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Bw0404a Scenario 2

The document analyzes the costs of producing ethanol through a dilute acid prehydrolysis process using corn as a feedstock. It provides the annual production costs, operating costs, and capital costs of building an ethanol plant with a capacity of #REF! million gallons per year. The variable operating costs are estimated for raw materials, utilities, chemicals, and waste disposal. The analysis also accounts for revenue from distiller's dried grains, a co-product. The total estimated operating cost to produce a gallon of denatured ethanol is #REF!.

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0% found this document useful (0 votes)
143 views87 pages

Bw0404a Scenario 2

The document analyzes the costs of producing ethanol through a dilute acid prehydrolysis process using corn as a feedstock. It provides the annual production costs, operating costs, and capital costs of building an ethanol plant with a capacity of #REF! million gallons per year. The variable operating costs are estimated for raw materials, utilities, chemicals, and waste disposal. The analysis also accounts for revenue from distiller's dried grains, a co-product. The total estimated operating cost to produce a gallon of denatured ethanol is #REF!.

Uploaded by

savan patel
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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You are on page 1/ 87

Ethanol Production Process Engineering Analysis

Dilute Acid Prehydrolysis with Saccharification and Co-Fermentation


All Values in 2002 $

Annual Ethanol Production Cost #REF! Per Gallon


Net Operating Cost #REF! Per Gallon
Fuel Ethanol Production (MM Gal. / Year) #REF! Ethanol at 68°F
Fuel Ethanol Yield (Gal / Dry US Ton Feedstock) #REF!
Feedstock Cost $/Dry US Ton $40
Ethanol Yield (Gal / Bushel Corn) 2.84

Operating Costs ($/gal ethanol)


Shelled Corn 0.49
Variables that can be Changed Biomass Feedstock #REF!
Cost Year for Analysis 2002 CSL #REF!
Life of Equipment 10 Cellulase #REF!
Days of Operation per Year 330 Other Raw Materials #REF!
% Denaturant in Final Fuel Etha 5% Waste Disposal #REF!
Feedstock Cost $/Dry US Ton $40 Electricity #REF!
Feedstock Cost $/ Bushel $2.80 Fixed Costs #REF!
DDGS Price $/ton $115.00 Denaturant #REF!
DDG Co-product -0.19
Starch Utilities 0.00
Capital Depreciation #REF!
Total Product Cost per Gallon #REF!
Capital Costs
Feed Handling #REF! Operating Costs ($/yr)
Pretreatment #REF! Shelled Corn $24,700,000
Neutralization/Conditioning #REF! Biomass Feedstock #REF!
Saccharification & Fermenta #REF! CSL #REF!
Distillation and Solids Reco #REF! Cellulase #REF!
Wastewater Treatment #REF! Other Raw Matl. Costs #REF!
Storage #REF! Denaturant #REF!
Boiler/Turbogenerator #REF! Waste Disposal #REF!
Utilities #REF! Electricity #REF!
Total Stover Capital Investment #REF! DDG Co-product -$9,400,000
Starch Utilities $0
Fixed Costs #REF!
Total Starch Capital Investment $29,300,000 Capital Depreciation #REF!
Total Annual Production Cost #REF!
Total Combined Capital Inves #REF!

File: 499124971.xls NREL Protected Information 11/14/2020 00:52:35


NREL Protected Information 11/14/2020 OPCOST

Feed (Dry
Neat Ethanol Production Rate (MM gal/yr) #REF! tons/yr) #REF!
Days per Year 330

Operating Hours per Year 7,920 Ethanol Yield


(MMgal/dry
Denaturant Density (kg/L) 0.6875 ton) #REF!

% V/V Denaturant in Final Fuel Ethanol 5% Denatured


Yield
(MMgal/dry
Annual Fuel Ethanol Production (MMgal) #REF! ton) #REF!

Variable Operating Costs $/Gallon


Denatured
Stream 2000 Cost MM$/yr Ethanol Year of
Raw Material No. kg/hr lb/hr ($/lb) $/hour (2002) (2002) Price Quote

STRM010 Cost on a dry


Feedstock 1 #REF! #REF! #REF! #REF! #REF! #REF! 2000 basis
Clarifier Polymer 7 #REF! #REF! 1.2641 #REF! #REF! #REF! 2000
Sulfuric Acid 0 #REF! #REF! 0.0500 #REF! #REF! #REF! 2001
Hydrated Lime 5
STRM073 #REF! #REF! 0.0400 #REF! #REF! #REF! 2001
Corn Steep Liquor 5 #REF! #REF! 0.0767 #REF! #REF! #REF! 1998
Purchased Cellulase Enzyme 0
STRM075 #REF! #REF! 0.1450 #REF! #REF! #REF! 1999
Diammonium Phosphate 5 #REF! #REF! 0.0714 #REF! #REF! #REF! 2001
$/Gallon
Denatured
Cost MM$/yr Ethanol
Methane for heat to dryer & thermal Cal/sec MMBtu/Hr ($/MMBtu) $/hour (2002) (2002)
Oxidizer STRM840 2,555,151 36.5 6.0000 219.05 1.75 #REF! 2002 Cost on a dry
Purchased Biomass to Burner A
STRM072 #REF! #REF! #REF! #REF! #REF! #REF! 2000 basis S840AH2O
Propane 3 #REF! #REF! 0.0022 #REF! #REF! #REF! 1999
Makeup Water 3 #REF! #REF! 0.0000 #REF! #REF! #REF! 1990
Boiler Chemicals 1 #REF! #REF! 1.4914 #REF! #REF! #REF! 1991
Cooling Tower Chems 2 #REF! #REF! 1.0170 #REF! #REF! #REF! 1999
WasteWater Chems 0 #REF! #REF! 0.1574 #REF! #REF! #REF! 1999
WasteWater Polymer 1 #REF! #REF! 2.5425 #REF! #REF! #REF! 1999
Denaturant 1 #REF! #REF! 0.0898 #REF! #REF! #REF! 1999
Subtotal #REF! #REF! #REF!

Waste Streams
Disposal of Steam 809 C #REF! #REF! 0.0096 #REF! #REF! #REF! 1993
Disposal of Stream 229 9 #REF! #REF! 0.0096 #REF! #REF! #REF! 1993
Subtotal #REF! #REF! #REF!

By-Product Credits KW $/kWh


Electricity Generated WKBLRNET #REF! na 0.0500 #REF! #REF! #REF! 1999
Electricity Consumed #REF! na 0.0500 #REF! #REF! #REF! 1999
Starch Plant Electricity Requirements 1,990 0.0500 100 0.79 #REF! 1999
Electricity Required/(Excess) #REF! #REF! #REF! #REF!

Total Variable Operating Costs #REF! #REF! #REF!

Fixed Operating Costs Cents/Gallon


Hourly Basis for Ethanol
Direct Labor Wage Operators per Shift Multiplier Multiplier $/hour $/yr (2002) (2002)
Operators $18.31 10 183 $1,449,839 #REF! 2002
Maintenance $18.31 4 73 $579,936 #REF! 2002
IndirectDirect
LaborSupervisory, Lab, Clerical, of Direct
Administration 40% Labor $811,910 #REF!
Overhead (Benefits, general plant upkeep) 60% of Total
of Labor
TCI (per $1,705,011 #REF!
Operating Supplies 0.75% year)
of TCI (per #REF! #REF!
Maintenance Supplies 1% year)
of TCI (per #REF! #REF!
Insurance & Property Taxes 1.5% year) #REF! #REF!
Total Fixed Operating Costs #REF! #REF!

Straight Line Depreciation #REF! #REF!

Total Annual Operating Cost #REF! #REF!

499124971.xls
NREL Protected Information 11/14/2020 Page 3

No. New Total Original


No. Spare No. Req. Scaling Scaling Stream Stream Original Equip Equip Cost Scaling Scaled Cost Installation Installed Cost in
Equip No. Req'd s Variable Equip Name Stream Flow (Kg/hr) Flow Size Ratio Cost (per unit) Base Year (Req'd & Spare) Exponent in Base Year Factor Installed Cost 2002 $

Burner/Boiler/Turbogenerator
M-800 1 System BLRCAPTL #REF! #REF! 2.75 #REF! #REF!

A800 Subtotal #REF!

499124971.xls
Page 4

Plant Cost Indices


Source: (1)Chemical Engineering Magazine, March, 1997
(2)Chemical Engineering Magazine, March, 2000 CE Index for Use in Calcs
(3)Chemical Engineering Magazine, January Year <=1999 Measured, >=2000 Extrapolated
Year CE Annual Index Source 1990 357.6
1990 0 357.6 (1) 1991 361.3 Chemical Engineering Plant Cost Index
1 361.3 (1) 1992 358.2
440
2 358.2 (1) 1993 359.2
3 359.2 (1) 1994 368.1
420
4 368.1 (1) 1995 381.1
1995 5 381.1 (1) 1996 381.7
6 381.7 (1) 1997 386.5 400
7 386.5 (2) 1998 389.5
8 389.5 (2) 1999 390.6

Index
380
9 390.6 (3) 2000 397.3
Linear Regression Results 2001 401.6 360
### ### 2002 405.9 Calculated index
### ### 2003 410.3 Actual index
340
### ### 2004 414.6
### 8 2005 419.0
320
### ### 2006 423.3
0 2 4 6 8 10 12 14 16
Calculated index 2007 427.7 Year (beginning 1990)
1990 0 353.8 2008 432.0
1 358.2 2009 436.3
2 362.5 2010 440.7
3 366.9
4 371.2
1995 5 375.6
6 379.9
7 384.2
8 388.6
9 392.9
2000 10 397.3
11 401.6
12 405.9
2005 13 410.3
14 414.6
15 419.0
16 423.3
17 427.7
18 432.0
19 436.3

11/14/2020
I0597A.XLS/INDICES
K.N. Ibsen
Cost Year for Analysis 2002
Total Installed Equipment C ###
Life of Equipment 10
Ethanol Density (kg/L) 0.78940 Black - Input by User Red - Calculated
Ethanol
Ethanol Production
Production (kg/h)
Rate 8,962 Pure Ethanol Blue - Transferred from another cell in the same or another sheet.
(gal/yr) 23,753,791
Days per Year 330
Operating Hours per Year 7,920
Denaturant Density (kg/L) 0.6875
Denaturant in Final Product 5.0%
Ethanol
Ethanol in Final Ethanol
Production RatePr 95.0%
(gal/yr) 25,003,991
2002 Cost
kg/hr lb/hr or ($/lb or
or cal/sec 106 $/kWh or
Variable Operating Costs or kW BTU/hr $/106 BTU) $/hour

Raw Material Stream

Corn Feedstock 1GRAIN 28,268 62,330 0.050000 $3,116.51


Caustic CIP 141 311 0.055000 $17.09
Alpha-Amylase AAMYL 20 43 1.500000 $65.03
Gluco-Amylase GAMYL 28 63 1.500000 $93.93
Gasoline GAS 411 906 0.089800 $81.34
Sulfuric Acid ACID 56 124 0.050000 $6.18
Lime LIME 34 74 0.040000 $2.96
Makeup Water MAKEUP + 60,005 132,310 0.000020 $2.65
5% Steam
+5% CT
water
Urea UREA 56 124 0.100000 $12.36
Yeast YEAST 5 12 2.500000 $29.21
Subtotal $3,427.27

Utilities
Steam - 150 PSI kg/hr 26,011 57,355 0.000000 $0.00
CT Water - 85 F kg/hr 1,011,119 ### 0.000000 $0.00
Cool Water 60 F kg/hr 260,481 574,361 0.000020 $11.49
Electricity kW 2,415 0.050000 $120.75
Natural Gas cal/sec 6,787,205 96.9601 6.000000 $581.76
Subtotal $714.00

By-Product Credits Stream


DDGS DDGS 9,328 20,569 0.057500 $1,182.73
Carbon Dioxide CO2 8,624 19,015 0.000000 $0.00
Subtotal
Total Variable Operating
Costs $2,958.54

Fixed Operating Costs $/hour


Calculation
Basis
Capital Cost $29,291,271 (Total Installed Equipment Cost)
Plant Operators' Salaries 5 Shift $18.00
Maintenance Salaries 2.5% Capital Costs
Supervision, Etc Salaries 40.0% of Operators & Maintenance Labor
Fringe Benefits 0 Included in G/A

Supplies
Operating Supplies 0.75% of Capital Cost
Maintenance Supplies 1.0% of Capital Cost

General & Administrative 60.0% of Operators', Maintenance & Supervision Salaries


Insurance & Local Taxes 1.5% of Capital Cost
Total Fixed Operating
Costs
Depreciation (Straight
Line) 10 Years Economic Life

Total Operating Cost

Raw Material Net Cost Cost of Corn less Coproducts Credit

Process Operating Cost


ed - Calculated
other cell in the same or another sheet.

