Internal Safety Organisation
Internal Safety Organisation
But, from its inception as one of the main recommendations of the Fifth Conference on Safety in Mines, the
ISO's contribution to safety in mines has been unfortunately clouded. It is an accepted fact that more thrust
is required in strengthening the role and functioning of this institution.
An analysis of the chronological sequence of the status of Internal Safety Organisation and its functioning
in mines from inception, in light of the present safety scenario in mines, appears to convey the following as
the major shortcomings.
1. The functioning of the ISO in mines, is far from meeting the desired objectives.
2. The formulated and effected Corporate level Safety Policy in mines by the mining companies have
not been successful in mitigating the incidence of mining accidents and disasters.
3. Failure to effectively monitor the status of implementation of policy directives by the mining
companies.
4. Ineffective Inspection of mines for assessment of safety status.
5. Failure to effectively propagate the theme of safety in mine across the entire cross section of the
management.
Thus, there appears to be an urgent need for reviewing critically, the entire quantum of the concept of ISO,
with a view to streamlining the efforts and in identifying the grey areas in the field of safety, for tackling the
challenges effectively. In this connection, attention is also drawn to this Directorate's General Circular No. 2
of 1997, which was explicit in the role of ISO for meeting the challenges of the future.
It is therefore advised that the management of all mining companies, adopt the following measures as
recommended in the 5th and 6th Conferences on Safety in Mines and also in the recommendations of the
Courts of Inquiries of 'Kessurgarh' Colliery and 'Sudamdih' Colliery in reviving the institution of the ISO for
justifying its role in improvement of safety standards in mines—
(a) The ISO in every mining company, shall make an in-depth mine-wise, cause-wise analysis of all
fatal/serious accidents.
(b) The ISO shall monitor the impact of the 'Safety Campaigns' drawn up by Board of Directors based
on the ISO's analysis of accidents as mentioned above, and also submit a report to the Board of
Directors at intervals not exceeding 3 months.
(c) The ISO shall be made independent of the production line at all levels.
(d) The Chief of ISO shall be of a senior rank, next only to the Dir(Tech.)M.D./Chief Executive of mining
company.
(e) The ISO shall be multidisciplinary team, with a field set-up which shall be above the mine level.
(f) For ISO to be effective in its functioning, suitable policy shall be framed on the basis of the
following guidelines :
i. A proper Safety Policy shall be drawn up at corporate level of the company.
ii. A suitable machinery shall be evolved for effective monitoring of the implementation status
of policy directives.
iii. There shall be a system of periodic mine inspections for assessment of safety status.
iv. All mine accidents arid dangerous occurrences shall be independently enquired into by the
ISO.
v. The ISO shall make independent assessment of the safety implications in all cases of
opening of new mine/district, use of new equipment, adoption of new method of work and
all grievances on safety related matters.
vi. All applications for obtaining statutory permission, shall be studied and vetted by the ISO
before submission.
vii. Findings of the ISO on safety matters shall be discussed in the Safety Committee at mines.
viii. The ISO shall periodically assess the proper functioning of the institutions of workmen's
inspectors and the Safety Committees in mines.
ix. There shall be a system of auditing the safety standards at intervals of not more than a
year, for each mine.
Therefore Owners, Agents and Managers of all Coal, Metalliferous and Oil Mines are requested to take all
possible steps in achieving the set objectives of the institution of the Internal Safety Organisation.
Under the present circumstances in the mining industry looking at introduction of new and sophisticated
technology, mining in increasingly difficult geo-mining locale and evolution of a more conscious techno-
social environment, it is now time to revitalize the institution of ISO and all efforts must be directed
towards making this institution highly effective.
The Internal Safety Organisation in a company/ organisation should be made independent and directly
responsible to the authority/person made responsible for ensuring safety in mines, i.e. . The
Chairman/Chairman-cum-Managing Director or a Director on the Board of Directors of a mining company.
A system of reporting contraventions of the provisions of law by officers in this cadre should be evolved. A
complimentary system for the rectification of the violations by the operative persons in the mines should
also be developed and enforced.
The head of ISO should regularly interact with the persons responsible for production in the mine to review
the standard of safety therein. A written record for all such meetings should be maintained for information
as well as necessary actions at all levels.
A roof fall occurred during loading of coal in a depillaring district in IX seam in which 11 persons were killed;
one loader received serious injury while another got a minor injury.
