFF) 3 (pattern B) 3 (pattern B) 3 (pattern B)
DTC, Freeze Frame Data (no display) 80 (pattern C) 80 (pattern C) 40 (pattern A) N
1st Trip DTC (clear) 1 (pattern C), *1 1 (pattern C), *1 1 (pattern B)
1st Trip Freeze Frame Data (clear) *1, *2 *1, *2 1 (pattern B)
O
For details about patterns B and C under “Fuel Injection System” and “Misfire”, see “EXPLANATION FOR
DRIVING PATTERNS FOR “MISFIRE <EXHAUST QUALITY DETERIORATION>”, “FUEL INJECTION SYS-
TEM”.
For details about patterns A and B under Other, see “EXPLANATION FOR DRIVING PATTERNS FOR “MIS- P
FIRE <EXHAUST QUALITY DETERIORATION>”, “FUEL INJECTION SYSTEM”.
• *1: Clear timing is at the moment OK is detected.
• *2: Clear timing is when the same malfunction is detected in the 2nd trip.
Relationship Between MIL, DTC, 1st Trip DTC and Driving Patterns for “Misfire <Exhaust Quality De-
terioration>”, “Fuel Injection System”
JMBIA1417GB
*1: When the same malfunction is de- *2: MIL will turn OFF after vehicle is driv- *3: When the same malfunction is de-
tected in two consecutive trips, MIL en 3 times (pattern B) without any tected in two consecutive trips, the
will light up. malfunctions. DTC and the freeze frame data will be
stored in ECM.
*4: The DTC and the freeze frame data *5: When a malfunction is detected for *6: The 1st trip DTC and the 1st trip
will not be displayed any longer after the first time, the 1st trip DTC and the freeze frame data will be cleared at
vehicle is driven 80 times (pattern C) 1st trip freeze frame data will be the moment OK is detected.
without the same malfunction. (The stored in ECM.
DTC and the freeze frame data still
remain in ECM.)
*7: When the same malfunction is de- *8: 1st trip DTC will be cleared when ve-
tected in the 2nd trip, the 1st trip hicle is driven once (pattern C) with-
freeze frame data will be cleared. out the same malfunction after DTC
is stored in ECM.
Explanation for Driving Patterns for “Misfire <Exhaust Quality Deterioration>”, “Fuel Injection System”
<Driving Pattern B>
Driving pattern B means the vehicle operation as per the following:
All components and systems should be monitored at least once by the OBD system.
Relationship Between MIL, DTC, 1st Trip DTC and Driving Patterns Except For “Misfire <Exhaust
Quality Deterioration>”, “Fuel Injection System” H
JMBIA1418GB
*1: When the same malfunction is de- *2: MIL will turn OFF after vehicle is driv- *3: When the same malfunction is de-
tected in two consecutive trips, MIL en 3 times (pattern B) without any tected in two consecutive trips, the
will light up. malfunctions. DTC and the freeze frame data will be
stored in ECM.
I
JMBIA1920GB
• The A counter will be cleared when the malfunction is detected regardless of (1) - (4).
• The A counter will be counted up when (1) - (4) are satisfied without the same malfunction. J
• The DTC will not be displayed after the A counter reaches 40.
<Driving Pattern B>
Driving pattern B means operating vehicle operation as per the following:
All components and systems should be monitored at least once by the OBD system. K
• The B counter will be cleared when the malfunction is detected once regardless of the driving pattern.
• The B counter will be counted up when driving pattern B is satisfied without any malfunctions.
• The MIL will turn OFF when the B counter reaches 3 (*2 in OBD SYSTEM OPERATION CHART). L
DRIVING PATTERN A
JMBIA1920GB
• The A counter will be cleared when the malfunction is detected regardless of (1) - (4).
• The A counter will be counted up when (1) - (4) are satisfied without the same malfunction.
• The DTC will not be displayed after the A counter reaches 40.
DRIVING PATTERN B
Driving pattern B means operating vehicle operation as per the following:
All components and systems should be monitored at least once by the OBD system.
• The B counter will be cleared when the malfunction is detected once regardless of the driving pattern.
• The B counter will be counted up when driving pattern B is satisfied without any malfunctions.
• The MIL will turn OFF when the B counter reaches 3.
DRIVING PATTERN C
Driving pattern C means operating vehicle as per the following:
The following conditions should be satisfied at the same time:
Engine speed: (Engine speed in the freeze frame data) ±375 rpm
Calculated load value: (Calculated load value in the freeze frame data) x (1±0.1) [%]
Engine coolant temperature (T) condition:
• When the freeze frame data shows lower than 70°C (158°F), T should be lower than 70°C (158°F).
• When the freeze frame data shows higher than or equal to 70°C (158°F), T should be higher than or equal to
70°C (158°F).
• The C counter will be cleared when the malfunction is detected regardless of vehicle conditions above.
• The C counter will be counted up when vehicle conditions above are satisfied without the same malfunction.
• The DTC will not be displayed after C counter reaches 80.
• The 1st trip DTC will be cleared when C counter is counted once without the same malfunction after DTC is
stored in ECM.
DIAGNOSIS DESCRIPTION : System Readiness Test (SRT) Code INFOID:0000000006217726
System Readiness Test (SRT) code is specified in Service $01 of SAE J1979/ISO 15031-5.
As part of an enhanced emissions test for Inspection & Maintenance (I/M), certain states require the status of
SRT be used to indicate whether the ECM has completed self-diagnosis of major emission systems and com-
ponents. Completion must be verified in order for the emissions inspection to proceed.
If a vehicle is rejected for a State emissions inspection due to one or more SRT items indicating “INCMP”, use
the information in this Service Manual to set the SRT to “CMPLT”.
In most cases the ECM will automatically complete its self-diagnosis cycle during normal usage, and the SRT
status will indicate “CMPLT” for each application system. Once set as “CMPLT”, the SRT status remains
“CMPLT” until the self-diagnosis memory is erased.
Occasionally, certain portions of the self-diagnostic test may not be completed as a result of the customer's
normal driving pattern; the SRT will indicate “INCMP” for these items.
NOTE:
Example E
Self-diagnosis result Ignition cycle
Diagnosis
← ON → OFF ← ON → OFF ← ON → OFF ← ON →
All OK Case 1 P0400 OK (1) — (1) OK (2) — (2) F
P0402 OK (1) — (1) — (1) OK (2)
P1402 OK (1) OK (2) — (2) — (2)
G
SRT of EGR “CMPLT” “CMPLT” “CMPLT” “CMPLT”
Case 2 P0400 OK (1) — (1) — (1) — (1)
P0402 — (0) — (0) OK (1) — (1) H
P1402 OK (1) OK (2) — (2) — (2)
SRT of EGR “INCMP” “INCMP” “CMPLT” “CMPLT”
I
NG exists Case 3 P0400 OK OK — —
P0402 — — — —
NG J
P1402 NG — NG (Consecutive
NG)
(1st trip) DTC
1st trip DTC — 1st trip DTC K
DTC (= MIL ON)
SRT of EGR “INCMP” “INCMP” “INCMP” “CMPLT”
OK: Self-diagnosis is carried out and the result is OK.
L
NG: Self-diagnosis is carried out and the result is NG.
—: Self-diagnosis is not carried out.
When all SRT related self-diagnoses show OK results in a single cycle (Ignition OFF-ON-OFF), the SRT will
M
indicate “CMPLT”. → Case 1 above
When all SRT related self-diagnoses show OK results through several different cycles, the SRT will indicate
“CMPLT” at the time the respective self-diagnoses have at least one OK result. → Case 2 above
If one or more SRT related self-diagnoses show NG results in 2 consecutive cycles, the SRT will also indicate N
“CMPLT”. → Case 3 above
The table above shows that the minimum number of cycles for setting SRT as “INCMP” is the number one (1)
for each self-diagnosis (Case 1 & 2) or the number two (2) for one of self-diagnoses (Case 3). However, in
O
preparation for the state emissions inspection, it is unnecessary for each self-diagnosis to be executed twice
(Case 3) for the following reasons:
• The SRT will indicate “CMPLT” at the time the respective self-diagnoses have one (1) OK result.
• The emissions inspection requires “CMPLT” of the SRT only with OK self-diagnosis results. P
• During SRT driving pattern, the 1st trip DTC (NG) is detected prior to “CMPLT” of SRT and the self-diagnosis
memory must be erased from the ECM after repair.
• If the 1st trip DTC is erased, all the SRT will indicate “INCMP”.
NOTE:
SRT can be set as “CMPLT” together with the DTC(s). Therefore, DTC check must always be carried out
prior to the state emission inspection even though the SRT indicates “CMPLT”.
DESCRIPTION
The MIL is located on the instrument panel.
1. The MIL will light up when the ignition switch is turned ON with-
out the engine running. This is a bulb check.
If the MIL does not light up, refer to EC-515, "Component Func-
tion Check".
2. When the engine is started, the MIL should go off.
If the MIL remains on, the on board diagnostic system has
detected an engine system malfunction.
SEF217U
EC
JMBIA1515GB F
MALFUNCTION WARNING MODE
Description G
In this function ECM turns on or blinks MIL when it detects a malfunction in the emission control system com-
ponents and/or the powertrain control components (which affect vehicle emissions) to inform the driver that a
malfunction has been detected.
H
Operation Procedure
1. Turn ignition switch ON.
2. Check that MIL illuminates. I
If it remains OFF, check MIL circuit. Refer to EC-515, "Diagnosis Procedure".
3. Start engine and let it idle.
• For two trip detection logic diagnoses, ECM turns on MIL when it detects the same malfunction twice in J
the two consecutive driving cycles.
• For 1st trip detection logic diagnoses, ECM turns on MIL when it detects a malfunction in one driving
cycle.
• ECM blinks MIL when it detects a malfunction that may damage the three way catalyst (misfire). K
PBIB0092E
PBIB3005E
A particular trouble code can be identified by the number of four-digit numeral flashes per the following.
Number 0 1 2 3 4 5 6 7 8 9 A B C D E F
Flashes 10 1 2 3 4 5 6 7 8 9 11 12 13 14 15 16
The length of time the 1,000th-digit numeral flashes on and off is 1.2 seconds consisting of an ON (0.6-sec-
onds) - OFF (0.6-seconds) cycle.
The 100th-digit numeral and lower digit numerals consist of a 0.3-seconds ON and 0.3-seconds OFF cycle.
A change from one digit numeral to another occurs at an interval of 1.0-second OFF. In other words, the later
numeral appears on the display 1.3 seconds after the former numeral has disappeared.
A change from one trouble code to another occurs at an interval of 1.8-seconds OFF.
FUNCTION
I
Diagnostic test mode Function
This mode enables a technician to adjust some devices faster and more accurately by following the in-
Work support
dications on the CONSULT-III unit. J
Self-diagnostic results such as 1st trip DTC, DTCs and 1st trip freeze frame data or freeze frame data
Self diagnostic result
can be read and erased quickly.*
Data monitor Input/Output data in the ECM can be read. K
Diagnostic Test Mode in which CONSULT-III drives some actuators apart from the ECMs and also shifts
Active test
some parameters in a specified range.
DTC & SRT confirmation The status of system monitoring tests and the self-diagnosis status/results can be confirmed. L
Function test This mode is used to inform customers when the vehicle requires periodic maintenance.
ECU identification ECM part number can be read.
M
*: The following emission-related diagnostic information is cleared when the ECM memory is erased.
• Diagnostic trouble codes
• 1st trip diagnostic trouble codes
N
• Freeze frame data
• 1st trip freeze frame data
• System readiness test (SRT) codes
• Test values
O
• Engine: After warming up, idle Steering wheel: Not being turned OFF
PW/ST SIGNAL G
the engine Steering wheel: Being turned ON
Rear window defogger switch: ON
and/or ON H
LOAD SIGNAL • Ignition switch: ON Lighting switch: 2nd position
Rear window defogger switch and lighting
OFF
switch: OFF
I
IGNITION SW • Ignition switch: ON → OFF → ON ON → OFF → ON
• Engine: Cranking HI
• Engine: After warming up • Revving engine from idle to 4,000 rpm
MID
• Selector lever: P or N position quickly
FPCM
• A/C switch: OFF
• Engine: Idle
• No load
• Engine coolant temperature: More than LOW
10°C (50°F)
• Engine: After warming up
• Selector lever: P or N position Indicates the temperature
BAT TEMP SEN Idle
• A/C switch: OFF around the battery.
• No load
• Engine speed: Idle Water temp: Less than 98°C Approx. 100 – 200 rpm
• Engine: After warming up
COOLING FAN SPD • Selector lever: P or N position
• A/C switch: OFF Water temp: More than 98°C Approx. 600 – 700 rpm
• No load
NOTE:
THRTL STK CNT B1 —
The item is indicated, but not used.
NOTE:
HO2 S2 DIAG2(B1) —
The item is indicated, but not used.
NOTE:
HO2 S2 DIAG2(B2) —
The item is indicated, but not used.
• Engine: After warming up Idle Approx. 16 deg
• Selector lever: P or N position
FUEL INJ TIMG
• A/C switch: OFF 2,000 rpm Approx. −170 deg
• No load
• Engine: After warming up Idle Approx. 211.0 deg
• Selector lever: P or N position
H/P FUEL PUMP DEG
• A/C switch: OFF 2,000 rpm Approx. 206.0 deg
• No load
L
JPBIA3371ZZ
PHYSICAL VALUES
M
NOTE:
• Specification data are reference values and are measured between each terminals.
• Pulse signal is measured by CONSULT-III. N
Terminal No.
Description
(Wire color) Value
Condition
Input/ (Approx.)
+ – Signal name
Output
BATTERY VOLTAGE
(11 - 14 V)
[Engine is running]
• Warm-up condition
• Idle speed
NOTE:
The pulse cycle changes depending
on rpm at idle
1
(R) 175 Fuel injector No. 8 (HI) JPBIA3345ZZ
Output
2 (B) Fuel injector No. 5 (HI) BATTERY VOLTAGE
(R)
(11 - 14 V)
[Engine is running]
• Warm-up condition
• Engine speed: 2,000 rpm
JPBIA3347ZZ
BATTERY VOLTAGE
(11 - 14 V)
[Engine is running]
• Warm-up condition
• Idle speed
NOTE:
The pulse cycle changes depending
on rpm at idle
3
(G) 175 Fuel injector No. 3 (LO) JPBIA3355ZZ
Input
4 (B) Fuel injector No. 2 (LO) BATTERY VOLTAGE
(G)
(11 - 14 V)
[Engine is running]
• Warm-up condition
• Engine speed: 2,000 rpm
JPBIA3356ZZ
5
— ECM ground — — —
(B/R)
[Engine is running]
• Warm-up condition F
• Engine speed: 2,000 rpm
JPBIA3347ZZ
G
BATTERY VOLTAGE
(11 - 14 V)
[Engine is running] H
• Warm-up condition
• Idle speed
NOTE:
The pulse cycle changes depending I
on rpm at idle
8
(G) 175 Fuel injector No. 8 (LO) JPBIA3355ZZ
J
Input
9 (B) Fuel injector No. 5 (LO) BATTERY VOLTAGE
(G)
(11 - 14 V)
K
[Engine is running]
• Warm-up condition
• Engine speed: 2,000 rpm
L
JPBIA3356ZZ
10 M
— ECM ground — — —
(B)
[Ignition switch: ON] BATTERY VOLTAGE
• Selector lever: P or N position (11 - 14 V)
11 175 N
PNP switch Input [Ignition switch: ON]
(BR) (B)
• Selector lever: Except above posi- 0V
tion
O
0 - 0.2 V
[Engine is running]
• Warm-up condition
• Idle speed
12 NOTE:
(Y) The pulse cycle changes depending
13 on rpm at idle
(L/B) Ignition signal No. 1
14 175 Ignition signal No. 2 JPBIA3355ZZ
Input
(BR/ (B) Ignition signal No. 3
0.1 - 0.4 V
Y) Ignition signal No. 4
15
(LG/ [Engine is running]
R) • Warm-up condition
• Engine speed: 2,000 rpm
JPBIA3356ZZ
0 - 0.2 V
[Engine is running]
• Warm-up condition
• Idle speed
NOTE:
17 The pulse cycle changes depending
(P/L) on rpm at idle
18 Ignition signal No. 5
(Y/R) 175 Ignition signal No. 6 JPBIA3355ZZ
Input
19 (B) Ignition signal No. 7
0.1 - 0.4 V
(G/Y) Ignition signal No. 8
20
(O) [Engine is running]
• Warm-up condition
• Engine speed: 2,000 rpm
JPBIA3356ZZ
0 - 4.8 V
21 25
Intake air temperature sensor Input [Engine is running] Output voltage varies with intake
(G/O) (LG)
air temperature.
[Engine is running]
• Warm-up condition 0.9 - 1.1 V
22 • Idle speed
25
(BR/ Mass air flow sensor Input
(LG) [Engine is running]
W)
• Warm-up condition 1.4 - 1.9 V
• Engine speed: 2,500 rpm
[Engine is running]
• Warm-up condition C
• Idle speed
23 45 JPBIA3357ZZ D
Low fuel pressure sensor Input
(V) (L/O) 2.4 - 3.6 V
E
[Engine is running]
• Warm-up condition
• Engine speed: 2,000 rpm
F
JPBIA3358ZZ
Sensor ground
25 G
— [Mass air flow sensor/ Intake air — — —
(LG)
temperature sensor]
Sensor power supply
(Power steering pressure sen- H
27 45
sor/ Low fuel pressure sensor/ — [Ignition switch: ON] 5V
(P) (L/O)
Electrically-controlled cooling
fan coupling)
I
Sensor power supply
28 40
(Fuel rail pressure sensor/En- — [Ignition switch: ON] 5V
(SB) (W/L)
gine oil pressure sensor)
29 35 [Engine is running]
J
(W) (—)
Knock sensor (bank 1) Input
• Idle speed 2.0 V*1
[Engine is running]
• Warm-up condition 0.98 - 1.2 V K
• Idle speed
31 40
Fuel rail pressure sensor Input [Engine is running]
(V/W) (W/L)
• Warm-up condition L
1.1 - 2.9 V
• Revving engine from idle to 4,000
rpm quickly
0 - 4.8 V
32 40 Engine coolant temperature M
Input [Engine is running] Output voltage varies with engine
(R) (W/L) sensor
coolant temperature.
33 35 [Engine is running]
(W) (—)
Knock sensor (bank 2) Input
• Idle speed 2.0 V*1 N
35 Sensor ground
— — — —
(—) (Knock sensor)
O
[Engine is running]
• Idle speed
• After warm-up condition
37 175
Cooling fan speed Input
(V) (B) JPBIA3332ZZ
BATTERY VOLTAGE
(11 - 14 V)
[Engine is running]
• Idle speed
• Before warm-up condition
JPBIA3733ZZ
[Engine is running]
0.5 - 4.5 V
39 45 • Steering wheel: Being turned
Power steering pressure sensor Input
(P/B) (L/O) [Engine is running]
0.4 - 0.8 V
• Steering wheel: Not being turned
Sensor ground
(Fuel rail pressure sensor/En-
40
— gine coolant temperature sen- — — —
(W/L)
sor/Engine oil temperature
sensor)
0 - 4.8 V
42 40
Engine oil temperature sensor Input [Engine is running] Output voltage varies with engine
(L/Y) (W/L)
oil temperature.
Sensor ground
(Power steering pressure sen-
45
— sor/ Low fuel pressure sensor/ — — —
(L/O)
Electrically-controlled cooling
fan coupling)
BATTERY VOLTAGE
46 175 [Ignition switch: ON]
Fuel injector driver power supply Input (11 - 14 V)
(SB) (B)
[Ignition switch: OFF] 1.5 V
[Engine is running] 10 V
• Engine speed: Below 3,600 rpm af-
ter the following conditions are met
- Engine: after warming up
- Keeping the engine speed between
47 175 Heated oxygen sensor 2 heater 3,500 and 4,000 rpm for 1 minute
Input and at idle for 1 minute under no
(G) (B) (bank 1)
load
JMBIA0037GB
[Engine is running]
• Warm-up condition
48 175 C
A/F sensor 1 heater (bank 1) Input • Idle speed
(L/W) (B)
(More than 140 seconds after start-
ing engine)
D
JPBIA3361ZZ
[Engine is running]
BATTERY VOLTAGE
• Warm-up condition
(11 - 14 V) E
• Idle speed
7 - 12 V
49
175 Intake valve timing control sole-
(LG/ Output F
(B) noid valve (bank 1) [Engine is running]
B)
• Warm-up condition
• Engine speed: 2,000rpm
G
JMBIA0038GB
[Engine is running] H
BATTERY VOLTAGE
51 175 • Warm-up condition
Fuel injector driver power supply Output (11 - 14 V)
(R) (B) • Idle speed
[Ignition switch: OFF] 1.5 V
I
[Engine is running] 10 V
• Engine speed: Below 3,600 rpm af-
ter the following conditions are met
- Engine: after warming up
J
- Keeping the engine speed between
52 175 Heated oxygen sensor 2 heater 3,500 and 4,000 rpm for 1 minute
Output and at idle for 1 minute under no
(L/R) (B) (bank 2) K
load
JMBIA0037GB
2.9 - 8.8 V M
[Engine is running]
• Warm-up condition
53 175
A/F sensor 1 heater (bank 2) Output • Idle speed
(SB) (B) N
(More than 140 seconds after start-
ing engine)
JPBIA3361ZZ
O
7 - 12 V
54 175 Intake valve timing control sole-
Output
(G/R) (B) noid valve (bank 2) [Engine is running]
• Warm-up condition
• Engine speed: 2,000rpm
JMBIA0038GB
0 - 14 V
JMBIA0031GB
57 175
Throttle control motor (Open) Output
(W) (B)
0 - 14 V
JMBIA0032GB
60
— Shield — — —
(B)
0 - 14 V
JMBIA0031GB
[Engine is running]
• Idle speed C
• Accelerator pedal: Not depressed
even slightly, after engine starting
D
64 175 EVAP canister purge volume JMBIA0039GB
Output
(V/W) (B) control solenoid valve BATTERY VOLTAGE
E
(11 - 14 V)
[Engine is running]
• Engine speed: About 2,000 rpm
(More than 100 seconds after start- F
ing engine)
JMBIA0040GB
G
[Engine is running]
• Warm-up condition 1.2 V
67 175 Manifold absolute pressure sen- • Idle speed H
Input
(V) (B) sor [Engine is running]
• Warm-up condition 1.5 V
• Engine speed: 2,000 rpm I
68 Sensor ground
(BR/ — [Camshaft position sensor (bank — — —
W) 1)]
J
Sensor ground
70
— (Manifold absolute pressure — — —
(W/L)
sensor)
K
3.0 - 5.0 V
[Engine is running]
• Warm-up condition
• Idle speed L
NOTE:
The pulse cycle changes depending
on rpm at idle
M
99 JMBIA0045GB
73 Camshaft position sensor (bank
(LG/ Input
(P) 2)
B) 3.0 - 5.0 V
N
[Engine is running]
• Engine speed: 2,000 rpm
O
JMBIA0046GB
74 175 P
A/F sensor 1 (bank 2) Input [Ignition switch: ON] 2.5 V
(L) (B)
76 98
Sensor power supply
(W/ (G/ — [Ignition switch: ON] 5V
(Crankshaft position sensor)
G) W)
68 Sensor power supply
77
(BR/ [Camshaft position sensor (bank — [Ignition switch: ON] 5V
(Y/R)
W) 1)]
4.0 - 5.0 V
[Engine is running]
• Warm-up condition
• Idle speed
NOTE:
The pulse cycle changes depending
on rpm at idle
86 98 JMBIA0041GB
(R/ (G/ Crankshaft position sensor Input
W) W) 4.0 - 5.0 V
[Engine is running]
• Engine speed: 2,000 rpm
JMBIA0042GB
[Engine is running]
• Revving engine from idle to 3,000
rpm quickly after the following condi-
tions are met
87 100 Heated oxygen sensor 2 (bank
Input - Engine: after warming up 0 - 1.0 V
(L/W) (R) 2)
- Keeping the engine speed between
3,500 and 4,000 rpm for 1 minute
and at idle for 1 minute under no
load
[Engine is running] 2.2 - 2.8 V
88 175
A/F sensor 1 (bank 1) Input • Warm-up condition Output voltage varies with air fuel
(B) (B)
• Engine speed: 2,000 rpm ratio.
90 175
A/F sensor 1 (bank 1) Input [Ignition switch: ON] 3.0 V
(W) (B)
JMBIA0046GB
[Engine is running] J
• Revving engine from idle to 3,000
rpm quickly after the following condi-
96 tions are met
100 Heated oxygen sensor 2 (bank K
(W/ Input - Engine: after warming up 0 - 1.0 V
(R) 1)
R) - Keeping the engine speed between
3,500 and 4,000 rpm for 1 minute
and at idle for 1 minute under no
load
L
Sensor ground
97
— [Throttle position sensor (bank — — —
(W) M
1)]
98
Sensor ground
(G/ — — — —
(Crankshaft position sensor)
W) N
99 Sensor ground
(LG/ — [Camshaft position sensor (bank — — —
B) 2)]
O
100 Sensor ground
— — — —
(R) (Heated oxygen sensor 2)
[Engine is running]
• Warm-up condition
• Engine speed: 2,000 rpm
JPBIA3347ZZ
BATTERY VOLTAGE
(11 - 14 V)
[Engine is running]
• Warm-up condition
• Idle speed
NOTE:
The pulse cycle changes depending
on rpm at idle
103
(G) 175 Fuel injector No. 7 (LO) JPBIA3355ZZ
Output
104 (B) Fuel injector No. 4 (LO) BATTERY VOLTAGE
(G)
(11 - 14 V)
[Engine is running]
• Warm-up condition
• Engine speed: 2,000 rpm
JPBIA3356ZZ
BATTERY VOLTAGE
(11 - 14 V)
[Engine is running]
• Warm-up condition
• Idle speed
NOTE:
The pulse cycle changes depending
on rpm at idle
[Engine is running]
• Warm-up condition
• Engine speed: 2,000 rpm
JPBIA3341ZZ
[Engine is running]
• Warm-up condition F
• Engine speed: 2,000 rpm
JPBIA3347ZZ
G
BATTERY VOLTAGE
(11 - 14 V)
[Engine is running] H
• Warm-up condition
• Idle speed
NOTE:
The pulse cycle changes depending I
on rpm at idle
108
(G) 175 Fuel injector No. 1 (LO) JPBIA3355ZZ
J
Output
109 (B) Fuel injector No. 6 (LO) BATTERY VOLTAGE
(G)
(11 - 14 V)
K
[Engine is running]
• Warm-up condition
• Engine speed: 2,000 rpm
L
JPBIA3356ZZ
BATTERY VOLTAGE M
(11 - 14 V)
[Engine is running]
• Warm-up condition
• Idle speed N
NOTE:
The pulse cycle changes depending
on rpm at idle
O
110 175 JPBIA3342ZZ
High pressure fuel pump (LO) Input
(L/B) (B) BATTERY VOLTAGE
(11 - 14 V) P
[Engine is running]
• Warm-up condition
• Engine speed: 2,000 rpm
JPBIA3343ZZ
0 - 4.0 V
JPBIA3344ZZ
[Engine is running]
138 150
(V) (R)
Battery current sensor Input • Battery: Fully charged*2 2.6 - 3.5 V
• Idle speed O
[Engine is running]
139 175
Battery temperature sensor Input • Battery temperature: 25°C 3.3 V
(G) (B)
• Idle speed P
Sensor ground
140
— (Accelerator pedal position sen- — — —
(R/Y)
sor 1)
[Ignition switch: OFF] 0V
141 175
Ignition switch Input BATTERY VOLTAGE
(SB) (B) [Ignition switch: ON]
(11 - 14 V)
JPBIA3354ZZ
L
NON DTC RELATED ITEM
P1197
Out of gas • Engine torque is limited. F
• VVEL value is maintained at a fixed angle.
VVEL control shaft position VVEL actuator motor relay is turned off, and VVEL value is become at a minimum angle.
P1608
sensor Engine speed will not rise more than 3,500 rpm due to the fuel cut. G
VVEL actuator motor VVEL of normal bank is controlled at VVEL angle of abnormal bank.
P1090 Engine speed will not rise more than 3,500 rpm due to the fuel cut.
P1093 VVEL actuator motor relay is turned off, and VVEL value is become at a minimum angle. H
Engine speed will not rise more than 3,500 rpm due to the fuel cut.
VVEL actuator motor relay VVEL actuator motor relay is turned off, and VVEL value is become at a minimum angle.
P1091
Engine speed will not rise more than 3,500 rpm due to the fuel cut.
I
Out of gas • Engine torque is limited.
P1197
• VVEL value is maintained at a fixed angle.
Electric throttle control ECM stops the electric throttle control actuator control, throttle valve is maintained at a J
P2101
function fixed opening (approx. 5 degrees) by the return spring.
Throttle control motor ECM stops the electric throttle control actuator control, throttle valve is maintained at a
P2118
fixed opening (approx. 5 degrees) by the return spring.
K
Electric throttle control ac- (When electric throttle control actuator does not function properly due to the return spring
tuator malfunction:)
ECM controls the electric throttle actuator by regulating the throttle opening around the
idle position. The engine speed will not rise more than 2,000 rpm. L
(When throttle valve opening angle in fail-safe mode is not in specified range:)
ECM controls the electric throttle control actuator because of regulating the throttle open-
P2119
ing to 20 degrees or less. M
(When ECM detects the throttle valve is stuck open:)
While the vehicle is being driven, it slows down gradually by fuel cut. After the vehicle
stops, the engine stalls.
The engine can restart in the N or P position, and engine speed will not exceed 1,000 rpm
N
or more.
P1290 Throttle control motor relay ECM stops the electric throttle control actuator control, throttle valve is maintained at a
P2100 fixed opening (approx. 5 degrees) by the return spring. O
P2103
VVEL control module VVEL actuator motor relay is turned off, and VVEL value is become at a minimum angle.
P1606
Engine speed will not rise more than 3,500 rpm due to the fuel cut. P
Brake switch ECM controls the electric throttle control actuator by regulating the throttle opening to a
small range.
Therefore, acceleration will be poor.
P1805 Vehicle condition Driving condition
When engine is idling Normal
When accelerating Poor acceleration
If some DTCs are displayed at the same time, perform inspections one by one based on the following priority
chart.
DTC*1
Items Reference
CONSULT-III SRT code Trip MIL
(CONSULT-III screen terms) page
ECM*3
GST*2
U0101 0101 LOST COMM (TCM) — 1 × EC-171
U0113 0113 CAN COMM CIRCUIT — 1 × EC-173
U1001 1001*4 CAN COMM CIRCUIT — 1 or 2 — EC-172
U1003 1003 CAN COMM CIRCUIT — 2 — EC-173
DTC*1
Items Reference A
CONSULT-III SRT code Trip MIL
(CONSULT-III screen terms) page
ECM*3
GST*2
U1024 1024 VVEL CAN COMM CIRCUIT — 1 × EC-175 EC
NO DTC IS DETECTED.
P0000 0000 FURTHER TESTING — — Blinking*6 —
MAY BE REQUIRED.