$/Gallon
Ethanol
$/yr (2002) (2002)

$24,682,787 $0.987
$135,385 $0.005
$515,055 $0.021
$743,941 $0.030
$644,238 $0.026
$48,965 $0.002
$23,405 $0.001
$0 $0.000

$97,930 $0.004
$231,325 $0.009
$27,143,991 $1.086

$0 $0.000
$0 $0.000
$0 $0.000
$0 $0.000
$0 $0.000
$0 $0.000

$9,367,237 $0.375
$0 $0.000
$9,367,237 $0.375
$17,776,753 $0.711

$/Gallon
Ethanol
$/yr (2002) (2002)

$713,000 $0.029
$732,000 $0.029
$578,000 $0.023
$0.000

$220,000 $0.009
$293,000 $0.012

$1,213,800 $0.049
$439,369 $0.018

$4,189,169 $0.168

$2,929,000 $0.117

$24,894,922 0.996

$15,315,550 $0.613

$9,579,372 $0.383
Revised 2002
2002 Installati Installed
Equip Cost on Cost
No. Equip Name ($1,000) Factor ($1,000)
101U Grain Cleaning Equipment $36.3 2.75 $99.9
Corn Milling Equipment -
102U Hammer Mills $100.7 2.75 $277.0
103U Grain Handling Equipment $72.8 2.75 $200.2
Corn Storage Silo's -10 Day
104T Capacity $742.4 2.75 $2,041.5
$952.2 $2,618.7
202T Meal Surge Tank $8.4 2.75 $23.1
203T Batch Weigh Tank $5.3 2.75 $14.5
204T Continuous Weigh Tank $53.1 2.75 $146.0
Process Condensate to Slurry
205E Mix Tank $26.4 2.75 $72.6
Liquify / Cook Recover Heat
206E Exchanger $69.9 2.75 $192.3
207E Cook Heat Exchanger $32.6 2.75 $89.8
208U Liquification Tank Agitator $25.0 2.75 $68.7
209P Sulfuric Acid Metering Pump $3.0 2.75 $8.3
210P Caustic To Slurry Tank Pump $1.7 2.75 $4.7
211P Slurry Chop & Recirc Pump $13.8 2.75 $37.9
212P Liquified Mash Pump $8.1 2.75 $22.2
213P Saccharified Mash Pump $4.7 2.75 $12.8
214U Saccharification Tank Agitator $13.0 2.75 $35.8
215U Slurry Mixing Tank Agitator $15.4 2.75 $42.3
216T Sulfuric Acid Tank $10.5 2.75 $28.8
217T Slurry Mix Tank $39.6 2.75 $108.8
218T Ammonia Tank $26.1 2.75 $71.8
219T Alpha Amalyse Tank $6.4 2.75 $17.5
220T Gluco Amalyse Tank $9.4 2.75 $25.8
221T Liquification Tank $71.5 2.75 $196.5
222T Saccarification Tank $274.5 2.75 $754.8
223V Cook Retention Tanks $74.1 2.75 $203.8
$792.3 3 $2,179.0
401C CO2 Compressor $67.5 2.75 $185.5
402P Fermentor Cooling Pumps $48.0 2.75 $132.0
403E Fermentor Cooling Exchangers $110.6 2.75 $304.1
404T Fermentors $1,225.4 2.75 $3,369.7
405E Saccharified Mash Cooler $82.8 2.75 $227.6
406E Cooked Mash Cooler $34.0 2.75 $93.4
407P Beer Column Feed Pump $5.3 2.75 $14.6
408P Scrubber Bottoms Water Pump $1.4 2.75 $3.9
Beer from Fermenter to
409P Degasser Pump $4.5 2.75 $12.3
410P Clean In Place Return Pump $3.8 2.75 $10.4
411P Yeast Slurry Pmp $2.0 2.75 $5.4
412T Clean In Place Tank $30.2 2.75 $83.2
413T 50% Caustic Tank $21.8 2.75 $59.8
414T Yeast Tank With Agitator $42.8 2.75 $117.7
415PT CO2 Scrubber Packed Tower $61.4 2.75 $168.9
416P CIP Supply Pump $4.7 2.75 $12.8
$1,745.9 $4,801.3
501V Degasser Drum $25.5 2.75 $70.1
502TT Beer Column Tower $138.0 2.75 $379.5
503TT Rectifier Tower $143.8 2.75 $395.5
504TT Stripper Tower $223.6 2.75 $614.9
505E Beer Column Reboiler $112.9 2.75 $310.6
506E Stripper Col Reboiler $27.5 2.75 $75.6
507E Beer Degas Vent Condeser $85.0 2.75 $233.8
508E Beer/Stillage Recovery Exch. $69.5 2.75 $191.0
509E Reflux Condenser $49.8 2.75 $136.9
510E SAC / Beer Recovery Exchanger $44.7 2.75 $122.8
Beer/Cooked Mash Recovery
511E Exch. $102.2 2.75 $281.0
512P Beer Columns Bottom Pump $4.5 2.75 $12.4
513P Rectifier Bottoms Pump $1.5 2.75 $4.1
514P Stripper Bottoms Pump $1.4 2.75 $3.9
Regenneration / Ejector Liquid
515P Pump $3.4 2.75 $9.4
516P Reflux Pump $3.5 2.75 $9.8
517U Molesieve Package $1,022.6 2.75 $2,812.2
525P Final Product Pump $1.9 2.75 $5.3
$1,924.0 $5,668.7
601U Centrifuge $1,403.9 2.75 $3,860.8
Evaporator Incl Turbine
602U Recompressor $1,533.4 2.75 $4,216.7
603U Grain Dryer $474.1 2.75 $1,303.6
604P Thin Sillage to Evaporator Pump $1.9 2.75 $5.2
Whole Stillage to Pre-Evaporator
605P Pump $3.2 2.75 $8.9
606P Process Condensate Pump $2.9 2.75 $8.0
607T Whole Stillage Tank $137.5 2.75 $378.2
608T Thin Stillage Tank $113.7 2.75 $312.6
609T Process Condensate Tank $71.4 2.75 $196.3
Air Pollution Control -Thermal
610U Oxidizer $505.0 2.75 $1,388.7
$4,246.9 $11,679.0
Product Loading & Transfer
701U Pumps $20.9 2.75 $57.5
702P Denaturant Discharge Pump $1.6 2.75 $4.4
703T Ethanol Day Tank $138.5 2.75 $380.8
704T Ethanol Product Storage Tank $334.7 2.75 $920.6
705T Denaturant Tank $52.0 2.75 $143.0
$547.8 $1,506.3
801U Wastewater Treatment $256.0 2.75 $703.9
802U Plant Main Air Compressor $48.9 2.75 $134.5
803 U Steam Generator w/ Deaerator $413.7 2.75 $0.0
804U Cooling Tower System $253.8 2.75 $0.0
$972.4 $838.4
Totals $11,181.5 $29,291.3
(Capital Cost)
Aspen Base
Equip Referen Original Scaled Size 150 PSI
No. Equip Name ce Size Units Size Ratio Steam
kg/hr
101U Grain Cleaning
Corn Milling Equipment
Equipment - 1GRAIN 29,343 kg/h 28,268 0.9634
102U Hammer Mills 4GRAIN 29,255 kg/h 28,183 0.9634
103U Grain Handling Equipment 1GRAIN 29,343 kg/h 28,268 0.9634
Subtotal
Process Condensate to Slurry EM01DU 0
205E Mix Tank TY 729,467 cal/sec 838,646 1.1497 5,117
207E Cook Heat Exchanger EM03
11LMAS 283,103 cal/sec 296,208 1.0463 1,986
208U Liquification Tank Agitator H 92,715 kg/h 87,069 0.9391
209P Sulfuric Acid Metering Pump none kg/h 1.0000
210P Caustic To Slurry Tank Pump none
11LMAS kg/h 1.0000
211P Slurry Chop & Recirc Pump H
11LMAS 92,715 kg/h 87,069 0.9391
212P Liquified Mash Pump H 92,715 kg/h 87,069 0.9391
213P Saccharified Mash Pump 21MASH 109,180 kg/h 102,534 0.9391
214U Saccharification Tank Agitator 21MASH
11LMAS 109,180 kg/h 102,534 0.9391
215U Slurry Mixing Tank Agitator H 92,715 kg/h 87,069 0.9391
Subtotal 7,103
401C CO2 Compressor COMP HP 101 kg/h 100 0.9947
402P Fermentor Cooling Pumps COOL3 953,618 kg/h 890,958 0.9343
403E Fermentor Cooling Exchangers COOLER -833,333 cal/sec -802,795 0.9634
405E Saccharified Mash Cooler EM05 -231,618 cal/sec -249,636 1.0778
407P Beer Column Feed Pump 27BEER 100,080 kg/h 92,924 0.9285
408P Scrubber
Beer fromBottoms Water
Fermenter to Pump 75SW 10,666 kg/h 8,424 0.7897
409P Degasser Pump 24BEER 100,381 kg/h 93,785 0.9343
410P Clean In Place Return Pump 21MASH 109,180 kg/h 102,534 0.9391
411P Yeast Slurry Pmp YEAST 6 kg/h 5 0.9634
414T Yeast Tank With Agitator YEAST 6 kg/h 5 0.9634
416P CIP Supply Pump 21MASH 109,180 kg/h 102,534 0.9391
Subtotal 0
505E Beer Column Reboiler BEERCOL ### cal/sec ### 0.8843 16,468
506E Stripper Col Reboiler RECTIFY 360,697 cal/sec 356,732 0.9890 2,530
507E Beer Degas Vent Condeser ED07 -18,232 cal/sec -81,933 4.4939
512P Beer Columns Bottom Pump 29STILL 80,339 kg/h 75,982 0.9458
513P Rectifier Bottoms Pump 40SB 10,881 kg/h 8,655 0.7954
514P Stripper Bottoms
Regeneration PumpLiquid
/ Ejector 40SB 10,881 kg/h 8,655 0.7954
515P Pump 40SB 10,881 kg/h 8,655 0.7954
516P Reflux Pump 47REGEN 2,755 kg/h 2,770 1.0056
517U Molesieve Package PURETH 8,960 kg/h 8,962 1.0002 193
525P Final Product Pump PURETH 8,960 kg/h 8,962 1.0002
Subtotal 19,191
601U Centrifuge 53PEWS 67,485 kg/h 61,969 0.9183
Evaporator Incl Turbine
602U Recompressor 64EC 40,502 kg/h 40,390 0.9972 795
603U Grain Dryer 66VENT 13,151 kg/h 10,883 0.8276
604P Thin
WholeSillage to Evaporator
Stillage Pump
to Pre-Evaporator 58TS 33,509 kg/h 32,401 0.9669
605P Pump 29STILL 80,339 kg/h 75,982 0.9458
606P Process Condensate Pump PC 62,049 kg/h 57,468 0.9262
607T Whole Stillage Tank 29STILL 80,339 kg/h 75,982 0.9458
608T Thin Stillage Tank
Air Pollution Control -Thermal 55TS 80,339 kg/h 75,982 0.9458
610U Oxidizer 66VENT 13,151 kg/h 10,883 0.8276
Subtotal
Product Loading & Transfer 795
701U Pumps PURETH 8,960 kg/h 8,962 1.0003
702P Denaturant Discharge Pump PURETH 8,960 kg/h 8,962 1.0003
Subtotal 0
801U Wastewater Treatment EXTRAPC 165 kg/h 100 0.9511
802U Plant Main Air Compressor PURETH 8,960 kg/h 8,962 1.0003
803U Steam Generator w/ Deaerator Cell M60 27,211 kg/h 26,011 0.9559
804U Cooling Tower System Cell P60 985,753 kg/h ### 1.0257
Subtotal 0
Totals 27,089
New
150
CT Well PSI CT Well
Nat Gas Electric Water Water Steam Nat Gas Electric Water Water
cal/sec kW kg/hr kg/hr kg/hr cal/sec kW kg/hr kg/hr
16.67 16.1
95.00 91.5
58.33 56.2
0 170 0 0 0 0 164 0 0
5,883
2,078
56.67 53.2
0.03 0.0
1.67 1.7
36.55 34.3
55.78 52.4
28.42 26.7
18.33 17.2
25.00 23.5
0 222 0 0 7,961 0 209 0 0
100.69 100.2
138.87 129.7
270,390 ###
75,209 81,060
35.21 32.7
2.91 2.3
21.44 20.0
0.62 0.6
4.97 4.8
8.33 8.0
1.02 1.0
0 314 75,209 270,390 0 0 299 81,060 ###
14,562
2,502
5,920 26,604
21.40 20.2
7.27 5.8
4.36 3.5
15.95 12.7
14.47 14.6
61 443,766 193 61.2 443,875
7.3 7.3
0 132 449,687 0 17,258 0 125 470,480 0
294.15 270.1
250.47 460,857 793 249.8 459,580
### 473.71 ### 392.0
4.36 4.2
14.47 13.7
7.27 6.7
51.67 48.9
16.67 15.8
210,000 226.20 173,792 187.2
### 1,339 460,857 0 793 ### 1,188 459,580 0
1.67 1.7
2.91 2.9
0 5 0 0 0 0 5 0 0
34.48 32.8
100.00 100.0
### 180.92 ### 172.9
116.00 119.0
### 431 0 0 0 ### 425 0 0
### 2,613 985,753 270,390 26,011 ### 2,415 ### ###
Shelled Corn to Ethanol Process Analysis
Dry Grind Starch Fermentation
All Values in 2002 Dollars

Annual Ethanol Production Cost $1.00


Fuel Ethanol Production (MM Gal. / Year) 25.0
Ethanol Yield (Gal / Bushel Corn) 2.84
Feedstock Cost ($/Bushel) $2.38

Variables Operating Costs ($/gal ethanol)


Cost Year for Analysis 2002 Shelled Corn
Life of Equipment 10 Denaturant
Days of Operation per Year 330 Other Raw Materials
% Denaturant in Final Fuel Ethanol 5.0% Utilities
Feedstock Cost $/ Bushel $2.38 Labor, Supplies and Overheads
DDGS Price $/ton $95.25 Depreciation
CoProduct Credits
Total Product Cost per gallon

Installed Capital Costs $29,291,271 Operating Costs ($/yr)


Shelled Corn
Denaturant
Other Raw Materials
Utilities
Labor, Supplies and Overheads
Depreciation
CoProduct Credits
Total Production Cost
ocess Analysis
tion

Per Gallon
Ethanol at 68°F

15% Moisture Content

Operating Costs ($/gal ethanol)


$0.987
$0.026
$0.073
$0.000
pplies and Overheads $0.168
$0.117
-$0.375
duct Cost per gallon $0.996

Operating Costs ($/yr)


$24,682,787
$644,238
$1,816,965
$0
pplies and Overheads $4,189,169
$2,929,000
-$9,367,237
$24,894,922
INPUT
BY CALLED FROM CALCULA Location of
Mixed Stream
USER ANOTHER SHEET TED Location of Eq. Numbers Total Mass Flow
Scaling Material
Stream Sheet Name: ASPEN d4:IT4 d12:IT12
Heat Exchanger Surface Area Calculation
Aspen Parameter
Overall Heat
Transfer
Coefficient Duty /
Equip (Btu/hr-F-sq. LMTD
No. Equip Name ft) Name (Btu/hr-F) Area (sq. ft)

H-200 Hydrolyzate Cooler 250 QLMT0200 #REF! #REF!