IX seam, about 5 m thick and dipping at I in 6, had been developed along the floor on bord & pillar system
with square pillars, 15 m centre to centre, and rectangular galleries, 3.6 m wide and 2.4 m high. Extraction
of the pillars was done by stooking, dividing each pillar into 4 stooks. The heightening of galleries and splits
was done in two stages. In the first stage, they were heightened upto 3.9 m and in the second stage, upto
the roof of the seam which was 4.6 to 5 m high. The stooks were extracted in the full section. The
Systematic Timbering Rules provided for props at 1.2 m interval and cogs at 2.4 m interval in the area under
actual extraction. Galleries and splits were to be supported by two rows of props set at 1.2 m interval and a
cog at every junction of galleries. At the place of the accident, the gallery had been heightened upto the
roof and extraction of a stook had been started. 16 shotholes were blasted in the corner of the stook and
immediately after the blasting operation was completed, 22 loaders were engaged to load the coal. The
first lot of 7 tubs was loaded and a fresh supply of 9 empty tubs was provided. When these tubs were being
loaded, a mass of sandstone roof measuring 10m X 7 m (area =70 m2) and 15 to 30 cm thick fell at the
junction of roadways adjoining the stook under extraction from a height of about 4.6 m. 9 persons died
instantly and 2 more died soon after they were brought out from under the debris. One loader received-
serious injury and another one escaped with minor injury. The accident occurred because supports were
not erected before the loaders were allowed to enter the place. According to the Systematic Timbering
Rules, there should have been at least 20 props and 2 cogs under the roof stone which fell down. On
examining the evidence given by the different witnesses, it became clear that there was no support at all
under the roof that fell except for the possibility of 2 or 3 props at one edge. The immediate roof was thin,
coarse-grained, micaceous sandstone with pebbles and a layer of clayey material. The contact plane was
wet. Such a condition would give inadequate cohesion with the roof mass above. Because of the lack of
supports, bed separation took place over a period of time and the roof fell en masse by gravity. Failure to
test the roof was another lapse which resulted in the tragedy. (In fact, there was no wooden bunton
available at the place for testing the roof as required under the regulations). A day after the accident, the
management decided to take disciplinary action against the Assistant Manager, the Overman and the
Mining Sirdar. All the three officers were suspended immediately and as a result of the proceedings, one
increment of the Assistant Manager was stopped. The Overman and Mining Sirdar were dismissed. There
was also a definite intention to proceed departmentally against the shotfirer. Fortunately, for the
management, they discovered at that stage that the shotfirer was well over 60 years in age. The
management therefore took the easier course of superannuating him. Later, the records produced by
DGMS showed that the shotfirer was 69 years of age at the time of the accident and had not been
medically examined for years as required under CMR-27 and 28. From the facts that came to light during
the inquiry, the Court had made some very interesting observations which are summarized below:-
The Manager
Kessurgarh Colliery has a large number of workings which are well dispersed and it is physically difficult, if
not impossible, for the Manager to visit all the workings regularly. The duty of an officer at this level is to
ensure that there is a good reporting system which would keep him in touch with what is going on in the
different workings. It is also his duty to scrutinize these reports, pass necessary orders and to make sure
that his orders are carried out by his subordinates. This is the primary function of a Manager and in this the
Kessurgarh manager failed miserably. His own reports of inspections were not only scrapy but do not
appear in any paged book. A large number of the reports of the Assistant Manager were not countersigned
by the Manager. The Overman’s diary does not carry the countersignature of any superior officer and the
Assistant Manager denied having seen any of his reports. The reporting system in this colliery, to put it
mildly, was slipshod and was never utilized for the purpose for which it was meant. Naturally, the Colliery
Manager could not keep himself abreast of what was happening in his mine.
A firedamp explosion occurred in the 400 m horizon workings of XV seam on 4.10.1976 at about 0840 hrs.
The explosion occurred between the second and third rises. There were four closed holidays (30.9.1976,
1.10.1976, 2.10.1976 and 3.10.1976) on account of Durga Puja immediately preceding the accident. The XV
seam is 6 to 7 m thick and has igneous intrusions which have burnt the coal to “jhama” at places. Gas
survey conducted in May 1973 had shown a gas emission of upto 8 m3/min and it was classified as a gassy
seam of the third degree. The depth of the seam in the area of the accident was about 400 m. The dip of
the seam varied from about 27° to 60°. The 400 m horizon workings are entirely below the river Damodar.
Method of work: The seams at Sudamdih have been opened up on the horizon system of mining. Three
horizons, namely, 200m, 300m and 400m, have been developed to work XV, XIVA, XI/XII and IX/X seams.
Rises at 100 m intervals have been driven from the lower to the upper horizon to form blocks of coal for
subsequent extraction. All roadways are driven by blasting off-the-solid. The pattern of development is
shown in Fig.1.
In the XV seam, companion galleries to the main lateral gallery are driven off these rises leaving coal blocks
of 25 m to 30 m. The companion galleries are shown in Fig.-2.Room rises at 10m intervals are driven from
the lowest companion to the next higher companion.Thus in each wing of the block, 10 rooms can be
formed. The cross-section of these room rises is 3 m x 2 m. Each room is widened to a total width of 7 m
and heightened upto the main roof which is normally 7 m from the floor. Extraction of the room is carried
out from dip to rise with solid blasting. This method of extraction is called the “Komora” method. The
rooms, when regular extraction of coal commences, are referred to as “Komoras “. Complete extraction of
a “Komora” normally takes 15 days. After extraction, the “Komoras” are stowed with sand.
Conditions prior to the accident: The last working shift before the accident was the third shift of 29.9.1976.
Normal mining operations were suspended during the holidays. Many of the officers, including the General
Manager, were on leave during the Puja period. A roster duty chart was prepared according to which one
Assistant Manager or Under Manager or JET, one Overman or Mining Sirdar and one Electrician or Electrical
Helper would be on duty in each shift during the holidays. However, due to various reasons, during the
entire holiday period, only one officer (an Under Manager) visited the XV seam workings in the third shift of
1.10.1976. No officer went underground on 2nd and 3rd October. On 3rd October the Under Manager and
Mining Sirdar who were on roster duty in the second shift left the mine at the end of the shift without
waiting for their respective relief. In the third shift, neither the Under Manager nor the Mining Sirdar came
for their roster duty. Both pleaded illness in their evidence. The mine Time-keeper also failed in his duty to
inform senior officers that no one had turned up for roster work in that shift. The result of these lapses was
that no check on the auxiliary fans was made by anyone at least during the last shift before the mine
reopened on the morning of 4th October. It was subsequently found out that out of the six auxiliary fans in
the affected area; at least three did not work at least in the third shift on 3.10.1976. Stoppage of auxiliary
fans had caused accumulation of inflammable gas in a number of places. On 4th morning, either the
working places were not checked for gas before employing the workers or, even if they were checked and
gas was detected, persons were not evacuated before starting the fans. An explosive mixture was formed
and the explosion occurred within a few minutes of the starting of the fans.