C
P0011 0011 INT/V TIM CONT-B1 × 2 ×
EC-177
P0021 0021 INT/V TIM CONT-B2 × 2 ×
P0031 0031 A/F SEN1 HTR (B1) — 2 × D
EC-181
P0032 0032 A/F SEN1 HTR (B1) — 2 ×
P0037 0037 HO2S2 HTR (B1) — 2 ×
EC-184 E
P0038 0038 HO2S2 HTR (B1) — 2 ×
P0051 0051 A/F SEN1 HTR (B2) — 2 ×
EC-181
P0052 0052 A/F SEN1 HTR (B2) — 2 × F
P0057 0057 HO2S2 HTR (B2) — 2 ×
EC-184
P0058 0058 HO2S2 HTR (B2) — 2 ×
P006A 006A MAP-MAF CORELTION-B1 — 2 × EC-187 G
P0075 0075 INT/V TIM V/CIR-B1 — 2 ×
EC-193
P0081 0081 INT/V TIM V/CIR-B2 — 2 × H
P0087 0087 LOW FUEL PRES — 2 ×
EC-195
P0088 0088 HIGH FUEL PRES — 2 ×
P008A 008A LOW FUEL PRES SYS — 2 × EC-198 I
P008B 008B LOW FUEL PRES SYS — 2 × EC-200
P0090 0090 FUEL PUMP — 2 × EC-195
J
P0101 0101 MAF SEN/CIRCUIT-B1 — 2 × EC-187
P0102 0102 MAF SEN/CIRCUIT-B1 — 1 ×
EC-201
P0103 0103 MAF SEN/CIRCUIT-B1 — 1 × K
P0106 0106 ABSL PRES SEN/CIRC — 2 × EC-206
P010A 010A ABSL PRES SEN/CIRC — 2 × EC-210
L
P0112 0112 IAT SEN/CIRCUIT-B1 — 2 ×
EC-213
P0113 0113 IAT SEN/CIRCUIT-B1 — 1 or 2 ×
P0116 0116 ECT SEN/CIRC — 2 × EC-215 M
P0117 0117 ECT SEN/CIRC — 1 ×
EC-217
P0118 0118 ECT SEN/CIRC — 1 ×
N
P0122 0122 TP SEN 2/CIRC-B1 — 1 ×
EC-219
P0123 0123 TP SEN 2/CIRC-B1 — 1 ×
P0125 0125 ECT SENSOR — 2 × EC-222 O
P0127 0127 IAT SENSOR-B1 — 2 × EC-224
P0128 0128 THERMSTAT FNCTN — 2 × EC-226
P0130 0130 A/F SENSOR1 (B1) × 2 × EC-228 P
P0131 0131 A/F SENSOR1 (B1) — 2 × EC-232
P0132 0132 A/F SENSOR1 (B1) — 2 × EC-235
P0133 0133 A/F SENSOR1 (B1) × 2 × EC-238
P0137 0137 HO2S2 (B1) × 2 × EC-243
P0138 0138 HO2S2 (B1) × 2 × EC-249
DTC*1
Items Reference
CONSULT-III SRT code Trip MIL
(CONSULT-III screen terms) page
ECM*3
GST*2
P0139 0139 HO2S2 (B1) × 2 × EC-257
P0150 0150 A/F SENSOR1 (B2) × 2 × EC-228
P0151 0151 A/F SENSOR1 (B2) — 2 × EC-232
P0152 0152 A/F SENSOR1 (B2) — 2 × EC-235
P0153 0153 A/F SENSOR1 (B2) × 2 × EC-238
P0157 0157 HO2S2 (B2) × 2 × EC-243
P0158 0158 HO2S2 (B2) × 2 × EC-249
P0159 0159 HO2S2 (B2) × 2 × EC-257
P0171 0171 FUEL SYS-LEAN-B1 — 2 × EC-263
P0172 0172 FUEL SYS-RICH-B1 — 2 × EC-267
P0174 0174 FUEL SYS-LEAN-B2 — 2 × EC-263
P0175 0175 FUEL SYS-RICH-B2 — 2 × EC-267
P0181 0181 FTT SENSOR — 2 × EC-271
P0182 0182 FTT SEN/CIRCUIT — 2 × EC-274
P0183 0183 FTT SEN/CIRCUIT — 2 × EC-274
P0190 0190 FUEL PRES SEN/CIRC — 1 × EC-276
P0191 0191 FRP SENSOR A — 2 × EC-279
P0192 0192 FRP SEN/CIRC — 2 × EC-276
P0193 0193 FRP SEN/CIRC — 2 × EC-276
P0196 0196 EOT SENSOR — 2 × EC-283
P0197 0197 EOT SEN/CIRC — 2 ×
EC-285
P0198 0198 EOT SEN/CIRC — 2 ×
P0201 0201 INJECTOR CIRC-CYL1 — 2 ×
P0202 0202 INJECTOR CIRC-CYL2 — 2 ×
P0203 0203 INJECTOR CIRC-CYL3 — 2 ×
P0204 0204 INJECTOR CIRC-CYL4 — 2 ×
EC-287
P0205 0205 INJECTOR CIRC-CYL5 — 2 ×
P0206 0206 INJECTOR CIRC-CYL6 — 2 ×
P0207 0207 INJECTOR CIRC-CYL7 — 2 —
P0208 0208 INJECTOR CIRC-CYL8 — 2 —
P0222 0222 TP SEN 1/CIRC-B1 — 1 ×
EC-288
P0223 0223 TP SEN 1/CIRC-B1 — 1 ×
P0300 0300 MULTI CYL MISFIRE — 1 or 2 ×
P0301 0301 CYL 1 MISFIRE — 1 or 2 ×
P0302 0302 CYL 2 MISFIRE — 1 or 2 ×
P0303 0303 CYL 3 MISFIRE — 1 or 2 ×
P0304 0304 CYL 4 MISFIRE — 1 or 2 × EC-291
P0305 0305 CYL 5 MISFIRE — 1 or 2 ×
P0306 0306 CYL 6 MISFIRE — 1 or 2 ×
P0307 0307 CYL 7 MISFIRE — 1 or 2 ×
P0308 0308 CYL 8 MISFIRE — 1 or 2 ×
DTC*1
Items Reference A
CONSULT-III SRT code Trip MIL
(CONSULT-III screen terms) page
ECM*3
GST*2
P0327 0327 KNOCK SEN/CIRC-B1 — 2 — EC
P0328 0328 KNOCK SEN/CIRC-B1 — 2 —
EC-297
P0332 0332 KNOCK SEN/CIRC-B2 — 2 —
P0333 0333 KNOCK SEN/CIRC-B2 — 2 — C
P0335 0335 CKP SEN/CIRCUIT — 2 × EC-299
P0340 0340 CMP SEN/CIRC-B1 — 2 ×
EC-303 D
P0345 0345 CMP SEN/CIRC-B2 — 2 ×
P0420 0420 TW CATALYST SYS-B1 × 2 ×
EC-307
P0430 0430 TW CATALYST SYS-B2 × 2 × E
P0441 0441 EVAP PURG FLOW/MON × 2 × EC-312
P0443 0443 PURG VOLUME CONT/V — 2 × EC-317
F
P0444 0444 PURG VOLUME CONT/V — 2 ×
EC-322
P0445 0445 PURG VOLUME CONT/V — 2 ×
P0447 0447 VENT CONTROL VALVE — 2 × EC-325 G
P0448 0448 VENT CONTROL VALVE — 2 × EC-329
P0451 0451 EVAP SYS PRES SEN — 2 × EC-333
H
P0452 0452 EVAP SYS PRES SEN — 2 × EC-336
P0453 0453 EVAP SYS PRES SEN — 2 × EC-341
P0456 0456 EVAP VERY SML LEAK ×*8 2 × EC-346 I
P0460 0460 FUEL LEV SEN SLOSH — 2 × EC-352
P0461 0461 FUEL LEVEL SENSOR — 2 × EC-353
J
P0462 0462 FUEL LEVL SEN/CIRC — 2 × EC-355
P0463 0463 FUEL LEVL SEN/CIRC — 2 × EC-355
P0500 0500 VEH SPEED SEN/CIRC*5 — 2 × EC-356 K
P0506 0506 ISC SYSTEM — 2 × EC-358
P0507 0507 ISC SYSTEM — 2 × EC-360
L
P050E 050E COLD START CONTROL — 2 × EC-362
P0524 0524 ENGINE OIL PRESSURE — 2 × EC-364
P0527 0527 COOLING FAN SPD SEN — 2 — EC-367 M
P0550 0550 PW ST P SEN/CIRC — 2 — EC-371
P0603 0603 ECM BACK UP/CIRCUIT — 2 × EC-374
P0605 0605 ECM — 1 or 2 × or — EC-376
N
P0607 0607 ECM — 1 × EC-378
P0611 0611 FIC MODULE — 2 × EC-379
O
P062B 062B ECM — 2 × or — EC-380
P0643 0643 SENSOR POWER/CIRC — 1 × EC-381
P0705 0705 T/M RANGE SENSOR A — 2 × TM-106 P
P0710 0710 FLUID TEMP SENSOR*7 — 2 × TM-107
P0717 0717 INPUT SPEED SENSOR A — 2 × TM-109
P0720 0720 OUTPUT SPEED SENSOR*5 — 2 × TM-110
DTC*1
Items Reference
CONSULT-III SRT code Trip MIL
(CONSULT-III screen terms) page
ECM*3
GST*2
P0731 0731 1GR INCORRECT RATIO*7 — 2 × TM-118
DTC*1
Items Reference A
CONSULT-III SRT code Trip MIL
(CONSULT-III screen terms) page
ECM*3
GST*2
EC-438 EC
(with ASCD)
P1572 1572 ASCD BRAKE SW — 1 —
EC-443
(with ICC)
EC-447 C
(with ASCD)
P1574 1574 ASCD VHL SPD SEN — 1 —
EC-449
(with ICC)
D
P1606 1606 VVEL CONTROL MODULE — 1 or 2 × or — EC-451
P1607 1607 VVEL CONTROL MODULE — 1 × EC-452
P1608 1608 VVEL SENSOR POWER/CIRC — 1 × EC-453 E
P1610 1610 LOCK MODE — 2 — SEC-53
P1611 1611 ID DISCORD IMMU-ECM — 2 — SEC-54
F
P1612 1612 CHAIN OF ECM-IMMU — 2 — SEC-55
P1613 1613 ECM INT CIRC-IMMU — 2 — SEC-48
P1614 1614 CHAIN OF IMMU-KEY — 2 — SEC-56 G
P1615 1615 DIFFERENCE OF KEY — 2 — SEC-48
P1650 1650 STR MTR RELAY 2 — 2 × SEC-48
H
P1651 1651 STR MTR RELAY — 2 × SEC-48
P1652 1652 STR MTR SYS COMM — 1 × SEC-48
P1730 1730 INTERLOCK — 2 × TM-140 I
P1734 1734 7GR INCORRECT RATIO*7 — 2 × TM-142
P1805 1805 BRAKE SW/CIRCUIT — 2 — EC-455
J
P2100 2100 ETC MOT PWR-B1 — 2 × EC-458
P2101 2101 ETC FNCTN/CIRC-B1 — 1 × EC-460
P2103 2103 ETC MOT PWR — 1 × EC-458 K
P2118 2118 ETC MOT-B1 — 1 × EC-464
P2119 2119 ETC ACTR-B1 — 1 × EC-466
L
P2122 2122 APP SEN 1/CIRC — 1 × EC-468
P2123 2123 APP SEN 1/CIRC — 1 × EC-468
P2127 2127 APP SEN 2/CIRC — 1 × EC-471 M
P2128 2128 APP SEN 2/CIRC — 1 × EC-471
P2135 2135 TP SENSOR-B1 — 1 × EC-475
P2138 2138 APP SENSOR — 1 × EC-478 N
P2539 2539 LOW FUEL PRES SEN — 2 × EC-483
P2541 2541 LOW FUEL PRES SEN — 2 × EC-483
O
P2542 2542 LOW FUEL PRES SEN — 2 × EC-483
P2713 2713 PRESS CONTROL SOL D — 2 × TM-147
P2722 2722 PRESS CONTROL SOL E — 2 × TM-148 P
P2731 2731 PRESS CONTROL SOL F — 2 × TM-149
P2807 2807 PRESS CONTROL SOL G — 2 × TM-150
P2A00 2A00 A/F SENSOR1 (B1) — 2 × EC-487
P2A03 2A03 A/F SENSOR1 (B2) — 2 × EC-487
*1: 1st trip DTC No. is the same as DTC No.
TERMINAL LAYOUT
JMBIA0857ZZ
PHYSICAL VALUES
NOTE:
• VVEL control module is located under the battery. Temporarily remove the battery to check voltage of the
terminals.
• Specification data are reference values and are measured between each terminals.
• Pulse signal is measured by CONSULT-III.
0 - 14 V
[Engine is running]
• Warm-up condition
• Idle speed
JMBIA0854ZZ
2 14 VVEL actuator motor
Output
(L/W) (B) (High lift) (bank 2)
0 - 14 V
[Engine is running]
• Warm-up condition
• When revving engine up to 2,000
rpm quickly
JMBIA0855ZZ
[Engine is running]
• Warm-up condition 0.25 - 1.40 V
• Idle speed
3 6 VVEL control shaft position
Input [Engine is running]
(W) (R) sensor 1 (bank 1)
• Warm-up condition
0.25 - 4.75 V
• When revving engine up to 3,000
rpm quickly
Sensor ground
4
— [VVEL control shaft position — — —
(L/W)
sensor 1 (bank 2)]
0 - 14 V H
[Engine is running]
• Warm-up condition I
• Idle speed
[Engine is running] K
• Warm-up condition
• When revving engine up to 3,000
rpm quickly
L
JMBIA0855ZZ
0 - 14 V
[Engine is running]
• Warm-up condition
• Idle speed
JMBIA0854ZZ
15 14 VVEL actuator motor
Output
(L/B) (B) (Low lift) (bank 2)
0 - 14 V
[Engine is running]
• Warm-up condition
• When revving engine up to 3,000
rpm quickly
JMBIA0855ZZ
[Engine is running]
• Warm-up condition 3.50 - 4.75 V
• Idle speed
16 19 VVEL control shaft position
Input [Engine is running]
(L/R) (L) sensor 2 (bank 1)
• Warm-up condition
0.25 - 4.75 V
• When revving engine up to 3,000
rpm quickly
Sensor ground
17
— [VVEL control shaft position — — —
(O)
sensor 2 (bank 2)]
[Engine is running]
• Warm-up condition 3.50 - 4.75 V
• Idle speed
18 17 VVEL control shaft position
Input [Engine is running]
(W/L) (O) sensor 2 (bank 2)
• Warm-up condition
0.25 - 4.75 V
• When revving engine up to 3,000
rpm quickly
Sensor ground
19
— [VVEL control shaft position — — —
(L)
sensor 2 (bank 1)]
Sensor power supply
20 19
[VVEL control shaft position — [Ignition switch: ON] 5V
(L/W) (L)
sensor 2 (bank 1)]
21 VVEL actuator motor relay [Engine is running]
14
(BR/ abort signal Input • Warm-up condition 0V
(B)
W) (ECM) • Idle speed
Sensor power supply
22 17
[VVEL control shaft position — [Ignition switch: ON] 5V
(W) (O)
sensor 2 (bank 2)]
23 BATTERY VOLTAGE
14 [Ignition switch: OFF]
(BR/ VVEL control motor relay Output (11 - 14 V)
(B)
Y) [Ignition switch: ON] 0 - 1.0 V
24 Input/
— ENG communication line — —
(R/W) Output
0 - 14 V
EC
[Engine is running]
• Warm-up condition
• Idle speed C
JMBIA0854ZZ
25 14 VVEL control motor D
Output
(L/B) (B) (Low lift) (bank 1)
0 - 14 V
[Engine is running] E
• Warm-up condition
• When revving engine up to 3,000
rpm quickly
F
JMBIA0855ZZ
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
G
WIRING DIAGRAM
ENGINE CONTROL SYSTEM
Wiring Diagram INFOID:0000000006217736
JCBWM2089GB
EC
JCBWM2090GB
JCBWM2091GB
EC
JCBWM2092GB
JCBWM2093GB
EC
JCBWM2094GB
JCBWM2095GB
EC
JCBWM2096GB
JCBWM2097GB
EC
JCBWM2098GB
JCBWM2099GB
EC
JCBWM2100GB
JCBWM2101GB
EC
JCBWM2102GB
JCBWM2103GB
EC
JCBWM2104GB
JCBWM2105GB
EC
JCBWM2106GB
JCBWM2107GB
EC
JCBWM2108GB
JCBWM2109GB
BASIC INSPECTION A
DIAGNOSIS AND REPAIR WORKFLOW
Work Flow INFOID:0000000006217737
EC
OVERALL SEQUENCE
C
JMBIA1416GB
DETAILED FLOW
>> GO TO 2.
2.CHECK DTC
1. Check DTC.
2. Perform the following procedure if DTC is displayed.
- Record DTC and freeze frame data. (Print them out with CONSULT-III or GST.)
- Erase DTC. (Refer to “How to Erase DTC and 1st Trip DTC” in EC-63, "CONSULT-III Function" or
EC-60, "On Board Diagnosis Function".)
- Study the relationship between the cause detected by DTC and the symptom described by the customer.
(Symptom Matrix Chart is useful. Refer to EC-524, "Symptom Table".)
3. Check related service bulletins for information.
Are any symptoms described and any DTCs detected?
Symptom is described, DTC is detected>>GO TO 3.
Symptom is described, DTC is not detected>>GO TO 4.
Symptom is not described, DTC is detected>>GO TO 5.
3.CONFIRM THE SYMPTOM
Try to confirm the symptom described by the customer (except MIL ON).
Also study the normal operation and fail-safe related to the symptom. Refer to EC-529, "Description" and EC-
93, "Fail-safe".
Diagnosis Work Sheet is useful to verify the incident.
Verify relation between the symptom and the condition when the symptom is detected.
>> GO TO 5.
4.CONFIRM THE SYMPTOM
Try to confirm the symptom described by the customer.
Also study the normal operation and fail-safe related to the symptom. Refer to EC-529, "Description" and EC-
93, "Fail-safe".
Diagnosis Work Sheet is useful to verify the incident.
Verify relation between the symptom and the condition when the symptom is detected.
>> GO TO 6.
5.PERFORM DTC CONFIRMATION PROCEDURE
Perform DTC CONFIRMATION PROCEDURE for the displayed DTC, and then check that DTC is detected
again.
If two or more DTCs are detected, refer to EC-96, "DTC Inspection Priority Chart" and determine trouble diag-
nosis order.
NOTE:
• Freeze frame data is useful if the DTC is not detected.
• Perform Component Function Check if DTC CONFIRMATION PROCEDURE is not included on Service
Manual. This simplified check procedure is an effective alternative though DTC cannot be detected during
this check.
If the result of Component Function Check is NG, it is the same as the detection of DTC by DTC CONFIR-
MATION PROCEDURE.
Is DTC detected?
YES >> GO TO 10.
NO >> Check according to GI-40, "Intermittent Incident".
6.PERFORM BASIC INSPECTION
Perform EC-139, "Work Procedure".
>> GO TO 10. H
10.DETECT MALFUNCTIONING PART BY DIAGNOSIS PROCEDURE
Inspect according to Diagnosis Procedure of the system.
NOTE: I
The Diagnosis Procedure in EC section described based on open circuit inspection. A short circuit inspection
is also required for the circuit check in the Diagnosis Procedure. For details, refer to GI-43, "Circuit Inspec-
tion". J
Is a malfunctioning part detected?
YES >> GO TO 11.
NO >> Monitor input data from related sensors or check voltage of related ECM terminals using CON- K
SULT-III. Refer to EC-72, "Reference Value".
11.REPAIR OR REPLACE THE MALFUNCTIONING PART
1. Repair or replace the malfunctioning part. L
2. Reconnect parts or connectors disconnected during Diagnosis Procedure again after repair and replace-
ment.
3. Check DTC. If DTC is displayed, erase it. Refer to “How to Erase DTC and 1st Trip DTC” in EC-63, M
"CONSULT-III Function" or EC-60, "On Board Diagnosis Function".
>> GO TO 12. N
12.FINAL CHECK
When DTC was detected in step 2, perform DTC CONFIRMATION PROCEDURE or Component Function O
Check again, and then check that the malfunction have been completely repaired.
When symptom was described from the customer, refer to confirmed symptom in step 3 or 4, and check that
the symptom is not detected.
P
Is DTC detected and does symptom remain?
YES-1 >> DTC is detected: GO TO 10.
YES-2 >> Symptom remains: GO TO 6.
NO >> Before returning the vehicle to the customer, always erase unnecessary DTC in ECM and TCM
(Transmission Control Module). (Refer to “How to Erase DTC and 1st Trip DTC” in EC-63,
"CONSULT-III Function" or EC-60, "On Board Diagnosis Function".) If the completion of SRT is
DESCRIPTION
There are many operating conditions that lead to the malfunction of
engine components. A good grasp of such conditions can make trou-
bleshooting faster and more accurate.
In general, each customer feels differently about symptoms. It is
important to fully understand the symptoms or conditions for a cus-
tomer complaint.
Utilize a diagnostic worksheet like the WORKSHEET SAMPLE
below in order to organize all the information for troubleshooting.
Some conditions may cause the MIL to illuminate or blink, and DTC
to be detected. Examples:
• Vehicle ran out of fuel, which caused the engine to misfire.
SEF907L
• Fuel filler cap was left off or incorrectly screwed on, allowing fuel to
evaporate into the atmosphere.
WORKSHEET SAMPLE
MTBL0017
1.INSPECTION START EC
1. Check service records for any recent repairs that may indicate a related malfunction, or a current need for
scheduled maintenance.
2. Open engine hood and check the following: C
- Harness connectors for improper connections
- Wiring harness for improper connections, pinches and cut
- Vacuum hoses for splits, kinks and improper connections
D
- Hoses and ducts for leakage
- Air cleaner clogging
- Gasket
3. Check that electrical or mechanical loads are not applied. E
- Headlamp switch is OFF.
- Air conditioner switch is OFF.
- Rear window defogger switch is OFF. F
SEF983U
- Steering wheel is in the straight-ahead position, etc.
4. Start engine and warm it up until engine coolant temperature
indicator points to the middle of gauge.
Check that engine stays below 1,000 rpm. G
I
SEF976U
J
5. Run engine at approximately 2,000 rpm for approximately 2 min-
utes under no load.
6. Check that no DTC is displayed with CONSULT-III or GST.
Are any DTCs detected? K
YES >> GO TO 2.
NO >> GO TO 3.
L
M
SEF977U
2.REPAIR OR REPLACE
Repair or replace components as necessary according to corresponding Diagnosis Procedure. N
>> GO TO 3
O
3.CHECK IDLE SPEED
1. Run engine at approximately 2,000 rpm for approximately 2 minutes under no load.
P
PBIA8513J
>> GO TO 5.
5.PERFORM THROTTLE VALVE CLOSED POSITION LEARNING
Perform EC-147, "Work Procedure".
>> GO TO 6.
6.PERFORM IDLE AIR VOLUME LEARNING
Perform EC-148, "Work Procedure".
Is Idle Air Volume Learning carried out successfully?
YES >> GO TO 7.
NO >> Follow the instruction of Idle Air Volume Learning. Then GO TO 4.
7.CHECK IDLE SPEED AGAIN
1. Start engine and warm it up to normal operating temperature.
2. Check idle speed.
For procedure, refer to EC-530, "Inspection".
For specification, refer to EC-538, "Idle Speed".
Is the inspection result normal?
YES >> GO TO 10.
NO >> GO TO 8.
8.DETECT MALFUNCTIONING PART
Check the Following.
• Check camshaft position sensor and circuit. Refer to EC-303, "DTC Logic".
• Check crankshaft position sensor and circuit. Refer to EC-299, "DTC Logic".
Is the inspection result normal?
YES >> GO TO 9.
NO >> Repair or replace malfunctioning part. Then GO TO 4.
9.CHECK ECM FUNCTION
1. Substitute with a non-malfunctioning ECM to check ECM function. (ECM may be the cause of the incident,
although this is rare.)
2. Perform initialization of IVIS (NATS) system and registration of all IVIS (NATS) ignition key IDs. Refer to
SEC-51, "ECM : Work Procedure".
>> GO TO 4.
10.CHECK IGNITION TIMING
1. Run engine at idle.
2. Check ignition timing with a timing light.
For procedure, refer to EC-531, "Inspection".
1. Stop engine.
2. Perform EC-146, "Work Procedure".
C
>> GO TO 12.
12.PERFORM THROTTLE VALVE CLOSED POSITION LEARNING D
Perform EC-147, "Work Procedure".
E
>> GO TO 13.
13.PERFORM IDLE AIR VOLUME LEARNING
Perform EC-148, "Work Procedure". F
Is Idle Air Volume Learning carried out successfully?
YES >> GO TO 14.
NO >> Follow the instruction of Idle Air Volume Learning. Then GO TO 4. G
14.CHECK IDLE SPEED AGAIN
1. Start engine and warm it up to normal operating temperature. H
2. Check idle speed.
For procedure, refer to EC-530, "Inspection".
For specification, refer to EC-538, "Idle Speed".
I
Is the inspection result normal?
YES >> GO TO 15.
NO >> GO TO 17.
J
15.CHECK IGNITION TIMING AGAIN
1. Run engine at idle.
2. Check ignition timing with a timing light. K
For procedure, refer to EC-531, "Inspection".
For specification, refer to EC-538, "Ignition Timing".
Is the inspection result normal? L
YES >> GO TO 19.
NO >> GO TO 16.
16.CHECK TIMING CHAIN INSTALLATION M
Check timing chain installation. Refer to EM-62, "Removal and Installation".
Is the inspection result normal?
N
YES >> GO TO 17.
NO >> Repair the timing chain installation. Then GO TO 4.
17.DETECT MALFUNCTIONING PART O
Check the following.
• Check camshaft position sensor and circuit. Refer to EC-303, "DTC Logic".
• Check crankshaft position sensor and circuit. Refer to EC-299, "DTC Logic". P
Is the inspection result normal?
YES >> GO TO 18.
NO >> Repair or replace malfunctioning part. Then GO TO 4.
18.CHECK ECM FUNCTION
1. Substitute with a non-malfunctioning ECM to check ECM function. (ECM may be the cause of the incident,
although this is rare.)
>> GO TO 4.
19.INSPECTION END
If ECM is replaced during this BASIC INSPECTION procedure, perform EC-143, "Work Procedure".
1.PERFORM INITIALIZATION OF IVIS (NATS) SYSTEM AND REGISTRATION OF ALL IVIS (NATS) IGNI- C
TION KEY IDS
Perform initialization of IVIS (NATS) system and registration of all IVIS (NATS) ignition key IDs. Refer to SEC-
51, "ECM : Work Procedure". D
>> GO TO 2.
E
2.PERFORM VIN REGISTRATION
Perform VIN registration. Refer to EC-145, "Work Procedure".
F
>> GO TO 3.
3.PERFORM ACCELERATOR PEDAL RELEASED POSITION LEARNING G
Perform accelerator pedal released position learning. Refer to EC-146, "Work Procedure".
>> GO TO 4. H
4.PERFORM THROTTLE VALVE CLOSED POSITION LEARNING
Perform throttle valve closed position learning. Refer to EC-147, "Work Procedure".
I
>> GO TO 5.
5.PERFORM IDLE AIR VOLUME LEARNING J
Perform idle air volume learning. Refer to EC-148, "Work Procedure".
K
>> END
When replacing VVEL control module, the following procedure must be performed.
Work Procedure INFOID:0000000006217743
>> END
VIN Registration is an operation to register VIN in ECM. It must be performed each time ECM is replaced. EC
NOTE:
Accurate VIN which is registered in ECM may be required for Inspection & Maintenance (I/M).
Work Procedure INFOID:0000000006217745 C
1.CHECK VIN
Check the VIN of the vehicle and note it. Refer to GI-23, "Information About Identification or Model Code". D
>> GO TO 2.
E
2.PERFORM VIN REGISTRATION
WITH CONSULT-III
1. Turn ignition switch ON with engine stopped. F
2. Select “VIN REGISTRATION” in “WORK SUPPORT” mode.
3. Follow the instructions on the CONSULT-III display.
G
>> END
Accelerator Pedal Released Position Learning is a function of ECM to learn the fully released position of the
accelerator pedal by monitoring the accelerator pedal position sensor output signal. It must be performed each
time the harness connector of the accelerator pedal position sensor or ECM is disconnected.
Work Procedure INFOID:0000000006217747
1.START
1. Check that accelerator pedal is fully released.
2. Turn ignition switch ON and wait at least 2 seconds.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Turn ignition switch ON and wait at least 2 seconds.
5. Turn ignition switch OFF and wait at least 10 seconds.
>> END
Throttle Valve Closed Position Learning is a function of ECM to learn the fully closed position of the throttle EC
valve by monitoring the throttle position sensor output signal. It must be performed each time the harness con-
nector of the electric throttle control actuator or ECM is disconnected or electric throttle control actuator inside
is cleaned.
C
Work Procedure INFOID:0000000006217749
1.START D
WITH CONSULT-III
1. Turn ignition switch ON.
2. Select “CLSD THL POS LEARN” in “WORK SUPPORT” mode. E
3. Follow the instructions on the CONSULT-III display.
4. Turn ignition switch OFF and wait at least 10 seconds.
Check that throttle valve moves during the above 10 seconds by confirming the operating sound.
F
WITHOUT CONSULT-III
1. Start the engine.
NOTE:
Engine coolant temperature is 25°C (77°F) or less before engine starts. G
2. Warm up the engine.
NOTE:
Raise engine coolant temperature until it reaches 65°C (149°F) or more. H
3. Turn ignition switch OFF and wait at least 10 seconds.
Check that throttle valve moves during the above 10 seconds by confirming the operating sound.
I
>> END
Idle Air Volume Learning is a function of ECM to learn the idle air volume that keeps engine idle speed within
the specific range. It must be performed under the following conditions:
• Each time the electric throttle control actuator or ECM is replaced.
• Idle speed or ignition timing is out of the specification.
Work Procedure INFOID:0000000006217751
1.PRECONDITIONING
Check that all of the following conditions are satisfied.
Learning will be cancelled if any of the following conditions are missed for even a moment.
• Battery voltage: More than 12.9 V (At idle)
• Engine coolant temperature: 70 - 105°C (158 - 221°F)
• Selector lever position: P or N
• Electric load switch: OFF
(Air conditioner, headlamp, rear window defogger)
On vehicles equipped with daytime light systems, if the parking brake is applied before the engine is
started the headlamp will not illuminate.
• Steering wheel: Neutral (Straight-ahead position)
• Vehicle speed: Stopped
• Transmission: Warmed-up
- With CONSULT-III: Drive vehicle until “ATF TEMP 2” in “DATA MONITOR” mode of “A/T” system indicates
less than 0.9 V.
- Without CONSULT-III: Drive vehicle for 10 minutes.
Will CONSULT-III be used?
YES >> GO TO 2.
NO >> GO TO 3.
2.PERFORM IDLE AIR VOLUME LEARNING
WITH CONSULT-III
1. Perform Accelerator Pedal Released Position Learning. Refer to EC-146, "Work Procedure".
2. Perform Throttle Valve Closed Position Learning. EC-147, "Work Procedure".
3. Start engine and warm it up to normal operating temperature.
4. Select “IDLE AIR VOL LEARN” in “WORK SUPPORT” mode.
5. Touch “START” and wait 20 seconds.
Is “CMPLT” displayed on CONSULT-III screen?
YES >> GO TO 4.
NO >> GO TO 5.
3.PERFORM IDLE AIR VOLUME LEARNING
WITHOUT CONSULT-III
NOTE:
• It is better to count the time accurately with a clock.
• It is impossible to switch the diagnostic mode when an accelerator pedal position sensor circuit has
a malfunction.
1. Perform Accelerator Pedal Released Position Learning. Refer to EC-146, "Work Procedure".
2. Perform Throttle Valve Closed Position Learning. EC-147, "Work Procedure".
3. Start engine and warm it up to normal operating temperature.
4. Turn ignition switch OFF and wait at least 10 seconds.
5. Confirm that accelerator pedal is fully released, turn ignition switch ON and wait 3 seconds.
6. Repeat the following procedure quickly 5 times within 5 seconds.
- Fully depress the accelerator pedal.
- Fully release the accelerator pedal.
7. Wait 7 seconds, fully depress the accelerator pedal for approx. 20 seconds until the MIL stops blinking
and turns ON.
8. Fully release the accelerator pedal within 3 seconds after the MIL turns ON.
EC
SEC897C D
>> GO TO 4.
4.CHECK IDLE SPEED AND IGNITION TIMING E
Rev up engine two or three times and check that idle speed and ignition timing are within the specifications.
For procedure, refer to EC-530, "Inspection" and EC-531, "Inspection".
For specifications, refer to EC-538, "Idle Speed" and EC-538, "Ignition Timing". F
Is the inspection result normal?
YES >> INSPECTION END
NO >> GO TO 5. G
VVEL control shaft position sensor adjustment is an operation to adjust the initial position of the VVEL control
shaft position sensor.
It must be performed each time VVEL ladder assembly is replaced.
CAUTION:
• It must be performed only on the replaced bank side.
• It must not be performed except when VVEL ladder assembly is replaced. If by any chance the
adjustment is performed, replace VVEL ladder assembly.
Work Procedure INFOID:0000000006217753
1.START
Will CONSULT-III be used?
Will CONSULT-III be used?
YES >> GO TO 2.
NO >> GO TO 3.
2.PERFORM VVEL CONTROL SHAFT POSITION SENSOR ADJUSTMENT
WITH CONSULT-III
1. Turn ignition switch ON.
2. Select “VVEL POS SEN ADJ PREP” in “WORK SUPPORT” mode with CONSULT-III.
3. Touch “Start” and wait a few seconds.
4. Check that “CMPLT” is displayed on CONSULT-III screen.
5. Select “VVEL POSITION SEN-B1” or “VVEL POSITION SEN-B2” in “DATA MONITOR” mode with CON-
SULT-III.
6. Loosen the VVEL control shaft position sensor mounting bolts
(1).
7. Turn the VVEL control shaft position sensor (2) clockwise and
counterclockwise while monitoring the output voltage of “VVEL
POSITION SEN-B1” or “VVEL POSITION SEN-B2” and adjust
the output voltage to be within the standard value.
Voltage: 500 ± 48 mV
8. Tighten the VVEL control shaft position sensor mounting bolts.
9. Reconfirm that the output voltage of “VVEL POSITION SEN-B1” or “VVEL POSITION SEN-B2” is within
the standard value.
Voltage: 500 ± 48 mV
NOTE:
If it varies from the standard value after the mounting bolts are tightened, perform steps 6 to 8 again.
10. Turn ignition switch OFF and wait at least 10 seconds.
11. Start engine and warm it up to normal operating temperature.
12. Turn ignition switch OFF and wait at least 10 seconds.
13. Perform idle air volume learning. Refer to EC-148, "Work Procedure".
JSBIA0533ZZ
10. Reconfirm that the output voltage of VVEL control shaft position sensor is within the standard value.
I
VVEL control module
+ – Voltage J
Bank Connector
Terminal Terminal
1 3 6
F56 500 ± 48 mV
2 5 4 K
NOTE:
If it varies from the standard value after the mounting bolts are tightened, perform steps 7 to 9 again.
11. Turn ignition switch OFF and wait at least 10 seconds. L
12. Start engine and warm it up to normal operating temperature.
13. Turn ignition switch OFF and wait at least 10 seconds.
14. Perform Idle Air Volume Learning. Refer to EC-148, "Work Procedure". M
This describes how to erase the mixture ratio self-learning value. For the actual procedure, follow the instruc-
tions in “Diagnosis Procedure”.
Work Procedure INFOID:0000000006217755
1.START
WITH CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Select “SELF-LEARNING CONT” in “WORK SUPPORT” mode with CONSULT-III.
3. Clear mixture ratio self-learning value by touching “CLEAR”.
WITH GST
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF.
3. Disconnect mass air flow sensor harness connector.
4. Restart engine and let it idle for at least 5 seconds.
5. Stop engine and reconnect mass air flow sensor harness connector.
6. Select Service $03 with GST. Check DTC P0102 is detected.
7. Select Service $04 with GST to erase the DTC P0102.
>> END
WITH CONSULT-III
1. Turn ignition switch ON. C
2. Perform “FUEL PRESSURE RELEASE” in “WORK SUPPORT” mode with CONSULT-III.
3. Start engine.
4. After engine stalls, crank it two or three times to release all fuel pressure. D
5. Turn ignition switch OFF.
WITHOUT CONSULT-III
E
1. Remove fuel pump fuse in IPDM E/R.
NOTE:
• For the fuse number, refer to EC-114, "Wiring Diagram".
• For the fuse arrangement, refer to PG-143, "Fuse, Connector and Terminal Arrangement". F
2. Start engine.
3. After engine stalls, crank it two or three times to release all fuel pressure.
G
4. Turn ignition switch OFF.
5. Reinstall fuel pump fuse after servicing fuel system.
LOW FUEL PRESSURE CHECK H
CAUTION:
• Before disconnecting fuel line, release fuel pressure from fuel line to eliminate danger.
• The fuel hose connection method used when taking fuel pressure check must not be used for other I
purposes.
• Do not perform fuel pressure check with electrical systems operating (i.e. lights, rear defogger, A/C,
etc.) Fuel pressure gauge may indicate false readings due to varying engine load and changes in
manifold vacuum. J
NOTE:
Prepare pans or saucers under the disconnected fuel line because the fuel may spill out.
1. Release fuel pressure to zero. K
2. Prepare fuel hose for fuel pressure check (B) and fuel tube
adapter [SST (KV10118400)] (D), then connect fuel pressure
gauge (A). L
To quick connector
To fuel tube (engine side) M
C : Hose clamp
CAUTION: N
• Use suitable fuel hose for fuel pressure check (genuine
NISSAN fuel hose without quick connector). PBIB2982E
5 : No.2 spool
CAUTION:
• Wipe off oil or dirt from hose insertion part using cloth
moistened with gasoline.
• Apply proper amount of gasoline between top of the fuel
tube (3) and No.1 spool (4).
• Insert fuel hose for fuel pressure check until it touches
the No.1 spool on fuel tube. PBIB2983E
JSBIA0491ZZ
6. After connecting fuel hose for fuel pressure check, pull the hose with a force of approximately 98 N (10 kg,
22 lb) to confirm fuel tube does not come off.
7. Reinstall the part removed at Step 3.
NOTE:
Install the part to allow smooth engine starts.
8. Turn ignition switch ON and check for fuel leakage.
9. Start engine and check for fuel leakage.
10. Read the indication of fuel pressure gauge.
CAUTION:
• Do not perform fuel pressure check with system operating. Fuel pressure gauge may indicate
false readings.
• During fuel pressure check, confirm for fuel leakage from fuel connection every 3 minutes.
2
At idling : Approximately 450 kPa (4.5 bar, 4.6 kg/cm ,
65 psi)
OUTLINE
In order to set all SRTs, the self-diagnoses as in the “SRT ITEM” table must have been performed at least
once. Each diagnosis may require actual driving for a long period of time under various conditions.
SRT ITEM
The table below shows required self-diagnostic items to set the SRT to “CMPLT”.
SRT item*1 Required self-diagnostic items to set the SRT to “CMPLT” Corresponding DTC No.
(CONSULT-III indication)
CATALYST Three way catalyst function P0420, P0430
EVAP SYSTEM EVAP control system purge flow monitoring P0441
EVAP control system P0456
HO2S Air fuel ratio (A/F) sensor 1 P0130, P0133, P0150, P0153
Heated oxygen sensor 2 P0137, P0157
Heated oxygen sensor 2 P0138, P0158
Heated oxygen sensor 2 P0139, P0159
EGR/VVT SYSTEM Intake value timing control function P0011, P0021
*1: Though displayed on the CONSULT-III screen, “HO2S HTR” is not SRT item.
SRT SERVICE PROCEDURE
If a vehicle has failed the state emissions inspection due to one or more SRT items indicating “INCMP”, review
the flowchart diagnostic sequence, referring to the following flowchart.