Beer Column Feed
H-201 Economizer 150 QLMT0201 #REF! #REF!
Pneumapress Vent
H-205 Condensor 250 QLMT0205 #REF! #REF!

H-244 Waste Vapor Condensor 150 QLMT0244 #REF! #REF!

H-302 Saccharified Slurry Cooler 300 QLMT0302 #REF! #REF!

E-501-3 Evaporators 170 QLMTE502 #REF! #REF!


Beer Column Feed
H-512 Interchanger 200 QLMT0512 #REF! #REF!
ASPEN!d4:IT4 ASPEN!d12:IT12
Location of Eq. Location of Mixed
Numbers Stream Total Mass Flow

INPUT CALLED FROM ANOTHER CALCULA Scaling Material


Stream Sheet
BY USER SHEET TED Name: ASPEN d4:IT4 d12:IT12
Agitator Power Calculation
Aspen Parameter
Power Ratio Residence Number of Flow (cu. M/s,
Equip No. Equip Name (kW/L) Time (hr) Agitators Name L/min,L, kg/hr)

A-205 Hydrolyzate Mix Tank Agitator 2.95E-04 0.25 1 VOLFS205 --------

A-209 Overliming Tank Agitator 9.85E-05 1 1 VOLFM209 #REF!

A-224 Reacidification Tank Agitator 9.85E-05 4 1 VOLFM239 #REF!

A-232 Reslurrying Tank Agitator 2.95E-04 0.25 1 VOLFS232 --------

A-300 Ethanol Fermentor Agitator 2.95E-05 -------- -------- VOLFS300 #REF!

A-301 Seed Hold Tank Agitator 1.97E-05 24 1 VOLFS301 --------

A-304 4th Seed Vessel Agitator 5.91E-05 24 2 VOLFS304 --------

A-305 5th Seed Vessel Agitator 1.97E-05 24 2 VOLFS305 --------

A-306 Beer Surge Tank Agitator 5.91E-05 4 1 VOLFM306 #REF!

A-310 Saccharification Tank Agitator 2.95E-05 -------- -------- VOLFS310 #REF!

A-530 Recycled Water Tank Agitator 7.88E-05 0.333 1 VOLFM530 #REF!

A-720 CSL Storage Tank Agitator 1.97E-05 120 1 VOLFM720 #REF!

A-760 CSL/DAP Day Tank Agitator 9.85E-05 28 1 VOLFM760 #REF!

A-910A CIP System Sterilization Tank Agitator 5.92E-01 -------- 1 STRM0914 #REF!

A-910B CIP System Cleaning Chemical Tank Agitator 2.96E-01 -------- 1 STRM0914 #REF!
ASPEN!d4:IT4 ASPEN!d12:IT12

Volumetric Agitator Electrical


Flow (L/hr) Demand (kW)

#REF! #REF!

#REF! #REF!

#REF! #REF!

#REF! #REF!

-------- #REF!

#REF! #REF!

#REF! #REF!

#REF! #REF!

#REF! #REF!

-------- #REF!

#REF! #REF!

#REF! #REF!

#REF! #REF!

-------- #REF!

-------- #REF!

Total Mixer Powe #REF!


Location of Eq.
Numbers

INPUT CALLED FROM ANOTHER CALCULAT Scaling Material


Stream Sheet
BY USER SHEET ED Name: ASPEN d4:IT4
Pump Power Calculation
Aspen Parameter

Head (ft) or
Kw/L/min or Pump Motor
Equip No. Equip Name Kw/kg/hr Efficiency Efficiency Name

P-101 Wash Table Pump 50 0.67 0.95 VOLFM101

P-102 Wash Water Pump 50 0.67 0.95 VOLFM102

P-103 Clarifier Underflow Pump 50 0.169 0.95 VOLFM103

P-104 Clarified Water Pump 50 0.67 0.95 VOLFM104

P-105 Belt Press Sump Pump 40 0.337 0.95 VOLFM105

P-201 Sulfuric Acid Pump 441 0.6 0.95 VOLFM201

P-205 PneumaPress Feed Pump 0.00333 -------- -------- SOLD0220

P-209 Overlimed Hydrolyzate Pump 150 0.6 0.95 VOLFM209

P-211 Primary Filtrate Pump 0.000103 -------- -------- STRM0221

P-213 Wash Filtrate Pump 0.0017 -------- -------- STRM0256

P-222 Filtered Hydrolyzate Pump 150 0.6 0.95 VOLFM222

P-224 Saccharification Feed Pump 0.01231 -------- -------- VOLFL224

P-239 Reacidified Liquor Pump 100 0.6 0.95 VOLFM239

P-300 Fermentation Recirc/Transfer Pump 138.6 0.6 0.95 VOLFM300

P-301 Seed Hold Transfer Pump 0.02462 -------- -------- VOLFL301

P-302 Seed Transfer Pump 0.02462 -------- -------- VOLFL302

P-306 Beer Transfer Pump 170 0.6 0.95 VOLFM306

P-310 Saccharification Recirc/Transfer Pump 138.6 0.6 0.95 VOLFM310

P-501 Beer Column Bottoms Pump 150 0.6 0.95 VOLFM501

P-503 Beer Column Reflux Pump 140 0.6 0.95 VOLFM503

P-504 Rectification Column Bottoms Pump 155 0.6 0.95 VOLFM504

P-505 Rectification Column Reflux Pump 110 0.6 0.95 VOLFM505

P-511 1st Effect Pump 110 0.6 0.95 VOLFM511

P-512 2nd Effect Pump 110 0.6 0.95 VOLFM512

P-513 3rd Effect Pump 110 0.6 0.95 VOLFM513

P-514 Evaporator Condensate Pump 110 0.6 0.95 VOLFM514

P-515 Scrubber Bottoms Pump 110 0.6 0.95 VOLFM515

P-530 Recycled Water Pump 150 0.6 0.95 VOLFM530

P-701 Ethanol Product Pump 112 0.6 0.95 VOLFM701

P-703 Sulfuric Acid Pump 150 0.6 0.95 VOLFM703

P-710 Gasoline Pump 200 0.6 0.95 VOLFM710

P-720 CSL Pump 150 0.6 0.95 VOLFM720

P-750 Cellulase Pump 50 0.6 0.95 VOLFM750


P-760 CSL/DAP Pump 150 0.6 0.95 VOLFM760

P-902 Cooling Water Pumps 70 0.6 0.95 VOLFM902

P-910A CIP System Pump 288.75 0.6 0.95 STRM0914

P-910B CIP System Pump 138.6 0.6 0.95 STRM0914

P-910C CIP System Pump 138.6 0.6 0.95 STRM0914

P-912 Make-up Water Pump 75 0.6 0.95 VOLFM912

P-914 Process Water Circulating Pump 150 0.6 0.95 VOLFM914

Total Pump Power


Location of Mixed
Stream Total Mass Flow

d12:IT12 ASPEN!d4:IT4 ASPEN!d12:IT12

Aspen Parameter
Volumetric Flow
(cu. M/s or
L/min) of Mass Pump Electrical
Flow (kg/hr) Demand (kW)

#REF! #REF!

#REF! #REF!

#REF! #REF!

#REF! #REF!

#REF! #REF!

#REF! #REF!

#REF! #REF!

#REF! #REF!

#REF! #REF!

#REF! #REF!

#REF! #REF!

#REF! #REF!

#REF! #REF!

#REF! #REF!

#REF! #REF!

#REF! #REF!

#REF! #REF!

#REF! #REF!

#REF! #REF!

#REF! #REF!

#REF! #REF!

#REF! #REF!

#REF! #REF!

#REF! #REF!

#REF! #REF!

#REF! #REF!

#REF! #REF!

#REF! #REF!

#REF! #REF!

#REF! #REF!

#REF! #REF!

#REF! #REF!

#REF! #REF!
#REF! #REF!

#REF! #REF!

#REF! #REF!

#REF! #REF!

#REF! #REF!

#REF! #REF!

#REF! #REF!

Total Pump Power #REF!


Location of Eq. Numbers

INPUT CALLED FROM ANOTHER CALCULAT Scaling Material


Stream Sheet
BY USER SHEET ED Name: ASPEN d4:IT4
Miscellaneous Equipment Power Calculation
Aspen Parameter Equipment
Power Ratio Mass Flow Electrical Demand
Equip No. Equip Name (kW/kg/hr) Name Rate (kg/hr) (kW)

C-101 Bale Transport Conveyor 5.70E-04 STRM0101 #REF! #REF!

C-102 Bale Unwrapping Conveyor 1.14E-04 STRM0101 #REF! #REF!

C-103 Belt Press Discharge Conveyor 2.85E-05 STRM0101 #REF! #REF!

C-104 Shredder Feed Conveyor 1.14E-04 STRM0101 #REF! #REF!

M-104 Corn Stover Wash Table 8.56E-04 STRM0101 #REF! #REF!

M-105 Shredder 1.14E-02 STRM0101 #REF! #REF!

M-107 Polymer Feed System 2.55E-04 STRM0101 #REF! #REF!

S-101 Clarifier Thickener 5.70E-05 STRM0101 #REF! #REF!

S-102 Belt Press 4.28E-05 STRM0101 #REF! #REF!

S-103 Magnetic Separator ---------- ---------- ---------- 0

C-201 Hydrolyzate Screw Conveyor 1.64E-04 STRM0220 #REF! #REF!

C-202 Hydrolyzate Washed Solids Belt Conveyor 3.06E-04 STRM0255 #REF! #REF!

C-225 Lime Solids Feeder 3.52E-04 STRM0227 #REF! #REF!

M-202 Prehydrolysis/Screw Feeder/Reactor 7.14E-03 STRM0101 #REF! #REF!

P-223 Lime Unloading Blower 1.17E-02 STRM0227 #REF! #REF!

S-205 PneumaPress Filter 2.00E-03 SOLD0220 #REF! #REF!

S-222 Hydroclone & Rotary Drum Filter 1.11E-04 STRM0239 #REF! #REF!

C-501 Lignin Wet Cake Screw 6.39E-04 STRM0571 #REF! #REF!

M-503 Molecular Sieve (9 pieces) 1.94E+04 VOLFM701 #REF! #REF!

S-505 PneumaPress Filter 5.05E-03 SOLD0570 #REF! #REF!

WWT Waste Water Treatment System ---------- WKWWTRMT ---------- #REF!

C-755 DAP Solids Feeder 3.52E-04 STRM0755 #REF! #REF!

P-755 DAP Unloading Blower 1.17E-02 STRM0755 #REF! #REF!

M-902 Cooling Tower System ---------- WKCWTOWR ---------- #REF!

M-904 Plant Air Compressor ---------- WKAIRCMP ---------- #REF!

M-910 CIP System Centrifugal Separator 3.97E-01 STRM0914 #REF! #REF!

S-904 Instrument Air Dryer 7.50E-05 STRM0101 #REF! #REF!

PLANTPOW Miscellaneous additional plant power ---------- ---------- ---------- 1000

Total Misc. Pow #REF!


Location of
Mixed Stream
Total Mass Flow

d12:IT12 ASPEN!d4:IT4 ASPEN!d12:IT12


Data file created by ASPEN PLUS Rel. 9.2-1 on 16:13:12 Mon Jun 21, 1999
Run ID: _UNNAMED Item: MASSFLOW Screen: Sensitivity.Results

VARY 1 BLRCAPTL CODTOTAL

bw0404a_Scenario_2.sum 0 20 22851831.3 507.046394


DIAMD501 INUMSACA INUMSACC INUMSSCF INUMSSFA P501FLOW

6.12067473 4 2 2 4 2505.07975
QCHWTOTA QCND0501 QCND0502 QCWTOTAL QF301-6B QHET0517

CAL/SEC CAL/SEC CAL/SEC CAL/SEC CAL/SEC CAL/SEC


-382244.18 60469.3878 2335107.1 22004777.7 38594.1534 4724272.89
QHX300EA QHX310EA QLMT0200 QLMT0201 QLMT0205 QLMT0244

427269.096 15847.2671 213244.543 549933.998 24676.3516 198889.604


QLMT0301 QLMT0302 QLMT0512 QLMTE502 QRFD0501 QRFD0502

CAL/SEC CAL/SEC
0 419625.796 270588.439 2768789.38 -3829495.8 -437695.95
QSTMH301 QTOTM908 S510S521 S840AH2O SOLD0220 SOLD0570

CAL/SEC KG/HR KG/HR KG/HR


-595487.56 1502.90473 27954.7813 661.8 21341.9603 11306.7368
STRM0101 STRM0107 STRM0214 STRM0217 STRM0220 STRM0221

KG/HR KG/HR KG/HR KG/HR KG/HR KG/HR


42353 12.2633189 44491.5277 120318.682 101014.809 62270.2922
STRM0225 STRM0227 STRM0228 STRM0229 STRM0230 STRM0232

KG/HR KG/HR KG/HR KG/HR KG/HR KG/HR


38744.5166 1051.069 121311.229 3169.2096 118672.161 188014.56
STRM0239 STRM0240 STRM0250 STRM0255 STRM0256 STRM0257

KG/HR KG/HR KG/HR KG/HR KG/HR KG/HR


121841.371 120260.16 188014.56 38941.5891 57989.8673 4687.01654
STRM0304 STRM0502 STRM0515 STRM0516 STRM0523 STRM0525

KG/HR KG/HR KG/HR KG/HR KG/HR KG/HR


18388.0893 190615.034 8948.79646 15983.0957 9034.72476 130706.164
STRM0528 STRM0531 STRM0551 STRM0557 STRM0571 STRM0572

KG/HR KG/HR KG/HR KG/HR KG/HR KG/HR


51279.3024 20665.5285 7638.67724 5920.92137 21771.3318 108862.591
STRM0612 STRM0630 STRM0631 STRM0701 STRM0703 STRM0710

KG/HR KG/HR KG/HR KG/HR KG/HR KG/HR


43134.0133 18.633955 0.06347896 369.193762 9317.99023 1442.59625
STRM0713 STRM0717 STRM0723 STRM0735 STRM0745 STRM0750

KG/HR KG/HR KG/HR KG/HR KG/HR KG/HR


3.29E+03 4.71E-05 7.32641417 574.181854 1051.069 2955.01214
STRM0755 STRM0903 STRM0904 STRM0905 STRM0914 STRM0921

KG/HR KG/HR KG/HR KG/HR KG/HR KG/HR


71.6148582 387429.968 387429.968 422755.414 63.04 1
STRM0922 STRM534A STRM804C STRM840A VOLFL224 VOLFL301

KG/HR KG/HR KG/HR KG/HR


1.76267369 95661.5479 2555.11757 4411.8 2985.15405 301.843044
VOLFL302 VOLFM101 VOLFM102 VOLFM103 VOLFM104 VOLFM105

301.843044 0.1578 0.3155 0.003155 0.15775 0.003155


VOLFM201 VOLFM209 VOLFM222 VOLFM239 VOLFM300 VOLFM306

0.00022059 0.03285861 0.03253671 0.0330214 0.4320295 0.05648769


VOLFM310 VOLFM501 VOLFM503 VOLFM504 VOLFM505 VOLFM511

0.04502843 0.15804471 0.00069444 0.00488578 0.02222222 0.14622435


VOLFM512 VOLFM513 VOLFM514 VOLFM515 VOLFM530 VOLFM701

0.04170231 0.02112535 0.02812764 0.00215981 0.03011863 3.21E-03


VOLFM703 VOLFM710 VOLFM720 VOLFM750 VOLFM760 VOLFM902

0.00022059 0.00010272 0.00015976 0.00079926 0.00015976 2.44815791


VOLFM912 VOLFM914 VOLFS205 VOLFS232 VOLFS300 VOLFS301

0.10842724 0.11858335 93857.5401 179109.414 6457499.84 21524.9995


VOLFS304 VOLFS305 VOLFS310 WKAIRCMP WKBLRNET WKCWTOWR

1793.74996 17937.4996 6617807.19 1297.31539 -16733.135 502.301952


WKWWTRMT WWTCOSTS Z5101FLW Z6101FLW ZC101FLW ZW101FLW

KG/HR KG/HR KG/HR KG/HR


183.517022 1946407.19 798.994899 491.930193 13426.2476 6353
ZX101FLW ZZDEN515

KG/HR GM/CC
7397.75278 0.79154678
Equipment
Number Equipment Name
A-201 In-line Sulfuric Acid Mixer
A-205 Hydrolyzate Mix Tank Agitator
A-209 Overliming Tank Agitator
A-224 Reacidification Tank Agitator
A-232 Reslurrying Tank Agitator
A-300 Ethanol Fermentor Agitator
A-301 Seed Hold Tank Agitator
A-304 4th Seed Vessel Agitator
A-305 5th Seed Vessel Agitator
A-306 Beer Surge Tank Agitator
A-310 Saccharification Tank Agitator
A-530 Recycled Water Tank Agitator
A-602 Equalization Basin Agitator
A-606 Anaerobic Agitator
A-608 Aerobic Lagoon Agitator
A-701 Denaturant In-line Mixer
A-720 CSL Storage Tank Agitator
A-760 CSL/DAP Day Tank Agitator
C-101 Bale Transport Conveyor
C-102 Bale Unwrapping Conveyor
C-103 Belt Press Discharge Conveyor
C-104 Shredder Feed Conveyor
C-201 Hydrolyzate Screw Conveyor
C-202 Hydrolysate Washed Solids Belt Conveyor
C-225 Lime Solids Feeder
C-501 Lignin Wet Cake Screw
C-614 Aerobic Sludge Screw
C-755 DAP Solids Feeder
D-501 Beer Column
D-502 Rectification Column
E-501 1st Effect Evaporation
E-502 2nd Effect Evaporation
E-503 3rd Effect Evaporation
F-1 Feedstock
F-300 Ethanol Fermentor
F-301 1st Seed Fermentor
F-302 2nd Seed Fermentor
F-303 3rd Seed Fermentor
F-304 4th Seed Fermentor
F-305 5th Seed Fermentor
H-200 Hydrolyzate Cooler
H-201 Beer Column Feed Economizer
H-205 Pneumapress Vent Condensor
H-244 Waste Vapor Condensor
H-300 Fermentation Cooler
H-301 Hydrolyzate Heater
H-302 Saccharified Slurry Cooler
H-304 4th Seed Fermentor Coil
H-305 5th Seed Fermentor Coil
H-310 Saccharification Cooler
H-501 Beer Column Reboiler
H-502 Rectification Column Reboiler
H-504 Beer Column Condenser
H-505 Start-up Rect. Column Condenser
H-512 Beer Column Feed Interchanger
H-517 Evaporator Condenser
H-602 Anaerobic Digestor Feed Cooler
H-801 Burner Combustion Air Preheater
H-811 BFW Preheater
M-101 Truck Scales
M-102 Truck Unloading Forklift
M-103 Bale Moving Forklift
M-104 Corn Stover Wash Table
M-105 Shredder
M-106 Concrete Feedstock-Storage Slab
M-107 Polymer Feed System
M-202 Prehydrolysis/Screw Feeder/Reactor

M-503 Molecular Sieve (9 pieces)


M-604 Nutrient Feed System
M-606 Biogas Emergency Flare
M-612 Filter Precoat System
M-803 Fluidized Bed Combustion Reactor
M-804 Combustion Gas Baghouse
M-811 Turbine/Generator
M-820 Hot Process Water Softener System
M-830 Hydrazine Addition Pkg.
M-832 Ammonia Addition Pkg
M-834 Phosphate Addition Pkg.
M-902 Cooling Tower System
M-904 Plant Air Compressor
M-910 CIP System
P-1 Electricity
P-101 Wash Table Pump
P-102 Wash Water Pump
P-103 Clarifier Underflow Pump
P-104 Clarified Water Pump
P-105 Belt Press Sump Pump
P-201 Sulfuric Acid Pump
P-205 Pneumapress Feed Pump
P-209 Overlimed Hydrolyzate Pump
P-211 Primary Filtrate Pump
P-213 Wash Filtrate Pump
P-222 Filtered Hydrolyzate Pump
P-223 Lime Unloading Blower
P-224 Saccharification Feed Pump
P-239 Reacidified Liquor Pump
P-300 Fermentation Recirc/Transfer Pump
P-301 Seed Hold Transfer Pump
P-302 Seed Transfer Pump
P-306 Beer Transfer Pump
P-310 Saccharification Recirc/Transfer Pump
P-501 Beer Column Bottoms Pump
P-503 Beer Column Reflux Pump
P-504 Rectification Column Bottoms Pump
P-505 Rectification Column Reflux Pump
P-511 1st Effect Pump
P-512 2nd Effect Pump
P-513 3rd Effect Pump
P-514 Evaporator Condensate Pump
P-515 Scrubber Bottoms Pump
P-530 Recycled Water Pump
P-602 Anaerobic Reactor Feed Pump
P-606 Aerobic Digestor Feed Pump
P-608 Aerobic Sludge Recycle Pump
P-610 Aerobic Sludge Pump
P-611 Aerobic Digestion Outlet Pump
P-614 Sludge Filtrate Recycle Pump
P-616 Treated Water Pump
P-701 Ethanol Product Pump
P-703 Sulfuric Acid Pump
P-704 Firewater Pump
P-710 Gasoline Pump
P-720 CSL Pump
P-750 Cellulase Pump
P-755 DAP Unloading Blower
P-760 CSL/DAP Pump
P-804 Condensate Pump
P-811 Turbine Condensate Pump
P-824 Deaerator Feed Pump
P-826 BFW Pump
P-828 Blowdown Pump
P-830 Hydrazine Transfer Pump
P-902 Cooling Water Pump
P-912 Make-up Water Pump
P-914 Process Water Circulating Pump
R-3 Corn Steep Liquor
R-4 Hydrated Lime
R-5 Sulfuric Acid
R-7 Purchased Cellulase Enzyme

R-8 Diammonium Phosphate

S-1 Boiler Chemicals


S-10 Bulk Unleaded Gasoline
S-101 Clarifier Thickener
S-102 Belt Press
S-103 Magnetic Separator
S-11 Clarifier Polymer

S-12 Propane

S-2 Cooling Tower Chems


S-205 Pneumapress Filter
S-222 Hydroclone & Rotary Drum Filter
S-227 LimeDust Vent Baghouse

S-4 WasteWater Chems


S-5 WasteWater Polymer

S-505 Pneumapress Filter


S-600 Bar Screen
S-614 Belt Filter Press

S-7 Methane
S-755 DAP Vent Baghouse

S-8 Makeup Water


S-904 Instrument Air Dryer
T-101 Wash Water Tank
T-102 Clarifier Thickener Tank
T-201 Sulfuric Acid Tank
T-203 Blowdown Tank
T-205 Hydrolyzate Mixing Tank
T-209 Overliming Tank
T-211 Primary Filtrate Tank
T-213 Wash Filtrate Tank
T-220 Lime Storage Bin
T-224 Reacidification Tank
T-232 Slurrying Tank
T-301 Seed Hold Tank
T-306 Beer Storage Tank
T-310 Saccharification Tank
T-503 Beer Column Relfux Drum
T-505 Rectification Column Reflux Drum
T-512 Vent Scrubber
T-514 Evaporator Condensate Drum
T-530 Recycled Water Tank
T-602 Equalization Basin
T-606 Anaerobic Digestor
T-608 Aerobic Digestor
T-610 Clarifier
T-701 Ethanol Product Storage Tank
T-703 Sulfuric Acid Storage Tank
T-704 Firewater Storage Tank
T-709 Propane Storage Tank
T-710 Gasoline Storage Tank
T-720 CSL Storage Tank
T-750 Cellulase Storage Tank
T-755 DAP Storage Bin
T-760 CSL/DAP Day Tank
T-804 Condensate Collection Tank
T-824 Condensate Surge Drum
T-826 Deaerator
T-828 Blowdown Flash Drum
T-830 Hydrazine Drum
T-902 Prehydrolysis Filter Air Receiver
T-904 Plant Air Receiver
T-905 Product Recovery Filter Air Receiver
T-914 Process Water Tank