EC
L
JSBIA0399GB
CAUTION:
N
JSBIA0413GB
• The time required for each diagnosis varies with road surface conditions, weather, altitude, individual driving
habits, etc.
Zone A refers to the range where the time, required for the diagnosis under normal conditions*, is the short-
est.
Zone B refers to the range where the diagnosis can still be performed if the diagnosis is not completed within
zone A.
*: Normal conditions refer to the following:
• Sea level
1.CHECK DTC C
Check DTC.
Is any DTC detected?
D
YES >> Repair malfunction(s) and erase DTC. Refer to EC-98, "DTC Index".
NO >> GO TO 2.
2.CHECK SRT STATUS E
WITH CONSULT-III
Select “SRT STATUS” in “DTC & SRT CONFIRMATION” mode with CONSULT-III.
WITHOUT CONSULT-III F
Perform “SRT status” mode with EC-60, "On Board Diagnosis Function".
WITH GST
Select Service $01 with GST.
G
Is SRT code(s) set?
YES >> END
NO-1 >> With CONSULT-III: GO TO 3. H
NO-2 >> Without CONSULT-III: GO TO 4.
3.DTC CONFIRMATION PROCEDURE
1. Select “SRT WORK SUPPORT” in “DTC & SRT CONFIRMATION” mode with CONSULT-III. I
2. For SRT(s) that is not set, perform the corresponding “DTC CONFIRMATION PROCEDURE” according to
the “Performance Priority” in the “SRT ITEM” table. Refer to EC-156, "Description".
3. Check DTC. J
Is any DTC detected?
YES >> Repair malfunction(s) and erase DTC. Refer to EC-98, "DTC Index".
NO >> GO TO 10. K
4.PERFORM ROAD TEST
• Check the “Performance Priority” in the “SRT ITEM” table. Refer to EC-156, "Description".
• Perform the most efficient SRT set driving pattern to set the SRT properly. Refer to EC-157, "SRT Set Driv- L
ing Pattern".
In order to set all SRTs, the SRT set driving pattern must be performed at least once.
M
>> GO TO 5.
5.PATTERN 1 N
1. Check the vehicle condition;
- Engine coolant temperature is −10 to 35°C (14 to 95°F).
- Fuel tank temperature is more than 0°C (32°F).
2. Start the engine. O
3. Keep engine idling until the engine coolant temperature is greater than 70°C (158°F)
NOTE:
ECM terminal voltage is follows; P
• Engine coolant temperature
- −10 to 35°C (14 to 95°F): 3.0 - 4.3 V
- 70°(158°F): Less than 1.4 V
• Fuel tank temperature: Less than 4.1 V
Refer to EC-72, "Reference Value".
>> GO TO 6.
6.PATTERN 2
1. Drive the vehicle. And depress the accelerator pedal until vehicle speed is 90 km/h (56 MPH), then
release the accelerator pedal and keep it released for more than 10 seconds.
2. Depress the accelerator pedal until vehicle speed is 90 km/h (56 MPH) again
NOTE:
• Checking the vehicle speed with GST is advised.
• When steady-state driving is performed again even after it is interrupted, each diagnosis can be conducted.
In this case, the time required for diagnosis may be extended.
>> GO TO 7.
7.PATTERN 3
• Operate vehicle following the driving pattern shown in the figure.
• Release the accelerator pedal during deceleration of vehicle speed
from 90 km/h (56 MPH) to 0 km/h (0 MPH).
>> GO TO 8.
PBIB2244E
8.PATTERN 4
• The accelerator pedal must be held very steady during steady-state driving.
• If the accelerator pedal is moved, the test must be conducted again.
>> GO TO 9.
9.PATTERN 5
• Cool down the engine so that the engine coolant temperature lowers between 15 - 35°C (59 - 95°F).
CAUTION:
Never turn the ignition switch ON while cooling down the engine.
• Engine coolant temperature at engine start is between 15 – 35°C (59 – 95°F) and has lowered 45°C (113°F)
or more since the latest engine stop.
>> GO TO 10.
10.CHECK SRT STATUS
WITH CONSULT-III
Select “SRT STATUS” in “DTC & SRT CONFIRMATION” mode with CONSULT-III.
WITHOUT CONSULT-III
Perform “SRT status” mode with EC-60, "On Board Diagnosis Function".
WITH GST
Select Service $01 with GST.
Is SRT(s) set?
YES >> END
NO >> Call TECH LINE or take appropriate action.
DTC/CIRCUIT DIAGNOSIS A
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
Description INFOID:0000000006217760
EC
The specification (SP) value indicates the tolerance of the value that is displayed in “SPEC” in “DATA MONI-
TOR” mode of CONSULT-III during normal operation of the Engine Control System. When the value in “SPEC”
in “DATA MONITOR” mode is within the SP value, the Engine Control System is confirmed OK. When the C
value in “SPEC” in “DATA MONITOR” mode is NOT within the SP value, the Engine Control System may have
one or more malfunctions.
The SP value is used to detect malfunctions that may affect the Engine Control System, but will not illuminate D
the MIL.
The SP value will be displayed for the following items:
• B/FUEL SCHDL (The fuel injection pulse width programmed into ECM prior to any learned on board correc-
tion) E
• A/F ALPHA-B1/B2 (The mean value of air-fuel ratio feedback correction factor per cycle)
• MAS A/F SE-B1/B2 (The signal voltage of the mass air flow sensor)
• IDLE FUEL PRES MAX/MIN (the signal voltage of the fuel rail pressure sensor) F
Component Function Check INFOID:0000000006217761
1.PRECONDITIONING G
>> GO TO 2. L
OVERALL SEQUENCE
JSBIA0519GB
EC
JMBIA0056GB
DETAILED PROCEDURE P
1.CHECK “A/F ALPHA-B1” AND “A/F ALPHA-B2”
WITH CONSULT-III
1. Start engine.
2. Check that the testing conditions are met. Refer to EC-161, "Component Function Check".
3. Select “A/F ALPHA-B1” and “A/F ALPHA-B2” in “SPEC” of “DATA MONITOR” mode, and check that each
indication is within the SP value.
>> GO TO 13.
13.CHECK “A/F ALPHA-B1” AND “A/F ALPHA-B2” M
1. Start engine.
2. Select “A/F ALPHA-B1” and “A/F ALPHA-B2” in “SPEC” of “DATA MONITOR” mode, and check that each N
indication is within the SP value.
Is the measurement value within the SP value?
YES >> INSPECTION END O
NO >> Detect malfunctioning part according to EC-524, "Symptom Table".
14.CHECK “B/FUEL SCHDL”
Select “B/FUEL SCHDL” in “SPEC” of “DATA MONITOR” mode, and check that the indication is within the SP P
value.
Is the measurement value within the SP value?
YES >> INSPECTION END
NO-1 >> More than the SP value: GO TO 15.
NO-2 >> Less than the SP value: GO TO 22.
15.DETECT MALFUNCTIONING PART
Revision: 2010 May EC-165 2011 QX56
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
< DTC/CIRCUIT DIAGNOSIS > [VK56VD]
1. Check for the cause of large engine friction. Refer to the following.
- Engine oil level is too high
- Engine oil viscosity
- Belt tension of power steering, alternator, A/C compressor, etc. is excessive
- Noise from engine
- Noise from transmission, etc.
2. Check for the cause of insufficient combustion. Refer to the following.
- Valve clearance malfunction
- Intake valve timing control function malfunction
- Camshaft sprocket installation malfunction, etc.
>> GO TO 19.
19.CHECK “A/F ALPHA-B1” AND “A/F ALPHA-B2”
1. Start engine.
2. Select “A/F ALPHA-B1” and “A/F ALPHA-B2” in “SPEC” of “DATA MONITOR” mode, and check that each
indication is within the SP value.
Is the measurement value within the SP value?
YES >> Detect malfunctioning part of mass air flow sensor circuit and repair it. Refer to EC-201, "Diagno-
sis Procedure". Then GO TO 26.
NO >> GO TO 20.
20.CHECK “MAS A/F SE-B1”
Select “MAS A/F SE-B1” in “SPEC” of “DATA MONITOR” mode, and check that the indication is within the SP
value.
Is the measurement value within the SP value?
YES >> GO TO 21.
NO >> More than the SP value: Replace malfunctioning mass air flow sensor, and then GO TO 26.
21.REPLACE ECM
1. Replace ECM.
2. Perform EC-143, "Work Procedure".
Check for the cause of uneven air flow through mass air flow sensor. Refer to the following.
• Crushed air ducts
EC
• Malfunctioning seal in air cleaner element
• Uneven dirt in air cleaner element
• Improper specification in intake air system
Is the inspection result normal? C
YES >> GO TO 24.
NO >> Repair or replace malfunctioning part, and then GO TO 23.
23.CHECK “B/FUEL SCHDL” D
Select “B/FUEL SCHDL” in “SPEC” of “DATA MONITOR” mode, and check that the indication is within the SP
value. E
Is the measurement value within the SP value?
YES >> INSPECTION END
NO >> Less than the SP value: GO TO 24. F
24.CHECK “MAS A/F SE-B1”
Select “MAS A/F SE-B1” in “SPEC” of “DATA MONITOR” mode, and check that the indication is within the SP
value. G
Is the measurement value within the SP value?
YES >> GO TO 25.
NO >> Less than the SP value: Replace malfunctioning mass air flow sensor, and then GO TO 27. H
ECM
Ground Continuity
Connector Terminal
F111 10
174 Ground Existed
E80
175
3. Also check harness for short to power.
Is the inspection result normal?
YES >> GO TO 3.
NO >> GO TO 2.
2.DETECT MALFUNCTIONING PART
Check the following.
• Loose or poor connection for each connector and harness
• Harness for open or short between ECM and ground
ECM
+ – Voltage
Connector
Terminal Terminal
E80 141 175 Battery voltage
Is the inspection result normal?
YES >> GO TO 5.
NO >> GO TO 4.
4.DETECT MALFUNCTIONING PART
Check the following.
• 10 A fuse (No. 62)
• Loose or poor connection for each connector and harness
• Harness for open or short between ECM and fuse
>> Repair open circuit, short to ground or short to power in harness or connectors.
5.CHECK ECM POWER SUPPLY CIRCUIT-II
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Check the voltage between ECM harness connector terminals as per the following.
ECM A
+ – Voltage
Connector
Terminal Terminal
EC
171 After turning ignition switch OFF, battery
E80 175 voltage will exist for a few seconds, then
172 drop to approximately 0 V.
C
Is the inspection result normal?
YES >> GO TO 6.
NO >> GO TO 8.
D
6.CHECK ECM POWER SUPPLY CIRCUIT-III
1. Turn ignition switch ON.
2. Check the voltage between IPDM E/R harness connector and ground. E
IPDM E/R
Ground Voltage
Connector Terminal F
E15 61 Ground Battery voltage
Is the inspection result normal? G
YES >> GO TO 7.
NO >> Replace IPDM E/R. Refer to PCS-32, "Removal and Installation".
7.CHECK INTERMITTENT INCIDENT H
Refer to GI-40, "Intermittent Incident".
I
>> INSPECTION END
8.CHECK ECM POWER SUPPLY CIRCUIT-IV
1. Turn ignition switch OFF and wait at least 10 seconds. J
2. Check the voltage between ECM harness connector terminals as per the following.
ECM K
+ – Voltage
Connector
Terminal Terminal
L
E80 163 175 Battery voltage
Is the inspection result normal?
YES >> GO TO 12. M
NO >> GO TO 9.
9.CHECK ECM POWER SUPPLY CIRCUIT-V
1. Disconnect ECM harness connector. N
2. Disconnect IPDM E/R harness connector.
3. Check the continuity between ECM harness connector and IPDM E/R harness connector.
O
ECM IPDM E/R
Continuity
Connector Terminal Connector Terminal
P
E80 163 E14 41 Existed
4. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 11.
NO >> GO TO 10.
10.DETECT MALFUNCTIONING PART
Revision: 2010 May EC-169 2011 QX56
POWER SUPPLY AND GROUND CIRCUIT
< DTC/CIRCUIT DIAGNOSIS > [VK56VD]
Check the following.
• Loose or poor connection for each connector and harness
• Harness for open or short between ECM and IPDM E/R
>> Repair open circuit, short to ground or short to power in harness or connectors.
11.CHECK 20 A FUSE
1. Disconnect 20 A fuse (No. 43) from IPDM E/R.
2. Check 20 A fuse.
Is the inspection result normal?
YES >> GO TO 14.
NO >> Replace 15 A fuse.
12.CHECK ECM POWER SUPPLY CIRCUIT-VI
1. Disconnect ECM harness connector.
2. Disconnect IPDM E/R harness connector.
3. Check the continuity between ECM harness connector and IPDM E/R harness connector.
>> Repair open circuit, short to ground or short to power in harness or connectors.
14.CHECK INTERMITTENT INCIDENT
Refer to GI-40, "Intermittent Incident".
Is the inspection result normal?
YES >> Replace IPDM E/R. Refer to PCS-32, "Removal and Installation".
NO >> Repair open circuit, short to ground or short to power in harness or connectors.
Perform the trouble diagnosis for CAN communication system. Refer to LAN-18, "Trouble Diagnosis Flow H
Chart".
Perform the trouble diagnosis for CAN communication system. Refer to LAN-18, "Trouble Diagnosis Flow
Chart".
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is 10 V or more at idle.
H
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE I
1. Turn ignition switch ON and wait at least 3 seconds.
2. Check DTC.
Is DTC detected? J
YES >> Proceed to EC-173, "Diagnosis Procedure".
NO >> INSPECTION END
K
Diagnosis Procedure INFOID:0000000006412038
>> Repair open circuit, short to ground or short to power in harness or connectors.
3.CHECK INTERMITTENT INCIDENT
Refer to GI-40, "Intermittent Incident".
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair or replace.
4.REPLACE VVEL CONTROL MODULE
Replace VVEL control module. Refer to EC-536, "Removal and Installation".
>> GO TO 5.
5.PERFORM DTC CONFIRMATION PROCEDURE
WITH CONSULT-III
1. Reconnect all harness connectors disconnected.
2. Turn ignition switch ON.
3. Select “SELF DIAGNOSTIC RESULT” mode with CONSULT-III.
4. Touch “ERASE”.
5. Perform DTC Confirmation Procedure.
See EC-173, "DTC Logic".
WITH GST
1. Reconnect all harness connectors disconnected.
2. Turn ignition switch ON.
3. Select Service $04 with GST.
4. Perform DTC Confirmation Procedure.
See EC-173, "DTC Logic".
Is the DTC U0113 or U1003 displayed again?
YES >> GO TO 6.
NO >> INSPECTION END
6.REPLACE ECM
Replace ECM. Refer to EC-535, "Removal and Installation".
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE H
>> Repair open circuit, short to ground or short to power in harness or connectors.
>> GO TO 5.
5.PERFORM DTC CONFIRMATION PROCEDURE
WITH CONSULT-III
1. Reconnect all harness connectors disconnected.
2. Turn ignition switch ON.
3. Select “SELF DIAGNOSTIC RESULT” mode with CONSULT-III.
4. Touch “ERASE”.
5. Perform DTC Confirmation Procedure.
See EC-175, "DTC Logic".
WITH GST
1. Reconnect all harness connectors disconnected.
2. Turn ignition switch ON.
3. Select Service $04 with GST.
4. Perform DTC Confirmation Procedure.
See EC-175, "DTC Logic".
Is the DTC U1024 displayed again?
YES >> GO TO 6.
NO >> INSPECTION END
6.REPLACE ECM
1. Replace ECM.
2. Perform additional service when replacing ECM. Refer to EC-143, "Work Procedure".
Trouble diagnosis
DTC No. (Trouble diagnosis con- Detecting condition Possible cause
D
tent)
INT/V TIM CONT-B1 • Crankshaft position sensor
P0011 [Intake valve timing control • Camshaft position sensor
performance (bank 1)] • Intake valve timing control solenoid valve E
There is a gap between angle of target • Accumulation of debris to the signal pick-up
INT/V TIM CONT-B2 and phase-control angle degree. portion of the camshaft
P0021 [Intake valve timing control • Timing chain installation
• Foreign matter caught in the oil groove for in- F
performance (bank 2)]
take valve timing control
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE-I J
WITH CONSULT-III
1. Turn ignition switch ON and select “DATA MONITOR” mode with CONSULT-III.
K
2. Start engine and warm it up to the normal operating temperature.
3. Maintain the following conditions for at least 6 consecutive seconds.
Hold the accelerator pedal as steady as possible.
L
ENG SPEED Less than 2,000 rpm (A constant rotation is maintained.)
COOLAN TEMP/S More than 70°C (158°F)
M
Selector lever P or N position
4. Let engine idle for 25 seconds.
5. Check 1st trip DTC. N
WITH GST
Follow the procedure “With CONSULT-III” above.
Is 1st trip DTC detected? O
YES >> Go to EC-178, "Diagnosis Procedure"
NO >> GO TO 3.
3.PERFORM DTC CONFIRMATION PROCEDURE-II P
WITH CONSULT-III
1. Select “DATA MONITOR” mode with CONSULT-III.
2. Maintain the following conditions for at least 20 consecutive seconds.
PBIA8559J
JMBIA0962ZZ
Check service records for any recent repairs that may cause timing chain misalignment.
Are there any service records that may cause timing chain misalignment? E
YES >> Check timing chain installation. Refer to EM-75, "Removal and Installation".
NO >> GO TO 7.
7.CHECK LUBRICATION CIRCUIT F
Perform “Inspection of Camshaft Sprocket (INT) Oil Groove”. Refer to EM-77, "Inspection".
Is the inspection result normal?
G
YES >> GO TO 8.
NO >> Clean lubrication line.
8.CHECK INTERMITTENT INCIDENT H
Refer to GI-40, "Intermittent Incident".
J
1.CHECK INTAKE VALVE TIMING CONTROL SOLENOID VALVE-I
1. Turn ignition switch OFF.
2. Disconnect intake valve timing control solenoid valve harness connector. K
3. Check resistance between intake valve timing control solenoid valve terminals as per the following.
Terminals Resistance L
1 and 2 7.0 - 7.7 Ω [at 20°C (68°F)]
∞Ω
1 or 2 and ground
(Continuity should not exist) M
Is the inspection result normal?
YES >> GO TO 2.
NO >> Replace malfunctioning intake valve timing control solenoid valve. Refer to EM-61, "Exploded N
View".
2.CHECK INTAKE VALVE TIMING CONTROL SOLENOID VALVE-II
O
1. Remove intake valve timing control solenoid valve.
Trouble diagnosis
DTC No. DTC detecting condition Possible cause
(Trouble diagnosis content) C
The current amperage in the A/F sensor 1 heater • Harness or connectors
A/F SEN1 HTR (B1)
circuit is out of the normal range. (The A/F sensor 1 heater circuit is
P0031 [A/F sensor 1 heater (bank
(An excessively low voltage signal is sent to ECM open or shorted.)
1) control circuit low] D
through the A/F sensor 1 heater.) • A/F sensor 1 heater
The current amperage in the A/F sensor 1 heater • Harness or connectors
A/F SEN1 HTR (B1)
circuit is out of the normal range. (The A/F sensor 1 heater circuit is
P0032 [A/F sensor 1 heater (bank
(An excessively high voltage signal is sent to ECM shorted.) E
1) control circuit high]
through the A/F sensor 1 heater.) • A/F sensor 1 heater
The current amperage in the A/F sensor 1 heater • Harness or connectors
A/F SEN1 HTR (B2)
circuit is out of the normal range. (The A/F sensor 1 heater circuit is F
P0051 [A/F sensor 1 heater (bank
(An excessively low voltage signal is sent to ECM open or shorted.)
2) control circuit low]
through the A/F sensor 1 heater.) • A/F sensor 1 heater
The current amperage in the A/F sensor 1 heater • Harness or connectors
A/F SEN1 HTR (B2) G
circuit is out of the normal range. (The A/F sensor 1 heater circuit is
P0052 [A/F sensor 1 heater (bank
(An excessively high voltage signal is sent to ECM shorted.)
2) control circuit high]
through the A/F sensor 1 heater.) • A/F sensor 1 heater
H
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING
1. Turn ignition switch OFF and wait at least 10 seconds. I
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
TESTING CONDITION: J
Before performing the following procedure, confirm that battery voltage is 11 V or more at idle.
>> GO TO 2. K
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and let it idle for at least 10 seconds.
2. Check 1st trip DTC. L
Is 1st trip DTC detected?
YES >> Go to EC-181, "Diagnosis Procedure".
NG >> INSPECTION END M
N
1.CHECK AIR FUEL RATIO (A/F) SENSOR 1 POWER SUPPLY CIRCUIT
1. Disconnect air fuel ratio (A/F) sensor 1 harness connector.
2. Turn ignition switch ON. O
3. Check the voltage between A/F sensor 1 harness connector and ground.
A/F sensor 1 P
DTC Ground Voltage
Bank Connector Terminal
P0031, P0032 1 F67 5
Ground Battery voltage
P0051, P0052 2 F68 5
Is the inspection result normal?
YES >> GO TO 3.
NO >> GO TO 2.
Terminal Resistance
2 and 5 2.0 - 3.2 Ω [at 25°C (77°F)]
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and warm it up to the normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON.
4. Turn ignition switch OFF and wait at least 10 seconds.
5. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
6. Let engine idle for 1 minute.
7. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Go to EC-184, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000006217779
HO2S2 A
DTC Ground Voltage
Bank Connector Terminal
P0037, P0038 1 F87 2
Ground Battery voltage EC
P0057, P0058 2 F88 2
Is the inspection result normal?
YES >> GO TO 3. C
NO >> GO TO 2.
2.DETECT MALFUNCTIONING PART
D
Check the following.
• 20 A fuse (No. 43)
• Harness for open or short between heated oxygen sensor 2 and fuse
• Loose or poor connection for each connector and harness E
>> Repair open circuit, short to ground or short to power in harness or connectors.
F
3.CHECK HO2S2 OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector. G
3. Check the continuity between HO2S2 harness connector and ECM harness connector.
HO2S2 ECM H
DTC Continuity
Bank Connector Terminal Connector Terminal
P0037, P0038 1 F87 3 47
F111 Existed
P0057, P0058 2 F88 3 52 I
Terminal Resistance
2 and 3 3.4 - 4.4 Ω [at 25°C (77°F)]
1 and 2, 3, 4 ∞Ω
4 and 1, 2, 3 (Continuity should not exist)
>> GO TO 2.
K
2.PERFORM DTC CONFIRMATION PROCEDURE
WITH CONSULT-III
1. Turn ignition switch ON and select “DATA MONITOR” mode with CONSULT-III. L
2. Start engine and warm it up to normal operating temperature.
3. Accelerate the vehicle from 0 km/h (0 MPH) to 88 km/h (55 MPH) under the following conditions:
CAUTION: M
Always drive at a safe speed.
NOTE:
• Accelerate with the accelerator pedal kept constant.
• The acceleration at engine speed 2,000 and 3,000 rpm allows easy diagnoses N
>> Repair open circuit, short to ground or short to power in harness or connectors.
4.CHECK MASS AIR FLOW SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between mass air flow sensor harness connector and ECM harness connector.
ECM
+ – Condition Voltage (V)
Connector
Terminal Terminal
Ignition switch ON (Engine stopped.) Approx. 0.4
Idle (Engine is warmed-up to normal operat-
0.9 - 1.1
22 ing temperature.)
F111 25
(MAF sensor signal) 2,500 rpm (Engine is warmed-up to normal
1.4 - 1.9
operating temperature.)
Idle to about 4,000 rpm 0.9 - 1.1 to Approx. 2.4*
*: Check for linear voltage rise in response to engine being increased to about 4,000 rpm.
Is the inspection result normal?
YES >> INSPECTION END
NO >> GO TO 2.
2.CHECK FOR THE CAUSE OF UNEVEN AIR FLOW THROUGH MASS AIR FLOW SENSOR
1. Turn ignition switch OFF.
2. Check for the cause of uneven air flow through mass air flow sensor. Refer to the following.
- Crushed air ducts
- Malfunctioning seal of air cleaner element
- Uneven dirt of air cleaner element
- Improper specification of intake air system parts
Is the inspection result normal?
YES >> GO TO 4.
NO >> GO TO 3.
3.CHECK MASS AIR FLOW SENSOR-II
WITH CONSULT-III
1. Repair or replace malfunctioning part.
2. Start engine and warm it up to normal operating temperature.
3. Connect CONSULT-III and select “DATA MONITOR” mode.
4. Select “MAS A/F SE-B1””, and check the indication.
ECM E
+ – Condition Voltage (V)
Connector
Terminal Terminal
Ignition switch ON (Engine stopped.) Approx. 0.4 F
Idle (Engine is warmed-up to normal operat-
0.9 - 1.1
22 ing temperature.)
F111 25 G
(MAF sensor signal) 2,500 rpm (Engine is warmed-up to normal
1.4 - 1.9
operating temperature.)
Idle to about 4,000 rpm 0.9 - 1.1 to Approx. 2.4*
H
*: Check for linear voltage rise in response to engine being increased to about 4,000 rpm.
Is the inspection result normal?
YES >> INSPECTION END I
NO >> GO TO 4.
4.CHECK MASS AIR FLOW SENSOR-III
J
WITH CONSULT-III
1. Turn ignition switch OFF.
2. Disconnect mass air flow sensor harness connector and reconnect it again.
3. Start engine and warm it up to normal operating temperature. K
4. Connect CONSULT-III and select “DATA MONITOR” mode.
5. Select “MAS A/F SE-B1”, and check the indication.
L
Monitor item Condition Indication (V)
Ignition switch ON (Engine stopped.) Approx. 0.4
Idle (Engine is warmed-up to normal operating temperature.) 0.9 - 1.1 M
MAS A/F SE-B1
2,500 rpm (Engine is warmed-up to normal operating temperature.) 1.4 - 1.9
Idle to about 4,000 rpm 0.9 - 1.1 to Approx. 2.4*
N
*: Check for linear voltage rise in response to engine being increased to about 4,000 rpm.
WITHOUT CONSULT-III
1. Turn ignition switch OFF. O
2. Disconnect mass air flow sensor harness connector and reconnect it again.
3. Start engine and warm it up to normal operating temperature.
4. Check the voltage between ECM harness connector terminals under the following conditions.
P
ECM
+ – Condition Voltage (V)
Connector
Terminal Terminal
Ignition switch ON (Engine stopped.) Approx. 0.4
Idle (Engine is warmed-up to normal operat-
0.9 - 1.1
22 ing temperature.)
F111 25
(MAF sensor signal) 2,500 rpm (Engine is warmed-up to normal
1.4 - 1.9
operating temperature.)
Idle to about 4,000 rpm 0.9 - 1.1 to Approx. 2.4*
*: Check for linear voltage rise in response to engine being increased to about 4,000 rpm.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Clean or replace malfunctioning mass air flow sensor. Refer to EM-27, "Removal and Installation".
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE H
1. Start engine and let it idle for 5 seconds.
2. Check 1st trip DTC.
Is 1st trip DTC detected? I
YES >> Go to EC-193, "Diagnosis Procedure".
NO >> INSPECTION END
J
Diagnosis Procedure INFOID:0000000006217782
1.CHECK INTAKE VALVE TIMING CONTROL SOLENOID VALVE POWER SUPPLY CIRCUIT K
1. Turn ignition switch OFF.
2. Disconnect intake valve timing (IVT) control solenoid valve harness connector.
3. Turn ignition switch ON. L
4. Check the voltage between IVT control solenoid valve harness connector and ground.
>> Repair open circuit, short to ground or short to power in harness or connectors.
3.CHECK IVT CONTROL SOLENOID VALVE OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
Terminals Resistance
1 and 2 7.0 - 7.7 Ω [at 20°C (68°F)]
∞Ω
1 or 2 and ground
(Continuity should not exist)
Is the inspection result normal?
YES >> GO TO 2.
NO >> Replace malfunctioning intake valve timing control solenoid valve. Refer to EM-61, "Exploded
View".
2.CHECK INTAKE VALVE TIMING CONTROL SOLENOID VALVE-II
1. Remove intake valve timing control solenoid valve.
2. Provide 12 V DC between intake valve timing control solenoid
valve terminals 1 and 2, and then interrupt it. Check that the
plunger moves as shown in the figure.
CAUTION:
Never apply 12 V DC continuously for 5 seconds or more.
Doing so may result in damage to the coil in intake valve
timing control solenoid valve.
NOTE:
Always replace O-ring when intake valve timing control
solenoid valve is removed.
Is the inspection result normal? JMBIA0079ZZ
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
D
The following condition continues for 5
seconds or more after engine start (re-
P0087 High fuel pressure too low gardless of water temperature): Target
fuel pressure − Actual fuel pressure ≥ E
2.7 MPa (27 bar, 27.5 kg/cm2, 392 psi)
The following condition continues for 5 • Harness or connectors
seconds or more after engine start (re- (The fuel pump circuit is open or shorted.) F
P0088 high fuel pressure too high gardless of water temperature):Actual • Fuel system
fuel pressure − Target fuel pressure ≥
2.7 MPa (27 bar, 27.5 kg/cm2, 392 psi)
G
Fuel rail pressure remains at 1.5 MPa
High pressure fuel pump per-
P0090
formance (15 bar, 15.3 kg/ cm2, 217.5 psi) or less
for 3 seconds or more during engine rev.
H
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING
I
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
TESTING CONDITION: J
Before performing the following procedure, confirm that battery voltage is 11 V or more at idle.
>> GO TO 2. K
1. Cool the engine until the engine coolant temperature reaches 60°C (140°F) or less.
2. Start the engine and wait at least 60 seconds. P
3. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Proceed to EC-196, "Diagnosis Procedure".
NO >> INSPECTION END
Value
Data monitor item Condition
(Approx.)
Engine speed: idle
L/FUEL PRES SEN V 3,000 –3,300 mV
Engine speed: 3,000 rpm (no load)
WITHOUT CONSULT-III
1. Start the engine.
2. Check low fuel pressure sensor signal voltage.
+
Value
Low fuel pressure sensor −
Condition (Approx.)
Connector Terminal
Engine speed: idle
F25 2 Ground 3.0 –3.3 V
Engine speed: 3,000 rpm (no load)
Is inspection result normal?
YES >> GO TO 2.
NO >> Check low fuel pressure system. Refer to EC-512, "Diagnosis Procedure".
2.PERFORM THE HIGH PRESSURE FUEL PUMP COMPONENT INSPECTION
Perform the high pressure fuel pump component inspection. Refer to EC-196, "Component Inspection".
Is inspection result normal?
YES >> GO TO 3.
NO >> Replace the fuel pump.
3.CHECK FUEL LEAKAGE
1. Start the engine.
2. Visually check that the fuel pump, fuel rail, and fuel piping have no fuel leakage.
Is inspection result normal?
YES >> Check that the fuel system has no breakage, bend, and crush.
NO >> Repair or Replace the error-detected parts.
Component Inspection INFOID:0000000006217786
+ −
High pressure fuel pump Condition Resistance
Terminal
1 2 Temperature °C (°F) 20 – 30 (68 - 86) 9 - 11 Ω
Is the inspection result normal?
YES >> GO TO 2.
NO >> Replace high pressure fuel pump. Refer to EM-49, "Removal and Installation".
Voltage
Data monitor item Condition C
(Approx.)
Engine speed: idle 980 – 1,200 mV
FUEL PRES SEN V
Engine speed: Revving engine from idle to 4,000 rpm quickly 1,100 – 2,900 mV D
WITHOUT CONSULT-III
1. Start the engine. E
2. Check fuel rail pressure sensor signal voltage.
+ F
Value
Fuel rail pressure sensor −
Condition (Approx.)
Connector Terminal
Engine speed: idle 0.98 – 1.2 V
G
F26 2 Ground
Engine speed: Revving engine from idle to 4,000 rpm quickly 1.1 – 2.9 V
H
YES >> INSPECTION END
NO >> Replace high pressure fuel pump. Refer to EM-43, "Removal and Installation".
I
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• Harness or connectors
A condition of low fuel pressure 0.23 (The low pressure fuel pump circuit is
open or shorted.)
P008A Low fuel pressure too low MPa (2.3 bar, 2.346 kg/cm2, 33.35 psi) • Low pressure fuel pump
or less continues for 5 seconds or more • Fuel pressure regulator
after warming up the engine. • Low pressure fuel system
• Out of gas
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Check that the fuel tank is 1/8 full of fuel.
2. Start the engine and warm it up to the normal operating temperature.
NOTE:
When replacing ECM, warm up the engine until “COOLAN TEMP/S” on “DATA MONITOR” of CONSULT-
III reaches at least 70°C (158°F).
3. Let the engine at idle for 60 seconds.
4. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Proceed to EC-398, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000006217788
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
A condition of low fuel pressure 0.67 • Harness or connectors
P008B Low fuel pressure too high MPa (6.7 bar, 6.834 kg/cm2, 97.15 psi) (The low pressure fuel pump circuit is
or more continues for 5 seconds or open or shorted.)
more after warming up the engine. • Fuel pressure regulator
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start the engine and keep the engine speed at idle for 60 seconds.
2. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Proceed to EC-200, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000006288273
1.INSPECTION START P
Confirm the detected DTC.
Which DTC is detected?
P0102 >> GO TO 2.
P0103 >> GO TO 3.
2.CHECK INTAKE SYSTEM
Check the following for connection.
MAF sensor
Ground Voltage
Connector Terminal
F31 5 Ground Battery voltage
Is the inspection result normal?
YES >> GO TO 5.
NO >> GO TO 4.
4.DETECT MALFUNCTIONING PART
Check the following.
• Harness for open or short between mass air flow sensor and ECM
• Harness for open or short between mass air flow sensor and IPDM E/R
• Loose or poor connection for each connector and harness
>> Repair open circuit, short to ground or short to power in harness or connectors.
5.CHECK MAF SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between MAF sensor harness connector and ECM harness connector.
ECM
+ – Condition Voltage (V)
Connector K
Terminal Terminal
Ignition switch ON (Engine stopped.) Approx. 0.4
Idle (Engine is warmed-up to normal operat- L
0.9 - 1.1
22 ing temperature.)
F111 25
(MAF sensor signal) 2,500 rpm (Engine is warmed-up to normal
1.4 - 1.9
operating temperature.) M
Idle to about 4,000 rpm 0.9 - 1.1 to Approx. 2.4*
*: Check for linear voltage rise in response to engine being increased to about 4,000 rpm.
N
Is the inspection result normal?
YES >> INSPECTION END
NO >> GO TO 2.
O
2.CHECK FOR THE CAUSE OF UNEVEN AIR FLOW THROUGH MASS AIR FLOW SENSOR
1. Turn ignition switch OFF.
2. Check for the cause of uneven air flow through mass air flow sensor. Refer to the following. P
- Crushed air ducts
- Malfunctioning seal of air cleaner element
- Uneven dirt of air cleaner element
- Improper specification of intake air system parts
Is the inspection result normal?
YES >> GO TO 4.
NO >> GO TO 3.
ECM
+ – Condition Voltage (V)
Connector
Terminal Terminal
Ignition switch ON (Engine stopped.) Approx. 0.4
Idle (Engine is warmed-up to normal operat-
0.9 - 1.1
22 ing temperature.)
F111 25
(MAF sensor signal) 2,500 rpm (Engine is warmed-up to normal
1.4 - 1.9
operating temperature.)
Idle to about 4,000 rpm 0.9 - 1.1 to Approx. 2.4*
*: Check for linear voltage rise in response to engine being increased to about 4,000 rpm.
Is the inspection result normal?
YES >> INSPECTION END
NO >> GO TO 4.