W-2 Disposal of Steam 809

W-3 Disposal of Stream 229


Equipment
Equipment Description Category
Static Mixer, 248 gpm total flow. MIXER
Top-Mounted, 1800 rpm, 50 hp AGITATOR
Top Mounted, 1800 rpm, 25 hp AGITATOR
Top-Mounted, 1800 rpm, 93 hp AGITATOR
Top-Mounted, 1800 rpm, 50 hp AGITATOR
Side Mounted, 2 per vessel, 75 hp each, 0.15 hp/1000 gal AGITATOR
Top Mounted, 1800 rpm, 23 hp, 0.1 hp/1000 gal AGITATOR
Top Mounted, 1800 rpm, 6 hp, 0.3 hp/1000 gal AGITATOR
Top Mounted, 1800 rpm, 19 hp, 0.1 hp/1000 gal AGITATOR
Top Mounted, 1800 rpm, 4 hp, 0.3 hp/1000 gal AGITATOR
Side Mounted, 2 per vessel, 75 hp each, 0.15 hp/1000 gal AGITATOR
5 hp, 50 rpm, AGITATOR
38 hp each, Fixed Prop, 0.1 hp/1000 gal AGITATOR
Fixed Prop, 41 hp, 0.05 hp/1000 gal AGITATOR
Twister Surface Aerators, 50 HP ea AGITATOR
Static Mixer, total flow 341 gpm MIXER
Top Mounted, 1800 rpm, 23 hp, 0.1 hp/1000 gal AGITATOR
Top Mounted, 1800 rpm, 5 hp, 0.5 hp/1000 gal AGITATOR
Bale Transport Conveyor, 400 ft long, 8' wide, 50 HP motor CONVEYOR
Bale Unwrapping Conveyor, 90 bale / hr CONVEYOR
Belt Press Discharge Conveyor, 3' wide X 50' long. CONVEYOR
Shredder Feed Conveyor, 8' wide X 30' long. 6001 lbs 31 fpm CONVEYOR
18" dia. X 33' long, 7600 cfh max flow CONVEYOR
4' X 60' belt conveyor CONVEYOR
8" dia., 140 cfh, 7000 lb/hr max flow CONVEYOR
14" Dia X 100' Long CONVEYOR
9" Dia X 25' Long CONVEYOR
8" dia., 140 cfh, 7000 lb/hr max flow CONVEYOR
13.5' dia, 32 Actual Trays, Nutter V-Grid Trays COLUMN
trays COLUMN
22280 sf each., 135 BTU/hr sf F HEATX
22278 sf., 170 BTU/hr sf F HEATX
22278 sf each., 170 BTU/hr sf F HEATX
$35/TON COST in cents / ton
962,651 gal. each, 7 day residence total, 90% wv, API, atmospheric TANK
20 gal, jacketed, agitated, 1.3' dia., 2' high, 15 psig REACTOR
194 gal., jacketed, agitated, 3' dia., 4' high, 2.5 psig REACTOR
1950 gal., jacketed, agitated, 6.5' dia, 8' high, 2.5 psig REACTOR
19444 gal., 12' dia x 23' high, atmospheric REACTOR
194500 gal., API, atmospheric REACTOR
Fixed Tube Sheet,1990 sf, 27" dia. X 20' long HEATX
Floating Head, 6266 sf, 48" dia x 23' long HEATX
Fixed Tube Sheet, 120 sf, CS construction HEATX
Floating Head, 6266 sf, 48" dia x 23' long HEATX
2393 sf, 300 BTU/hr sf F HEATX
256 sf, 400 BTU/hr sf F HEATX
3765 sf total, 1255 sf each, 300 BTU/hr sf F HEATX
27 sf, 1" sch 40 pipe, 105 BTU/hr sf F HEATX
307 sf, 3" sch 40 pipe, 92 BTU/hr sf F HEATX
2393 sf, 300 BTU/hr sf F HEATX
Fixed TS, 13899 sf, 41" dia., 20' long, 178 BTU/hr sf F HEATX
Thermosyphon, 1089 sf, 20" dia., 20' long, 130 BTU/hr sf F HEATX
Floating Head, 880 sf, 20" dia., 22' long, 92 BTU/hr sf F HEATX
Fixed TS, 4146 sf, 39" dia, 20' long, 157 BTU/hr sf F HEATX
909 sf, 200 BTU/hr sf F HEATX
Fixed TS, 8223 sf, 39" dia., 20' long, 220 BTU/hr sf F HEATX
TEMA BES Type, Floating Head HEATX
37000 sf combustion air/exhaust interchanger MISCELLANEOU
Floating Head, 500 SF HEATX
Truck Scales; 10' X 50' 50tn SCALE
Truck Unloading Propane Gas Forklift VEHICLE
Bale Moving Propane Gas Forklift VEHICLE
Corn Stover Wash Table (55 ton/hr) SIZE-REDUCTION
Shredder (28 ton/hr) SIZE-REDUCTION
Concrete Feedstock-Storage Slab 350' X 538' MISCELLANEOU
Polymer Feed System MISCELLANEOU
Horizontal Screw, Anco-Eaglin quote for Alloy 825-clad REACTOR
Superheater, twin mole sieve columns, product cooler, condenser, pumps,
vacuum source. MISCELLANEOU
5 Tanks and Pumps MISCELLANEOU
Flare and Pilot MISCELLANEOU
Tank, Agitator, Pump MISCELLANEOU
900 to 1250 psig/950F Circ. Fluid Bed MISCELLANEOU
Pulse Shaker, 545000 cfm, 135,135 SF SEPARATOR
52-61 MW; 281000 KG/HR STEAM GENERATOR
valves MISCELLANEOU
150 gal tank, agitator, 2 metering pumps MISCELLANEOU
150 gal tank, agitator, 2 metering pumps MISCELLANEOU
150 gal tank, agitator, 2 metering pumps MISCELLANEOU
71000 gpm, 147.8 x E6 kcal/hr, 5 cell COOLING-TOWE
3075 cfm, 125 psig outlet COMPRESSOR
Designed by Delta-T. Same cost as sum of previous units. MISCELLANEOU
NREL electrical power cost in CENTS / kWhr
2500 gpm, 50 ft head. PUMP
5000 gpm, 50 ft head. PUMP
Clarifier Underflow Pump MOD SRL 2X3-10 100 GPM -- 50 TDH PUMP
5000 gpm, 50 ft head. PUMP
Belt Press Sump Pump VJC 1.5X2.11 100 GPM -- 40 TDH PUMP
4 gpm, 245 ft. head PUMP
Goulds Mod 3196 ^X8-13 1000 gpm 60 ft TDH 25 hp 1200 RPM PUMP
687 gpm, 150 ft. head PUMP
Goulds Mod 3410 10X12-17 1000 GPM 60 ft TDH PUMP
Goulds Mod 3410 10X12-17 6000 GPM 200 ft TDH PUMP
721 gpm, 150 ft head PUMP
7425 cfm, 6 psi, 22275 lb/hr FAN
737 gpm, 200 ft head PUMP
720 gpm, 100 ft head PUMP
1060 gpm, 150 ft head PUMP
172 gpm, 150 ft head PUMP
1231 gpm total, 615 gpm each, 100 ft head PUMP
1632 gpm each, 171 ft head PUMP
1060 gpm, 150 ft head PUMP
5053 gpm, 150 ft head PUMP
12 gpm, 140 ft head PUMP
154 gpm, 158 ft head PUMP
437 gpm, 110 ft head PUMP
2393 gpm each, 110 ft head PUMP
1261 gpm, 110 ft head PUMP
412 gpm each, 110 ft head PUMP
617 gpm, 125 ft head PUMP
69 gpm, 104 ft head PUMP
790 gpm, 150 ft head PUMP
876 gpm, 150 ft head PUMP
830 gpm, 150 ft head PUMP
2.5 gpm, 150 ft head PUMP
25.3 gpm, 150 ft head PUMP
828 gpm, 150' head PUMP
22 gpm, 150' head PUMP
803 gpm, 100 ft head PUMP
324 gpm, 112 ft head PUMP
215 gpm, 150 ft head PUMP
2500 gpm, 50 ft head PUMP
17 gpm, 200 ft head PUMP
431 gpm, 150 ft head PUMP
2500 gpm, 50 ft head PUMP
7425 cfm, 6 psi, 22275 lb/hr FAN
431 gpm, 150 ft head PUMP
272 gpm 150' head PUMP
175 gpm, 150 ft head. PUMP
650 gpm, 115 ft head. PUMP
500 gpm, 2740 ft head. PUMP
29 gpm, 150 ' head PUMP
5 gpm, 75 ft head PUMP
41000 gpm, 70 ft head. PUMP
1083 gpm, 75 ft. head PUMP
1199 gpm ea, 75 ft. head PUMP
Whole slurry/ 50% solids: COST CENTS PER TON
CENTS / TON
Tanks, works; $25/TON (Higher Price)Base Cost in cents/ton (2500)
Cellulase Enzyme
Ammonium phosphate, fert. Grade, min. 18% N, 20% P bulk, carload, spont,
f.o.b., Fla, works $142/ton (high number); COST IS CENTS/TON
Cost is average of 6 cases in Radian 1991 report, Appendix C. CONVERTED
TO CENTS / TON
PER TON
Clarifier Thickener 5000 GPM mechanism SEPARATOR
Belt Press 1.5 meter S/L SEPARATIO
Tramp iron magnet separator. SEPARATOR
COST CENTS PER TON -- As determined from Harris E-Mail
Propane, consumer grade, industrial price, DOE/EIA 1999 annual average
$0.734/gal, COST CENTS PER TON
No reference at this time - used previously recorded data from
spreadsheetCONVERTED TO $/100 LBS
MOD 30-12-316 285 GPM 360 SQ FT AREA SEPARATOR
Hydrocyclone and Vacuum Filter S/L SEPARATOR
8333 cfm, 1389 sf, 6 cfm/sf SEPARATOR
urea, agricultural, granular, f.o.b., MW terminals;phosphate, rock, Fla, land
pebble, 66-68% b.p.l. bulk, c.l.soda, caustic, liq, 50% f.o.b.micronutrients
(merrick, app G.)COST CENT PER TON
COST CENTS PER TONAs determined in merrick & co report app g
3@MOD 30-10-316 285 GPM 300 SQ FT AREA & 1@MOD 30-11-316 314
GPM 314 SQ FT AREA SEPARATOR
0.5" Mech. cleaned Screen SEPARATOR
BELT THICKNESS S/L SEPARATOR
methane, electric utilities price; 1999 annual average - $2.57/1000 cu.ft.COST
CENTS PER TON
8333 cfm, 1389 sf, 6 cfm/sf SEPARATOR
Makeup Water
CONVERTED TO CENTS / TON
400 SCFM Air Dryer, -40F Dewpoint DRYER
Wash Water Tank (20' Diameter X 22' Tall, 50,000 gal) TANK
Clarifier Thickener Tank (80' diameter) TANK
6444 gal., 24 hr. residence time, 90% wv TANK
14500 gal., 11' dia x 30' high, 10 min. res. time, 75% wv, 15 psig TANK
Modeled after Tank T-232 in Enzyme Process. 15 min. res. Time TANK
46200 gal., 16' dia. X 32' high, 1 hr. res. time, 90% wv, 15 psig TANK
12'6" D X 13' high 12,000 gal TANK
10' D X 11' high 6000 gal TANK
4455 cf, 14' dia x 25' high, 1.5x rail car vol., atmospheric TANK
185200 gal., 32' dia x 32' high, 4 hr. res. time, 90% wv, atmospheric TANK
24770 gal., 13' dia. X 25' high, 15 min. res. time, 90% wv, atmospheric TANK
233,333 gal., API atmospheric TANK
456617 gal., 45' dia x 40' high, 4 hr res. Time, 90% wv, atmospheric TANK
962,651 gal. each, 7 day residence total, 90% wv, API, atmospheric TANK
346 gal, 15 min res. Time, 50% wv, 3' dia., 6.5' long, 25 psig TANK
13106 gal, 15 min res time, 50% wv, 9' dia, 27.5' long, 25 psig TANK
7' dia x 25' high, 4 stages, plastic Jaeger Tri-Packing COLUMN
10233 gal, 10 min res. Time, 75% wv, 9' dia., 21.5' long, 1 psig TANK
13218 gal, Residence time 20 min, 2.5 psig TANK
377516 gal, Residence time 7.2 hr, TANK
810250 gal each, space velocity 12g COD/L/DAY TANK
19500000 gal, 16.3 day residence time REACTOR
195289 gal, Residence time 3.9 hr. SEPARATOR
604,133 gal, 7 day res time total, 90% wv, 51' dia x 40' high, atmospheric TANK
18697 gal, 120 hr res time, 90% wv, 12' dia x 22' high, atmospheric TANK
600,000 gal, 4 hr res time, 51' dia x 40' high, atmospheric TANK
3435 gal, 10 day res time, 50% extra, 4' dia x 23.6' length, 250 psig TANK
63,593 gal, 168 hr res time, 90% wv, 19' dia x 32' high, atmospheric TANK
71,918 gal, 120 hr res time, 90% wv, 20' dia x 32' high, atmospheric TANK
130,115 gal, 48 hr res time, 90% wv, 27' dia x 32' high, atmospheric TANK
atmospheric TANK
10,000 gal, 24 hr res time, 90% wv, 9.5' dia x 18.9' high, atmospheric TANK
1600 gal, Residence time 1.5 minutes, atmospheric TANK
11,400 gal, 24' x 9'dia, 15psig, Residence time 11 min. TANK
18,170 gal hold tank, 150 psig design pressure, 10 min residence time TANK
424 gal, 4.5' x 4'dia, 15 psig TANK
260 gal, 4.9' x 3'dia., 10psig TANK
1000 gal TANK
900 gal., 200 psig TANK
1000 gal TANK
756000 gal. 8 hr res time TANK
Cost of solid waste disposal - Chem Systems Report 1993, pg. VI-9. Reported
cost is $20/tonne.COST CENTS PER TON
Cost of solid waste disposal - Chem Systems Report 1993, pg. VI-9. Reported
cost is $20/tonneCOST CENTS PER TON
Num Num Base For
Equipment Type Required Spares Base Cost Cost Basis Cost Year Scaling Base Type
1 0 1900 ICARUS 1997 55308 FLOW
FIXED-PROP 1 0 36000 ICARUS 1997 358810 FLOW
FIXED-PROP 1 0 19800 ICARUS 1997 167050 FLOW
FIXED-PROP 1 0 65200 ICARUS 1997 167280 FLOW
FIXED-PROP 1 0 36000 ICARUS 1997 358810 FLOW
FIXED-PROP 34 0 19676 DELTA-T98 1996
FIXED-PROP 1 0 12551 DELTA-T98 1996 41777 FLOW
FIXED-PROP 2 0 11700 ICARUS 1997 41777 FLOW
FIXED-PROP 2 0 10340 DELTA-T98 1996 41777 FLOW
FIXED-PROP 2 0 48700 ICARUS 1998 381700 FLOW
FIXED-PROP 34 0 19676 DELTA-T98 1996
FIXED-PROP 1 0 5963 VENDOR 1998 179446 FLOW
FIXED-PROP 1 0 28400 ICARUS 1997 188129 FLOW
FIXED-PROP 4 0 30300 ICARUS 1997 810250 SIZE
SURFACE-AERA 16 0 31250 VENDOR 1998 812 SIZE
STATIC 1 0 1900 ICARUS 1997 19436 FLOW
FIXED-PROP 1 0 12551 DELTA-T98 1996 41777 FLOW
FIXED-PROP 1 0 12795 ICARUS 2001 1400 FLOW
BELT 2 0 400000 HARRIS00 2000 98040 FLOW
BELT 2 0 150000 HARRIS00 2000 98040 FLOW
BELT 1 50000 HARRIS00 2000 98040 FLOW
BELT 4 0 60000 HARRIS00 2000 98040 FLOW
SCREW 1 0 59400 ICARUS 1997 225140 FLOW
BELT 1 0 80000 HARRIS00 2000 91633 FLOW
ROTARY-VALVE 1 0 3900 ICARUS 1997
SCREW 1 0 31700 ICARUS 1997 99199 FLOW
SCREW 1 0 5700 ICARUS 1997 978 FLOW
ROTARY-VALVE 1 0 3900 ICARUS 1997
DISTILLATION 1 0 478100 ICARUS 1998 16.892 SIZE
DISTILLATION 1 0 525800 DELTA-T98 1996 56477 FLOW
SHELL-TUBE 2 0 544595 DELTA-T98 1996 22278 SIZE
SHELL-TUBE 1 0 435650 DELTA-T98 1996 22278 SIZE
SHELL-TUBE 2 0 435650 DELTA-T98 1996 22278 SIZE
3500 UNKNOWN 2000
FLAT-BTM-STOR 17 0 493391 VENDOR 1998
VERTICAL-VESSE 2 0 14700 ICARUS 1997
VERTICAL-VESSE 2 0 32600 ICARUS 1997
VERTICAL-VESSE 2 0 81100 ICARUS 1997
FLAT-BTM-STOR 2 0 39500 ICARUS 1997 41777 FLOW
FLAT-BTM-STOR 2 0 147245 VENDOR 1998 41777 FLOW
SHELL-TUBE 1 0 45000 ICARUS 1997 1988 SIZE
SHELL-TUBE 2 1 132800 ICARUS 1997 12532 SIZE
SHELL-TUBE 1 0 15385 ICARUS 2000 120 SIZE
SHELL-TUBE 2 1 132800 ICARUS 1997 12532 SIZE
PLATE-FRAME 17 1 4000 ICARUS 1997 67820 DUTY
SHELL-TUBE 1 1 22400 QUESTIMATE 2001 256 SIZE
PLATE-FRAME 3 0 25409 DELTA-T98 1998 3765 SIZE
IMMERSED-COIL 1 0 3300 ICARUS 1997 38339 DUTY
IMMERSED-COIL 1 0 18800 ICARUS 1997 38339 DUTY
PLATE-FRAME 17 1 4000 ICARUS 1997 67820 DUTY
SHELL-TUBE 1 1 158374 DELTA-T98 1996 -7863670 DUTY
SHELL-TUBE 1 0 29600 ICARUS 1997 -987427 DUTY
SHELL-TUBE 1 0 29544 DELTA-T98 1996 277820 DUTY
SHELL-TUBE 1 0 86174 DELTA-T98 1996 4905410 DUTY
PLATE-FRAME 1 1 19040 DELTA-T98 1996 909 SIZE
SHELL-TUBE 1 1 121576 DELTA-T98 1996 6764222 DUTY
SHELL-TUBE 1 0 128600 ICARUS 1997 7627 SIZE
MISCELLANEOUS 1 0 1049900 ICARUS 1997 6676015 DUTY
SHELL-TUBE 1 0 58400 ICARUS 1997 415 SIZE
TRUCK-SCALE 2 0 34000 HARRIS00 2000 98040 FLOW
LOADER 4 1 18000 HARRIS00 2000 98040 FLOW
LOADER 4 0 18000 HARRIS00 2000 98040 FLOW
-REDUCTION 2 0 104000 HARRIS00 2000 98040 FLOW
-REDUCTION 4 0 302000 HARRIS00 2000 98040 FLOW
CONCRETE-SLAB 1 0 450655 HARRIS00 2000 98040 FLOW
MISCELLANEOUS 1 0 30000 HARRIS00 2000 98040 FLOW
VESSEL W/ PAD 3 0 2505084 VENDOR 2000 271313 FLOW

PACKAGE 1 0 2700000 VENDOR 1998 20491 FLOW


PACKAGE 1 0 31400 VENDOR 1998
MISCELLANEOUS 1 0 20739 VENDOR 1998 2572 FLOW
MISCELLANEOUS 1 0 3000 MERRICK98 1998
MISCELLANEOUS 1 0 24900000 VENDOR 1998 341270 FLOW
FABRIC-FILTER 1 0 2536300 VENDOR 1998 652517 FLOW
STEAM-TURBINE 1 0 10000000 VENDOR 1998 281179 FLOW
PACKAGE 1 0 1381300 RICHARDSON 1999 225889 FLOW
PACKAGE 1 0 19000 CHEMSYST94 1994 229386 FLOW
PACKAGE 1 0 19000 CHEMSYST94 1994 229386 FLOW
PACKAGE 1 0 19000 CHEMSYST94 1994 229386 FLOW
INDUCED-DRAFT 1 0 1659000 DELTA-T98 1998 41100000 DUTY
CENTRIFUGAL 2 1 278200 ICARUS 2000 98040 FLOW
MISCELLANEOUS 1 0 95000 DELTA-T98 1995 63 FLOW
4 CHEMSYST94 1999
CENTRIFUGAL 2 1 20000 HARRIS00 2000 98040 FLOW
CENTRIFUGAL 2 1 15000 HARRIS00 2000 98040 FLOW
RECIPROCATING 1 1 6000 HARRIS00 2000 98040 FLOW
CENTRIFUGAL 1 1 15000 HARRIS00 2000 98040 FLOW
SLURRY 1 1 19000 HARRIS00 2000 98040 FLOW
CENTRIFUGAL 1 1 4800 ICARUS 1997 1647 FLOW
CENTRIFUGAL 2 1 15416 HARRIS00 2000 50299 FLOW
CENTRIFUGAL 1 1 10700 ICARUS 1997 167050 FLOW
CENTRIFUGAL 1 1 32549 HARRIS00 2000 136350 FLOW
CENTRIFUGAL 1 1 49803 HARRIS00 2000 131530 FLOW
CENTRIFUGAL 1 1 10800 ICARUS 1997 162090 FLOW
CENTRIFUGAL 1 0 47600 DELTA-T98 1998 547 FLOW
ROTARY-LOBE 2 1 61368 VENDOR 1998 358810 FLOW
CENTRIFUGAL 1 1 10800 ICARUS 1997 167280 FLOW
CENTRIFUGAL 17 1 8000 ICARUS 1997 67737 DUTY
ROTARY-LOBE 1 1 22194 VENDOR 1998 41777 FLOW
ROTARY-LOBE 2 0 54088 VENDOR 1998 41777 FLOW
CENTRIFUGAL 1 1 17300 ICARUS 1997 381701 FLOW
CENTRIFUGAL 17 1 8000 ICARUS 1997 67737 DUTY
CENTRIFUGAL 1 1 42300 ICARUS 1997 5053 FLOW
CENTRIFUGAL 1 1 1357 DELTA-T98 1998 277820 DUTY
CENTRIFUGAL 1 1 4916 DELTA-T98 1998 31507 FLOW
CENTRIFUGAL 1 1 4782 DELTA-T98 1998 4906301 DUTY
CENTRIFUGAL 2 1 19700 ICARUS 1997 278645 FLOW
CENTRIFUGAL 1 1 13900 ICARUS 1997 91111 FLOW
CENTRIFUGAL 2 1 8000 ICARUS 1997 48001 FLOW
CENTRIFUGAL 1 1 12300 ICARUS 1997 140220 FLOW
CENTRIFUGAL 1 0 2793 DELTA-T98 1998 15377 FLOW
CENTRIFUGAL 1 1 10600 ICARUS 1997 179446 FLOW
CENTRIFUGAL 1 1 11400 ICARUS 1997 188129 FLOW
CENTRIFUGAL 1 1 10700 ICARUS 1997 185782 FLOW
SLURRY 1 0 11100 ICARUS 1997 5862 FLOW
SLURRY 1 0 11100 ICARUS 1997 5862 FLOW
CENTRIFUGAL 1 1 10700 ICARUS 1997 187827 FLOW
CENTRIFUGAL 1 1 6100 ICARUS 1997 4885 FLOW
CENTRIFUGAL 1 1 10600 ICARUS 1997 181965 FLOW
CENTRIFUGAL 2 1 7500 ICARUS 1997 18549 FLOW
CENTRIFUGAL 1 1 8000 ICARUS 1997 1647 FLOW
CENTRIFUGAL 1 1 18400 ICARUS 1997 6823 FLOW
CENTRIFUGAL 1 1 4500 ICARUS 1997 887 FLOW
CENTRIFUGAL 1 1 8800 ICARUS 1997 2039 FLOW
CENTRIFUGAL 1 1 18400 ICARUS 1997 6823 FLOW
CENTRIFUGAL 1 0 47600 DELTA-T98 1998 154 FLOW
CENTRIFUGAL 1 1 8800 ICARUS 1997 2039 FLOW
CENTRIFUGAL 2 0 7100 ICARUS 1997 61471 FLOW
CENTRIFUGAL 2 0 7800 ICARUS 1997 39524 FLOW
CENTRIFUGAL 2 0 9500 ICARUS 1997 293605 FLOW
CENTRIFUGAL 5 0 52501 VENDOR 1998 564626 FLOW
CENTRIFUGAL 2 0 5100 ICARUS 1997 6613 FLOW
CENTRIFUGAL 1 0 5500 DELTA-T98 1997 229386 FLOW
CENTRIFUGAL 1 1 332300 ICARUS 1997 18290000 FLOW
CENTRIFUGAL 1 1 10800 ICARUS 1997 244160 FLOW
CENTRIFUGAL 2 1 11100 ICARUS 1997 352710 FLOW
15000 VENDOR 1998 2039
7000 CMR 2001
2500 CMR 2001 1647
10823.22 DEFINED 1999 0

14200 CMR 2001 356

280000 RADIAN91 1991


18955 UNKNOWN 1999
1 0 135000 HARRIS00 2000 98040 FLOW
FILTER-PRESS 1 0 100000 HARRIS00 2000 98040 FLOW
MAGNET 1 0 13863 VENDOR 1998 159948 FLOW
250000 HARRIS00 2000

436 DOE/EIA 1999 1.87 FLOW

200000 UNKNOWN 1999


PNEUMAPRESS 3 0 1575000 HARRIS00 2000 50299 FLOW
ROTARY-DRUM 1 0 165000 VENDOR 1998 5195 FLOW
FABRIC-FILTER 1 0 32200 ICARUS 1997 548 FLOW

30956 CMR;MERRICK 1999


500000 CMR;MERRICK 1999

PNEUMAPRESS 4 0 1418750 HARRIS00 2000 26601 FLOW


SCREEN 1 0 117818 CH2MHL91 1991 188129 FLOW
FILTER-PRESS 1 0 650223 VENDOR 1998 438 FLOW

11900 DOE/EIA 1999


FABRIC-FILTER 1 0 32200 ICARUS 1997 548 FLOW

24 UNKNOWN 1990
PACKAGE 1 1 15498 RICHARDSON 1999 159950 FLOW
VERTICAL-VESSE 1 0 50000 HARRIS00 2000 98040 FLOW
CLARIFER 1 0 135000 HARRIS00 2000 98040 FLOW
VERTICAL-VESSE 1 0 5760 DELTA-T98 1996 1647 FLOW
VERTICAL-VESSE 1 0 64100 ICARUS 1997 270300 FLOW
FLAT-BTM-STOR 1 0 44800 ICARUS 1997 358810 FLOW
VERTICAL-VESSE 1 0 71000 ICARUS 1997 167050 FLOW
VERTICAL-VESSE 1 0 36000 HARRIS00 2000 136350 FLOW
VERTICAL-VESSE 1 0 18000 HARRIS00 2000 131530 FLOW
LIVE-BTM-BIN 1 0 69200 ICARUS 1997 548 FLOW
FLAT-BTM-STOR 1 0 147800 ICARUS 1997 167280 FLOW
FLAT-BTM-STOR 1 0 44800 ICARUS 1997 358810 FLOW
FLAT-BTM-STOR 1 0 161593 VENDOR 1998 41777 FLOW
FLAT-BTM-STOR 1 0 237700 ICARUS 1998 381700 FLOW
FLAT-BTM-STOR 17 0 493391 VENDOR 1998
HORIZONTAL-VE 1 0 11900 ICARUS 1997 277820 DUTY
HORIZONTAL-VE 1 0 45600 ICARUS 1997 4906301 DUTY
ABSORBER 1 0 99000 DELTA-T98 1998 18523 FLOW
HORIZONTAL-VE 1 0 37200 ICARUS 1998 164760 FLOW
FLAT-BTM-STOR 1 0 14515 VENDOR 1998 179446 FLOW
FLAT-BTM-STOR 1 0 350800 VENDOR 1998 188129 FLOW
FLAT-BTM-STOR 4 0 881081 VENDOR 1998 810250 SIZE
LINED-PIT 1 0 635173 MERRICK98 1998 19506756 SIZE
CLARIFIER 1 0 174385 VENDOR 1998 185782 FLOW
FLAT-BTM-STOR 2 0 165800 ICARUS 1997 18549 FLOW
FLAT-BTM-STOR 1 0 42500 ICARUS 1997 1647 FLOW
FLAT-BTM-STOR 1 0 166100 ICARUS 1997 6822 FLOW
HORIZONTAL ST 1 0 24834 ICARUS 2001 14.97 FLOW
FLAT-BTM-STOR 1 0 43500 ICARUS 1997 887 FLOW
FLAT-BTM-STOR 1 0 88100 ICARUS 1997 2039 FLOW
FLAT-BTM-STOR 2 0 125900 ICARUS 2001 9234 FLOW
LIVE-BTM-BIN 1 0 33384 ICARUS 2001 154 FLOW
FLAT-BTM-STOR 1 0 30084 ICARUS 2001 1400 FLOW
VERTICAL-VESSE 1 0 7100 ICARUS 1997 228862 FLOW
HORIZONTAL-VE 1 0 49600 ICARUS 1997 222360 FLOW
HORIZONTAL-VE 1 0 165000 VENDOR 1998 266213 FLOW
HORIZONTAL-VE 1 0 9200 ICARUS 1997 6563 FLOW
VERTICAL-VESSE 1 0 12400 ICARUS 1997 229386 FLOW
HORIZONTAL-PR 3 0 17000 HARRIS00 2000 5259 FLOW
HORIZONTAL-VE 1 0 13000 ICARUS 1997 159950 FLOW
HORIZONTAL-PR 4 0 17000 HARRIS00 2000 5700 FLOW
FLAT-BTM-STOR 1 0 195500 ICARUS 1997 352710 FLOW