4.CHECK MASS AIR FLOW SENSOR-III
WITH CONSULT-III
1. Turn ignition switch OFF.
2. Disconnect mass air flow sensor harness connector and reconnect it again.
3. Start engine and warm it up to normal operating temperature.
4. Connect CONSULT-III and select “DATA MONITOR” mode.
5. Select “MAS A/F SE-B1”, and check the indication.
ECM A
+ – Condition Voltage (V)
Connector
Terminal Terminal
EC
Ignition switch ON (Engine stopped.) Approx. 0.4
Idle (Engine is warmed-up to normal operat-
0.9 - 1.1
22 ing temperature.)
F111 25 C
(MAF sensor signal) 2,500 rpm (Engine is warmed-up to normal
1.4 - 1.9
operating temperature.)
Idle to about 4,000 rpm 0.9 - 1.1 to Approx. 2.4* D
*: Check for linear voltage rise in response to engine being increased to about 4,000 rpm.
Is the inspection result normal?
YES >> INSPECTION END E
NO >> Clean or replace malfunctioning mass air flow sensor. Refer to EM-27, "Removal and Installation".
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
WITH CONSULT-III
1. Turn ignition switch ON and select “DATA MONITOR” mode with CONSULT-III.
2. Start engine and warm it up to normal operating temperature.
3. Accelerate the vehicle from 0 to 88 km/h (0 to 55 MPH) under the following conditions:
CAUTION:
Always drive at a safe speed.
NOTE:
• Accelerate with the accelerator pedal kept constant.
• The acceleration at engine speed 2,000 and 3,000 rpm allows easy diagnoses.
SHORT
1. Turn ignition switch OFF. M
2. Disconnect ECM harness connector.
3. Check the continuity between manifold absolute pressure (MAP) sensor harness connector and ECM har-
ness connector.
N
Manifold absolute pressure (MAP) sensor ECM
Continuity
Connector Terminal Connector Terminal
O
F65 3 F110 70 Existed
4. Also check harness for short to ground and power.
Is the inspection result normal? P
YES >> GO TO 4.
NO >> Repair open circuit, short to ground or short to power in harness or connectors.
4.CHECK MANIFOLD ABSOLUTE PRESSURE (MAP) SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND
SHORT
1. Check the continuity between manifold absolute pressure (MAP) sensor harness connector and ECM har-
ness connector.
ECM
+ –
Connector Terminal Connector Terminal
F110 67 F110 70
NOTE:
• To avoid the influence of intake manifold vacuum, check the voltage 1 or more minutes past after engine
is stopped.
• Because the sensor is absolute pressure sensor, output value may differ depending on atmospheric
pressure and altitude.
5. Measure the atmospheric pressure.
NOTE:
As the atmospheric pressure described on the synoptic chart is the value at sea level, compensate the
pressure with the following chart.
D
YES >> GO TO 2.
NO >> Replace MAP sensor.
2.CHECK MAP SENSOR-II E
1. Start engine and let it idle.
2. Check intake manifold vacuum.
3. Check the voltage between ECM harness connector terminals as per the following. F
ECM
+ – G
Connector Terminal Connector Terminal
F110 67 F110 70
H
4. Confirm the difference of the voltage when engine is stopped and at idling is within the values shown in
the following chart.
I
Intake manifold vacuum [kPA (mmHg)] Voltage difference (V)
-40 (-300) 1.5 – 2.0
-53.3 (-400) 2.0 – 2.6 J
-66.7 (-500) 2.6 – 3.2
-80 (-600) 3.2 – 3.8
K
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace MAP sensor. L
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and let it idle for 10 seconds.
2. Check DTC.
Is DTC detected?
YES >> Go to EC-210, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000006217793
ECM
+ –
M
YES >> GO TO 2.
NO >> Replace MAP sensor.
2.CHECK MAP SENSOR-II
1. Start engine and let it idle.
2. Check intake manifold vacuum.
3. Check the voltage between ECM harness connector terminals as per the following.
ECM
+ –
Connector Terminal Connector Terminal
F110 67 F110 70
4. Confirm the difference of the voltage when engine is stopped and at idling is within the values shown in
the following chart.
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE H
ECT sensor
Ground Voltage (V) M
Connector Terminal
F21 1 Ground Approx. 5
Is the inspection result normal? N
YES >> GO TO 2.
NO >> Repair open circuit, short to ground or short to power in harness or connectors.
2.CHECK ECT SENSOR GROUND CIRCUIT FOR OPEN AND SHORT O
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between ECT sensor harness connector and ECM harness connector. P
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE I
ECM A
+ – Condition Voltage (V)
Connector
Terminal Terminal
EC
91 Fully released More than 0.36
(TP sensor 1 signal) Fully depressed Less than 4.75
97
F110 Accelerator pedal
(Sensor ground) Fully released Less than 4.75 C
79
(TP sensor 2 signal) Fully depressed More than 0.36
Is the inspection result normal?
D
YES >> INSPECTION END
NO >> GO TO 2.
2.REPLACE ELECTRIC THROTTLE CONTROL ACTUATOR E
Replace electric throttle control actuator. Refer to EM-30, "Removal and Installation".
>> GO TO 2.
2.CHECK ENGINE COOLANT TEMPERATURE SENSOR FUNCTION
WITH CONSULT-III
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-III.
3. Check that “COOLAN TEMP/S” is above 10°C (50°F).
WITH GST
Follow the procedure “With CONSULT-III” above.
Is the temperature above 10°C (50°F)?
YES >> INSPECTION END
NO >> GO TO 3.
3.PERFORM DTC CONFIRMATION PROCEDURE
WITH CONSULT-III
1. Start engine and run it for 65 minutes at idle speed.
If “COOLAN TEMP/S” increases to more than 10°C (50°F) within 65 minutes, stop engine because
the test result will be OK.
CAUTION:
Never overheat engine.
2. Check 1st trip DTC.
WITH GST
Follow the procedure “With CONSULT-III” above.
Is 1st trip DTC detected?
YES >> EC-222, "Diagnosis Procedure"
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000006288281
When the engine is cold [lower than 70°C (158°F)] condition, grasp lower radiator hose and confirm that the
engine coolant does not flow.
EC
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace thermostat. Refer to CO-20, "Removal and Installation".
C
3. CHECK INTERMITTENT INCIDENT
Refer to GI-40, "Intermittent Incident".
D
>> INSPECTION END
Component Inspection (Engine Coolant Temperature Sensor) INFOID:0000000006288610 E
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
WITH CONSULT-III
1. Wait until engine coolant temperature is less than 90°C (194°F)
- Turn ignition switch ON.
- Select “DATA MONITOR” mode with CONSULT-III.
- Check the engine coolant temperature.
- If the engine coolant temperature is not less than 90°C (194°F), turn ignition switch OFF and cool down
engine.
NOTE:
Perform the following steps before engine coolant temperature is above 90°C (194°F).
2. Turn ignition switch ON.
3. Select “DATA MONITOR” mode with CONSULT-III.
4. Start engine.
5. Hold vehicle speed at more than 70 km/h (43 MPH) for 100 consecutive seconds.
CAUTION:
Always drive vehicle at a safe speed.
6. Check 1st trip DTC.
WITH GST
Follow the procedure “With CONSULT-III” above.
Is 1st trip DTC detected?
YES >> Proceed to EC-224, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000006288284
EC
1.CHECK INTAKE AIR TEMPERATURE SENSOR
1. Turn ignition switch OFF.
2. Disconnect mass air flow sensor harness connector. C
3. Check resistance between mass air flow sensor terminals as per the following.
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
WITH CONSULT-III
1. Turn A/C switch OFF.
2. Turn blower fan switch OFF.
3. Turn ignition switch ON.
4. Select “COOLAN TEMP/S” in “DATA MONITOR” mode with CONSULT-III.
5. Check the indication of “COOLAN TEMP/S”.
If it is below 52°C (126°F), go to next step.
If it is above 52°C (126°F), cool engine down to less than 52°C (126°F). Then go to next step.
6. Start engine and drive vehicle for 10 consecutive minutes under the following conditions.
A
1.CHECK ENGINE COOLANT TEMPERATURE SENSOR
Refer to EC-227, "Component Inspection (Engine Coolant Temperature Sensor)".
EC
Is the inspection result normal?
YES >> GO TO 2.
NO >> Replace engine coolant temperature sensor.
C
2.CHECK THERMOSTAT
Remove and Check the thermostat. Refer toCO-20, "Removal and Installation" and CO-21, "Inspection".
Is the inspection result normal? D
YES >> INSPECTION END
NO >> Replace thermostat.
E
Component Inspection (Engine Coolant Temperature Sensor) INFOID:0000000006288288
H
Terminals Condition Resistance (kΩ)
20 (68) 2.35 - 2.73
1 and 2 Temperature [°C (°F)] 50 (122) 0.68 - 1.00 I
90 (194) 0.236 - 0.260
Is the inspection result normal?
YES >> INSPECTION END J
JMBIA0080ZZ
NO >> Replace engine coolant temperature sensor.
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE FOR MALFUNCTION A
1. Start engine and warm it up to normal operating temperature.
2. Let engine idle for 2 minutes.
3. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Go to EC-230, "Diagnosis Procedure".
NO-1 >> With CONSULT-III: GO TO 3.
NO-2 >> With GST: GO TO 7.
3.CHECK AIR FUEL RATIO (A/F) SENSOR 1 FUNCTION
WITH CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Select “A/F SEN1 (B1)” or “A/F SEN1 (B2)” in “DATA MONITOR” mode with CONSULT-III.
3. Check “A/F SEN1 (B1)” or “A/F SEN1 (B2)” indication.
Does the indication fluctuate around 1.5 V?
YES >> GO TO 4.
NO >> Go to EC-230, "Diagnosis Procedure".
4.PERFORM DTC CONFIRMATION PROCEDURE FOR MALFUNCTION B-I
1. Select “A/F SEN1 (B1) P1276” (for DTC P0130) or “A/F SEN1 (B2) P1286” (for DTC P0150) of “A/F
SEN1” in “DTC WORK SUPPORT” mode with CONSULT-III.
2. Touch “START”.
3. When the following conditions are met, “TESTING” will be displayed on the CONSULT-III screen.
A/F sensor 1
DTC Ground Voltage
Bank Connector Terminal
P0130 1 F67 4
Ground 3.0 V
P0150 2 F68 4
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair open circuit, short to ground or short to power in harness or connectors.
2.CHECK A/F SENSOR 1 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between A/F sensor 1 harness connector and ECM harness connector.
F
>> INSPECTION END
>> GO TO 2.
2.CHECK A/F SENSOR FUNCTION
WITH CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Select “A/F SEN1 (B1)” or “A/F SEN1 (B2)” in “DATA MONITOR” mode with CONSULT-III.
3. Check “A/F SEN1 (B1)” or “A/F SEN1 (B2)” indication.
WITH GST
Follow the procedure “With CONSULT-III” above.
Is the indication constantly approx. 0 V?
YES >> Go to EC-233, "Diagnosis Procedure".
NO >> GO TO 3.
3.PERFORM DTC CONFIRMATION PROCEDURE
WITH CONSULT-III
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Restart engine.
5. Drive and accelerate vehicle to more than 40 km/h (25 MPH) within 20 seconds after restarting engine.
CAUTION:
Always drive vehicle at a safe speed.
6. Maintain the following conditions for approximately 20 consecutive seconds.
A/F sensor 1
DTC Ground Voltage F
Bank Connector Terminal
P0130 1 F67 4
Ground 3.0 V
P0150 2 F68 4 G
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair open circuit, short to ground or short to power in harness or connectors. H
2.CHECK A/F SENSOR 1 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
I
2. Disconnect ECM harness connector.
3. Check the continuity between A/F sensor 1 harness connector and ECM harness connector.
J
A/F sensor 1 ECM
DTC Continuity
Bank Connector Terminal Connector Terminal
P0130 1 F67 3 88 K
F110 Existed
P0150 2 F68 3 78
4. Check the continuity between A/F sensor 1 harness connector and ground, or ECM harness connector
and ground. L
>> GO TO 2.
2.CHECK A/F SENSOR FUNCTION I
WITH CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Select “A/F SEN1 (B1)” or “A/F SEN1 (B2)” in “DATA MONITOR” mode with CONSULT-III. J
3. Check “A/F SEN1 (B1)” or “A/F SEN1 (B2)” indication.
WITH GST
Follow the procedure “With CONSULT-III” above. K
Is the indication constantly approx. 5 V?
YES >> Go to EC-236, "Diagnosis Procedure".
NO >> GO TO 3. L
3.PERFORM DTC CONFIRMATION PROCEDURE
WITH CONSULT-III M
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Restart engine. N
5. Drive and accelerate vehicle to more than 40 km/h (25 MPH) within 20 seconds after restarting engine.
CAUTION:
Always drive vehicle at a safe speed. O
6. Maintain the following conditions for approximately 20 consecutive seconds.
A/F sensor 1
DTC Ground Voltage
Bank Connector Terminal
P0130 1 F67 4
Ground 3.0 V
P0150 2 F68 4
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair open circuit, short to ground or short to power in harness or connectors.
2.CHECK A/F SENSOR 1 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between A/F sensor 1 harness connector and ECM harness connector.
O
1.RETIGHTEN AIR FUEL RATIO SENSOR 1
Loosen and retighten the air fuel ratio (A/F) sensor 1. Refer to EM-40, "Exploded View".
P
>> GO TO 2.
2.CHECK EXHAUST GAS LEAKAGE
1. Start engine and run it at idle.
PBIB1216E
A/F sensor 1
DTC Ground Voltage
Bank Connector Terminal
P0133 1 F67 4
Ground 3.0 V
P0153 2 F68 4
Is the inspection result normal?
YES >> GO TO 6.
NO >> Repair open circuit, short to ground or short to power in harness or connectors.
6.CHECK A/F SENSOR 1 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between A/F sensor 1 harness connector and ECM harness connector.
E
JMBIA1572GB
F
Trouble diagnosis name
DTC No. DTC detecting condition Possible cause
(Trouble diagnosis content)
HO2S2 (B1) • Harness or connectors G
P0137 [Heated oxygen sensor 2 (The heated oxygen sensor 2 circuit is
(bank 1) circuit low voltage] open or shorted)
The maximum voltage from the sensor does
• Heated oxygen sensor 2
HO2S2 (B2) not reach the specified voltage. H
• Fuel pressure
P0157 [Heated oxygen sensor 2 • Fuel injector
(bank 2) circuit low voltage] • Intake air leaks
I
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING
1. Turn ignition switch OFF and wait at least 10 seconds. J
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
Will CONSULT-III be used? K
YES >> GO TO 2.
NO >> GO TO 4.
2.PERFORM DTC CONFIRMATION PROCEDURE L
WITH CONSULT-III
TESTING CONDITION:
For better results, perform “DTC WORK SUPPORT” at a temperature of 0 to 30°C (32 to 86°F). M
1. Start engine and warm it up to the normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON. N
4. Turn ignition switch OFF and wait at least 10 seconds.
5. Restart engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no
load.
O
6. Let engine idle for 1 minute.
7. Select “DATA MONITOR” mode with CONSULT-III.
8. Check that “COOLAN TEMP/S” indicates more than 70°C (158°F).
If not, warm up engine and go to next step when “COOLAN TEMP/S” indication reaches 70°C (158°F). P
9. Open engine hood.
10. Select “HO2S2 (B1) P1147” (for DTC P0137) or “HO2S2 (B2) P1167” (for DTC P0157) of “HO2S2” in
“DTC WORK SUPPORT” mode with CONSULT-III.
11. Follow the instruction of CONSULT-III display.
NOTE:
It will take at most 10 minutes until “COMPLETED” is displayed.
12. Touch “SELF-DIAG RESULTS”.
>> GO TO 2.
4.PERFORM COMPONENT FUNCTION CHECK
WITH GST
Perform component function check. Refer to EC-244, "Component Function Check".
NOTE:
Use component function check to check the overall function of the heated oxygen sensor 2 circuit. During this
check, a 1st trip DTC might not be confirmed.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Go to EC-245, "Diagnosis Procedure".
Component Function Check INFOID:0000000006217814
ECM
DTC + – Condition Voltage
Connector
Terminal Terminal
P0137 96 Revving up to 4,000 rpm under no load at The voltage should be above 0.74 V at
F110 100
P0157 87 least 10 times least once during this procedure.
ECM
DTC + – Condition Voltage
Connector
Terminal Terminal
P0137 96 The voltage should be above 0.74 V at
F110 100 Keeping engine at idle for 10 minutes
P0157 87 least once during this procedure.
ECM EC
DTC + – Condition Voltage
Connector
Terminal Terminal
C
P0137 96 Coasting from 80 km/h (50 MPH) with se- The voltage should be above 0.74 V at
F110 100
P0157 87 lector lever in the D position least once during this procedure.
HO2S2 ECM J
DTC Continuity
Bank Connector Terminal Connector Terminal
P0137 1 F87 1
F110 100 Existed K
P0157 2 F88 1
5. Also check harness for short to ground and short to power.
Is the inspection result normal? L
YES >> GO TO 3.
NO >> Repair open circuit, short to ground or short to power in harness or connectors.
3.CHECK HO2S2 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT M
1. Check the continuity between HO2S2 harness connector and ECM harness connector.
HO2S2 ECM
N
DTC Continuity
Bank Connector Terminal Connector Terminal
P0137 1 F87 4 96
F110 Existed O
P0157 2 F88 4 87
2. Check the continuity between HO2S2 harness connector and ground, or ECM harness connector and
ground. P
HO2S2 ECM
DTC Ground Continuity
Bank Connector Terminal Connector Terminal
P0137 1 F87 4 96
F110 Ground Not existed
P0157 2 F88 4 87
1.INSPECTION START
Will CONSULT-III be used?
Will CONSULT-III be used?
YES >> GO TO 2.
NO >> GO TO 3.
2.CHECK HEATED OXYGEN SENSOR 2
With CONSULT-III
1. Start engine and warm it up to the normal operating temperature.
2. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
3. Let engine idle for 1 minute.
4. Select “FUEL INJECTION” in “ACTIVE TEST” mode, and select “HO2S2 (B1)/(B2)” as the monitor item
with CONSULT-III.
5. Check “HO2S2 (B1)/(B2)” at idle speed when adjusting “FUEL INJECTION” to ±25%.
JMBIA1573GB
“HO2S2 (B1)/(B2)” should be above 0.74 V at least once when the “FUEL INJECTION” is +25%.
“HO2S2 (B1)/(B2)” should be below 0.18 V at least once when the “FUEL INJECTION” is −25%.
Is the inspection result normal?
YES >> INSPECTION END
Without CONSULT-III
1. Start engine and warm it up to the normal operating temperature. EC
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
4. Let engine idle for 1 minute.
5. Check the voltage between ECM harness connector terminals under the following conditions. C
ECM
D
+ – Condition Voltage
Connector
Terminal Terminal
96 E
[HO2S2 The voltage should be above 0.74 V at
(bank 1)] Revving up to 4,000 rpm under no load at least once during this procedure.
F110 100
87 least 10 times The voltage should be below 0.18 V at
[HO2S2 least once during this procedure. F
(bank 2)]
Is the inspection result normal?
G
YES >> INSPECTION END
NO >> GO TO 4.
4.CHECK HEATED OXYGEN SENSOR 2-II H
Check the voltage between ECM harness connector terminals under the following conditions.
ECM I
+ – Condition Voltage
Connector
Terminal Terminal
J
96
[HO2S2 The voltage should be above 0.74 V at
(bank 1)] least once during this procedure.
F110 100 Keeping engine at idle for 10 minutes K
87 The voltage should be below 0.18 V at
[HO2S2 least once during this procedure.
(bank 2)]
Is the inspection result normal? L
YES >> INSPECTION END
NO >> GO TO 5.
5.CHECK HEATED OXYGEN SENSOR 2-III M
Check the voltage between ECM harness connector terminals under the following conditions.
N
ECM
+ – Condition Voltage
Connector
Terminal Terminal O
96
[HO2S2 The voltage should be above 0.74 V at
(bank 1)] Coasting from 80 km/h (50 MPH) with se- least once during this procedure. P
F110 100
87 lector lever in the D position The voltage should be below 0.18 V at
[HO2S2 least once during this procedure.
(bank 2)]
Is the inspection result normal?
YES >> INSPECTION END
NO >> GO TO 6.
PBIB1848E
G
MALFUNCTION B
To judge the malfunctions of heated oxygen sensor 2, ECM monitors
whether the minimum voltage of sensor is sufficiently low during var-
ious driving conditions such as fuel cut. H
PBIB2376E
1.PRECONDITIONING
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE FOR MALFUNCTION A
1. Start engine and warm it up to the normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON.
4. Turn ignition switch OFF and wait at least 10 seconds.
5. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
6. Let engine idle for 2 minutes.
7. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Go to EC-251, "Diagnosis Procedure".
NO-1 >> With CONSULT-III: GO TO 3.
NO-2 >> With GST: GO TO 5.
3.PERFORM DTC CONFIRMATION PROCEDURE FOR MALFUNCTION B
WITH CONSULT-III
NOTE:
For better results, perform “DTC WORK SUPPORT” at a temperature of 0 to 30°C (32 to 86°F).
1. Start engine and warm it up to the normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON.
4. Turn ignition switch OFF and wait at least 10 seconds.
5. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
6. Let engine idle for 1 minute.
7. Select “DATA MONITOR” mode with CONSULT-III.
8. Check that “COOLAN TEMP/S” indicates more than 70°C (158°F).
If not, warm up engine and go to next step when “COOLAN TEMP/S” indication reaches 70°C (158°F).
9. Open engine hood.
10. Select “HO2S2 (B1) P1146” (for DTC P0138) or “HO2S2 (B2) P1166” (for DTC P0158) of “HO2S2” in
“DTC WORK SUPPORT” mode with CONSULT-III.
11. Follow the instruction of CONSULT-III display.
NOTE:
It will take at most 10 minutes until “COMPLETED” is displayed.
12. Touch “SELF-DIAG RESULTS”.
Which is displayed on CONSULT-III screen?
OK >> INSPECTION END
NG >> Go to EC-251, "Diagnosis Procedure".
CON NOT BE DIAGNOSED>>GO TO 4.
4.PERFORM DTC CONFIRMATION PROCEDURE FOR MALFUNCTION B AGAIN
1. Turn ignition switch OFF and leave the vehicle in a cool place (soak the vehicle).
2. Perform DTC confirmation procedure again.
>> GO TO 3.
5.PERFORM COMPONENT FUNCTION CHECK FOR MALFUNCTION B
WITH GST
Perform component function check. Refer to EC-251, "Component Function Check".
NOTE:
Use component function check to check the overall function of the heated oxygen sensor 2 circuit. During this
check, a 1st trip DTC might not be confirmed.
Is the inspection result normal?
WITH GST
1. Start engine and warm it up to the normal operating temperature.
C
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON.
4. Turn ignition switch OFF and wait at least 10 seconds.
5. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load. D
6. Let engine idle for 1 minute.
7. Check the voltage between ECM harness connector terminals under the following conditions.
E
ECM
DTC + – Condition Voltage
Connector
Terminal Terminal F
P0138 96 Revving up to 4,000 rpm under no load at The voltage should be below 0.18 V at
F110 100
P0158 87 least 10 times least once during this procedure.
G
Is the inspection result normal?
YES >> INSPECTION END
NO >> GO TO 2. H
2.PERFORM COMPONENT FUNCTION CHECK-II
Check the voltage between ECM harness connector terminals under the following conditions.
I
ECM
DTC + – Condition Voltage J
Connector
Terminal Terminal
P0138 96 The voltage should be below 0.18 V at
F110 100 Keeping engine at idle for 10 minutes
P0158 87 least once during this procedure. K
ECM
DTC + – Condition Voltage
N
Connector
Terminal Terminal
P0138 96 Coasting from 80 km/h (50 MPH) with se- The voltage should be below 0.18 V at O
F110 100
P0158 87 lector lever in the D position least once during this procedure.
1.INSPECTION START
Confirm the detected malfunction (A or B). Refer to EC-249, "DTC Logic".
HO2S2 ECM
DTC Continuity
Bank Connector Terminal Connector Terminal
P0138 1 F87 1
F110 100 Existed
P0158 2 F88 1
3. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair open circuit, short to ground or short to power in harness or connectors.
4.CHECK HO2S2 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check the continuity between HO2S2 harness connector and ECM harness connector.
HO2S2 ECM
DTC Continuity
Bank Connector Terminal Connector Terminal
P0138 1 F87 4 96
F110 Existed
P0158 2 F88 4 87
2. Check the continuity between HO2S2 harness connector and ground, or ECM harness connector and
ground.
HO2S2 ECM
DTC Ground Continuity
Bank Connector Terminal Connector Terminal
P0138 1 F87 4 96
F110 Ground Not existed
P0158 2 F88 4 87
3. Also check harness for short to power.
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair open circuit, short to ground or short to power in harness or connectors.
5.CHECK HEATED OXYGEN SENSOR 2
Refer to EC-254, "Component Inspection (HO2 sensor 2)".
Is the inspection result normal?
YES >> GO TO 7.
NO >> GO TO 6.
6.REPLACE HEATED OXYGEN SENSOR 2
Replace malfunctioning heated oxygen sensor 2. Refer to EM-40, "Exploded View".
CAUTION:
D
>> INSPECTION END
8.CLEAR THE MIXTURE RATIO SELF-LEARNING VALUE
1. Clear the mixture ratio self-learning value. Refer to EC-152, "Work Procedure". E
2. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0172 or P0175 detected? Is it difficult to start engine?
YES >> Perform trouble diagnosis for DTC P0172, P0175. Refer to EC-267, "DTC Logic". F
NO >> GO TO 9.
9.CHECK HEATED OXYGEN SENSOR 2 GROUND CIRCUIT FOR OPEN AND SHORT
G
1. Turn ignition switch OFF.
2. Disconnect heated oxygen sensor 2 (HO2S2) harness connector.
3. Disconnect ECM harness connector.
4. Check the continuity between HO2S2 harness connector and ECM harness connector. H
HO2S2 ECM
DTC Continuity I
Bank Connector Terminal Connector Terminal
P0138 1 F87 1
F110 100 Existed
P0158 2 F88 1 J
5. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 10. K
NO >> Repair open circuit, short to ground or short to power in harness or connectors.
10.CHECK HO2S2 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT L
1. Check the continuity between HO2S2 harness connector and ECM harness connector.
HO2S2 ECM M
DTC Continuity
Bank Connector Terminal Connector Terminal
P0138 1 F87 4 96
F110 Existed N
P0158 2 F88 4 87
2. Check the continuity between HO2S2 harness connector and ground, or ECM harness connector and
ground.
O
HO2S2 ECM
DTC Ground Continuity
Bank Connector Terminal Connector Terminal P
P0138 1 F87 4 96
F110 Ground Not existed
P0158 2 F88 4 87
3. Also check harness for short to power.
Is the inspection result normal?
YES >> GO TO 11.
NO >> Repair open circuit, short to ground or short to power in harness or connectors.
1.INSPECTION START
Will CONSULT-III be used?
Will CONSULT-III be used?
YES >> GO TO 2.
NO >> GO TO 3.
2.CHECK HEATED OXYGEN SENSOR 2
WITH CONSULT-III
1. Start engine and warm it up to the normal operating temperature.
2. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
3. Let engine idle for 1 minute.
4. Select “FUEL INJECTION” in “ACTIVE TEST” mode, and select “HO2S2 (B1)/(B2)” as the monitor item
with CONSULT-III.
5. Check “HO2S2 (B1)/(B2)” at idle speed when adjusting “FUEL INJECTION” to ±25%.
JMBIA1573GB
“HO2S2 (B1)/(B2)” should be above 0.74 V at least once when the “FUEL INJECTION” is +25%.
“HO2S2 (B1)/(B2)” should be below 0.18 V at least once when the “FUEL INJECTION” is −25%.
Is the inspection result normal?
YES >> INSPECTION END
NO >> GO TO 6.
3.CHECK HEATED OXYGEN SENSOR 2-I
WITHOUT CONSULT-III
1. Start engine and warm it up to the normal operating temperature.
ECM
+ – Condition Voltage H
Connector
Terminal Terminal
96
[HO2S2 The voltage should be above 0.74 V at I
(bank 1)] least once during this procedure.
F110 100 Keeping engine at idle for 10 minutes
87 The voltage should be below 0.18 V at
[HO2S2 least once during this procedure.
J
(bank 2)]
Is the inspection result normal?
YES >> INSPECTION END K
NO >> GO TO 5.
5.CHECK HEATED OXYGEN SENSOR 2-III
Check the voltage between ECM harness connector terminals under the following conditions. L
ECM
M
+ – Condition Voltage
Connector
Terminal Terminal
96 N
[HO2S2 The voltage should be above 0.74 V at
(bank 1)] Coasting from 80 km/h (50 MPH) with se- least once during this procedure.
F110 100
87 lector lever in the D position The voltage should be below 0.18 V at
least once during this procedure. O
[HO2S2
(bank 2)]
Is the inspection result normal?
P
YES >> INSPECTION END
NO >> GO TO 6.
6.REPLACE HEATED OXYGEN SENSOR 2
Replace malfunctioning heated oxygen sensor 2. Refer to EM-40, "Exploded View".
CAUTION:
• Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a concrete floor; use a new one.
E
SEF302U
F
Trouble diagnosis name
DTC No. DTC detecting condition Possible cause
(Trouble diagnosis content)
HO2S2 (B1) • Harness or connectors G
P0139 [Heated oxygen sensor 2 (The heated oxygen sensor 2 circuit is
(bank 1) circuit slow response] It takes more time for the sensor to respond open or shorted)
between rich and lean than the specified • Heated oxygen sensor 2
HO2S2 (B2) H
time. • Fuel pressure
P0159 [Heated oxygen sensor 2 • Fuel injector
(bank 2) circuit slow response] • Intake air leaks
I
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING
1. Turn ignition switch OFF and wait at least 10 seconds. J
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
Will CONSULT-III be used? K
YES >> GO TO 2.
NO >> GO TO 4.
2.PERFORM DTC CONFIRMATION PROCEDURE L
WITH CONSULT-III
TESTING CONDITION:
For better results, perform “DTC WORK SUPPORT” at a temperature of 0 to 30°C (32 to 86°F). M
1. Start engine and warm it up to the normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON. N
4. Turn ignition switch OFF and wait at least 10 seconds.
5. Restart engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no
load.
O
6. Let engine idle for 1 minute.
7. Select “DATA MONITOR” mode with CONSULT-III.
8. Check that “COOLAN TEMP/S” indicates more than 70°C (158°F).
If not, warm up engine and go to next step when “COOLAN TEMP/S” indication reaches to 70°C (158°F). P
9. Open engine hood.
10. Select “HO2S2 (B1) P0139” or “HO2S2 (B2) P0159” of “HO2S2” in “DTC WORK SUPPORT” mode with
CONSULT-III.
11. Start engine and follow the instruction of CONSULT-III display.
NOTE:
It will take at most 10 minutes until “COMPLETED” is displayed.
12. Touch “SELF-DIAG RESULTS”.
>> GO TO 2.
4.PERFORM COMPONENT FUNCTION CHECK
WITH GST
Perform component function check. Refer to EC-258, "Component Function Check".
NOTE:
Use component function check to check the overall function of the heated oxygen sensor 2 circuit. During this
check, a 1st trip DTC might not be confirmed.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Go to EC-259, "Diagnosis Procedure".
Component Function Check INFOID:0000000006217822
ECM
DTC + – Condition Voltage
Connector
Terminal Terminal
P0139 96 Revving up to 4,000 rpm under no load at A change of voltage should be more than
F110 100
P0159 87 least 10 times 0.24 V for 1 second during this procedure.
ECM
DTC + – Condition Voltage
Connector
Terminal Terminal
P0139 96 A change of voltage should be more than
F110 100 Keeping engine at idle for 10 minutes
P0159 87 0.24 V for 1 second during this procedure.
ECM EC
DTC + – Condition Voltage
Connector
Terminal Terminal
C
P0139 96 Coasting from 80 km/h (50 MPH) with se- A change of voltage should be more than
F110 100
P0159 87 lector lever in the D position 0.24 V for 1 second during this procedure.
HO2S2 ECM
DTC Ground Continuity
Bank Connector Terminal Connector Terminal
P0139 1 F87 4 96
F110 Ground Not existed
P0159 2 F88 4 87
1.INSPECTION START
Will CONSULT-III be used?
Will CONSULT-III be used?
YES >> GO TO 2.
NO >> GO TO 3.
2.CHECK HEATED OXYGEN SENSOR 2
WITH CONSULT-III
1. Start engine and warm it up to the normal operating temperature.
2. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
3. Let engine idle for 1 minute.
4. Select “FUEL INJECTION” in “ACTIVE TEST” mode, and select “HO2S2 (B1)/(B2)” as the monitor item
with CONSULT-III.
5. Check “HO2S2 (B1)/(B2)” at idle speed when adjusting “FUEL INJECTION” to ±25%.
JMBIA1573GB
“HO2S2 (B1)/(B2)” should be above 0.74 V at least once when the “FUEL INJECTION” is +25%.
“HO2S2 (B1)/(B2)” should be below 0.18 V at least once when the “FUEL INJECTION” is −25%.
Is the inspection result normal?
YES >> INSPECTION END
WITHOUT CONSULT-III
1. Start engine and warm it up to the normal operating temperature. EC
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
4. Let engine idle for 1 minute.
5. Check the voltage between ECM harness connector terminals under the following conditions. C
ECM
D
+ – Condition Voltage
Connector
Terminal Terminal
96 E
[HO2S2 The voltage should be above 0.74 V at
(bank 1)] Revving up to 4,000 rpm under no load at least once during this procedure.
F110 100
87 least 10 times The voltage should be below 0.18 V at
[HO2S2 least once during this procedure. F
(bank 2)]
Is the inspection result normal?
G
YES >> INSPECTION END
NO >> GO TO 4.
4.CHECK HEATED OXYGEN SENSOR 2-II H
Check the voltage between ECM harness connector terminals under the following conditions.
ECM I
+ – Condition Voltage
Connector
Terminal Terminal
J
96
[HO2S2 The voltage should be above 0.74 V at
(bank 1)] least once during this procedure.
F110 100 Keeping engine at idle for 10 minutes K
87 The voltage should be below 0.18 V at
[HO2S2 least once during this procedure.
(bank 2)]
Is the inspection result normal? L
YES >> INSPECTION END
NO >> GO TO 5.
5.CHECK HEATED OXYGEN SENSOR 2-III M
Check the voltage between ECM harness connector terminals under the following conditions.
N
ECM
+ – Condition Voltage
Connector
Terminal Terminal O
96
[HO2S2 The voltage should be above 0.74 V at
(bank 1)] Coasting from 80 km/h (50 MPH) with se- least once during this procedure. P
F110 100
87 lector lever in the D position The voltage should be below 0.18 V at
[HO2S2 least once during this procedure.
(bank 2)]
Is the inspection result normal?
YES >> INSPECTION END
NO >> GO TO 6.
>> GO TO 2. K
2.PERFORM DTC CONFIRMATION PROCEDURE-I
1. Clear the mixture ratio self-learning value. Refer to EC-152, "Work Procedure". L
2. Start engine.
Is it difficult to start engine?
YES >> GO TO 3. M
NO >> GO TO 4.
3.RESTART ENGINE
If it is difficult to start engine, the fuel injection system has a malfunction, too. N
Crank engine while depressing accelerator pedal.
NOTE:
When depressing accelerator pedal three fourths (3/4) or more, the control system does not start the engine. O
Do not depress accelerator pedal too much.
Does engine start?
YES >> Proceed to EC-264, "Diagnosis Procedure". P
NO >> Check exhaust and intake air leakage visually.
4.PERFORM DTC CONFIRMATION PROCEDURE-II
1. Keep engine idle for at least 5 minutes.
2. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Proceed to EC-264, "Diagnosis Procedure".
PBIB1216E
PBIB3332E
PBIB1216E
PBIB3332E
G
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE-I
1. Turn ignition switch ON and wait at least 10 seconds. H
2. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Proceed to EC-271, "Diagnosis Procedure". I
NO >> GO TO 3.
3.CHECK ENGINE COOLANT TEMPERATURE
J
WITH CONSULT-III
1. Select “COOLAN TEMP/S” in “DATA MONITOR” with CONSULT-III.
2. Check “COOLAN TEMP/S” value.
K
WITH GST
Follow the procedure “With CONSULT-III” above.
“COOLAN TEMP/S” less than 60°C (140°F)?
L
YES >> INSPECTION END
NO >> GO TO 4.
4.PERFORM DTC CONFIRMATION PROCEDURE-II M
WITH CONSULT-III
1. Cool engine down until “COOLAN TEMP/S” is less than 60°C (140°F).
2. Wait at least 10 seconds. N
3. Check 1st trip DTC.
WITH GST
Follow the procedure “With CONSULT-III” above.
O
Is 1st trip DTC detected?
YES >> Proceed to EC-271, "Diagnosis Procedure".
NO >> INSPECTION END
P
Diagnosis Procedure INFOID:0000000006288290
>> Repair open circuit, short to ground or short to power in harness or connector.
4.CHECK FUEL TANK TEMPERATURE SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect “combination meter” harness connector.
3. Check the continuity between “fuel level sensor unit and fuel pump” harness connector and “combination
meter” harness connector.
>> Repair open circuit, short to ground or short to power in harness or connector.
6.CHECK FUEL TANK TEMPERATURE SENSOR
Refer to EC-273, "Component Inspection (Fuel Tank Temperature Sensor)".
Is the inspection result normal?
YES >> GO TO 7.
NO >> Replace fuel level sensor unit and fuel pump. Refer to FL-5, "Removal and Installation".
7.CHECK INTERMITTENT INCIDENT
Refer to GI-40, "Intermittent Incident".
A
1.CHECK FUEL TANK TEMPERATURE SENSOR
1. Turn ignition switch OFF.
2. Disconnect “fuel level sensor unit and fuel pump” harness connector. EC
3. Remove fuel level sensor unit.
4. Check resistance between “fuel level sensor unit and fuel pump
” terminals by heating with hot water as shown in the figure. C
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Turn ignition switch ON and wait at least 5 seconds.
2. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Proceed to EC-274, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000006288293
>> Repair open circuit, short to ground or short to power in harness or connector.
6.CHECK FUEL TANK TEMPERATURE SENSOR I
Refer to EC-275, "Component Inspection (Fuel Tank Temperature Sensor)".
Is the inspection result normal?
YES >> GO TO 7. J
NO >> Replace “fuel level sensor unit and fuel pump”. Refer to FL-5, "Removal and Installation".
7.CHECK INTERMITTENT INCIDENT K
Refer to GI-40, "Intermittent Incident".
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
Fuel rail pressure sensor Signal voltage from the fuel rail pressure • Harness or connectors
P0190 circuit low input and high in- sensor remains at more than 4.84 V / (Fuel rail pressure sensor circuit is open or
put less than 0.2 V for 5 seconds or more. shorted.)
(Power steering pressure sensor circuit is
Signal voltage from the fuel rail pressure
Fuel rail pressure sensor open or shorted.)
P0192 sensor remains at less than 0.37 V for 5
circuit low input (Low fuel pressure sensor circuit is open or
seconds or more.
shorted.)
(The electrically-controlled cooling fan cou-
pling circuit is open or shorted)
Signal voltage from the fuel rail pressure
Fuel rail pressure sensor • Fuel rail pressure sensor
P0193 sensor remains at more than 3.46 V for 5
circuit high input • Power steering pressure sensor
seconds or more.
• Low fuel pressure sensor
• Electrically-controlled cooling fan coupling
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start the engine ON and wait at least 60 seconds.
2. Check DTC or 1st trip DTC.
Is DTC or 1st trip DTC detected?
YES >> Proceed to EC-276, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000006288296
FRP sensor
Voltage
+ −
Connector (Approx.)
terminal
F26 1 3 5V
Inspection result normal?
YES >> GO TO 6.
NO >> GO TO 2.
2.CHECK FRP SENSOR POWER SUPPLY-II
Check the voltage between FRP sensor harness connector and the ground.
+ A
Voltage
FRP sensor −
(Approx.)
Connector Terminal
EC
F26 1 Ground 5V
Is inspection result normal?
YES >> GO TO 4. C
NO >> GO TO 3.
3.CHECK SENSOR POWER SUPPLY CIRCUIT
D
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness connector for short to power and short to ground, between the following terminals.
E
ECM Sensor
Connector Terminal Name Connector Terminal
F
Low fuel pressure sensor F25 3
27 Power steering pressure sensor F35 1
F111
Cooling fan speed sensor F39 2 G
28 FRP sensor F26 1
Is inspection result normal?
H
YES >> Perform the trouble diagnosis for power supply circuit. Refer to EC-168, "Diagnosis Procedure".
NO >> Repair or replace error-detected parts.
4.CHECK FRP SENSOR GROUND CIRCUIT I
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between FRP sensor harness connector and ECM harness connector. J
+ −
FRP sensor ECM Continuity K
Connector Terminal Connector Terminal
F26 3 F111 40 Existed
L
Is inspection result normal?
YES >> GO TO 5.
NO >> Repair or replace error-detected parts. M
5.CHECK ECM GROUND CIRCUIT
Check the continuity between ECM harness connector and the ground.
N
ECM
Ground Continuity
Connector Terminal
O
F111 5
114
Ground Existed
115 P
E80
174
175
Is inspection result normal?
YES >> Check intermittent incident. Refer to GI-40, "Intermittent Incident".
NO >> Repair or replace error-detected parts.
+ −
FRP sensor ECM Continuity
Connector Terminal Connector Terminal
F26 2 F111 31 Existed
4. Also check harness for short to ground and to power.
Is inspection result normal?
YES >> GO TO 7.
NO >> Repair or replace error-detected parts.
7.CHECK FRP SENSOR
Refer to EC-278, "Component Inspection (Fuel Rail Pressure Sensor)".
Is inspection result normal?
YES >> Check intermittent incident. Refer to GI-40, "Intermittent Incident".
NO >> Repair or replace error-detected parts.
Component Inspection (Fuel Rail Pressure Sensor) INFOID:0000000006288297
WITHOUT CONSULT-III
1. Turn ignition switch OFF.
2. Reconnect harness connector disconnected.
3. Start the engine.
4. Check FRP sensor signal voltage.
+ −
Value
ECM Condition
(Approx.)
Connector Terminal Connector Terminal
[Engine is running]
• Warm-up condition 0.98 – 1.2 V
• Idle speed
F111 31 F111 40
[Engine is running]
• Warm-up condition 1.1 – 2.9 V
• Revving engine from idle to 4,000 rpm quickly
Is the inspection result normal?
YES >> INSPECTION END.
NO >> Replace FRP sensor. Refer to EM-48, "Exploded View".
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• Harness or connectors C
(Fuel rail pressure sensor circuit is open or
shorted.)
(Power steering pressure sensor circuit is
open or shorted.) D
Fuel rail pressure remains at more than
(Low fuel pressure sensor circuit is open or
P0191 Fuel rail pressure sensor 1.5 MPa (15 bar, 15.3 kg/cm2, 217.5 psi) shorted.)
for 0.2 seconds or more during ignition (The electrically-controlled cooling fan cou-
ON. E
pling circuit is open or shorted)
• Fuel rail pressure sensor
• Power steering pressure sensor
• Low fuel pressure sensor F
• Electrically-controlled cooling fan coupling
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE J
1. Start the engine and warm it up to the normal operating temperature.
NOTE:
Warm up the engine until “COOLAN TEMP/S” on “DATA MONITOR” of CONSULT-III reaches at least K
70°C (158°F).
2. Turn the ignition switch OFF and cool the engine until the engine coolant temperature reaches 35°C
(95°F) or less.
L
CAUTION:
• The difference between air temperature and engine coolant temperature must be 5°C or less.
• Do not turn ignition switch ON.
3. Turn ignition switch ON and wait at least 60 seconds. M
4. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Proceed to EC-279, "Diagnosis Procedure". N
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000006288299
O
1.CHECK FRP SENSOR POWER SUPPLY-I
1. Turn ignition switch OFF.
P
2. Disconnect FRP sensor connector.
3. Turn ignition switch ON.
4. Check the voltage between FRP sensor harness connector terminals.
FRP sensor
Voltage
+ −
Connector (Approx.)
terminal
F26 1 3 5V
Inspection result normal?
YES >> GO TO 6.
NO >> GO TO 2.
2.CHECK FRP SENSOR POWER SUPPLY-II
Check the voltage between FRP sensor harness connector and the ground.
+
Voltage
FRP sensor −
(Approx.)
Connector Terminal
F26 1 Ground 5V
Is inspection result normal?
YES >> GO TO 4.
NO >> GO TO 3.
3.CHECK SENSOR POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness connector for short to power and short to ground, between the following terminals.
ECM Sensor
Connector Terminal Name Connector Terminal
Low fuel pressure sensor F25 3
27 Power steering pressure sensor F35 1
F111
Cooling fan speed sensor F39 2
28 FRP sensor F26 1
Is inspection result normal?
YES >> Perform the trouble diagnosis for power supply circuit. Refer to EC-168, "Diagnosis Procedure".
NO >> Repair or replace error-detected parts.
4.CHECK FRP SENSOR GROUND CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between FRP sensor harness connector and ECM harness connector.
+ −
FRP sensor ECM Continuity
Connector Terminal Connector Terminal
F26 3 F111 40 Existed
Is inspection result normal?
YES >> GO TO 5.
NO >> Repair or replace error-detected parts.
5.CHECK ECM GROUND CIRCUIT
Check the continuity between ECM harness connector and the ground.
ECM A
Ground Continuity
Connector Terminal
F111 5
EC
114
Ground Existed
115
E80
174 C
175
Is inspection result normal?
D
YES >> Check intermittent incident. Refer to GI-40, "Intermittent Incident".
NO >> Repair or replace error-detected parts.
6.CHECK FRP SENSOR SIGNAL CIRCUIT E
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between FRP sensor harness connector and ECM harness connector. F
+ −
FRP sensor ECM Continuity G
Connector Terminal Connector Terminal
F26 2 F111 31 Existed
H
4. Also check harness for short to ground and to power.
Is inspection result normal?
YES >> GO TO 7. I
NO >> Repair or replace error-detected parts.
7.CHECK FRP SENSOR
Refer to EC-278, "Component Inspection (Fuel Rail Pressure Sensor)". J
Is inspection result normal?
YES >> Check intermittent incident. Refer to GI-40, "Intermittent Incident".
NO >> Repair or replace error-detected parts. K
L
1.CHECK FRP SENSOR
WITH CONSULT-III
1. Turn ignition switch OFF. M
2. Reconnect harness connector disconnected.
3. Start the engine.
4. Select “DATA MONITOR” mode with CONSULT-III. N
5. Check that the “FUEL PRES SEN V” indication.
+ −
Value
ECM Condition
(Approx.)
Connector Terminal Connector Terminal
[Engine is running]
• Warm-up condition 0.98 – 1.2 V
• Idle speed
F111 31 F111 40
[Engine is running]
• Warm-up condition 1.1 – 2.9 V
• Revving engine from idle to 4,000 rpm quickly
Is the inspection result normal?
YES >> INSPECTION END.
NO >> Replace FRP sensor. Refer to EM-48, "Exploded View".
WITH CONSULT-III
1. Select “DATA MONITOR” mode with CONSULT-III.
M
2. Check that “COOLAN TEMP/S” indicates above 80°C (176°F).
If it is above 80°C (176°F), go to the following steps.
If it is below 80°C (176°F), warm engine up until “COOLAN TEMP/S” indicates more than 80°C (176°F).
Then perform the following steps. N
3. Turn ignition switch OFF and soak the vehicle in a cool place.
4. Turn ignition switch ON.
NOTE: O
Do not turn ignition switch OFF until step 8.
5. Select “DATA MONITOR” mode with CONSULT-III.
6. Check the following.
P
COOLAN TEMP/S Below 40°C (104°F)
INT/A TEMP SE Below 40°C (104°F)
Difference between “COOLAN TEMP/S” and “INT/A TEMP SE” Within 6°C (11°F)
If they are within the specified range, perform the following steps.
If they are out of the specified range, soak the vehicle to meet the above conditions. Then perform the fol-
lowing steps.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
C
ECM detects No. 1 injector circuit
P0201 No.1 fuel injector circuit
is open or shorted.
ECM detects No. 2 injector circuit
P0202 No. 2 fuel injector circuit D
is open or shorted.
ECM detects No. 3 injector circuit
P0203 No. 3 fuel injector circuit
is open or shorted.
ECM detects No. 4 injector circuit E
P0204 No. 4 fuel injector circuit • The fuel injector circuit is open or shorted
is open or shorted.
• Fuel injector
ECM detects No. 5 injector circuit • ECM
P0205 No. 5 fuel injector circuit
is open or shorted. F
ECM detects No. 6 injector circuit
P0206 No. 6 fuel injector circuit
is open or shorted.
ECM detects No. 7 injector circuit G
P0207 No. 7 fuel injector circuit
is open or shorted.
ECM detects No. 8 injector circuit
P0208 No. 8 fuel injector circuit
is open or shorted. H
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and let it idle for 1 second.
2. Check DTC.
Is DTC detected?
YES >> Go to EC-288, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000006217838
L
>> INSPECTION END
Component Inspection (Throttle Position Sensor) INFOID:0000000006217839
M
1.CHECK THROTTLE POSITION SENSOR
1. Turn ignition switch OFF.
2. Reconnect all harness connectors disconnected. N
3. Perform EC-147, "Work Procedure".
4. Turn ignition switch ON.
5. Set selector lever position to D.
O
6. Check the voltage between ECM harness connector terminals under the following conditions.
ECM
P
+ – Condition Voltage (V)
Connector
Terminal Terminal
1.PRECONDITIONING
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
Engine speed Engine speed in the freeze frame data ± 400 rpm
Vehicle speed Vehicle speed in the freeze frame data ± 10 km/h (6 MPH)
Base fuel schedule Base fuel schedule in the freeze frame data × (1 ± 0.1)
When the freeze frame data shows lower than 70°C (158°F),
Engine coolant temperature (T) T should be lower than 70°C (158°F).
condition When the freeze frame data shows higher than or equal to 70°C (158°F),
T should be higher than or equal to 70°C (158°F).
Driving time varies according to the engine speed in the freeze frame data.
PBIB3332E I
5.CHECK FUNCTION OF IGNITION COIL-I
CAUTION:
Perform the following procedure in a place with no combustible objects and good ventilation. J
1. Turn ignition switch OFF.
2. Remove fuel pump fuse No. in IPDM E/R to release fuel pressure.
NOTE: K
Do not use CONSULT-III to release fuel pressure, or fuel pressure applies again during the following pro-
cedure.
3. Start engine. L
4. After engine stalls, crank it 2 or 3 times to release all fuel pressure.
5. Turn ignition switch OFF.
6. Remove all ignition coil harness connectors to avoid the electrical discharge from the ignition coils.
7. Remove ignition coil and spark plug of the cylinder to be checked. M
8. Crank engine for 5 seconds or more to remove combustion gas in the cylinder.
9. Connect spark plug and harness connector to ignition coil.
10. Fix ignition coil using a rope etc. with gap of 13 - 17 mm (0.52 - N
0.66 in) between the edge of the spark plug and grounded metal
portion as shown in the figure.
11. Crank engine for approximately 3 seconds, and check whether
spark is generated between the spark plug and the grounded O
metal portion.
SEF156I
A/F sensor 1
DTC Ground Voltage
Bank Connector Terminal F
P0130 1 F67 4
Ground 3.0 V
P0150 2 F68 4
G
Is the inspection result normal?
YES >> GO TO 14.
NO >> Repair open circuit, short to ground or short to power in harness or connectors.
H
14.CHECK A/F SENSOR 1 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector. I
3. Check the continuity between A/F sensor 1 harness connector and ECM harness connector.
>> GO TO 20.
20.CHECK INTERMITTENT INCIDENT
Refer to GI-40, "Intermittent Incident".
1.PRECONDITIONING
1. Turn ignition switch OFF and wait at least 10 seconds. H
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is 10 V or more at idle. I
>> GO TO 2.
J
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and run it for at least 5 seconds at idle speed.
2. Check 1st trip DTC. K
Is 1st trip DTC detected?
YES >> Go to EC-297, "Diagnosis Procedure".
NO >> INSPECTION END L
M
1.CHECK KNOCK SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Disconnect knock sensor harness connector and ECM harness connector.
2. Check the continuity between knock sensor harness connector and ECM harness connector. N
>> Repair open circuit, short to ground or short to power in harness or connectors.
5.CHECK KNOCK SENSOR
Refer to EC-298, "Component Inspection (Knock Sensor)".
Is the inspection result normal?
YES >> GO TO 6.
NO >> Replace malfunctioning knock sensor. Refer to EM-106, "Exploded View".
6.CHECK INTERMITTENT INCIDENT
Refer to GI-40, "Intermittent Incident".
Terminals Resistance
1 and 2 Approx. 532 - 588 kΩ [at 20°C (68°F)]
CAUTION:
Never use any knock sensors that have been dropped or physically damaged. Use only new ones.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace malfunctioning knock sensor. Refer to EM-106, "Exploded View".
>> GO TO 2.
L
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and let it idle for at least 5 seconds.
If engine does not start, crank engine for at least 2 seconds. M
2. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Go to EC-299, "Diagnosis Procedure". N
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000006217846
O
1.CHECK CRANKSHAFT POSITION SENSOR POWER SUPPLY CIRCUIT-I
1. Disconnect crankshaft position (CKP) sensor harness connector.
2. Turn ignition switch ON. P
3. Check the voltage between CKP sensor harness connector and ground.
CKP sensor
Ground Voltage (V)
Connector Terminal
F74 1 Ground Approx. 5
ECM Sensor
Connector Terminal Name Connector Terminal
76 CKP sensor F74 1
F110
77 Camshaft position sensor (bank 1) F84 1
APP sensor 2 (Without ICC) E110 1
131
APP sensor 2 (With ICC) E67 9
Battery current sensor E63 2
E80
Refrigerant pressure sensor E77 1
133
EVAP control system pressure sen-
C17 3
sor
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair short to ground or short to power in harness or connectors.
4.CHECK COMPONENTS
Check the following.
• Battery current sensor (Refer to EC-414, "Component Inspection (Battery Current Sensor)".)
• Camshaft position sensor (bank 1) (Refer to EC-306, "Component Inspection (Camshaft Position Sensor)".)
• Refrigerant pressure sensor (Refer to EC-520, "Component Function Check".)
• EVAP control system pressure sensor (Refer to EC-335, "Component Inspection (EVAP Control System
Pressure Sensor)".)
Is the inspection result normal?
YES >> GO TO 5.
NO >> Replace malfunctioning component.
5.CHECK APP SENSOR
Refer to EC-470, "Component Inspection (Accelerator Pedal Position Sensor)".
Is the inspection result normal?
YES >> GO TO 11.
NO >> GO TO 6.
6.REPLACE ACCELERATOR PEDAL ASSEMBLY
Replace accelerator pedal assembly. Refer to ACC-3, "MODELS WITHOUT DISTANCE CONTROL ASSIST
SYSTEM : Removal and Installation" (Without distance control assist system) or ACC-4, "MODELS WITH
DISTANCE CONTROL ASSIST SYSTEM : Removal and Installation" (With distance control assist system).
JMBIA0063ZZ
CMP sensor
DTC Ground Voltage (V)
Bank Connector Terminal
P0340 1 F84 1
Ground Approx. 5
P0345 2 F83 1
Is the inspection result normal?
YES >> GO TO 8.
NO-1 >> P0340: GO TO 3.
NO-2 >> P0345: Repair open circuit, short to ground or short to power in harness or connectors.
3.CHECK CMP SENSOR POWER SUPPLY CIRCUIT-II
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between CMP sensor harness connector and ECM harness connector.
ECM Sensor
Connector Terminal Name Connector Terminal
76 CKP sensor F74 1
F110
77 Camshaft position sensor (bank 1) F84 1
APP sensor 2 (Without ICC) E110 1
131
APP sensor 2 (With ICC) E67 9
Battery current sensor E63 2
E80
Refrigerant pressure sensor E77 1
133
EVAP control system pressure sen-
C17 3
sor
Is the inspection result normal?
YES >> GO TO 5.
JMBIA0962ZZ
JMBIA0065ZZ
F
Trouble diagnosis name
DTC No. DTC detecting condition Possible cause
(Trouble diagnosis content)
TW CATALYST SYS-B1 • Three way catalyst (manifold) G
P0420 [Catalyst system efficiency • Exhaust tube
• Three way catalyst (manifold) does not
below threshold (bank 1)] • Intake air leakage
operate properly.
• Fuel injector
TW CATALYST SYS-B2 • Three way catalyst (manifold) does not H
• Fuel injector leakage
P0430 [Catalyst system efficiency have enough oxygen storage capacity.
• Spark plug
below threshold (bank 2)] • Improper ignition timing
I
DTC CONFIRMATION PROCEDURE
1.INSPECTION START
1. Turn ignition switch OFF and wait at least 10 seconds. J
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
Will CONSULT-III be used? K
YES >> GO TO 2.
NO >> GO TO 6.
2.PERFORM DTC CONFIRMATION PROCEDURE-I L
WITH CONSULT-III
TESTING CONDITION: M
Do not maintain engine speed for more than the specified minutes below.
1. Start engine and warm it up to the normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON. N
4. Turn ignition switch OFF and wait at least 10 seconds.
5. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
6. Let engine idle for 1 minute. O
7. Select “DATA MONITOR” mode with CONSULT-III.
8. Check that “COOLAN TEMP/S” indicates more than 70°C (158°F).
If not, warm up engine and go to next step when “COOLAN TEMP/S” indication reaches to 70°C (158°F).
9. Open engine hood. P
10. Select “DTC & SRT CONFIRMATION” then “SRT WORK SUPPORT” mode with CONSULT-III.
11. Rev engine between 2,000 and 3,000 rpm and hold it for 3 consecutive minutes then release the acceler-
ator pedal completely.
12. Check the indication of “CATALYST”.
Which is displayed on CONSULT-III screen?
CMPLT >> GO TO 5.
INCMP >> GO TO 3.
>> GO TO 2.
5.PERFORM DTC CONFIRMATION PROCEDURE-III
Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Go to EC-309, "Diagnosis Procedure".
NO >> INSPECTION END
6.PERFORM COMPONENT FUNCTION CHECK
WITH GST
Perform component function check. Refer to EC-308, "Component Function Check".
NOTE:
Use component function check to check the overall function of the three way catalyst (manifold). During this
check, a 1st trip DTC might not be confirmed.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Go to EC-309, "Diagnosis Procedure"
Component Function Check INFOID:0000000006217852
ECM
DTC + – Condition Voltage
Connector
Terminal Terminal
96
P0420 [HO2S2
(bank 1)] The voltage fluctuation cycle takes more
Keeping engine speed at 2,500 rpm
F110 100 than 5 seconds.
87 constant under no load
• 1 cycle: 0.6 - 1.0 → 0 - 0.3 → 0.6 - 1.0
P0430 [HO2S2
(bank 2)]
Is the inspection result normal?
YES >> INSPECTION END
NO >> Go to EC-309, "Diagnosis Procedure".
A
1.CHECK EXHAUST SYSTEM
Visually check exhaust tubes and muffler for dents.
EC
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair or replace malfunctioning part.
C
2.CHECK EXHAUST GAS LEAKAGE
1. Start engine and run it at idle.
2. Listen for an exhaust gas leakage before the three way catalyst (manifold). D
PBIB1216E G
Is exhaust gas leakage detected?
YES >> Repair or replace malfunctioning part.
NO >> GO TO 3. H
3.CHECK INTAKE AIR LEAKAGE
Listen for an intake air leakage after the mass air flow sensor.
I
Is intake air leakage detected?
YES >> Repair or replace malfunctioning part.
NO >> GO TO 4.
J
4.CHECK IDLE SPEED AND IGNITION TIMING
Check idle speed and ignition timing.
For procedure, refer to EC-530, "Inspection" and EC-531, "Inspection". K
For specification, refer to EC-538, "Idle Speed" and EC-538, "Ignition Timing".
Is the inspection result normal?
YES >> GO TO 5. L
NO >> Follow the EC-139, "Work Procedure".
5.CHECK FUEL INJECTORS
M
Refer to EC-498, "Component Function Check".
Is the inspection result normal?
YES >> GO TO 6. N
NO >> Perform EC-498, "Diagnosis Procedure".
6.CHECK FUNCTION OF IGNITION COIL-I
CAUTION: O
Perform the following procedure in a place with no combustible objects and good ventilation.
1. Turn ignition switch OFF.
2. Remove fuel pump fuse in IPDM E/R to release fuel pressure. P
NOTE:
• For the fuse number, refer to EC-114, "Wiring Diagram".
• For the fuse arrangement, refer to PG-140, "Fuse, Connector and Terminal Arrangement".
• Do not use CONSULT-III to release fuel pressure, or fuel pressure applies again during the following
procedure.
3. Start engine.
4. After engine stalls, crank it 2 or 3 times to release all fuel pressure.
5. Turn ignition switch OFF.
SEF156I
PBIB1026E
When the following conditions are met, “TESTING” will be displayed on the CONSULT-III screen. Maintain the
conditions continuously until “TESTING” changes to “COMPLETED”. (It will take at least 35 seconds.)
F
Selector lever Suitable position
VHCL SPEED SE 32 - 120 km/h (20 - 75 MPH)
G
ENG SPEED 500 - 3,000 rpm
B/FUEL SCHDL 1.3 - 9.0 msec
COOLAN TEMP/S More than 0°C (32°F) H
CAUTION:
Always drive vehicle at a safe speed.
NOTE: I
If “TESTING” does not change for a long time, retry from step 2.
Is “COMPLETED” displayed on CONSULT-III screen?
YES >> GO TO 4. J
NO >> Perform DTC CONFIRMATION PROCEDURE again. GO TO 2.
4.PERFORM DTC CONFIRMATION PROCEDURE-III K
Touch “SELF-DIAG RESULTS”.
Which is displayed on CONSULT-III screen?
OK >> INSPECTION END L
NG >> Proceed to EC-314, "Diagnosis Procedure".
5.PERFORM COMPONENT FUNCTION CHECK
M
WITH GST
Perform component function check. Refer to EC-313, "Component Function Check".
NOTE:
Use component function check to check the overall monitoring function of the EVAP control system purge flow N
monitoring. During this check, a 1st trip DTC might not be confirmed.
Is the inspection result normal?
YES >> INSPECTION END O
NO >> Proceed to EC-314, "Diagnosis Procedure".
Component Function Check INFOID:0000000006288305
P
1.PERFORM COMPONENT FUNCTION CHECK
WITH GST
1. Lift up drive wheels.
2. Start engine (VDC switch OFF) and warm it up to normal operating temperature.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Start engine and wait at least 70 seconds.
ECM
+ –
Connector
Terminal Terminal
143
E80 150
(EVAP control system pressure sensor signal)
6. Check EVAP control system pressure sensor value at idle speed and note it.
7. Establish and maintain the following conditions for at least 1 minute.
J
SEF367U
SEF368U
N
>> GO TO 14.
14.CHECK INTERMITTENT INCIDENT
Refer to GI-40, "Intermittent Incident".
ECM
+ – Voltage (V)
Connector
Terminal Terminal
134 175
E80 3.1 - 4.0
(Fuel tank temperature sensor signal) (Sensor ground)
3. Start engine and wait at least 60 seconds.
4. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Proceed to EC-318, "Diagnosis Procedure".
NO >> GO TO 5.
5.PERFORM DTC CONFIRMATION PROCEDURE B
WITH GST
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON.
4. Turn ignition switch OFF and wait at least 10 seconds.
5. Start engine and let it idle for at least 20 seconds.
6. Check 1st trip DTC.
Is 1st trip DTC displayed?
YES >> Proceed to EC-318, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000006288308
1.CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect EVAP canister purge volume control solenoid valve harness connector.
3. Turn ignition switch ON.
4. Check the voltage between EVAP canister purge volume control solenoid valve harness connector and
ground.
>> Repair open circuit, short to ground or short to power in harness or connectors.
3.CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OUTPUT SIGNAL CIRCUIT A
FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
EC
3. Check the continuity between EVAP canister purge volume control solenoid valve harness connector and
ECM harness connector.
C
EVAP canister purge volume control solenoid valve ECM
Continuity
Connector Terminal Connector Terminal
F48 2 F110 64 Existed D
4. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 4. E
NO >> Repair open circuit, short to ground or short to power in harness or connectors.
4.CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR CONNECTOR F
1. Disconnect EVAP control system pressure sensor harness connector.
2. Check that water is not inside connectors.
Is the inspection result normal? G
YES >> GO TO 5.
NO >> Replace EVAP control system pressure sensor.
5.CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR H
Refer to EC-335, "Component Inspection (EVAP Control System Pressure Sensor)".
Is the inspection result normal?
I
YES-1 >> With CONSULT-III: GO TO 6.
YES-2 >> Without CONSULT-III: GO TO 7.
NO >> Replace EVAP control system pressure sensor.
J
6.CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
WITH CONSULT-III
1. Turn ignition switch OFF. K
2. Reconnect harness connectors disconnected.
3. Start engine.
4. Perform “PURG VOL CONT/V” in “ACTIVE TEST” mode with CONSULT-III. Check that engine speed var-
ies according to the valve opening. L
Does engine speed vary according to the valve opening?
YES >> GO TO 8.
NO >> GO TO 7. M
JSBIA0692ZZ
>> Repair hose or replace EVAP canister. Refer to FL-10, "Hydraulic Layout".
13.CHECK INTERMITTENT INCIDENT
Refer to GI-40, "Intermittent Incident".
D
WITHOUT CONSULT-III
1. Turn ignition switch OFF.
2. Disconnect EVAP canister purge volume control solenoid valve harness connector. E
3. Disconnect EVAP purge hoses connected to EVAP canister purge volume control solenoid valve.
4. Check air passage continuity of EVAP canister purge volume
control solenoid valve under the following conditions.
F
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and let it idle for at least 13 seconds.
2. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Go to EC-322, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000006217855
1.CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect EVAP canister purge volume control solenoid valve harness connector.
3. Turn ignition switch ON.
4. Check the voltage between EVAP canister purge volume control solenoid valve harness connector and
ground.
D
EVAP canister purge volume
ECM
control solenoid valve Continuity
Connector Terminal Connector Terminal
E
F48 2 F110 64 Existed
4. Also check harness for short to ground and short to power.
Is the inspection result normal? F
YES-1 >> With CONSULT-III: GO TO 4.
YES-2 >> Without CONSULT-III: GO TO 5.
NO >> Repair open circuit, short to ground or short to power in harness or connectors. G
4.CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION
WITH CONSULT-III
H
1. Reconnect all harness connectors disconnected.
2. Start engine.
3. Perform “PURG VOL CONT/V” in “ACTIVE TEST” mode with CONSULT-III. Check that engine speed var-
ies according to the valve opening. I
Does engine speed vary according to the valve opening?
YES >> GO TO 6.
NO >> GO TO 5. J
5.CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
Refer to EC-320, "Component Inspection (EVAP Canister Purge Volume Control Solenoid Valve)". K
Is the inspection result normal?
YES >> GO TO 6.
NO >> Replace EVAP canister purge volume control solenoid valve. L
6.CHECK INTERMITTENT INCIDENT
Refer to GI-40, "Intermittent Incident".
M
WITHOUT CONSULT-III
1. Turn ignition switch OFF.
2. Disconnect EVAP canister purge volume control solenoid valve harness connector.
3. Disconnect EVAP purge hoses connected to EVAP canister purge volume control solenoid valve.
4. Check air passage continuity of EVAP canister purge volume
control solenoid valve under the following conditions.
G
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and wait at least 8 seconds. H
2. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Proceed to EC-325, "Diagnosis Procedure". I
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000006288311
J
1.INSPECTION START
Will CONSULT-III be used? K
Will CONSULT-III be used?
YES >> GO TO 2.
NO >> GO TO 3. L
2.CHECK EVAP CANISTER VENT CONTROL VALVE CIRCUIT
WITH CONSULT-III
M
1. Turn ignition switch OFF and then ON.
2. Select “VENT CONTROL/V” in “ACTIVE TEST” mode with CONSULT-III.
3. Touch “ON/OFF” on CONSULT-III screen.
4. Check for operating sound of the valve. N
>> Repair open circuit, short to ground or short to power in harness or connectors.
5.CHECK EVAP CANISTER VENT CONTROL VALVE OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between EVAP canister vent control valve harness connector and ECM harness con-
nector.
>> Repair open circuit, short to ground or short to power in harness or connectors.
7.CHECK RUBBER TUBE FOR CLOGGING
1. Disconnect rubber tube connected to EVAP canister vent control valve.
2. Check the rubber tube for clogging.
Is the inspection result normal?
YES >> GO TO 8.
NO >> Clean the rubber tube using an air blower.
8.CHECK EVAP CANISTER VENT CONTROL VALVE
Refer to EC-327, "Component Inspection (EVAP Canister Vent Control Valve)".
Is the inspection result normal?
YES >> GO TO 9.
NO >> Replace EVAP canister vent control valve. Refer to FL-10, "Exploded View".
9.CHECK INTERMITTENT INCIDENT
Refer to GI-40, "Intermittent Incident".
A
1.CHECK EVAP CANISTER VENT CONTROL VALVE-I
1. Turn ignition switch OFF.
2. Remove EVAP canister vent control valve from EVAP canister. EC
3. Check portion (A) of EVAP canister vent control valve for rust.
Is it rusted?
YES >> Replace EVAP canister vent control valve. Refer to FL- C
10, "Exploded View".
NO >> GO TO 2.
D
E
JSBIA0693ZZ
JSBIA0694ZZ
K
WITHOUT CONSULT-III
1. Disconnect EVAP canister vent control valve harness connector.
2. Check air passage continuity and operation delay time under the following conditions.
L
Check that new O-ring is installed properly.
VENT CONTROL/V Condition Air passage continuity between (A) and (B)
ON Not existed
OFF Existed
Operation takes less than 1 second.
JSBIA0694ZZ
WITHOUT CONSULT-III
1. Clean the air passage [portion (A) to (B)] of EVAP canister vent control valve using an air blower.
2. Check air passage continuity and operation delay time under the following conditions.
Check that new O-ring is installed properly.
N
JMBIA1516GB
JSBIA0692ZZ
>> Repair hose or replace EVAP canister. Refer to FL-10, "Hydraulic Layout".
6.CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR CONNECTOR
1. Disconnect EVAP control system pressure sensor harness connector.
2. Check that water is not inside connectors.
Is the inspection result normal?
YES >> GO TO 7.
NO >> Replace EVAP control system pressure sensor. Refer to FL-10, "Exploded View".
7.CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR
Refer to EC-335, "Component Inspection (EVAP Control System Pressure Sensor)".
Is the inspection result normal?
YES >> GO TO 8.
NO >> Replace EVAP control system pressure sensor. Refer to FL-10, "Exploded View".
8.CHECK INTERMITTENT INCIDENT
Refer to GI-40, "Intermittent Incident".