1820 CHEMSYST94 1993

1820 CHEMSYST94 1993


Base Units Installation Factor Installation Factor Basis Scale Factor Exp
KG/HR 1 DELTA-T98 0.48
KG/HR 1.2 DELTA-T98 0.51
KG/HR 1.3 DELTA-T98 0.51
KG/HR 1.2 DELTA-T98 0.51
KG/HR 1.2 DELTA-T98 0.51
1.2 DELTA-T98
KG/HR 1.2 DELTA-T98 0.51
KG/HR 1.2 DELTA-T98 0.51
KG/HR 1.2 DELTA-T98 0.51
KG/HR 1.2 DELTA-T98 0.51
1.2 DELTA-T98
KG/HR 1.3 DELTA-T98 0.51
KG/HR 1.2 DELTA-T98 0.51
GAL 1.2 DELTA-T98 0.51
HP 1.4 MERRICK98 0.51
KG/HR 1 DELTA-T98 0.48
KG/HR 1.2 DELTA-T98 0.51
KG/HR 1.2 DELTA-T98 0.51
KG/HR 1.62 HARRIS00 0.6
KG/HR 1.19 HARRIS00 0.6
KG/HR 1.89 HARRIS00 0.6
KG/HR 1.38 HARRIS00 0.6
KG/HR 1.3 DELTA-T98 0.78
KG/HR 1.45 HARRIS00 0.76
1.3 DELTA-T98
KG/HR 1.4 DELTA-T98 0.78
KG/HR 1.4 DELTA-T98 0.78
1.3 DELTA-T98
SQM 2.1 DELTA-T98 0.68
KG/HR 2.1 DELTA-T98 0.68
SQF 2.1 DELTA-T98 0.68
SQF 2.1 DELTA-T98 0.68
SQF 2.1 DELTA-T98 0.68
LB
1.2 DELTA-T98
2.8 DELTA-T98
2.8 ICARUS
2.8 DELTA-T98
KG/HR 1.2 DELTA-T98 0.93
KG/HR 1.2 DELTA-T98 0.51
SQF 2.1 DELTA-T98 0.51
SQF 2.1 DELTA-T98 0.68
SQF 2.1 DELTA-T98 0.68
SQF 2.1 DELTA-T98 0.68
CAL/S 2.1 DELTA-T98 0.78
SQF 2.1 DELTA-T98 0.68
SQF 2.1 DELTA-T98 0.78
CAL/S 1.2 DELTA-T98 0.83
CAL/S 1.2 DELTA-T98 0.98
CAL/S 2.1 DELTA-T98 0.78
CAL/S 2.1 DELTA-T98 0.68
CAL/S 2.1 DELTA-T98 0.68
CAL/S 2.1 DELTA-T98 0.68
CAL/S 2.1 DELTA-T98 0.68
SQF 2.1 DELTA-T98 0.68
CAL/S 2.1 DELTA-T98 0.68
SQF 2.1 DELTA-T98 0.74
CAL/S 1.5 NREL-ESTM 0.6
SQF 2.1 DELTA-T98 0.68
KG/HR 2.47 HARRIS00 0.6
KG/HR 1 HARRIS00 1
KG/HR 1 HARRIS00 1
KG/HR 2.39 HARRIS00 0.6
KG/HR 1.38 HARRIS00 0.6
KG/HR 2.2 HARRIS00 1
KG/HR 2.28 HARRIS00 0.6
KG/HR 2.29 HARRIS00 0.6

KG/HR 1 DELTA-T98 0.7


2.58 VENDOR
KG/HR 1.68 VENDOR 0.6
1.4
KG/HR 1.3 DELTA-T98 0.75
KG/HR 1.5 VENDOR 0.58
KG/HR 1.5 DELTA-T98 0.71
KG/HR 1.3 NREL-ESTM 0.82
KG/HR 1 CHEMSYST94 0.6
KG/HR 1 CHEMSYST94 0.6
KG/HR 1 CHEMSYST94 0.6
CAL/S 1.2 DELTA-T98 0.78
KG/HR 1.3 DELTA-T98 0.34
KG/HR 1.2 DELTA-T98 0.6
LB
KG/HR 3.87 HARRIS00 0.79
KG/HR 5.19 HARRIS00 0.79
KG/HR 13.41 HARRIS00 0.79
KG/HR 7.07 HARRIS00 0.79
KG/HR 2.92 HARRIS00 0.79
KG/HR 2.8 DELTA-T98 0.79
KG/HR 3.34 HARRIS00 0.79
KG/HR 2.8 DELTA-T98 0.79
KG/HR 3.56 HARRIS00 0.79
KG/HR 2.71 HARRIS00 0.79
KG/HR 2.8 DELTA-T98 0.79
KG/HR 1.4 DELTA-T98 0.5
KG/HR 2.8 ICARUS 0.7
KG/HR 2.8 DELTA-T98 0.79
CAL/S 2.8 DELTA-T98 0.79
KG/HR 1.4 CHEMSYST94 0.7
KG/HR 1.4 CHEMSYST94 0.7
KG/HR 2.8 DELTA-T98 0.79
CAL/S 2.8 DELTA-T98 0.79
2.8 ICARUS 0.79
CAL/S 2.8 DELTA-T98 0.79
KG/HR 2.8 DELTA-T98 0.79
CAL/S 2.8 DELTA-T98 0.79
KG/HR 2.8 DELTA-T98 0.79
KG/HR 2.8 DELTA-T98 0.79
KG/HR 2.8 DELTA-T98 0.79
KG/HR 2.8 DELTA-T98 0.79
KG/HR 2.8 DELTA-T98 0.79
KG/HR 2.8 DELTA-T98 0.79
KG/HR 2.8 DELTA-T98 0.79
KG/HR 2.8 DELTA-T98 0.79
KG/HR 1.4 DELTA-T98 0.79
KG/HR 1.4 DELTA-T98 0.79
KG/HR 2.8 DELTA-T98 0.79
KG/HR 2.8 DELTA-T98 0.79
KG/HR 2.8 DELTA-T98 0.79
KG/HR 2.8 DELTA-T98 0.79
KG/HR 2.8 DELTA-T98 0.79
KG/HR 2.8 DELTA-T98 0.79
KG/HR 2.8 DELTA-T98 0.79
KG/HR 2.8 DELTA-T98 0.79
KG/HR 2.8 DELTA-T98 0.79
KG/HR 1.4 DELTA-T98 0.5
KG/HR 2.8 DELTA-T98 0.79
KG/HR 2.8 DELTA-T98 0.79
KG/HR 2.8 DELTA-T98 0.79
KG/HR 2.8 DELTA-T98 0.79
KG/HR 2.8 DELTA-T98 0.79
KG/HR 2.8 DELTA-T98 0.79
KG/HR 2.8 DELTA-T98 0.79
KG/HR 2.8 DELTA-T98 0.79
KG/HR 2.8 DELTA-T98 0.79
KG/HR 2.8 DELTA-T98 0.79
LB
LB
LB

LB

LB
LB
KG/HR 1.51 HARRIS00 0.6
KG/HR 1.25 HARRIS00 0.6
KG/HR 1.3 DELTA-T98 0.6
LB

KG/HR

KG/HR 1.05 HARRIS00 0.6


KG/HR 1.4 DELTA-T98 0.39
KG/HR 1.5 DELTA-T98 1

LB
LB

KG/HR 1.04 HARRIS00 0.6


KG/HR 1.2 DELTA-T98 0.3
KG/HR 1.8 VENDOR 0.72

LB
KG/HR 1.5 DELTA-T98 1

KG/HR 1.3 DELTA-T98 0.6


KG/HR 2.8 HARRIS00 0.51
KG/HR 3.04 HARRIS00 0.51
KG/HR 1.4 DELTA-T98 0.71
KG/HR 1.2 ICARUS 0.93
KG/HR 1.2 DELTA-T98 0.71
KG/HR 1.4 DELTA-T98 0.71
KG/HR 2.45 HARRIS00 0.71
KG/HR 3.68 HARRIS00 0.71
KG/HR 1.3 DELTA-T98 0.46
KG/HR 1.2 DELTA-T98 0.51
KG/HR 1.2 DELTA-T98 0.71
KG/HR 1.2 DELTA-T98 0.51
KG/HR 1.2 DELTA-T98 0.71
1.2 DELTA-T98
CAL/S 2.1 DELTA-T98 0.93
CAL/S 2.1 DELTA-T98 0.72
KG/HR 2.1 DELTA-T98 0.78
KG/HR 2.1 DELTA-T98 0.93
KG/HR 1.4 DELTA-T98 0.745
KG/HR 1.42 VENDOR 0.51
GAL 1.04 VENDOR 0.51
GAL 1 MERRICK98 1
KG/HR 1.96 VENDOR 0.51
KG/HR 1.4 DELTA-T98 0.51
KG/HR 1.2 ICARUS 0.51
KG/HR 1.4 DELTA-T98 0.51
KG/HR 1.4 DELTA-T98 0.72
KG/HR 1.4 DELTA-T98 0.51
KG/HR 1.4 ICARUS 0.79
KG/HR 1.4 ICARUS 0.79
KG/HR 1.3 DELTA-T98 0.44
KG/HR 1.4 ICARUS 0.79
KG/HR 1.4 DELTA-T98 0.71
KG/HR 1.7 DELTA-T98 0.72
KG/HR 2.8 CHEMSYST94 0.72
KG/HR 2.8 DELTA-T98 0.72
KG/HR 1.7 DELTA-T98 0.93
KG/HR 1.2 HARRIS00 0.72
KG/HR 1.3 DELTA-T98 0.72
KG/HR 1.2 HARRIS00 0.72
KG/HR 1.4 DELTA-T98 0.51

LB

LB
Materials of
Scale Factor Basis Process Stream For Scaling Construction Obsolete
ICARUS STRM0214 SS304 N
GARRETT STRM0220 SS N
GARRETT STRM0228 SS N
GARRETT STRM0239 SS N
GARRETT STRM0250 SS N
SS304 N
GARRETT STRM0304 SS304 N
GARRETT STRM0304 SS N
GARRETT STRM0304 SS N
GARRETT STRM0502 SS304 N
SS304 N
GARRETT STRM0572 CS N
GARRETT STRM0612 SS N
GARRETT ANEROVOL SS N
GARRETT AEROBCHP CS N
ICARUS STRM0703 SS304 N
GARRETT STRM0735 SS304 N
GARRETT STRM0735 SS304 N
DEFAULT STRM0101 CS N
DEFAULT STRM0101 CS N
DEFAULT STRM0101 CS N
DEFAULT STRM0101 CS N
GARRETT STRM0220 SS316 N
GARRETT STRM0255 CS N
A285C N
GARRETT STRM0571 CS N
GARRETT STRM0623 CS N
A285C N
ICARUS DIAMD501 SS304 N
ICARUS S510S521 SS N
GARRETT AREA0502 SS316 N
GARRETT AREA0502 SS316 N
GARRETT AREA0502 SS316 N
STRM0101 N
MULTI-UNIT SS304 N
SS304 N
SS304 N
SS304 N
GARRETT STRM0304 SS304 N
GARRETT STRM0304 SS304 N
GARRETT AREA0200 304SS;CS N
GARRETT AREA0201 304SS N
GARRETT AREA0205 CS N
GARRETT AREA0244 304SS N
GARRETT QHX300EA SS304 N
GARRETT AREA0301 SS N
GARRETT AREA0302 SS304 N
ICARUS QF301-6B SS N
ICARUS QF301-6B SS N
GARRETT QHX310EA SS304 N
GARRETT QRD501 SS304;CS N
GARRETT QRD502 SS304;CS N
GARRETT QCD501 SS304;CS N
GARRETT QCD502 SS304;CS N
GARRETT AREA0512 SS N
GARRETT QH517 SS304;CS N
VENDOR AREA0602 SS316;CS N
DEFAULT QH801 N
GARRETT AREA0811 SS304 N
DEFAULT STRM0101 CONCRETE N
ASSUMED STRM0101 N
ASSUMED STRM0101 N
DEFAULT STRM0101 A283 N
DEFAULT STRM0101 ALLOY STEEL N
HARRIS00 STRM0101 CONCRETE N
DEFAULT STRM0101 CS N
DEFAULT STRM0217 ALLOY 825-CLAD; SS31 N