A
1.CHECK EVAP CANISTER VENT CONTROL VALVE-I
1. Turn ignition switch OFF.
2. Remove EVAP canister vent control valve from EVAP canister. EC
3. Check portion (A) of EVAP canister vent control valve for rust.
Is it rusted?
YES >> Replace EVAP canister vent control valve. Refer to FL- C
10, "Exploded View".
NO >> GO TO 2.
D
E
JSBIA0693ZZ
JSBIA0694ZZ
K
WITHOUT CONSULT-III
1. Disconnect EVAP canister vent control valve harness connector.
2. Check air passage continuity and operation delay time under the following conditions.
L
Check that new O-ring is installed properly.
VENT CONTROL/V Condition Air passage continuity between (A) and (B)
ON Not existed
OFF Existed
Operation takes less than 1 second.
JSBIA0694ZZ
WITHOUT CONSULT-III
1. Clean the air passage [portion (A) to (B)] of EVAP canister vent control valve using an air blower.
2. Check air passage continuity and operation delay time under the following conditions.
Check that new O-ring is installed properly.
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE J
1. Start engine and wait at least 40 seconds.
NOTE:
Do not depress accelerator pedal even slightly. K
2. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Proceed to EC-333, "Diagnosis Procedure". L
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000006288317
M
1.CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR CONNECTOR
1. Disconnect EVAP control system pressure sensor harness connector.
N
2. Check that water is not inside connectors.
Is the inspection result normal?
YES >> GO TO 2.
O
NO >> Repair or replace harness connector.
2.CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR POWER SUPPLY CIRCUIT
1. Turn ignition switch ON. P
2. Check the voltage between EVAP control system pressure sensor harness connector and ground.
ECM Sensor
Connector Terminal Name Connector Terminal
76 Crankshaft position sensor F74 1
F110
77 Camshaft position sensor (bank 1) F84 1
EVAP control system pressure sen-
C17 3
sor
133
Battery current sensor E63 2
E80
Refrigerant pressure sensor E77 1
APP sensor 2 (Without ICC) E110 1
131
APP sensor 2 (with ICC) E67 9
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair short to ground or short to power in harness or connectors.
4.CHECK COMPONENTS
Check the following.
• Crankshaft position sensor (Refer to EC-301, "Component Inspection (Crankshaft Position Sensor)".)
• Camshaft position sensor (bank 1) (Refer to EC-306, "Component Inspection (Camshaft Position Sensor)".)
• Battery current sensor (Refer to EC-427, "Component Inspection (Battery Current Sensor)".)
• Refrigerant pressure sensor (Refer to EC-520, "Component Function Check".)
Is the inspection result normal?
YES >> GO TO 5.
NO >> Replace malfunctioning component.
5.CHECK APP SENSOR
Refer toEC-470, "Component Inspection (Accelerator Pedal Position Sensor)".
Is the inspection result normal?
YES >> GO TO 8.
NO >> GO TO 6.
6.REPLACE ACCELERATOR PEDAL ASSEMBLY
Replace accelerator pedal assembly.
Refer to ACC-3, "MODELS WITHOUT DISTANCE CONTROL ASSIST SYSTEM : Removal and Installation"
(Without distance control assist system)
Refer to ACC-4, "MODELS WITH DISTANCE CONTROL ASSIST SYSTEM : Removal and Installation" (With
distance control assist system).
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
WITH CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON.
4. Turn ignition switch OFF and wait at least 10 seconds.
5. Turn ignition switch ON.
6. Select “DATA MONITOR” mode with CONSULT-III.
7. Check that “FUEL T/TMP SE” is more than 0°C (32°F).
8. Start engine and wait at least 20 seconds.
9. Check 1st trip DTC.
WITH GST
1. Start engine and warm it up to normal operating temperature.
2. Set voltmeter probes to ECM harness connector terminals under the following conditions.
ECM
+ –
Connector
Terminal Terminal
134
E80 175
(Fuel tank temperature sensor signal)
3. Check that the voltage is less than 4.2 V.
4. Turn ignition switch OFF and wait at least 10 seconds.
5. Turn ignition switch ON.
6. Turn ignition switch OFF and wait at least 10 seconds.
7. Start engine and wait at least 20 seconds.
ECM Sensor
Connector Terminal Name Connector Terminal
76 Crankshaft position sensor F74 1
F110
77 Camshaft position sensor (bank 1) F84 1
K
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
WITH CONSULT-III L
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON. M
4. Turn ignition switch OFF and wait at least 10 seconds.
5. Turn ignition switch ON.
6. Select “DATA MONITOR” mode with CONSULT-III.
7. Check that “FUEL T/TMP SE” is more than 0°C (32°F). N
8. Start engine and wait at least 20 seconds.
9. Check 1st trip DTC.
WITH GST O
1. Start engine and warm it up to normal operating temperature.
2. Set voltmeter probes to ECM harness connector terminals under the following conditions.
P
ECM Ground
+ –
Connector
Terminal Terminal
134
E80 175
(Fuel tank temperature sensor signal)
3. Check that the voltage is less than 4.2 V.
ECM Sensor A
Connector Terminal Name Connector Terminal
76 Crankshaft position sensor F74 1
F110 EC
77 Camshaft position sensor (bank 1) F84 1
EVAP control system pressure sen-
C17 3
sor
C
133
Battery current sensor E63 2
E80
Refrigerant pressure sensor E77 1
APP sensor 2 (Without ICC) E110 1 D
131
APP sensor 2 (with ICC) E67 9
Is the inspection result normal? E
YES >> GO TO 6.
NO >> Repair short to ground or short to power in harness or connectors.
6.CHECK COMPONENTS F
Check the following.
• Crankshaft position sensor (Refer to EC-301, "Component Inspection (Crankshaft Position Sensor)".)
• Camshaft position sensor (bank 1) (Refer to EC-306, "Component Inspection (Camshaft Position Sensor)".) G
• Battery current sensor (Refer to EC-427, "Component Inspection (Battery Current Sensor)".)
• Refrigerant pressure sensor (Refer to EC-520, "Component Function Check".)
Is the inspection result normal? H
YES >> GO TO 7.
NO >> Replace malfunctioning component.
7.CHECK APP SENSOR I
Refer to EC-470, "Component Inspection (Accelerator Pedal Position Sensor)".
Is the inspection result normal?
J
YES >> GO TO 19.
NO >> GO TO 8.
8.REPLACE ACCELERATOR PEDAL ASSEMBLY K
Replace accelerator pedal assembly.
Refer to ACC-3, "MODELS WITHOUT DISTANCE CONTROL ASSIST SYSTEM : Removal and Installation"
(Without distance control assist system) L
Refer to ACC-4, "MODELS WITH DISTANCE CONTROL ASSIST SYSTEM : Removal and Installation" (With
distance control assist system).
M
>> INSPECTION END
9.CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF. N
2. Disconnect ECM harness connector.
3. Check the continuity between EVAP control system pressure sensor harness connector and ECM har-
ness connector. O
>> Repair open circuit, short to ground or short to power in harness or connectors.
11.CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND
SHORT
1. Check the continuity between EVAP control system pressure sensor harness connector and ECM har-
ness connector.
>> Repair open circuit, short to ground or short to power in harness or connectors.
13.CHECK RUBBER TUBE
1. Disconnect rubber tube connected to EVAP canister vent control valve. Refer to FL-10, "Hydraulic Lay-
out".
2. Check the rubber tube for clogging.
Is the inspection result normal?
YES >> GO TO 14.
NO >> Clean the rubber tube using an air blower, repair or replace rubber tube.
14.CHECK EVAP CANISTER VENT CONTROL VALVE
Refer to EC-327, "Component Inspection (EVAP Canister Vent Control Valve)".
Is the inspection result normal?
YES >> GO TO 15.
NO >> Replace EVAP canister vent control valve. Refer to FL-10, "Exploded View".
15.CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR
Refer to EC-335, "Component Inspection (EVAP Control System Pressure Sensor)".
Is the inspection result normal?
YES >> GO TO 16.
NO >> Replace EVAP control system pressure sensor. Refer to FL-10, "Exploded View".
16.CHECK IF EVAP CANISTER IS SATURATED WITH WATER
1. Remove EVAP canister with EVAP canister vent control valve and EVAP control system pressure sensor
attached.
JSBIA0692ZZ
Weigh the EVAP canister with the EVAP canister vent control valve and EVAP control system pressure sensor
attached.
E
The weight should be less than 2.5 kg (5.5 lb).
Is the inspection result normal?
YES >> GO TO 19.
F
NO >> GO TO 18.
18.DETECT MALFUNCTIONING PART
Check the following. G
• EVAP canister for damage
• EVAP hose between EVAP canister and vehicle frame for clogging or poor connection
H
>> Repair hose or replace EVAP canister. Refer to FL-10, "Hydraulic Layout".
19.CHECK INTERMITTENT INCIDENT
I
Refer to GI-40, "Intermittent Incident".
ECM
Condition
+ – Voltage (V) N
Connector [Applied vacuum kPa (kg/cm2, psi)]
Terminal Terminal
Not applied 1.8 - 4.8
E80 143 150 O
-26.7 (-0.272, -3.87) 2.1 to 2.5 lower than above value
CAUTION:
• Always calibrate the vacuum pump gauge when using it. P
• Never apply below -93.3 kPa (-0.952 kg/cm2, -13.53 psi) or pressure over 101.3 kPa (1.033 kg/cm2,
14.69 psi).
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace EVAP control system pressure sensor.
PBIB1026E
1.PRECONDITIONING A
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
EC
Do you have CONSULT-III?
YES >> GO TO 2.
NO >> GO TO 4.
C
2.PERFORM DTC CONFIRMATION PROCEDURE-I
WITH CONSULT-III
1. Turn ignition switch ON and select “EVAP DIAG READY” in “DATA MONITOR” mode with CONSULT-III. D
2. Start engine and wait at idle until “OFF” of “EVAP DIAG READY” changes to “ON”.
NOTE:
It will take at most 2 hours until “OFF” of “EVAP DIAG READY” changes to “ON”. E
3. Turn ignition switch OFF and wait at least 90 minutes.
NOTE:
Never turn ignition switch ON during 90 minutes.
4. Turn ignition switch ON and select “EVAP LEAK DIAG” in “DATA MONITOR” mode with CONSULT-III. F
5. Check that “EVAP LEAK DIAG” indication.
Which is displayed on CONSULT-III?
CMPLT >> GO TO 3. G
YET >> Perform DTC CONFIRMATION PROCEDURE again. GO TO 1.
3.PERFORM DTC CONFIRMATION PROCEDURE-II H
Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Proceed toEC-347, "Diagnosis Procedure". I
NO >> INSPECTION END.
4.PERFORM DTC CONFIRMATION PROCEDURE
J
WITH GST
1. Start engine and wait engine idle for at least 2 hours.
2. Turn ignition switch OFF and wait at least 90 minutes.
NOTE: K
Never turn ignition switch ON during 90 minutes.
3. Turn ignition switch ON.
4. Check 1st trip DTC. L
Is 1st trip DTC detected?
YES >> Proceed to EC-347, "Diagnosis Procedure".
NO >> INSPECTION END. M
Diagnosis Procedure INFOID:0000000006288326
SEF915U
JSBIA0692ZZ
>> Repair hose or replace EVAP canister. Refer to FL-10, "Hydraulic Layout".
10.CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION C
WITH CONSULT-III
1. Disconnect vacuum hose to EVAP canister purge volume control solenoid valve at EVAP service port.
2. Start engine and let it idle. D
3. Select “PURG VOL CONT/V” in “ACTIVE TEST” mode.
4. Touch “Qu” on CONSULT-III screen to increase “PURG VOL CONT/V” opening to 100%.
5. Check vacuum hose for vacuum. E
WITHOUT CONSULT-III
1. Start engine and warm it up to normal operating temperature.
H
2. Stop engine.
3. Disconnect vacuum hose to EVAP canister purge volume control solenoid valve at EVAP service port.
4. Start engine and let it idle for at least 80 seconds.
5. Check vacuum hose for vacuum when revving engine up to 2,000 rpm. I
Check vacuum hoses for clogging or disconnection. Refer to FL-10, "Hydraulic Layout".
Is the inspection result normal? L
YES >> GO TO 13.
NO >> Repair or reconnect the hose.
13.CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE M
Refer to EC-320, "Component Inspection (EVAP Canister Purge Volume Control Solenoid Valve)".
Is the inspection result normal?
N
YES >> GO TO 14.
NO >> Replace EVAP canister purge volume control solenoid valve. Refer to FL-10, "Exploded View".
14.CHECK FUEL TANK TEMPERATURE SENSOR O
Refer to EC-273, "Component Inspection (Fuel Tank Temperature Sensor)".
Is the inspection result normal?
YES >> GO TO 15. P
NO >> Replace fuel level sensor unit. Refer to FL-5, "Removal and Installation".
15.CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR
Refer to EC-335, "Component Inspection (EVAP Control System Pressure Sensor)".
Is the inspection result normal?
YES >> GO TO 16.
>> GO TO 18.
18.CHECK EVAP/ORVR LINE
Check EVAP/ORVR line between EVAP canister and fuel tank for clogging, kink, looseness and improper con-
nection. For location, refer to FL-10, "Hydraulic Layout".
Is the inspection result normal?
YES >> GO TO 19.
NO >> Repair or replace hoses and tubes.
19.CHECK RECIRCULATION LINE
Check recirculation line between fuel filler tube and fuel tank for clogging, kink, cracks, looseness and
improper connection.
Is the inspection result normal?
YES >> GO TO 20.
NO >> Repair or replace hose, tube or fuel filler tube. Refer to FL-8, "Exploded View".
20.CHECK REFUELING EVAP VAPOR CUT VALVE
Refer to EC-518, "Component Inspection (EVAP Vapor Cut Valve)".
Is the inspection result normal?
YES >> GO TO 21.
NO >> Replace refueling EVAP vapor cut valve with fuel tank. Refer to FL-10, "Exploded View".
21.CHECK FUEL LEVEL SENSOR
Refer to MWI-70, "Component Inspection".
Is the inspection result normal?
YES >> GO TO 22.
NO >> Replace fuel level sensor unit. Refer to FL-5, "Removal and Installation".
22.CHECK INTERMITTENT INCIDENT
Refer to GI-40, "Intermittent Incident".
EC
SEF445Y
D
4. Install fuel filler cap adapter (commercial service tool) to fuel
filler cap.
5. Check valve opening pressure and vacuum. E
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and wait maximum of 2 consecutive minutes.
2. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Proceed to EC-352, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000006288329
>> GO TO 2.
N
2.PERFORM COMPONENT FUNCTION CHECK
NOTE:
Start from step 8, if it is possible to confirm that the fuel cannot be drained by 30 (7-7/8 US gal, 6-5/8 O
Imp gal) in advance.
1. Prepare a fuel container and a spare hose.
2. Release fuel pressure from fuel line. Refer to EC-153, "Work Procedure".
P
3. Remove the fuel feed hose on the fuel level sensor unit. Refer to FL-5, "Removal and Installation".
4. Connect a spare fuel hose where the fuel feed hose was removed.
5. Turn ignition switch ON.
6. Drain fuel by 30 (7-7/8 US gal, 6-5/8 Imp gal) from the fuel tank using proper equipment.
7. Confirm that the fuel gauge indication varies.
8. Fill fuel into the fuel tank for 30 (7-7/8 US gal, 6-5/8 Imp gal).
9. Confirm that the fuel gauge indication varies.
Is the inspection result normal?
1.PRECONDITIONING
1. Turn ignition switch OFF and wait at least 10 seconds. H
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is 11 V or more at ignition I
switch ON.
J
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Turn ignition switch ON and wait at least 5 seconds. K
2. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Proceed to EC-355, "Diagnosis Procedure". L
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000006288334
M
1.CHECK DTC WITH “COMBINATION METER”
Refer to MWI-30, "CONSULT-III Function". N
Is any DTC detected?
YES >> Perform trouble diagnosis of detected DTC.
NO >> GO TO 2. O
2.CHECK FUEL LEVEL SENSOR SIGNAL CIRCUIT
Check fuel level sensor signal circuit. Refer to MWI-69, "Component Function Check".
Is the inspection result normal? P
YES >> Check intermittent incident. Refer to GI-40, "Intermittent Incident".
NO >> Perform trouble diagnosis of fuel level sensor signal circuit. Refer to MWI-69,
"Diagnosis Procedure".
The vehicle speed signal is sent to the “combination meter” from the “ABS actuator and electric unit (control
unit)” by CAN communication line. The “combination meter” then sends a signal to the ECM by CAN commu-
nication line.
DTC Logic INFOID:0000000006217858
1.CHECK DTC WITH “ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)” K
Refer to BRC-40, "CONSULT-III Function".
Is the inspection result normal?
L
YES >> GO TO 2.
NO >> Repair or replace malfunctioning part.
2.CHECK DTC WITH “COMBINATION METER” M
Refer to MWI-30, "CONSULT-III Function".
The ECM controls the engine idle speed to a specified level through the fine adjustment of the air, which is let
into the intake manifold, by operating the electric throttle control actuator. The operating of the throttle valve is
varied to allow for optimum control of the engine idling speed. The crankshaft position sensor detects the
actual engine speed and sends a signal to the ECM.
The ECM controls the electric throttle control actuator so that the engine speed coincides with the target value
memorized in the ECM. The target engine speed is the lowest speed at which the engine can operate steadily.
The optimum value stored in the ECM is determined by taking into consideration various engine conditions,
such as during warming up, deceleration and engine load (air conditioner, power steering and cooling fan
operation, etc.).
DTC Logic INFOID:0000000006217862
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON.
4. Turn ignition switch OFF and wait at least 10 seconds.
5. Restart engine and run it for at least 1 minute at idle speed.
6. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Go to EC-358, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000006217863
1. Stop engine.
2. Replace ECM.
EC
3. Perform additional service when replacing ECM. Refer to EC-143, "Work Procedure".
The ECM controls the engine idle speed to a specified level through the fine adjustment of the air, which is let
into the intake manifold, by operating the electric throttle control actuator. The operating of the throttle valve is
varied to allow for optimum control of the engine idling speed. The crankshaft position sensor detects the
actual engine speed and sends a signal to the ECM.
The ECM controls the electric throttle control actuator so that the engine speed coincides with the target value
memorized in the ECM. The target engine speed is the lowest speed at which the engine can operate steadily.
The optimum value stored in the ECM is determined by taking into consideration various engine conditions,
such as during warming up, deceleration and engine load (air conditioner, power steering and cooling fan
operation, etc.).
DTC Logic INFOID:0000000006217865
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON.
4. Turn ignition switch OFF and wait at least 10 seconds.
5. Start engine and run it for at least 1 minute at idle speed.
6. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Go to EC-360, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000006217866
ECM controls ignition timing and engine idle speed when engine is started with pre-warming up condition.
This control promotes the activation of three way catalyst by heating the catalyst and reduces emissions.
DTC Logic INFOID:0000000006288337
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
The temperature of the catalyst inlet does not • Lack of intake air volume
Cold start engine exhaust temper-
P050E rise to the proper temperature when the engine • Fuel injection system
ature too low
is started with pre-warming up condition. • ECM
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE-I
WITH CONSULT-III
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Select “DATA MONITOR” mode with CONSULT-III.
4. Check the indication of “COOLAN TEMP/S”.
WITH GST
Follow the procedure “With CONSULT-III” above.
Is the value of “COOLAN TEMP/S” between 5°C (41°F) and 36°C (97°F)?
YES >> GO TO 3.
NO-1 [If it is below 5°C (41°F)]>>Warm up the engine until the value of “COOLAN TEMP/S” reaches 5°C
(41°F) or more. Retry from step 1.
NO-2 [If it is above 36°C (97°F)]>>Cool engine down to less than 36°C (97°F). Retry from step 1.
3.PERFORM DTC CONFIRMATION PROCEDURE-II
WITH CONSULT-III
1. Set the select lever in N range.
2. Start the engine and warm up in idle with the value of “COOLAN TEMP/S” between 5°C (41°F) and 40°C
(104°F) for more than 15 seconds.
3. Check 1st trip DTC.
WITH GST
Follow the procedure “With CONSULT-III” above.
Is 1st trip DTC detected?
YES >> Proceed to EC-362, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000006288338
Check for the cause of intake air volume lacking. Refer to the following.
• Crushed intake air passage
C
• Intake air passage clogging
• Clogging of throttle body
Is the inspection result normal?
D
YES >> GO TO 3.
NO >> Repair or replace malfunctioning part
3.CHECK FUEL INJECTION SYSTEM FUNCTION E
Perform DTC Confirmation Procedure for DTC P0171, P0174. Refer to EC-263, "DTC Logic".
Is the inspection result normal?
YES >> GO TO 4. F
NO >> Proceed to EC-264, "Diagnosis Procedure" for DTC P0171, P0174.
4.PERFORM DTC CONFIRMATION PROCEDURE
G
1. Turn ignition switch ON.
2. Erase DTC.
3. Perform DTC Confirmation Procedure.
See EC-362, "DTC Logic". H
Is the 1st trip DTC P050E displayed again?
YES >> GO TO 5.
NO >> INSPECTION END I
5.REPLACE ECM
Replace ECM. Refer to EC-535, "Removal and Installation". J
>> GO TO 2.
2.PRECONDITIONING-II
Check oil level and oil pressure. Refer to LU-7, "Inspection".
Is the inspection result normal?
YES >> GO TO 3.
NO >> Proceed to LU-7, "Inspection".
3.PERFORM DTC CONFIRMATION PROCEDURE
WITH CONSULT-III
1. Select “DATA MONITOR” mode with CONSULT-III.
2. Maintain the following conditions for at least 20 consecutive seconds.
PBIA8559J
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
C
• Harness or connectors
(The Fuel rail pressure sensor circuit is
open or shorted.)
(The Power steering pressure sensor cir- D
cuit is open or shorted)
(The Electrically-controlled cooling fan
Cooling fan speed sen-
The number of fan speed signals is 16 rpm or coupling circuit is open or shorted)
P0527 sor circuit range/perfor-
mance
less during engine rev. • Fuel rail pressure sensor E
• Power steering pressure sensor
• Cooling fan speed sensor
• Electrically-controlled cooling fan cou-
pling F
• Cooling fan
• IPDM E/R
1.PRECONDITIONING
1. Turn ignition switch OFF and wait at least 10 seconds. H
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
TESTING CONDITION: I
Before performing the following procedure, confirm that battery voltage is 11 V or more at idle.
>> GO TO 2. J
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and warm it up to the normal operating temperature.
2. Keep the engine speed approximately 1,000 rpm at no load. K
3. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Proceed to EC-367, "Diagnosis Procedure". L
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000006217868
M
1.CHECK COOLING FAN SPEED SENSOR POWER SUPPLY CIRCUIT-I
1. Turn ignition switch OFF. N
2. Disconnect electrically-controlled cooling fan coupling harness connector.
3. Turn ignition switch ON.
4. Check the voltage between electrically-controlled cooling fan coupling harness connector terminals.
O
Electrically-controlled cooling fan coupling
Voltage
+ −
Connector (Approx.) P
terminal
F39 2 4 5V
Is inspection result normal?
YES >> GO TO 6.
NO >> GO TO 2.
+
Voltage
Electrically-controlled cooling fan coupling −
(Approx.)
Connector terminal
F39 2 Ground 5V
Is inspection result normal?
YES >> GO TO 4.
NO >> GO TO 3.
3.CHECK SENSOR POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness connector for short to power and short to ground, between the following terminals.
ECM Sensor
Connector Terminal Name Connector Terminal
Low fuel pressure sensor F25 3
27 Power steering pressure sensor F35 1
F111
Cooling fan speed sensor F39 2
28 FRP sensor F26 1
Is inspection result normal?
YES >> Perform the trouble diagnosis for power supply circuit. Refer to EC-168, "Diagnosis Procedure".
NO >> Repair or replace error-detected parts.
4.CHECK COOLING FAN SPEED SENSOR GROUND CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between electrically-controlled cooling fan coupling harness connector and ECM har-
ness connector.
+ −
Electrically-controlled cooling fan
ECM Continuity
coupling
Connector Terminal Connector Terminal
F39 4 F111 45 Existed
Is inspection result normal?
YES >> GO TO 5.
NO >> Repair or replace error-detected parts.
5.CHECK ECM GROUND CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between ECM harness connector and the ground.
+ A
ECM − Continuity
Connector Terminal
EC
F111 10
174 Ground Existed
E80
175 C
Is inspection result normal?
YES >> Check intermittent incident. Refer to GI-40, "Intermittent Incident".
NO >> Repair or replace error-detected parts. D
6.CHECK COOLING FAN SPEED SENSOR SIGNAL CIRCUIT
1. Turn ignition switch OFF. E
2. Disconnect ECM harness connector.
3. Check the continuity between electrically-controlled cooling fan coupling harness connector and ECM har-
ness connector.
F
+ −
Electrically-controlled cooling fan G
ECM Continuity
coupling
Connector Terminal Connector Terminal
F39 5 F111 37 Existed H
4. Also check harness for short to ground and to power.
Is inspection result normal?
YES >> GO TO 7. I
NO >> Repair or replace error-detected parts.
7.CHECK COOLING FAN SPEED SENSOR J
1. Reconnect all harness connectors disconnected.
2. Perform cooling fan speed sensor component inspection. Refer to EC-369, "Component Inspection (Cool-
ing Fan Speed Sensor)".
K
Is inspection result normal?
YES >> GO TO 8.
NO >> Replace electrically-controlled cooling fan coupling. L
8.CHECK COOLING FAN ROTATIONAL CONDITION
Rotate the cooling fan by hand.
Dose the cooling fan rotates smoothly? M
YES >> GO TO 9.
NO >> Check that the cooling fan is not interfered with other parts.
N
9.CHECK ELECTRICALLY-CONTROLLED COOLING FAN COUPLING SYSTEM
Refer to EC-495, "Diagnosis Procedure".
Is inspection result normal? O
YES >> Check intermittent incident. Refer to GI-40, "Intermittent Incident".
NO >> Repair or replace error-detected parts.
Component Inspection (Cooling Fan Speed Sensor) INFOID:0000000006217869
P
+ −
Electrically-controlled Voltage (V)
Condition
cooling fan coupling (Approx.)
Terminal
0⇔5
• 5V direct current supply to terminal 2
5 4 NOTE:
• Terminal 4 connect to ground
The voltage is in waveform
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace Electrically-controlled cooling fan coupling.
>> GO TO 2.
I
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and let it idle for at least 5 seconds.
2. Check 1st trip DTC. J
Is 1st trip DTC detected?
YES >> Go to EC-371, "Diagnosis Procedure".
NO >> INSPECTION END K
Diagnosis Procedure INFOID:0000000006217871
PSP sensor N
Voltage
+ −
Connector (Approx.)
terminal
O
F35 1 3 5V
Is the inspection result normal?
YES >> GO TO 6. P
NO >> GO TO 2.
2.CHECK POWER STEERING PRESSURE SENSOR POWER SUPPLY CIRCUIT-II
1. Check the voltage between PSP sensor harness connector and the ground.
+
Voltage
PSP sensor −
(Approx.)
Connector terminal
F35 1 Ground 5V
Is inspection result normal?
YES >> GO TO 4.
NO >> GO TO 3.
3.CHECK SENSOR POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness connector for short to power and short to ground, between the following terminals.
ECM Sensor
Connector Terminal Name Connector Terminal
Low fuel pressure sensor F25 3
27 Power steering pressure sensor F35 1
F111
Cooling fan speed sensor F39 2
28 FRP sensor F26 1
Is inspection result normal?
YES >> Perform the trouble diagnosis for power supply circuit. Refer to EC-168, "Diagnosis Procedure".
NO >> Repair or replace error-detected parts.
4.CHECK PSP SENSOR GROUND CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between PSP sensor harness connector and ECM harness connector.
+ −
PSP sensor ECM Continuity
Connector Terminal Connector Terminal
F35 3 F111 45 Existed
4. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair or replace error-detected parts.
5.CHECK ECM GROUND CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between ECM harness connector and the ground.
+
ECM − Continuity
Connector Terminal
F111 10
174 Ground Existed
E80
175
Is inspection result normal?
YES >> Check intermittent incident. Refer to GI-40, "Intermittent Incident".
+ −
C
PSP sensor ECM Continuity
Connector Terminal Connector Terminal
F35 2 F111 39 Existed D
4. Also check harness for short to ground and to power.
Is the inspection result normal?
E
YES >> GO TO 7.
NO >> Repair or replace error-detected parts.
7.CHECK PSP SENSOR F
Refer to EC-373, "Component Inspection (Power Steering Pressure Sensor)".
Is the inspection result normal?
YES >> GO TO 8. G
NO >> Replace PSP sensor.
8.CHECK INTERMITTENT INCIDENT
H
Refer to GI-40, "Intermittent Incident".
ECM L
+ – Condition Voltage (V)
Connector
Terminal Terminal
M
Being turned 0.5 - 4.5
F111 39 45 Steering wheel
Not being turned 0.4 - 0.8
Is the inspection result normal? N
YES >> INSPECTION END
NO >> Replace power steering pressure sensor.
O
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Turn ignition switch ON wait at least 10 seconds.
2. Turn ignition switch OFF and wait at least 5 minutes.
3. Turn ignition switch ON, wait at least 10 seconds.
4. Repeat step 2 and 3 for five times.
5. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Go to EC-374, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000006217874
ECM
+ – Voltage
Connector Terminal Connector Terminal
E80 156 E80 175 Battery voltage
Is the inspection result normal?
YES >> GO TO 3.
NO >> GO TO 2.
2.DETECT MALFUNCTIONING PART
Check the following.
• 20 A fuse (No. 43)
• Harness for open or short between ECM and battery
• Loose or poor connection for each connector and harness
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
A) ECM calculation function is malfunctioning.
B) ECM EEP-ROM system is malfunctioning.
P0605 Engine control module ECM
C) ECM self shut-off function is malfunctioning.
D) ECM temperature sensor is malfunctioning.
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE FOR MALFUNCTION A AND D
1. Turn ignition switch ON.
2. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Proceed to EC-376, "Diagnosis Procedure".
NO >> GO TO 3.
3.PERFORM DTC CONFIRMATION PROCEDURE FOR MALFUNCTION B
1. Turn ignition switch ON and wait at least 1 second.
2. Turn ignition switch OFF, wait at least 10 seconds, and then turn it ON.
3. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Proceed to EC-376, "Diagnosis Procedure".
NO >> GO TO 4.
4.PERFORM DTC CONFIRMATION PROCEDURE FOR MALFUNCTION C
1. Turn ignition switch ON and wait at least 1 second.
2. Turn ignition switch OFF, wait at least 10 seconds, and then turn it ON.
3. Repeat step 2 for 32 times.
4. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Proceed to EC-376, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000006217876
1.INSPECTION START
1. Turn ignition switch ON.
2. Erase DTC.
3. Perform DTC Confirmation Procedure.
See EC-376, "DTC Logic".
Is the 1st trip DTC P0605 displayed again?
YES >> GO TO 2.
1.INSPECTION START
1. Turn ignition switch ON.
2. Erase DTC.
3. Perform DTC Confirmation Procedure.
See EC-378, "DTC Logic".
4. Check DTC.
Is the DTC P0607 displayed again?
YES >> Replace ECM. Refer to EC-535, "Removal and Installation".
NO >> INSPECTION END
This DTC is detected when the ECM protective function is activated due to an extreme temperature increase EC
in ECM, resulting from severe conditions such as heavy load driving.
DTC Logic INFOID:0000000006288345
C
DTC DETECTION LOGIC
DTC No. Trouble diagnosis name DTC detecting condition Possible cause D
P0611 ECM PROTECTION ECM overheat protection control is activated. ECM overheated
1.INSPECTION START H
This DTC is detected when the ECM-integrated injector driver unit has a malfunction. For injector driver unit,
refer to EC-23, "ECM".
DTC Logic INFOID:0000000006217880
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• Harness and connectors
(Injector circuit is open or
Internal control module fuel injector
P062B Injector driver unit is malfunctioning. shorted)
control performance
• Battery power supply
• ECM (injector driver unit)
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start the engine and keep the engine speed at idle for 30 seconds.
2. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Proceed to EC-380, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000006217881
>> GO TO 2. I
APP sensor
N
Ground Voltage (V)
Connector Terminal
E110 (Without ICC) 2 O
Ground Approx. 5
E67 (With ICC) 12
Is the inspection result normal?
YES >> GO TO 6. P
NO >> GO TO 2.
2.CHECK SENSOR POWER SUPPLY CIRCUIT
Check harness for short to power and short to ground, between the following terminals.
ECM Sensor
Connector Terminal Name Connector Terminal
81 Electric throttle control actuator F66 2
F111 83 Camshaft position sensor (bank 2) F83 1
85 Manifold absolute pressure (MAP) sensor F65 1
137 APP sensor 1 (Without ICC) E110 2
E80
137 APP sensor 1 (With ICC) E67 12
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair short to ground or short to power in harness or connectors.
3.CHECK COMPONENTS
Check the following.
• Camshaft position sensor (bank 2) (Refer to EC-306, "Component Inspection (Camshaft Position Sensor)".)
• Manifold absolute pressure (MAP) sensor (Refer to EC-208, "Component Inspection (MAP Sensor)".)
Is the inspection result normal?
YES >> GO TO 4.
NO >> Replace malfunctioning component.
4.CHECK THROTTLE POSITION SENSOR
Refer to EC-220, "Component Inspection (Throttle Position Sensor)".
Is the inspection result normal?
YES >> GO TO 8.
NO >> GO TO 5.
5.REPLACE ELECTRIC THROTTLE CONTROL ACTUATOR
Replace electric throttle control actuator. Refer to EM-30, "Removal and Installation".
When the selector lever position is P or N, park/neutral position (PNP) signal is sent to ECM from TCM. EC
DTC Logic INFOID:0000000006217885
>> GO TO 3.
J
3.CHECK PNP SIGNAL
WITH CONSULT-III
1. Turn ignition switch ON. K
2. Select “P/N POSI SW” in “DATA MONITOR” mode with CONSULT-III. Then check the “P/N POSI SW” sig-
nal under the following conditions.
L
Position (Selector lever) Known-good signal
N or P position ON
Except above position OFF M
ECM
+ – Condition Voltage (V)
Connector
Terminal Terminal
P or N position Battery voltage
F111 11 175 Selector lever
Except above position Approx. 0
Is the inspection result normal?
YES >> INSPECTION END
NO >> Go to EC-384, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000006217887
>> Repair open circuit, short to ground or short to power in harness or connectors.
3.CHECK VVEL CONTROL SHAFT POSITION SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect VVEL control module harness connector.
3. Check the continuity between VVEL control shaft position sensor harness connector and VVEL control
module harness connector.
>> Repair open circuit, short to ground or short to power in harness or connectors.
5.VVEL CONTROL SHAFT POSITION SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check the continuity between VVEL control shaft position sensor harness connector and VVEL control
module harness connector.
>> Repair open circuit, short to ground or short to power in harness or connectors.
7.CHECK INTERMITTENT INCIDENT
Refer to GI-40, "Intermittent Incident".
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and let it idle for 10 second.
2. Keep the engine speed at approximately 3,500 rpm for at least 10 seconds under no load.
3. Check DTC.
Is DTC detected?
YES >> Go to EC-390, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000006217897
1.VVEL ACTUATOR MOTOR ASSEMBLY OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect VVEL control module harness connector.
2. Disconnect VVEL actuator motor assembly harness connector.
3. Check the continuity between VVEL control module harness connector and VVEL actuator motor assem-
bly harness connector.
>> Repair open circuit, short to ground or short to power in harness or connectors. D
3.CHECK VVEL ACTUATOR MOTOR ASSEMBLY
Refer to EC-392, "Component Inspection (VVEL ACTUATOR MOTOR ASSEMBLY)".
Is the inspection result normal? E
YES >> GO TO 5.
NO >> GO TO 4.
F
4.REPLACE VVEL ACTUATOR MOTOR ASSEMBLY
Replace VVEL actuator motor assembly. Refer to EM-75, "Removal and Installation".
G
>> INSPECTION END
5.CHECK INTERMITTENT INCIDENT H
Refer to GI-40, "Intermittent Incident".
Is the inspection result normal?
YES >> GO TO 6. I
NO >> Repair or replace.
6.REPLACE VVEL CONTROL MODULE
1. Replace VVEL control module. J
2. Perform additional service when replacing VVEL control module. Refer to EC-144, "Work Procedure".
K
>> GO TO 7.
7.PERFORM DTC CONFIRMATION PROCEDURE
1. Turn ignition switch ON. L
2. Erase DTC.
3. Perform DTC Confirmation Procedure.
See EC-390, "DTC Logic".
M
Is the DTC P1090 or P1093 displayed again?
YES >> GO TO 8.
NO >> INSPECTION END N
8.CHECK VVEL ACTUATOR HOUSING ASSEMBLY
Refer to EC-392, "Component Inspection (VVEL ACTUATOR MOTOR ASSEMBLY)".
Is the inspection result normal? O
YES >> GO TO 10.
NO >> GO TO 9.
P
9.REPLACE VVEL ACTUATOR HOUSING ASSEMBLY
Replace VVEL actuator housing assembly. Refer to EM-75, "Removal and Installation".
H
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Turn ignition switch ON and wait at least 1 seconds. I
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON and wait at least 1 seconds.
4. Check 1st trip DTC. J
Is 1st trip DTC detected?
YES >> Go to EC-393, "Diagnosis Procedure".
NO >> INSPECTION END K
Diagnosis Procedure INFOID:0000000006217901
>> Repair open circuit, short to ground or short to power in harness or connectors.
>> Repair open circuit, short to ground or short to power in harness or connectors.
8.CHECK INTERMITTENT INCIDENT
Refer to GI-40, "Intermittent Incident".
This diagnosis result is detected when the fuel level of the fuel tank is extremely low and the engine does not EC
run normally.
DTC Logic INFOID:0000000006217904
C
DTC DETECTION LOGIC
1.PRECONDITIONING
1. Turn ignition switch OFF and wait at least 10 seconds. J
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
TESTING CONDITION: K
Before performing the following procedure, confirm that battery voltage is 11 V or more at idle.
>> GO TO 2. L
2.PERFORM DTC CONFIRMATION PROCEDURE-I
Start the engine.
Does the engine start? M
YES >> GO TO 3.
NO >> Proceed to EC-398, "Diagnosis Procedure".
N
3.PERFORM DTC CONFIRMATION PROCEDURE-II
1. Warm up the engine to the normal operating temperature.
NOTE: O
For best results, warm up the engine until “COOLAN TEMP/S” on “DATA MONITOR” of CONSULT-III
reaches at least 70°C (158°F).
2. Keep the engine speed at 3,500 rpm for 5 seconds and let it idle at least 60 seconds..
3. Check the 1st trip DTC. P
NOTE:
If the fuel tank has sufficient fuel, this diagnosis result may not be detected.
Is 1st trip DTC detected?
YES >> Proceed to EC-398, "Diagnosis Procedure".
NO >> INSPECTION END
This CAN communication line is used to control the smooth engine operation during the TCS operation. Pulse EC
signals are exchanged between ECM and “ABS actuator and electric unit (control unit)”.
Be sure to erase the malfunction information such as DTC not only for “ABS actuator and electric unit
(control unit)” but also for ECM after TCS related repair.
C
DTC Logic INFOID:0000000006217907
>> GO TO 2.
K
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and let it idle for at least 10 seconds.
2. Check 1st trip DTC. L
Is 1st trip DTC detected?
YES >> Proceed to EC-399, "Diagnosis Procedure".
NO >> INSPECTION END M
Diagnosis Procedure INFOID:0000000006217908
Perform the trouble diagnosis for TCS. Refer to BRC-60, "Work Flow". N
NOTE:
If DTC P1212 is displayed with DTC UXXXX and/or P0607, perform the following trouble diagnosis.
• Trouble diagnosis for DTC UXXXX Refer to EC-98, "DTC Index". O
• Trouble diagnosis for DTC P0607 Refer to EC-378, "DTC Logic".
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• Harness or connectors
(The cooling fan circuit is open or shorted.)
• Cooling fan does not operate properly • IPDM E/R
(Overheat). • Electrically-controlled cooling fan coupling
Engine over temperature • Cooling fan system does not operate • Cooling fan speed sensor
P1217
(Overheat) properly (Overheat). • Radiator hose
• Engine coolant is not within the specified • Radiator
quantity. • Reservoir tank cap
• Water pump
• Thermostat
CAUTION:
When a malfunction is indicated, always replace the coolant. Refer to CO-8, "Draining" and CO-9,
"Refilling". Also, replace the engine oil. Refer to LU-8, "Draining" and LU-8, "Refilling".
1. Fill radiator with coolant up to specified level with a filling speed of 2 liters per minute. Always use
coolant with the proper mixture ratio. Refer to MA-11, "Anti-Freeze Coolant Mixture Ratio".
2. After refilling coolant, run engine to ensure that no water-flow noise is emitted.
DTC CONFIRMATION PROCEDURE
1.PERFORM COMPONENT FUNCTION CHECK
Perform component function check. Refer to EC-400, "Component Function Check".
NOTE:
Use component function check to check the overall function of the cooling fan. During this check, a DTC might
not be confirmed.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Go to EC-401, "Diagnosis Procedure".
Component Function Check INFOID:0000000006217910
SEF621W
>> GO TO 2. H
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and let it idle for at least 5 seconds.
I
If engine does not start, crank engine for at least 5 seconds.
2. Check DTC.
Is DTC detected?
J
YES >> Go to EC-403, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000006217913 K
FPCM
Ground Voltage
Connector Terminal N
B41 10 Ground Battery voltage
Is the inspection result normal?
O
YES >> GO TO 2.
NO >> GO TO 3.
2.DETECT MALFUNCTIONING PART P
Check the following.
• 15 A fuse (No.73)
• Harness for open or short between FPCM and IPDM E/R
• Loose or poor connection for each connector and harness
>> Repair open circuit, short to ground or short to power in harness or connectors.
FPCM
Ground Continuity
Connector Terminal
B41 5 Ground Existed
3. Also check harness for short to power.
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair open circuit or short to power in harness or connectors.
4.CHECK FPCM INPUT AND OUTPUT CIRCUITS FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check the continuity between FPCM harness connector and ECM harness connector.
FPCM ECM
Continuity
Connector Terminal Connector Terminal
8 125
B41 E80 Existed
9 142
3. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 6.
NO >> GO TO 5.
5.DETECT MALFUNCTIONING PART
Check the following.
• Harness for open or short between FPCM and ECM
• Loose or poor connection for each connector and harness
>> Repair open circuit, short to ground or short to power in harness or connectors.
6.CHECK FUEL PUMP CONTROL CIRCUIT FOR OPEN AND SHORT
1. Disconnect fuel level sensor unit and fuel pump harness connector.
2. Check the continuity between FPCM harness connector and fuel level sensor unit and fuel pump harness
connector.
1. Check the voltage between FPCM terminals under the following conditions.
D
FPCM
+ − Condition Voltage
Connector
Terminal Terminal E
For 1 second after turning ignition
Approx. 8.5 V
switch ON
B41 7 6 More than 1 second after turning F
Approx. 0 V
ignition switch ON
Idle speed Approx. 8.5 V
G
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace FPCM.
H
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Turn ignition switch ON.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON.
4. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Go to EC-406, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000006217916
ECM controls ignition timing and engine idle speed when engine is started with prewarming up condition.
This control promotes the activation of three way catalyst by heating the catalyst and reduces emissions.
DTC Logic INFOID:0000000006288264
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
ECM does not control ignition timing and engine • Lack of intake air volume
Cold start emission reduction
P1421 idle speed properly when engine is started with • Fuel injection system
strategy monitoring
prewarming up condition. • ECM
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Select “DATA MONITOR” mode with CONSULT-III.
4. Check the indication of “COOLAN TEMP/S”.
If it is between 7°C (45°F) and 36°C (97°F), go to the following steps.
If it is below 7°C (45°F), warm engine up to more than 7°C (45°F) and retry from step 1.
If it is above 36°C (97°F), cool engine down to less than 36°C (97°F) and retry from step 1.
5. Start engine and let it idle for 5 minutes.
6. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Go to EC-408, "Diagnosis Procedure".
NO >> INSPECTION END
Perform DTC Confirmation Procedure for DTC P0171, P0174. Refer to EC-263, "DTC Logic".
Is the inspection result normal? EC
YES >> GO TO 4.
NO >> Go to EC-264, "Diagnosis Procedure" for DTC P0171, P0174.
4.PERFORM DTC CONFIRMATION PROCEDURE C
1. Turn ignition switch ON.
2. Erase DTC.
3. Perform DTC Confirmation Procedure. D
See EC-408, "DTC Logic".
Is the 1st trip DTC P1421 displayed again?
YES >> GO TO 5. E
NO >> INSPECTION END
5.REPLACE ECM
F
1. Replace ECM.
2. Go to EC-143, "Work Procedure".
G
>> INSPECTION END
ECM controls fuel injection timing and fuel injection quantity when engine is started with the engine cold.
This control promotes the activation of three way catalyst by heating the catalyst and reduces emissions.
DTC Logic INFOID:0000000006288267
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
WITH CONSULT-III
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Select “DATA MONITOR” mode with CONSULT-III.
4. Check that “COOLAN TEMP/S”.
- If it is between 5°C (41°F) and 40°C (104°F) go to the following steps.
- If it is below 5°C (41°F) warm engine up to more than 5°C (41°F) and retry from step 1.
- If it is above 40°C (104°F) cool engine down to less than 40°C (104°F) and retry from step 1.
5. Start engine and let it idle for 5 minutes.
6. Check 1st trip DTC.
WITH GST
Follow the procedure “With CONSULT-III” above.
Is 1st trip DTC detected?
YES >> Proceed to EC-410, "Diagnosis Procedure".
NO >> INSPECTION END
1.INSPECTION START
1. Turn ignition switch ON.
2. Erase DTC.
3. Perform DTC confirmation procedure. Refer to EC-410, "DTC Logic".
4. Check 1st trip DTC.
Is the 1st trip DTC P1423 or P1424 displayed again?
YES >> GO TO 2.
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and let it idle for at least 10 seconds.
2. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Go to EC-412, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000006217920
ECM Sensor G
Connector Terminal Name Connector Terminal
76 Crankshaft position sensor F74 1
F110 H
77 Camshaft position sensor (bank 1) F84 1
EVAP control system pressure sen-
C17 3
133 sor
I
E80 Refrigerant pressure sensor E77 1
APP sensor 2 (Without ICC) E110 1
131
APP sensor 2 (with ICC) E67 9 J
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair short to ground or short to power in harness or connectors. K
5.CHECK COMPONENTS
Check the following. L
• Crankshaft position sensor (Refer to EC-301, "Component Inspection (Crankshaft Position Sensor)".)
• Camshaft position sensor (bank 1) (Refer to EC-306, "Component Inspection (Camshaft Position Sensor)".)
• EVAP control system pressure sensor (Refer to EC-520, "Component Function Check".)
• Refrigerant pressure sensor (Refer to EC-520, "Component Function Check".) M
Is the inspection result normal?
YES >> GO TO 6.
NO >> Replace malfunctioning component. N
8.CHECK BATTERY CURRENT SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between battery current sensor harness connector and ECM harness connector.
>> Repair open circuit, short to ground or short to power in harness or connectors.
10.CHECK BATTERY CURRENT SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check the continuity between battery current sensor harness connector and ECM harness connector.
>> Repair open circuit, short to ground or short to power in harness or connectors.
12.CHECK BATTERY CURRENT SENSOR
Refer to EC-414, "Component Inspection (Battery Current Sensor)".
Is the inspection result normal?
YES >> GO TO 13.
NO >> Replace battery negative cable assembly.
13.CHECK INTERMITTENT INCIDENT
Refer to GI-40, "Intermittent Incident".
ECM JPBIA3287ZZ
+ – Voltage (V) D
Connector
Terminal Terminal
138
E80 150 Approx. 2.5 E
(Battery current sensor signal)
Before measuring the terminal voltage, confirm that the battery is fully charged. Refer to PG-159, "How to Handle Battery".
Is the inspection result normal?
F
YES >> INSPECTION END
NO >> Replace battery negative cable assembly.
G
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Turn ignition switch ON and wait at least 10 seconds.
2. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Go to EC-416, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000006217923
ECM Sensor
Connector Terminal Name Connector Terminal H
76 Crankshaft position sensor F74 1
F110
77 Camshaft position sensor (bank 1) F84 1
I
EVAP control system pressure sen-
C17 3
133 sor
>> Repair open circuit, short to ground or short to power in harness or connectors.
10.CHECK BATTERY CURRENT SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check the continuity between battery current sensor harness connector and ECM harness connector.
>> Repair open circuit, short to ground or short to power in harness or connectors.
12.CHECK BATTERY CURRENT SENSOR
Refer to EC-427, "Component Inspection (Battery Current Sensor)".
Is the inspection result normal?
YES >> GO TO 13.
NO >> Replace battery negative cable assembly.
13.CHECK INTERMITTENT INCIDENT
Refer to GI-40, "Intermittent Incident".
A
1.CHECK BATTERY CURRENT SENSOR
1. Turn ignition switch OFF.
2. Reconnect harness connectors disconnected. EC
3. Disconnect battery negative cable.
: To body ground C
4. Install jumper cable between battery negative terminal and body
ground.
5. Turn ignition switch ON. D
6. Check the voltage between ECM harness connector terminals
under the following conditions.
E
ECM JPBIA3287ZZ
+ – Voltage (V)
Connector F
Terminal Terminal
138
E80 150 Approx. 2.5
(Battery current sensor signal)
G
Before measuring the terminal voltage, confirm that the battery is fully charged. Refer to PG-159, "How to Handle Battery".
Is the inspection result normal?
YES >> INSPECTION END H
NO >> Replace battery negative cable assembly.
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and let it idle for least 10 seconds.
2. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Go to EC-420, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000006217926
ECM Sensor
Connector Terminal Name Connector Terminal H
76 Crankshaft position sensor F74 1
F110
77 Camshaft position sensor (bank 1) F84 1
I
EVAP control system pressure sen-
C17 3
133 sor
>> Repair open circuit, short to ground or short to power in harness or connectors.
10.CHECK BATTERY CURRENT SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check the continuity between battery current sensor harness connector and ECM harness connector.
>> Repair open circuit, short to ground or short to power in harness or connectors.
12.CHECK BATTERY CURRENT SENSOR
Refer to EC-427, "Component Inspection (Battery Current Sensor)".
Is the inspection result normal?
YES >> GO TO 13.
NO >> Replace battery negative cable assembly.
13.CHECK INTERMITTENT INCIDENT
Refer to GI-40, "Intermittent Incident".
A
1.CHECK BATTERY CURRENT SENSOR
1. Turn ignition switch OFF.
2. Reconnect harness connectors disconnected. EC
3. Disconnect battery negative cable.
: To body ground C
4. Install jumper cable between battery negative terminal and body
ground.
5. Turn ignition switch ON. D
6. Check the voltage between ECM harness connector terminals
under the following conditions.
E
ECM JPBIA3287ZZ
+ – Voltage (V)
Connector F
Terminal Terminal
138
E80 150 Approx. 2.5
(Battery current sensor signal)
G
Before measuring the terminal voltage, confirm that the battery is fully charged. Refer to PG-159, "How to Handle Battery".
Is the inspection result normal?
YES >> INSPECTION END H
NO >> Replace battery negative cable assembly.
1.PRECONDITIONING
TESTING CONDITION:
• Before performing the following procedure, confirm that battery voltage is 12.8 V or more at idle.
• Before performing the following procedure, confirm that all load switches and A/C switch are turned
OFF.
>> GO TO 2.
2.PERFORM COMPONENT FUNCTION CHECK
WITH CONSULT-III
1. Start engine and let it idle.
2. Select “BAT CUR SEN” in “DATA MONITOR” mode with CONSULT-III.
3. Check “BAT CUR SEN” indication for 10 seconds.
“BAT CUR SEN” should be above 2,300 mV at least once.
WITHOUT CONSULT-III
1. Start engine and let it idle.
2. Check the voltage between ECM harness connector terminals as per the following.
ECM A
+ – Voltage (V)
Connector
Terminal Terminal
EC
138
E80 150 Approx. 2.5
(Battery current sensor signal)
Is the inspection result normal? C
YES >> INSPECTION END
NO >> Go to EC-425, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000006217930 D
ECM Sensor P
Connector Terminal Name Connector Terminal
76 Crankshaft position sensor F74 1
F110
77 Camshaft position sensor (bank 1) F84 1
>> Repair open circuit, short to ground or short to power in harness or connectors.
10.CHECK BATTERY CURRENT SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
Revision: 2010 May EC-426 2011 QX56
P1554 BATTERY CURRENT SENSOR
< DTC/CIRCUIT DIAGNOSIS > [VK56VD]
1. Check the continuity between battery current sensor harness connector and ECM harness connector.
A
Battery current sensor ECM
Continuity
Connector Terminal Connector Terminal
EC
E63 3 E80 138 Existed
2. Also check harness for short to ground and short to power.
Is the inspection result normal? C
YES >> GO TO 12.
NO >> GO TO 11.
11.DETECT MALFUNCTIONING PART D
Check the following.
• Harness for open or short between battery current sensor and ECM
• Loose or poor connection for each connector and harness E
>> Repair open circuit, short to ground or short to power in harness or connectors.
F
12.CHECK BATTERY CURRENT SENSOR
Refer to EC-427, "Component Inspection (Battery Current Sensor)".
Is the inspection result normal? G
YES >> GO TO 13.
NO >> Replace battery negative cable assembly.
13.CHECK INTERMITTENT INCIDENT H
: To body ground L
+ – Voltage (V)
Connector O
Terminal Terminal
138
E80 150 Approx. 2.5
(Battery current sensor signal)
P
Before measuring the terminal voltage, confirm that the battery is fully charged. Refer to PG-159, "How to Handle Battery".
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace battery negative cable assembly.
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start the engine and let it idle at least 10 seconds.
2. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Proceed to EC-428, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000006217933
ECM Sensor F
Connector Terminal Name Connector Terminal
76 Crankshaft position sensor F74 1
F110 G
77 Camshaft position sensor (bank 1) F84 1
Battery current sensor E63 2
Refrigerant pressure sensor E77 1 H
133
EVAP control system pressure sen-
E80 C17 3
sor
APP sensor 2 (Without ICC) E110 1 I
131
APP sensor 2 (with ICC) E67 9
Is the inspection result normal?
J
YES >> GO TO 4.
NO >> Repair short to ground or short to power in harness or connectors.
4.CHECK COMPONENTS K
Check the following.
• Camshaft position sensor (bank 1) (Refer to EC-306, "Component Inspection (Camshaft Position Sensor)".)
• CKP sensor (Refer to EC-301, "Component Inspection (Crankshaft Position Sensor)".) L
• Battery current sensor sensor (Refer to EC-423, "Component Inspection (Battery Current Sensor)".)
• Refrigerant pressure sensor (Refer to EC-520, "Diagnosis Procedure".)
• EVAP control system pressure sensor (Refer to EC-335, "Component Inspection (EVAP Control System
Pressure Sensor)".) M
Is the inspection result normal?
YES >> GO TO 5.
NO >> Replace malfunctioning component. N
5.CHECK APP SENSOR
Refer to EC-470, "Component Inspection (Accelerator Pedal Position Sensor)". O
Is the inspection result normal?
YES >> GO TO 9.
NO >> GO TO 6. P
6.REPLACE ACCELERATOR PEDAL ASSEMBLY
Replace accelerator pedal assembly.
M
1.CHECK ASCD STEERING SWITCH CIRCUIT
WITH CONSULT-III
1. Turn ignition switch ON. N
2. Select “MAIN SW”, “CANCEL SW”, “RESUME/ACC SW” and “SET SW” in “DATA MONITOR” mode with
CONSULT-III.
3. Check each item indication under the following conditions.
O
RESUME/ACCELERATE Pressed ON
RESUME/ACC SW
switch Released OFF
WITHOUT CONSULT-III
1. Turn ignition switch ON.
2. Check the voltage between ECM harness connector terminals under the following conditions.
ECM
+ – Condition Voltage (V)
Connector
Terminal Terminal
MAIN switch: Pressed Approx. 0
CANCEL switch: Pressed Approx. 1
128
E80 130 SET/COAST switch: Pressed Approx. 2
(ASCD steering switch signal)
RESUME/ACCELERATE switch: Pressed Approx. 3
All ASCD steering switches: Released Approx. 4
Is the inspection result normal?
YES >> GO TO 7.
NO >> GO TO 2.
2.CHECK ASCD STEERING SWITCH GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Disconnect combination switch harness connector.
4. Check the continuity between combination switch and ECM harness connector.
>> Repair open circuit, short to ground or short to power in harness or connectors.
4.CHECK ASCD STEERING SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check the continuity between combination switch and ECM harness connector.
>> Repair open circuit, short to ground or short to power in harness or connectors.
6.CHECK ASCD STEERING SWITCH C
Refer to EC-433, "Component Inspection (ASCD Steering Switch)".
Is the inspection result normal?
D
YES >> GO TO 7.
NO >> Replace ASCD steering switch. Refer to ST-33, "Removal and Installation".
7.CHECK INTERMITTENT INCIDENT E
Refer to GI-40, "Intermittent Incident".
G
1.CHECK ASCD STEERING SWITCH
1. Turn ignition switch OFF.
2. Disconnect combination switch (spiral cable) harness connector M302. H
3. Check resistance between combination switch harness connector terminals under the following condi-
tions.
I
Combination switch
Condition Resistance (Ω)
Connector Terminals
MAIN switch: Pressed Approx. 0 J
CANCEL switch: Pressed Approx. 250
M302 13 and 16 SET/COAST switch: Pressed Approx. 660
K
RESUME/ACCELERATE switch: Pressed Approx. 1,480
All ASCD steering switches: Released Approx. 4,000
Is the inspection result normal? L
YES >> INSPECTION END
NO >> Replace ASCD steering switch. Refer to ST-33, "Removal and Installation".
M
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Turn ignition switch ON and wait at least 10 seconds.
2. Press MAIN switch for at least 10 seconds, then release it and wait at least 10 seconds.
3. Press CANCEL switch for at least 10 seconds, then release it and wait at least 10 seconds.
4. Press RESUME/ACCELERATE switch for at least 10 seconds, then release it and wait at least 10 sec-
onds.
5. Press SET/COAST switch for at least 10 seconds, then release it and wait at least 10 seconds.
6. Press DISTANCE switch for at least 10 seconds, then release it and wait at least 10 seconds.
7. Press LDP switch for at least 10 seconds, then release it at wait at least 10 seconds.
8. Check DTC.
Is DTC detected?
YES >> Go to EC-434, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000006217939
ECM A
+ – Condition Voltage (V)
Connector
Terminal Terminal
EC
MAIN switch: Pressed Approx. 0
DYNAMIC DRIVER ASSISTANCE switch: Pressed Approx. 1.0
CANCEL switch: Pressed Approx. 1.9 C
128
E80 130 DISTANCE switch: Pressed Approx. 2.6
(ICC steering switch signal)
SET/COAST switch: Pressed Approx. 3.2
D
RESUME/ACCELERATE switch: Pressed Approx. 3.7
All ICC steering switches: Released Approx. 4.2
Is the inspection result normal? E
YES >> GO TO 7.
NO >> GO TO 2.
2.CHECK ICC STEERING SWITCH GROUND CIRCUIT FOR OPEN AND SHORT F
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Disconnect combination switch harness connector. G
4. Check the continuity between combination switch and ECM harness connector.
Combination switch
Condition Resistance (Ω)
Connector Terminals
MAIN switch: Pressed Approx. 0
DYNAMIC DRIVER ASSISTANCE switch: Pressed Approx. 270
CANCEL switch: Pressed Approx. 620
M302 13 and 16 DISTANCE switch: Pressed Approx. 1,100
SET/COAST switch: Pressed Approx. 1,810
RESUME/ACCELERATE switch: Pressed Approx. 3,000
All ICC steering switches: Released Approx. 5,420
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace ICC steering switch. Refer to ST-33, "Removal and Installation".
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE J
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE FOR MALFUNCTION A
1. Start engine (VDC switch OFF).
2. Press MAIN switch and check that CRUISE indicator is displayed in combination meter.
3. Drive the vehicle for at least 5 consecutive seconds under the following conditions.
CAUTION:
Always drive vehicle at a safe speed.
NOTE:
This procedure may be conducted with the drive wheels lifted in the shop or by driving the vehicle.
If a road test is expected to be easier, it is unnecessary to lift the vehicle.
ECM
+ – Condition Voltage (V)
Connector
Terminal Terminal
>> Repair open circuit, short to ground or short to power in harness or connectors.
7.CHECK ASCD BRAKE SWITCH
Refer to EC-442, "Component Inspection (ASCD Brake Switch)"
Is the inspection result normal?
>> Repair open circuit, short to ground or short to power in harness or connectors.
12.CHECK STOP LAMP SWITCH N
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE L
1. Start engine (VDC switch OFF).
2. Press MAIN switch and check that CRUISE indicator is displayed in combination meter.
3. Drive the vehicle for at least 5 consecutive seconds under the following conditions. M
CAUTION:
Always drive vehicle at a safe speed.
NOTE: N
This procedure may be conducted with the drive wheels lifted in the shop or by driving the vehicle.
If a road test is expected to be easier, it is unnecessary to lift the vehicle.
O
Vehicle speed More than 30 km/h (19 mph)
Selector lever Suitable position
4. Check 1st trip DTC. P
Is 1st trip DTC detected?
YES >> Go to EC-444, "Diagnosis Procedure".
NO >> GO TO 3.
3.PERFORM DTC CONFIRMATION PROCEDURE
1. Drive the vehicle for at least 5 consecutive seconds under the following conditions.
CAUTION:
WITHOUT CONSULT-III
1. Turn ignition switch ON.
2. Check the voltage between ECM harness connector terminals under the following conditions.
ECM
+ – Condition Voltage (V)
Connector
Terminal Terminal
The ECM receives two vehicle speed signals by the CAN communication line. One is sent from “combination EC
meter”, and the other is from TCM (Transmission control module). The ECM uses these signals for ASCD con-
trol. Refer to EC-48, "AUTOMATIC SPEED CONTROL DEVICE (ASCD) : System Description" for ASCD func-
tions.
C
DTC Logic INFOID:0000000006288350
The ECM receives two vehicle speed signals by the CAN communication line. One is sent from “combination EC
meter”, and the other is from TCM (Transmission control module). The ECM uses these signals for ICC con-
trol. Refer to CCS-12, "System Description" for ICC functions.
DTC Logic INFOID:0000000006288353 C
>> GO TO 2. L
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine (VDC switch OFF). M
2. Drive the vehicle at more than 40 km/h (25 MPH).
CAUTION:
Always drive vehicle at a safe speed.
NOTE: N
This procedure may be conducted with the drive wheels lifted in the shop or by driving the vehicle.
If a road test is expected to be easier, it is unnecessary to lift the vehicle.
3. Check DTC. O
Is DTC detected?
YES >> Proceed to EC-449, "Diagnosis Procedure".
NO >> INSPECTION END P
Diagnosis Procedure INFOID:0000000006288354
G
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Turn ignition switch ON and wait at least 1 second. H
2. Check DTC.
Is DTC detected?
YES >> Go to EC-451, "Diagnosis Procedure". I
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000006217952
J
1.PERFORM DTC CONFIRMATION PROCEDURE
1. Turn ignition switch ON. K
2. Erase DTC.
3. Perform DTC Confirmation Procedure.
See EC-451, "DTC Logic".
L
Is the DTC P1606 displayed again?
YES >> Replace VVEL control module. Refer to EC-536, "Removal and Installation".
NO >> INSPECTION END
M
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and let it idle for at least 1 second.
2. Check DTC.
Is DTC detected?
YES >> Go to EC-452, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000006217954
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE H
>> Repair open circuit, short to ground or short to power in harness or connectors.
4.CHECK INTERMITTENT INCIDENT
Refer to GI-40, "Intermittent Incident".
Is the inspection result normal?
YES >> Replace VVEL control module. Refer to EC-536, "Removal and Installation".
NO >> Repair or replace.
5.CHECK INTERMITTENT INCIDENT
Refer to GI-40, "Intermittent Incident".
Is the inspection result normal?
YES >> GO TO 6.
NO >> Repair or replace.
6.REPLACE VVEL LADDER ASSEMBLY
Replace VVEL ladder assembly. Refer to EM-75, "Removal and Installation".
>> Repair open circuit, short to ground or short to power in harness or connectors.
4.CHECK STOP LAMP SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect stop lamp switch harness connector.
2. Disconnect ECM harness connector.
3. Check the continuity between stop lamp switch harness connector and ECM harness connector.
>> Repair open circuit, short to ground or short to power in harness or connectors.
6.CHECK STOP LAMP SWITCH
Refer to EC-456, "Component Inspection (Stop Lamp Switch)".
Is the inspection result normal?
YES >> GO TO 7.
NO >> Replace stop lamp switch. Refer to BR-20, "Removal and Installation".
7.CHECK INTERMITTENT INCIDENT
Refer to GI-40, "Intermittent Incident".
EC
>> Repair open circuit, short to ground or short to power in harness or connectors.
C
3.CHECK THROTTLE CONTROL MOTOR RELAY INPUT SIGNAL CIRCUIT
1. Check the continuity between IPDM E/R sensor harness connector and ECM harness connector.
D
IPDM E/R ECM
Continuity
Connector Terminal Connector Terminal
E
E15 55 E80 173 Existed
2. Also check harness for short to ground and short to power.
Is the inspection result normal? F
YES >> GO TO 5.
NO >> GO TO 4.
4.DETECT MALFUNCTIONING PART G
>> Repair open circuit, short to ground or short to power in harness or connectors.
I
5.CHECK FUSE
1. Disconnect 20 A fuse (No. 64) from IPDM E/R.
2. Check if 20 A fuse is blown. J
Is the inspection result normal?
YES >> GO TO 6.
NO >> Replace 20 A fuse. K
6.CHECK INTERMITTENT INCIDENT
Refer to GI-40, "Intermittent Incident". L
Is the inspection result normal?
YES >> Replace IPDM E/R. Refer to PCS-32, "Removal and Installation".
NO >> Repair or replace harness or connectors. M
Electric throttle control actuator consists of throttle control motor, throttle position sensor, etc.
The throttle control motor is operated by the ECM and it opens and closes the throttle valve.
The current opening angle of the throttle valve is detected by the throttle position sensor and it provides feed-
back to the ECM. ECM controls the throttle valve opening angle in response to driving condition via the throttle
control motor.
DTC Logic INFOID:0000000006217963
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• Harness or connectors
Electric throttle control Electric throttle control function does not
P2101 (Throttle control motor circuit is open or shorted)
performance operate properly.
• Electric throttle control actuator
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Turn ignition switch ON and wait at least 2 seconds.
2. Start engine and let it idle for 5 seconds.
3. Check DTC.
Is DTC detected?
YES >> Go to EC-460, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000006217964
ECM
Ground Condition Voltage
Connector Terminal
Ignition switch:
Approx. 0 V
OFF
E80 173 Ground
Ignition switch:
Battery voltage
ON
Is the inspection result normal?
YES >> GO TO 8.
NO >> GO TO 2.
Terminals Resistance
5 and 6 Approx. 1 - 15 Ω [at 25°C (77°F)]
Is the inspection result normal?
YES >> INSPECTION END
NO >> GO TO 2.
>> GO TO 2.
2.PERFORM IDLE AIR VOLUME LEARNING E
Refer to EC-148, "Work Procedure".
F
>> END
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Turn ignition switch ON and wait at least 2 seconds.
2. Start engine and let it idle for 5 seconds.
3. Check DTC.
Is DTC detected?
YES >> Go to EC-464, "DTC Logic".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000006217968
1.CHECK THROTTLE CONTROL MOTOR OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect electric throttle control actuator harness connector.
2. Disconnect ECM harness connector.
3. Check the continuity between electric throttle control actuator harness connector and ECM harness con-
nector.
Replace electric throttle control actuator. Refer to EM-30, "Removal and Installation".
C
>> INSPECTION END
Component Inspection (Electric Throttle Control Motor) INFOID:0000000006217969
D
1.CHECK THROTTLE CONTROL MOTOR
1. Turn ignition switch OFF. E
2. Disconnect electric throttle control actuator harness connector.
3. Check resistance between electric throttle control actuator terminals as per the following.
F
Terminals Resistance
5 and 6 Approx. 1 - 15 Ω [at 25°C (77°F)]
Is the inspection result normal? G
YES >> INSPECTION END
NO >> GO TO 2.
2.REPLACE ELECTRIC THROTTLE CONTROL ACTUATOR H
Replace electric throttle control actuator. Refer to EM-30, "Removal and Installation".
I
>> INSPECTION END
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE FOR MALFUNCTION A AND B
1. Turn ignition switch ON and wait at least 1 second.
2. Selector lever position is D and wait at least 3 seconds.
3. Selector lever position is P.
4. Turn ignition switch OFF and wait at least 10 seconds.
5. Turn ignition switch ON and wait at least 1 second.
6. Selector lever position is D and wait at least 3 seconds.
7. Selector lever position is P.
8. Turn ignition switch OFF, wait at least 10 seconds, and then turn ON.
9. Check DTC.
Is DTC detected?
YES >> Go to EC-466, "Diagnosis Procedure".
NO >> GO TO 3.
3.PERFORM DTC CONFIRMATION PROCEDURE FOR MALFUNCTION C
1. Turn ignition switch ON and wait at least 1 second.
2. Selector lever position is D and wait at least 3 seconds.
3. Selector lever position is N or P.
4. Start engine and let it idle for 3 seconds.
5. Check DTC.
Is DTC detected?
YES >> Go to EC-466, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000006217971
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and let it idle for 1 second.
2. Check DTC.
Is DTC detected?
YES >> Go to EC-468, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000006217973
APP sensor
Ground Voltage (V)
Connector Terminal
E110
2
(Without ICC)
Ground Approx. 5
E67
12
(With ICC)
Is the inspection result normal?
YES >> GO TO 3.
NO >> GO TO 2.
2.DETECT MALFUNCTIONING PART
Check the following.
• Harness for open or short between ECM and APP sensor
• Loose or poor connection for each connector and harness
>> Repair open circuit, short to ground or short to power in harness or connectors. A
3.CHECK APP SENSOR 1 GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF. EC
2. Disconnect ECM harness connector.
3. Check the continuity between APP sensor harness connector and ECM harness connector.
C
APP sensor ECM
Continuity
Connector Terminal Connector Terminal
E110
4
D
(Without ICC)
E80 140 Existed
E67
11
(With ICC) E
4. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 5. F
NO >> GO TO 4.
4.DETECT MALFUNCTIONING PART
G
Check the following.
• Harness for open or short between ECM and APP sensor
• Loose or poor connection for each connector and harness
H
>> Repair open circuit, short to ground or short to power in harness or connectors.
5.CHECK APP SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT I
1. Check the continuity between APP sensor harness connector and ECM harness connector.
ECM
+ – Condition Voltage (V)
Connector
Terminal Terminal
Fully released 0.65 - 0.87
136 (APP sensor 1) 140
Fully depressed 4.3 - 4.8
E80 Accelerator pedal
Fully released 0.28 - 0.48
126 (APP sensor 2) 129
Fully depressed 2.0 - 2.5
Is the inspection result normal?
YES >> INSPECTION END
NO >> GO TO 2.
2.REPLACE ACCELERATOR PEDAL ASSEMBLY
Replace accelerator pedal assembly. Refer to ACC-3, "MODELS WITHOUT DISTANCE CONTROL ASSIST
SYSTEM : Removal and Installation" (Without distance control assist system) or ACC-4, "MODELS WITH
DISTANCE CONTROL ASSIST SYSTEM : Removal and Installation" (With distance control assist system).
ECM Sensor
Connector Terminal Name Connector Terminal
76 Crankshaft position sensor F74 1
F110
77 Camshaft position sensor (bank 1) F84 1
Battery current sensor E63 2
133 Refrigerant pressure sensor E77 1
E80 EVAP control system pressure sensor C17 3
APP sensor (Without ICC) E110 1
131
APP sensor (with ICC) E67 9
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair short to ground or short to power in harness or connectors.
5.CHECK COMPONENTS
Check the following.
• Crankshaft position sensor (Refer to EC-301, "Component Inspection (Crankshaft Position Sensor)".)
• Camshaft position sensor (bank 1) (Refer to EC-306, "Component Inspection (Camshaft Position Sensor)".)
• Refrigerant pressure sensor (Refer to EC-520, "Component Function Check".)
• EVAP control system pressure sensor (Refer to EC-335, "Component Inspection (EVAP Control System
Pressure Sensor)".)
Is the inspection result normal?
YES >> GO TO 12.
NO >> Replace malfunctioning component.
6.CHECK APP SENSOR 2 GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between APP sensor harness connector and ECM harness connector.
ECM
+ – Condition Voltage (V)
Connector
Terminal Terminal
Fully released 0.65 - 0.87
136 (APP sensor 1) 140
Fully depressed 4.3 - 4.8
E80 Accelerator pedal
Fully released 0.28 - 0.48
126 (APP sensor 2) 129
Fully depressed 2.0 - 2.5
Is the inspection result normal?
YES >> INSPECTION END
NO >> GO TO 2.
2.REPLACE ACCELERATOR PEDAL ASSEMBLY
Replace accelerator pedal assembly. Refer to ACC-3, "MODELS WITHOUT DISTANCE CONTROL ASSIST
SYSTEM : Removal and Installation" (Without distance control assist system) or ACC-4, "MODELS WITH
DISTANCE CONTROL ASSIST SYSTEM : Removal and Installation" (With distance control assist system).
ECM A
+ – Condition Voltage (V)
Connector
Terminal Terminal
EC
91 Fully released More than 0.36
(TP sensor 1 signal) Fully depressed Less than 4.75
97
F110 Accelerator pedal
(Sensor ground) Fully released Less than 4.75 C
79
(TP sensor 2 signal) Fully depressed More than 0.36
Is the inspection result normal?
D
YES >> INSPECTION END
NO >> GO TO 2.
2.REPLACE ELECTRIC THROTTLE CONTROL ACTUATOR E
Replace electric throttle control actuator. Refer to EM-30, "Removal and Installation".
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and let it idle for 1 second.
2. Check DTC.
Is DTC detected?
YES >> Go to EC-478, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000006217982
APP sensor
Ground Voltage (V)
Connector Terminal
E110
2
(Without ICC)
Ground Approx. 5
E67
12
(With ICC)
Is the inspection result normal?
C
>> Repair open circuit, short to ground or short to power in harness or connectors.
3.CHECK APP SENSOR 2 POWER SUPPLY CIRCUIT-I
1. Turn ignition switch ON. D
2. Check the voltage between APP sensor harness connector and ground.
APP sensor E
Ground Voltage (V)
Connector Terminal
E110
1 F
(Without ICC)
Ground Approx. 5
E67
9
(With ICC)
Is the inspection result normal? G
YES >> GO TO 8.
NO >> GO TO 4.
H
4.CHECK APP SENSOR 2 POWER SUPPLY CIRCUIT-II
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector. I
3. Check the continuity between APP sensor harness connector and ECM harness connector.
E110 4 140
E80 Existed
(Without ICC) 5 129
E67 11 140
E80 Existed
(With ICC) 8 129
4. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 10.
NO >> GO TO 9.
9.DETECT MALFUNCTIONING PART
Check the following.
• Harness for open or short between ECM and accelerator pedal position sensor
• Loose or poor connection for each connector and harness
>> Repair open circuit, short to ground or short to power in harness or connectors.
10.CHECK APP SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check the continuity between APP sensor harness connector and ECM harness connector.
E110 3 136
E80 Existed EC
(Without ICC) 6 126
E67 10 136
E80 Existed
(With ICC) 7 126 C
2. Also check harness for short to ground and short to power.
Is the inspection result normal?
D
YES >> GO TO 12.
NO >> GO TO 11.
11.DETECT MALFUNCTIONING PART E
Check the following.
• Harness for open or short between ECM and accelerator pedal position sensor
• Loose or poor connection for each connector and harness F
>> Repair open circuit, short to ground or short to power in harness or connectors.
12.CHECK APP SENSOR G
Refer to EC-481, "Component Inspection (Accelerator Pedal Position Sensor)".
Is the inspection result normal?
H
YES >> GO TO 14.
NO >> GO TO 13.
13.REPLACE ACCELERATOR PEDAL ASSEMBLY I
Replace accelerator pedal assembly. Refer to ACC-3, "MODELS WITHOUT DISTANCE CONTROL ASSIST
SYSTEM : Removal and Installation" (Without distance control assist system) or ACC-4, "MODELS WITH
DISTANCE CONTROL ASSIST SYSTEM : Removal and Installation" (With distance control assist system). J
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE J
1. Start engine and let it idle for at least 60 seconds.
2. Check 1st trip DTC.
Is 1st trip DTC detected? K
YES >> Proceed to EC-483, "Diagnosis Procedure".
NO >> INSPECTION END
L
Diagnosis Procedure INFOID:0000000006288356
+
Voltage
Low fuel pressure sensor −
(Approx.)
Connector Terminal
F25 3 Ground 5V
Is inspection result normal?
YES >> GO TO 4.
NO >> GO TO 3.
3.CHECK SENSOR POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness connector for short to power and short to ground, between the following terminals.
ECM Sensor
Connector Terminal Name Connector Terminal
Power steering pressure sensor F35 1
27 Low fuel pressure sensor F25 3
F111
Cooling fan speed sensor F39 2
28 FRP sensor F26 1
Is inspection result normal?
YES >> Perform the trouble diagnosis for power supply circuit. Refer to EC-168, "Diagnosis Procedure".
NO >> Repair or replace error-detected parts.
4.CHECK LOW FUEL PRESSURE SENSOR GROUND CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between low fuel pressure sensor harness connector and ECM harness connector.
+ −
Low fuel pressure sensor ECM Continuity
Connector Terminal Connector Terminal
F25 1 F111 45 Existed
Is inspection result normal?
YES >> GO TO 5.
NO >> Repair or replace error-detected parts.
5.CHECK ECM GROUND CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between ECM harness connector and the ground.
ECM
Ground Continuity
Connector Terminal
F111 5
114
Ground Existed
115
E80
174
175
Is inspection result normal?
YES >> Check intermittent incident. Refer to GI-40, "Intermittent Incident".
+ −
C
Low fuel pressure sensor ECM Continuity
Connector Terminal Connector Terminal
F25 2 F111 23 Existed D
4. Also check harness for short to ground and to power.
Is inspection result normal?
E
YES >> GO TO 7.
NO >> Repair or replace error-detected parts.
7.CHECK LOW FUEL PRESSURE SENSOR F
Refer to EC-485, "Component Inspection".
Is inspection result normal?
YES >> Check intermittent incident. Refer to GI-40, "Intermittent Incident". G
NO >> Replace low fuel pressure sensor.
Component Inspection INFOID:0000000006289706
H
1.CHECK LOW FUEL PRESSURE SENSOR
WITH CONSULT-III I
1. Turn ignition switch OFF.
2. Reconnect harness connector disconnected.
3. Start the engine.
4. Select “DATA MONITOR” mode with CONSULT-III. J
5. Check that the “L/FUEL PRES SEN V” value.
Value K
Data monitor item Condition
(Approx.)
Engine speed: idle
L/FUEL PRES SEN V 3,000 –3,300 mV L
Engine speed: 3,000 rpm (no load)
WITHOUT CONSULT-III
1. Turn ignition switch OFF. M
2. Reconnect harness connector disconnected.
3. Start the engine.
4. Check low fuel pressure sensor signal voltage.
N
+ −
Value
Low fuel pressure sensor Condition
Ground (Approx.)
Connector Terminal
[Engine is running]
• Warm-up condition
• Idle speed
JPBIA3357ZZ
F25 2 Ground
[Engine is running]
• Warm-up condition
• Engine speed: 2,000 rpm
JPBIA3358ZZ
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE I
1. Clear the mixture ratio self-learning value. Refer to EC-152, "Work Procedure".
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON. J
4. Turn ignition switch OFF and wait at least 10 seconds.
5. Start engine and keep the engine speed between 3,500 and 4,000 rpm for 1 minute under no load.
6. Let engine idle for 1 minute. K
7. Keep engine speed between 2,500 and 3,000 rpm for 20 minutes.
8. Check 1st trip DTC.
Is 1st trip DTC detected? L
YES >> Go to EC-487, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000006217988 M
>> GO TO 2.
O
2.CHECK A/F SENSOR 1 CONNECTOR
1. Disconnect A/F sensor 1 harness connector.
2. Check that water is not inside connectors. P
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace harness connector.
3.CHECK FOR INTAKE AIR LEAKAGE
1. Reconnect A/F sensor 1 harness connector.
2. Start engine and run it at idle.
A/F sensor 1
DTC Ground Voltage
Bank Connector Terminal
P2A00 1 F67 4
Ground 3.0 V
P2A03 2 F68 4
Is the inspection result normal?
YES >> GO TO 6.
NO >> Repair open circuit, short to ground or short to power in harness or connectors.
6.CHECK A/F SENSOR 1 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between A/F sensor 1 harness connector and ECM harness connector.
WITH CONSULT-III
1. Turn ignition switch ON.
2. Select “A/F ADJ-B1” and “A/F ADJ-B2” in “DATA MONITOR” mode with CONSULT-III.
3. Check that “0.000” is displayed on CONSULT-III screen.
WITHOUT CONSULT-III
1. Turn ignition switch ON.
2. Check the voltage between ECM harness connector terminals as per the following.
ECM
+ – Condition Voltage (V)
Connector
Terminal Terminal
1. Adjust ASCD brake switch installation. Refer to BR-21, "Inspection and Adjustment".
2. Check the continuity between ASCD brake switch terminals under the following conditions.
O
Terminals Condition Continuity
Fully released Existed
1 and 2 Brake pedal P
Slightly depressed Not existed
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace ASCD brake switch. Refer to BR-20, "Removal and Installation".
1.CHECK DTC
Check that DTC UXXXX is not displayed.
Is the inspection result normal?
YES >> GO TO 2.
NO >> Perform trouble diagnosis for DTC UXXXX.
2.CHECK DTC WITH COMBINATION METER
Refer to MWI-30, "CONSULT-III Function".
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace malfunctioning part.
3.CHECK INTERMITTENT INCIDENT
Refer to GI-40, "Intermittent Incident".
Is the inspection result normal?
YES >> Replace combination meter. Refer to MWI-85, "Removal and Installation".
NO >> Repair or replace malfunctioning part.
The electrical load signal (Rear window defogger switch signal, headlamp switch signal, heater fan switch sig- EC
nal, etc.) is transferred via the CAN communication line.
Component Function Check INFOID:0000000006217995
C
1.CHECK REAR WINDOW DEFOGGER SWITCH FUNCTION
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-III. D
3. Select “LOAD SIGNAL” and check indication under the following conditions.
1.INSPECTION START O
Confirm the malfunctioning circuit (rear window defogger, headlamp or heater fan). Refer to EC-493, "Compo-
nent Function Check".
Which circuit is related to the incident? P
Rear window defogger>>GO TO 2.
Headlamp>>GO TO 3.
Heater fan>>GO TO 4.
2.CHECK REAR WINDOW DEFOGGER SYSTEM
Refer to DEF-24, "Work Flow".
WITH CONSULT-III
1. Start the engine.
2. Perform “FAN DUTY CONTROL” in “ACTIVE TEST” mode with CONSULT-III. C
3. Check that cooling fan speed varies according to the percentage.
NOTE:
Speed changes gradually as the percentage changes. D
WITHOUT CONSULT-III
1. Start the engine and warm up the engine until engine coolant temperature reaches at least 98°C (209°F).
2. Check that cooling fan speed increase. E
Is the inspection result normal?
YES >> INSPECTION END
NO >> Proceed to EC-495, "Diagnosis Procedure". F
Diagnosis Procedure INFOID:0000000006217998
+ K
Electrically-controlled cooling fan coupling − Voltage
(Approx.)
Connector Terminal
L
F39 1 Ground Battery voltage
Is inspection result normal?
YES >> GO TO 3. M
NO >> Perform trouble diagnosis for power supply circuit.
3.CHECK ELECTRICALLY-CONTROLLED COOLING FAN COUPLING GROUND CIRCUIT
1. Turn ignition switch OFF. N
2. Check the continuity between electrically-controlled cooling fan coupling harness connector and ground.
+ O
Electrically-controlled cooling fan coupling −
Continuity
Connector Terminal
P
F39 6 Ground Existed
Is inspection result normal?
YES >> GO TO 4.
NO >> Repair or replace error-detected parts.
4.CHECK ELECTRICALLY-CONTROLLED COOLING FAN COUPLING CONTROL SIGNAL
WITH CONSULT-III
+
Voltage
Electrically-controlled cooling fan coupling −
(Approx.)
Connector Terminal
F39 3 Ground
JMMIA0404GB
2. 5 V
WITHOUT CONSULT-III
1. Start the engine and warm up the engine until engine coolant temperature reaches at least 98°C (209°F).
2. Check the voltage between electrically-controlled cooling fan coupling harness connector and ground.
CAUTION:
Wait for 1 minute or more to measure.
+
Voltage
Electrically-controlled cooling fan coupling −
(Approx.)
Connector Terminal
F39 3 Ground
JMMIA0404GB
2. 5 V
Is the inspection result normal?
YES >> GO TO 7.
NO >> GO TO 5.
5.CHECK ELECTRICALLY-CONTROLLED COOLING FAN COUPLING CONTROL CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect IPDM E/R harness connector.
3. Check the continuity between electrically-controlled cooling fan coupling harness connector and IPDM E/
R harness connector.
+ −
Electrically-controlled cooling fan
IPDM E/R Continuity
coupling
Connector Terminal Connector Terminal
F39 3 E17 72 Existed
4. Also check harness for short to power.
Is the inspection result normal?
YES >> GO TO 6.
1.INSPECTION START
Turn ignition switch to START.
Are any cylinders ignited?
YES >> GO TO 2.
NO >> Proceed to EC-498, "Diagnosis Procedure".
2.CHECK FUEL INJECTOR FUNCTION
WITH CONSULT-III
1. Start engine.
2. Perform “POWER BALANCE” in “ACTIVE TEST” mode with CONSULT-III.
3. Check that each circuit produces a momentary engine speed drop.
WITHOUT CONSULT-III
1. Start engine.
2. Listen to each fuel injector operating sound.
PBIB3332E
+
ECM − Voltage
Connector Terminal
46
F111
51
Ground Battery voltage
111
E80
112
Is the inspection result normal?
YES >> GO TO 2.
NO >> Perform the trouble diagnosis for power supply circuit. Refer to EC-168, "Diagnosis Procedure".
2.CHECK FUEL INJECTOR CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect fuel injector harness connector and ECM harness connector.
3. Check the continuity between fuel injector harness connector and ECM harness connector.
+ − A
Cylinder Fuel injector ECM Continuity
Connector Terminal Connector Terminal
EC
1 101
1 F123 F110
2 108
1 7 C
2 F124 F111
2 4
1 6
3 F125 F111 D
2 3
1 107
4 F126 F110
2 104 E
Existed
1 2
5 F127 F111
2 9
1 102
F
6 F128 F110
2 109
1 106
7 F129 F110 G
2 103
1 1
8 F130 F111
2 8 H
+ K
ECM − Continuity
Connector Terminal
L
F111 5
114 Ground Exsisted
E80
115 M
Is inspection result normal?
YES >> GO TO 4.
NO >> Repair or replace error-detected parts. N
Injector
+ − Condition Resistance
Terminal
1 2 Temperature 10 - 60°C (50 - 140°F) 1.44 - 1.73 Ω
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace malfunctioning fuel injector. Refer to EM-49, "Removal and Installation".
JPBIA3340ZZ J
F110 105 E80 175
BATTERY VOLTAGE
(11 - 14 V)
K
[Engine is running]
• Warm-up condition
• Engine speed: 2,000 rpm
L
JPBIA3341ZZ
+ −
ECM High pressure fuel pump Continuity
Connector Terminal Connector Terminal
105 1
F110 F24 Existed
110 2
+ −
High pressure fuel pump Condition Resistance
Terminal
1 2 Temperature 20 – 30°C (68 – 86°F) 9 – 11 Ω
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace high pressure fuel pump. Refer to EM-43, "Removal and Installation".
WITHOUT CONSULT-III
1. Turn ignition switch ON.
2. Check the voltage between ECM harness connector terminals as per the following. F
ECM
G
+ – Condition Voltage
Connector
Terminal Terminal
WITHOUT CONSULT-III
1. Turn ignition switch ON. P
2. Check the voltage between ECM harness connector terminals under the following conditions.
ECM
+ – Condition Voltage (V)
Connector
Terminal Terminal
H
1.CHECK ICC BRAKE SWITCH-I
1. Turn ignition switch OFF.
2. Disconnect ICC brake switch harness connector. I
3. Check the continuity between ICC brake switch terminals under the following conditions.
1.INSPECTION START
Turn ignition switch OFF, and restart engine.
Does the engine start?
YES-1 >> With CONSULT-III: GO TO 2.
YES-2 >> Without CONSULT-III: GO TO 3.
NO >> Go to EC-506, "Diagnosis Procedure".
2.CHECK IGNITION SIGNAL FUNCTION
WITH CONSULT-III
1. Perform “POWER BALANCE” in “ACTIVE TEST” mode with CONSULT-III.
2. Check that each circuit produces a momentary engine speed drop.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Go to EC-506, "Diagnosis Procedure".
3.CHECK IGNITION SIGNAL FUNCTION
WITHOUT CONSULT-III
1. Let engine idle.
2. Read the voltage signal between ECM harness connector terminals under the following conditions with an
oscilloscope.
ECM
+ – Voltage signal
Cylinder
Connector Terminal Connector Terminal
1 12
2 13
3 14
4 15
F111 E80 175
5 17
6 18
7 19 PBIB0044E
8 20
NOTE:
The pulse cycle changes depending on rpm at idle.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Go to EC-506, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000006218012
ECM A
+ – Voltage
Connector
Terminal Terminal
EC
171
E80 175 Battery voltage
172
Is the inspection result normal? C
YES >> GO TO 2.
NO >> Go to EC-168, "Diagnosis Procedure".
2.CHECK IGNITION COIL POWER SUPPLY CIRCUIT-II D
Condenser
F
Ground Voltage
Connector Terminal
F8 1 Ground Battery voltage G
Is the inspection result normal?
YES >> GO TO 5.
NO >> GO TO 3. H
3.CHECK IGNITION COIL POWER SUPPLY CIRCUIT-III
1. Turn ignition switch OFF.
I
2. Disconnect IPDM E/R harness connector E7.
3. Check the continuity between IPDM E/R harness connector and condenser harness connector.
J
IPDM E/R Condenser
Continuity
Connector Terminal Connector Terminal
E15 61 F8 1 Existed K
4. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> Go to EC-168, "Diagnosis Procedure". L
NO >> GO TO 4.
4.DETECT MALFUNCTIONING PART M
Check the following.
• Harness for open or short between IPDM E/R and condenser
• Loose or poor connection for each connector and harness
N
>> Repair open circuit, short to ground or short to power in harness or connectors.
5.CHECK CONDENSER GROUND CIRCUIT FOR OPEN AND SHORT O
1. Turn ignition switch OFF.
2. Check the continuity between condenser harness connector and ground.
P
Condenser
Ground Continuity
Connector Terminal
F8 2 Ground Existed
3. Also check harness for short to power.
Is the inspection result normal?
Ignition coil
Ground Voltage
Cylinder Connector Terminal
1 F75 3
2 F76 3
3 F77 3
4 F78 3
Ground Battery voltage
5 F79 3
6 F80 3
7 F81 3
8 F82 3
Is the inspection result normal?
YES >> GO TO 9.
NO >> GO TO 8.
8.DETECT MALFUNCTIONING PART
Check the following.
• Harness connector F22 and E46
• Harness for open or short between ignition coil and harness connector F22
Ignition coil
Ground Continuity
Cylinder Connector Terminal
1 F75 2
2 F76 2
3 F77 2
4 F78 2
Ground Existed
5 F79 2
6 F80 2
7 F81 2
8 F82 2
3. Also check harness for short to power.
Is the inspection result normal?
1 and 2 Except 0 or ∞ Ω
1 and 3 O
Except 0 Ω
2 and 3
Is the inspection result normal?
YES >> GO TO 2. P
NO >> Replace malfunctioning ignition coil with power transistor.
2.CHECK IGNITION COIL WITH POWER TRANSISTOR-II
CAUTION:
Perform the following procedure in a place with no combustible objects and good ventilation.
1. Turn ignition switch OFF.
2. Reconnect all harness connectors disconnected.
1.CHECK CONDENSER
1. Turn ignition switch OFF.
2. Disconnect condenser harness connector.
3. Check resistance between condenser terminals as per the following.
Terminals Resistance
1 and 2 Above 1 MΩ [at 25°C (77°F)]
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace condenser.
1.CHECK DTC
Check that DTC UXXXX or P0500 is not displayed. G
Is the inspection result normal?
YES >> GO TO 2.
NO-1 >> Perform trouble diagnosis for DTC UXXXX. H
NO-2 >> Perform trouble diagnosis for DTC P0500. Refer to EC-356, "DTC Logic".
2.CHECK DTC WITH “COMBINATION METER”
I
Refer to MWI-30, "CONSULT-III Function".
Is the inspection result normal?
YES >> GO TO 3. J
NO >> Perform trouble diagnosis for DTC indicated.
3.CHECK INTERMITTENT INCIDENT
Refer to GI-40, "Intermittent Incident". K
Is the inspection result normal?
YES >> Replace combination meter.
NO >> Repair or replace. L
+
FPCM − Voltage
Connector Terminal
B41 10 Ground Battery voltage
Is the inspection result normal?
YES >> GO TO 2.
NO >> Perform the trouble diagnosis for power supply circuit. Refer to EC-168, "Diagnosis Procedure".
2.CHECK FPCM GROUND CIRCUIT
1. Turn ignition switch OFF.
2. Check the continuity between FPCM harness connector and ground.
+
FPCM − Continuity
Connector Terminal
B41 5 Ground Existed
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair open circuit or short to power in harness or connectors.
3.CHECK FPCM INPUT AND OUTPUT CIRCUIT
1. Disconnect ECM harness connector.
2. Check the continuity between FPCM harness connector and ECM harness connector.
+ −
FPCM ECM Continuity
Connector Terminal Connector Terminal
8 125
B41 E80 Existed
9 142
3. Also check harness for short to ground and to power.
Is the inspection result normal?
+ −
C
+ − O
Fuel level sensor unit and fuel
Condition Resistance
pump
Terminals P
1 3 Temperature: 25°C (77°F) 0.2 - 5.0 Ω
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace fuel level sensor unit and fuel pump. Refer to FL-5, "Removal and Installation".
FPCM
+ − Condition Voltage
Terminal Terminal
For 1 second after turning ignition
Approx. 8.5 V
switch ON
7 6 More than 1 second after turning
Approx. 0 V
ignition switch ON
Idle speed Approx. 8.5 V
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace FPCM. Refer to EC-537, "Removal and Installation".
1.CHECK DTC E
Check that DTC UXXXX is not displayed.
Is the inspection result normal?
YES >> GO TO 2. F
NO >> Perform trouble diagnosis for DTC UXXXX.
2.CHECK DTC WITH COMBINATION METER
G
Refer to MWI-30, "CONSULT-III Function".
Is the inspection result normal?
YES >> GO TO 3. H
NO >> Perform trouble diagnosis for DTC indicated.
3.CHECK INTERMITTENT INCIDENT
Refer to GI-40, "Intermittent Incident". I
Is the inspection result normal?
YES >> Replace combination meter.
NO >> Repair or replace malfunctioning part. J
1.INSPECTION START
Check whether the following symptoms are present.
A: Fuel odor from EVAP canister is strong.
B: Cannot refuel/Fuel odor from the fuel filler opening is strong while refueling.
Which symptom is present?
A >> GO TO 2.
B >> GO TO 7.
2.CHECK EVAP CANISTER
1. Remove EVAP canister with EVAP canister vent control valve and EVAP control system pressure sensor
attached.
2. Weigh the EVAP canister with EVAP canister vent control valve and EVAP control system pressure sensor
attached.
The weight should be less than 2.5 kg (5.5 lb).
Is the inspection result normal?
YES >> GO TO 3.
NO >> GO TO 4.
3.CHECK IF EVAP CANISTER IS SATURATED WITH WATER
Check if water will drain from EVAP canister (1).
• EVAP canister vent control valve (2)
Does water drain from the EVAP canister?
YES >> GO TO 4.
NO >> GO TO 6.
JSBIA0692ZZ
>> GO TO 5.
5.DETECT MALFUNCTIONING PART
Check the EVAP hose between EVAP canister and vehicle frame for clogging or poor connection.
H
JSBIA0692ZZ
>> GO TO 10. J
10.DETECT MALFUNCTIONING PART
Check the EVAP hose between EVAP canister and vehicle frame for clogging or poor connection.
K
>> Repair or replace EVAP hose.
11.CHECK VENT HOSES AND VENT TUBES L
Check hoses and tubes between EVAP canister and refueling control valve for clogging, kinks, looseness and
improper connection.
Is the inspection result normal? M
YES >> GO TO 12.
NO >> Repair or replace hoses and tubes.
12.CHECK FILLER NECK TUBE N
Check recirculation line for clogging, dents and cracks.
Is the inspection result normal?
O
YES >> GO TO 13.
NO >> Replace filler neck tube.
13.CHECK REFUELING EVAP VAPOR CUT VALVE P
Refer to EC-518, "Component Inspection (EVAP Vapor Cut Valve)".
Is the inspection result normal?
YES >> GO TO 14.
NO >> Replace refueling EVAP vapor cut valve with fuel tank.
14.CHECK FUEL FILLER TUBE
Check filler neck tube and hose connected to the fuel tank for clogging, dents and cracks.
SEF665U
EC
F
JSBIA0605GB
ECM
+ – Voltage (V)
Connector
Terminal Terminal
144
E80 150 1.0 - 4.0
(Refrigerant pressure sensor signal)
Is the inspection result normal?
YES >> INSPECTION END
NO >> Go to EC-520, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000006218027
>> Repair open circuit, short to ground or short to power in harness or connectors.
3.CHECK REFRIGERANT PRESSURE SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between refrigerant pressure sensor harness connector and ECM harness connec-
tor.
>> Repair open circuit, short to ground or short to power in harness or connectors.
5.CHECK REFRIGERANT PRESSURE SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT C
1. Check the continuity between refrigerant pressure sensor harness connector and ECM harness connec-
tor.
D
Refrigerant pressure sensor ECM
Continuity
Connector Terminal Connector Terminal
E
E77 2 E80 144 Existed
2. Also check harness for short to ground and short to power.
Is the inspection result normal? F
YES >> GO TO 7.
NO >> GO TO 6.
6.DETECT MALFUNCTIONING PART G
>> Repair open circuit, short to ground or short to power in harness or connectors.
I
7.CHECK INTERMITTENT INCIDENT
Refer to GI-40, "Intermittent Incident".
Is the inspection result normal? J
YES >> Replace refrigerant pressure sensor. Refer to HA-39, "REFRIGERANT PRESSURE SENSOR :
Removal and Installation".
NO >> Repair or replace malfunctioning part. K
The snow mode switch signal is sent to the combination meter from the snow mode switch. The combination
meter then sends the signal to the ECM via the CAN communication line.
The snow mode is used for driving or starting the vehicle on snowy roads or slippery areas. If the snow mode
is activated, the vehicle speed will not accelerate as quickly as normal to avoid vehicle slip. In other words,
ECM controls rapid engine torque change by controlling the electric throttle control actuator operating speed.
Component Function Check INFOID:0000000006256404
>> Repair open circuit, short to ground or short to power in harness or connectors.
4.CHECK SNOW MODE SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
SYMPTOM DIAGNOSIS
ENGINE CONTROL SYSTEM SYMPTOMS
Symptom Table INFOID:0000000006218028
SYMPTOM
ROUGH IDLE/HUNTING
HIGH IDLE/LOW IDLE
page
IDLING VIBRATION
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
ROUGH IDLE/HUNTING
HIGH IDLE/LOW IDLE
page
IDLING VIBRATION
D
ENGINE STALL
E
Vapor lock
(continued on next page)
Fuel piping
Warranty symptom code
Low octane)
Valve deposit
< SYMPTOM DIAGNOSIS >
5
5
AA
AA
ENGINE STALL ENGINE STALL
5
AB
AB
HESITATION/SURGING/FLAT SPOT
6
HESITATION/SURGING/FLAT SPOT
5
5
AC
AC
SYSTEM — ENGINE MECHANICAL & OTHER
SPARK KNOCK/DETONATION SPARK KNOCK/DETONATION
5
5
AD
AD
EC-526
LACK OF POWER/POOR ACCELERATION
6
LACK OF POWER/POOR ACCELERATION
5
5
AE
AE
HIGH IDLE/LOW IDLE
4
AF
ROUGH IDLE/HUNTING
5
ROUGH IDLE/HUNTING
5
5
AG
AG
SYMPTOM
SYMPTOM
IDLING VIBRATION
5
IDLING VIBRATION
5
5
AH
AH
SLOW/NO RETURN TO IDLE SLOW/NO RETURN TO IDLE
AJ
AJ
ENGINE CONTROL SYSTEM SYMPTOMS
AK
EXCESSIVE FUEL CONSUMPTION
3
5
5
AL
AL
EXCESSIVE OIL CONSUMPTION EXCESSIVE OIL CONSUMPTION
AM
AM
BATTERY DEAD (UNDER CHARGE)
3
HA
FL-4
FL-4
page
page
—
—
—
EC-257
EC-249
EC-243
EC-424
EC-420
EC-412
EC-210
Reference
Reference
[VK56VD]
2011 QX56
ENGINE CONTROL SYSTEM SYMPTOMS
< SYMPTOM DIAGNOSIS > [VK56VD]
SYMPTOM
A
HESITATION/SURGING/FLAT SPOT
ROUGH IDLE/HUNTING
HIGH IDLE/LOW IDLE
page
IDLING VIBRATION
D
ENGINE STALL
E
ROUGH IDLE/HUNTING
HIGH IDLE/LOW IDLE
page
IDLING VIBRATION
Warranty symptom code AA ENGINE STALL
AB AC AD AE AF AG AH AJ AK AL AM HA
Lubrica- EM-56
tion EM-60
Oil pan/Oil strainer/Oil pump/Oil
LU-9
filter/Oil gallery/Oil cooler 5 5 5 5 5 5 5 5 LU-12
LU-14
Oil level (Low)/Filthy oil LU-7
Cooling CO-11
Radiator/Hose/Radiator filler cap
CO-11
Thermostat 5 CO-21
Water pump CO-19
5 5 5 5 5 5 5 4 5
Water gallery EM-115
Cooling fan CO-17
Coolant level (Low)/Contaminat- 5
CO-8
ed coolant
IVIS (INFINITI Vehicle Immobilizer System —
1 1 SEC-48
NATS)
1 - 6: The numbers refer to the order of inspection.
PERIODIC MAINTENANCE
IDLE SPEED
Inspection INFOID:0000000006218030
JSBIA0492ZZ
F
1. Loop wire
A. Timing light B. Timing indicator
CAUTION:
• Do not use compressed air or a high pressure pump.
• Do not exceed 4.12 kPa (0.042 kg/cm2, 0.6 psi) of pressure in EVAP system.
NOTE:
• Do not start engine.
• Improper installation of EVAP service port adapter (commercial service tool) to the EVAP service port may
cause a leak.
WITH CONSULT-III
1. To locate the EVAP leak, install EVAP service port adapter (com-
mercial service tool) and pressure pump to EVAP service port.
2. Turn ignition switch ON.
3. Select the “EVAP SYSTEM CLOSE” of “WORK SUPPORT”
mode with CONSULT-III.
4. Touch “START”. A bar graph (Pressure indicating display) will
appear on the screen.
5. Apply positive pressure to the EVAP system until the pressure
indicator reaches the middle of the bar graph.
6. Remove EVAP service port adapter (commercial service tool) SEF462UA
and hose with pressure pump.
7. Locate the leak using a leak detector (commercial service tool).
Refer to EC-45, "EVAPORATIVE EMISSION SYSTEM : System
Diagram".
SEF200U
WITHOUT CONSULT-III
1. To locate the EVAP leak, install EVAP service port adapter (com-
mercial service tool) and pressure pump to EVAP service port.
2. Apply battery voltage between the terminals of EVAP canister
vent control valve to make a closed EVAP system.
3. To locate the leak, deliver positive pressure to the EVAP system
until pressure gauge points reach 1.38 to 2.76 kPa (0.014 to
0.028 kg/cm2, 0.2 to 0.4 psi).
4. Remove EVAP service port adapter (commercial service tool)
and hose with pressure pump.
SEF462UA
EC
SEF200U
PBIB1589E
REMOVAL
1. Remove the battery and battery tray. Refer to PG-164, "Removal and Installation". C
2. Disconnect ECM harness connectors (1) as shown in the figure.
3. Remove ECM bracket bolts (A).
4. Separate ECM (2) and ECM bracket (3). D
F
JSBIA0307ZZ
INSTALLATION
G
Install in the reverse order of removal.
CAUTION:
Must be perform additional service when replacing ECM. Refer to EC-143, "Work Procedure".
H
REMOVAL
1. Disconnect VVEL control module harness connector.
2. Remove the fix bolts. And then remove VVEL control module.
INSTALLATION
Install in the reverse order of removal.
CAUTION:
Must be perform additional service when replacing VVEL control module. Refer to EC-144, "Work Pro-
cedure".
REMOVAL EC
1. Remove the luggage side finisher lower (LH). Refer to INT-36, "LUGGAGE SIDE LOWER FINISHER :
Removal and Installation".
2. Disconnect fuel pump control module (FPCM) connector. C
3. Remove mounting bolts and then remove fuel pump control module (FPCM).
INSTALLATION
Install in the reverse order of removal. D
Condition Specification
No load* (in P or N position) 600 ± 50 rpm
*: Under the following conditions
• A/C switch: OFF
• Electric load: OFF (Lights, heater fan & rear window defogger)
• Steering wheel: Kept in straight-ahead position
Condition Specification
No load* (in P or N position) 12 ± 2°BTDC
*: Under the following conditions
• A/C switch: OFF
• Electric load: OFF (Lights, heater fan & rear window defogger)
• Steering wheel: Kept in straight-ahead position