STRM0515 SS N
CS N
DEFAULT STRM0615 SS N
CS N
VENDOR STRM0812 CS N
MULTI-UNIT STRM809A A285C;FABRIC N
VENDOR STRM0812 N
MULTI-UNIT STRM811B N
DEFAULT STRM813A N
DEFAULT STRM813A N
DEFAULT STRM813A N
GARRETT QCWCAP FIBERGLASS N
GARRETT STRM0101 N
NREL-ESTM STRM0914 CS N
WKNET N
GARRETT STRM0101 CS; RUBBER N
GARRETT STRM0101 CS; SS316 N
GARRETT STRM0101 CS; RUBBER N
GARRETT STRM0101 CS; SS316 N
GARRETT STRM0101 CS N
GARRETT STRM0710 SS304 N
GARRETT STRM0220SS SS316 N
GARRETT STRM0228 304SS N
GARRETT STRM0221 SS316 N
GARRETT STRM0256 SS316 N
GARRETT STRM0230 304SS N
GARRETT STRM0227 C.S. N
VENDOR STRM0232 304SS N
GARRETT STRM0239 SS304 N
GARRETT QHX300EA SS304 N
VENDOR STRM0304 SS304 N
VENDOR STRM0304 SS304 N
GARRETT STRM0502 SS304 N
GARRETT QHX310EA SS304 N
GARRETT P501FLOW SS N
GARRETT QCD501 SS N
GARRETT STRM0516 SS N
GARRETT QCD502 SS N
GARRETT STRM0525 SS N
GARRETT STRM0528 SS N
GARRETT STRM0531 SS N
GARRETT STRM534A SS304 N
GARRETT STRM0551 SS N
GARRETT STRM0572 CS N
GARRETT STRM0612 CS N
GARRETT STRM0618 CS N
GARRETT STRM0625 SS316 N
GARRETT STRM0625 SS316 N
GARRETT STRM0621 CS N
GARRETT STRM0627 CS N
GARRETT STRM0624 CS N
GARRETT STRM0515 CS N
GARRETT STRM0710 SS316 N
GARRETT STRM0713 CS N
GARRETT STRM0701 CS N
GARRETT STRM0735 CS N
GARRETT STRM0750 CS N
GARRETT STRM0755 CS N
GARRETT STRM0735 CS N
GARRETT STRM811A SS316 N
GARRETT STRM816A SS304 N
GARRETT STRM811B SS304 N
GARRETT STRM0813 SS316 N
GARRETT STRM0821 CS N
GARRETT STRM813A CS N
GARRETT STRM0940 CS N
GARRETT STRM0904 CS N
GARRETT STRM0905 CS N
STRM0735 N
STRM0745 N
STRM0710 N
STRM0750 N

STRM0755 N

STRM0921 N
STRM0701 N
DEFAULT STRM0101 CS N
DEFAULT STRM0101 304SS; FILTER N
DEFAULT STRM0101 N
STRM0107 N

STRM0723 N

STRM0922 N
DEFAULT STRM0220SS SS316 N
GARRETT STRM0229 EPOXY LINED N
ICARUS STRM0227 A285C;POLYESTER N

STRM0630 N
STRM0631 N

DEFAULT STRM0570SS SS316 N


ASSUMED STRM0612 CS N
VENDOR AEROBCOD 304SS;BUNA N N

STRM0840 N
ICARUS STRM0755 A285C;POLYESTER N

STRM0903 N
DEFAULT STRM0101 CS N
GARRETT STRM0101 CS N
GARRETT STRM0101 CEMENT N
GARRETT STRM0710 PLASTIC N
GARRETT STRM0217 SS316 N
GARRETT STRM0220 SS304 N
GARRETT STRM0228 SS304 N
GARRETT STRM0221 SS316 N
GARRETT STRM0256 SS316 N
ICARUS STRM0227 CS N
GARRETT STRM0239 SS304 N
GARRETT STRM0250 SS304 N
GARRETT STRM0304 SS304 N
GARRETT STRM0502 SS304 N
MULTI-UNIT SS304 N
GARRETT QCD501 SS304 N
GARRETT QCD502 SS304 N
GARRETT STRM0523 SS304;PLASTIC N
GARRETT STRM534A SS304 N
VENDOR STRM0572 CS N
GARRETT STRM0612 CONCRETE N
GARRETT ANEROVOL EPOXY-LINED N
AEROBVOL POLYMER LINED N
GARRETT STRM0618 CONCRETE N
GARRETT STRM0515 A285C N
GARRETT STRM0710 SS316 N
GARRETT STRM0713 A285C N
GARRETT STRM0723 A515 N
GARRETT STRM0701 A285C N
GARRETT STRM0735 SS304 N
GARRETT STRM0750 SS304 N
ICARUS STRM0755 CS N
GARRETT STRM0735 SS304 N
GARRETT STRM811A A285C N
GARRETT STRM811B SS304 N
GARRETT STRM0813 CS;SS316 N
GARRETT STRM0821 CS N
GARRETT STRM813A SS316 N
GARRETT STRM0257 CS N
GARRETT STRM0101 CS N
GARRETT STRM0557 CS N
GARRETT STRM0905 CS N

STRM0809 N

STRM0229 N
Associated PFD
PFD-P100-A201;PFD-P300-A201;PFD-P303-A201; PFD-P105-A201;PFD-P110-A201
PFD-P100-A202; PFD-P105-A202;PFD-P110-A202
PFD-P100-A204;PFD-P300-A203; PFD-P105-A203;PFD-P110-A203
PFD-P100-A204;PFD-P300-A203; PFD-P105-A203;PFD-P110-A203
PFD-P100-A202;PFD-P300-A202; PFD-P105-A202;PFD-P110-A202
PFD-P105-A302;PFD-P110-A302
PFD-P100-A301;PFD-P202-A301;PFD-P300-A301;PFD-P201-A301; PFD-P105-A301;PFD-P110-A301
PFD-P100-A301;PFD-P202-A301;PFD-P300-A301;PFD-P201-A301; PFD-P105-A301;PFD-P110-A301
PFD-P100-A301;PFD-P202-A301;PFD-P300-A301;PFD-P201-A301; PFD-P105-A301;PFD-P110-A301
PFD-P100-A302;PFD-P202-A302;PFD-P300-A302;PFD-P201-A302;PFD-P303-A302; PFD-P105-A302;PFD-P110-A302
PFD-P105-A302;PFD-P110-A302
PFD-P100-A505;PFD-P301-A601;PFD-P300-A601;PFD-P302-A601;PFD-P310-A601;PFD-P303-A505; PFD-P105-A505;PFD
PFD-P100-A601;PFD-P301-A602;PFD-P202-A602;PFD-P300-A602;PFD-P201-A602;PFD-P302-A602;PFD-P303-A602; PFD
PFD-P100-A601;PFD-P301-A602;PFD-P202-A602;PFD-P300-A602;PFD-P201-A602;PFD-P302-A602;PFD-P303-A602; PFD
PFD-P100-A602;PFD-P301-A603;PFD-P202-A603;PFD-P300-A603;PFD-P201-A603;PFD-P302-A603;PFD-P303-A603; PFD
PFD-P100-A701;PFD-P301-A701;PFD-P202-A701;PFD-P300-A701;PFD-P201-A701;PFD-P302-A701;PFD-P303-A701; PFD
PFD-P105-A701;PFD-P110-A701
PFD-P105-A701;PFD-P110-A701
PFD-P100-A101; PFD-P900-A101;PFD-P901-A101; PFD-P105-A101;PFD-P110-A101
PFD-P100-A101; PFD-P900-A101;PFD-P901-A101; PFD-P105-A101;PFD-P110-A101
PFD-P100-A101;PFD-P900-A101;PFD-P901-A101; PFD-P105-A101;PFD-P110-A101
PFD-P100-A101;PFD-P900-A101;PFD-P901-A101; PFD-P105-A101;PFD-P110-A101
PFD-P100-A201;PFD-P300-A201;PFD-P900-A201; PFD-P105-A201;PFD-P110-A201
PFD-P100-A202; PFD-P105-A202;PFD-P110-A202
PFD-P100-A204;PFD-P202-A203;PFD-P300-A203;PFD-P201-A203;PFD-P900-A202;PFD-P901-A202; PFD-P105-A203;PFD
PFD-P100-A505;PFD-P301-A601;PFD-P300-A601;PFD-P302-A601;PFD-P303-A505; PFD-P105-A505;PFD-P110-A505
PFD-P100-A602;PFD-P301-A603;PFD-P202-A603;PFD-P300-A603;PFD-P201-A603;PFD-P302-A603;PFD-P303-A603; PFD
PFD-P105-A701; PFD-P110-A701
PFD-P100-A501;PFD-P202-A501;PFD-P301-A501;PFD-P300-A501;PFD-P201-A501;PFD-P302-A501;PFD-P303-A501; PFD
PFD-P100-A502;PFD-P301-A502;PFD-P202-A502;PFD-P300-A502;PFD-P201-A502;PFD-P302-A502;PFD-P303-A502; PFD
PFD-P100-A504;PFD-P301-A504;PFD-P202-A504;PFD-P300-A504;PFD-P201-A504;PFD-P302-A504;PFD-P303-A504; PFD
PFD-P100-A504;PFD-P301-A504;PFD-P202-A504;PFD-P300-A504;PFD-P201-A504;PFD-P302-A504;PFD-P303-A504; PFD
PFD-P100-A504;PFD-P301-A504;PFD-P202-A504;PFD-P300-A504;PFD-P201-A504;PFD-P302-A504;PFD-P303-A504; PFD
PFD-P100-CHEM;PFD-P202-CHEM;PFD-P900-CHEM;PFD-P901-CHEM; PFD-P105-CHEM; PFD-P110-CHEM
PFD-P105-A302;PFD-P110-A302
PFD-P100-A301;PFD-P202-A301;PFD-P300-A301;PFD-P201-A301; PFD-P105-A301;PFD-P110-A301
PFD-P100-A301;PFD-P202-A301;PFD-P300-A301;PFD-P201-A301; PFD-P105-A301;PFD-P110-A301
PFD-P100-A301;PFD-P202-A301;PFD-P300-A301;PFD-P201-A301; PFD-P105-A301;PFD-P110-A301
PFD-P100-A301;PFD-P202-A301;PFD-P300-A301;PFD-P201-A301; PFD-P105-A301;PFD-P110-A301
PFD-P100-A301;PFD-P202-A301;PFD-P300-A301;PFD-P201-A301; PFD-P105-A301;PFD-P110-A301
PFD-P100-A202;PFD-P300-A202; PFD-P105-A202;PFD-P110-A202
PFD-P100-A201;PFD-P202-A204;PFD-P300-A201;PFD-P201-A204; PFD-P105-A201;PFD-P110-A201
PFD-P105-A202;PFD-P110-A202
PFD-P105-A201;PFD-P110-A201
PFD-P100-A302;PFD-P202-A302;PFD-P300-A302;PFD-P201-A302;PFD-P900-A301;PFD-P901-A301; PFD-P105-A302;PFD
PFD-P105-A302;PFD-P110-A302
PFD-P105-A302;PFD-P110-A302
PFD-P100-A301;PFD-P202-A301;PFD-P300-A301;PFD-P201-A301; PFD-P105-A301;PFD-P110-A301
PFD-P100-A301;PFD-P202-A301;PFD-P300-A301;PFD-P201-A301; PFD-P105-A301;PFD-P110-A301
PFD-P105-A302;PFD-P110-A302
PFD-P100-A501;PFD-P301-A501;PFD-P202-A501;PFD-P300-A501;PFD-P201-A501;PFD-P302-A501;PFD-P303-A501; PFD
PFD-P100-A502;PFD-P301-A502;PFD-P202-A502;PFD-P300-A502;PFD-P201-A502;PFD-P302-A502;PFD-P303-A502; PFD
PFD-P100-A501;PFD-P301-A501;PFD-P202-A501;PFD-P300-A501;PFD-P201-A501;PFD-P302-A501;PFD-P303-A501; PFD
PFD-P100-A502;PFD-P301-A502;PFD-P202-A502;PFD-P300-A502;PFD-P201-A502;PFD-P302-A502;PFD-P303-A502; PFD
PFD-P100-A501;PFD-P301-A501;PFD-P202-A501;PFD-P300-A501;PFD-P201-A501;PFD-P302-A501;PFD-P303-A501; PFD
PFD-P100-A504;PFD-P301-A504;PFD-P202-A504;PFD-P300-A504;PFD-P201-A504;PFD-P302-A504;PFD-P303-A504; PFD
PFD-P100-A601;PFD-P301-A602;PFD-P202-A602;PFD-P300-A602;PFD-P201-A602;PFD-P302-A602;PFD-P303-A602; PFD
PFD-P100-A801;PFD-P301-A801;PFD-P900-A801;PFD-P303-A801;PFD-P901-A801; PFD-P105-A801; PFD-P110-A801
PFD-P100-A802;PFD-P301-A802;PFD-P202-A802;PFD-P300-A802;PFD-P201-A802;PFD-P302-A802;PFD-P900-A802;PFD-
PFD-P100-A101;PFD-P900-A101;PFD-P901-A101; PFD-P105-A101;PFD-P110-A101
PFD-P100-A101;PFD-P900-A101;PFD-P901-A101; PFD-P105-A101;PFD-P110-A101
PFD-P100-A101;PFD-P900-A101;PFD-P901-A101; PFD-P105-A101;PFD-P110-A101
PFD-P100-A101;PFD-P900-A101;PFD-P901-A101; PFD-P105-A101;PFD-P110-A101
PFD-P100-A101;PFD-P900-A101;PFD-P901-A101; PFD-P105-A101;PFD-P110-A101
PFD-P100-A101;PFD-P900-A101;PFD-P901-A101; PFD-P105-A101;PFD-P110-A101
PFD-P100-A101;PFD-P900-A101;PFD-P901-A101; PFD-P105-A101;PFD-P110-A101
PFD-P100-A201;PFD-P900-A201;PFD-P901-A201; PFD-P105-A201;PFD-P110-A201

PFD-P100-A503;PFD-P301-A503;PFD-P202-A503;PFD-P300-A503;PFD-P201-A503;PFD-P302-A503;PFD-P303-A503; PFD
PFD-P100-A601;PFD-P301-A602;PFD-P202-A602;PFD-P300-A602;PFD-P201-A602;PFD-P302-A602;PFD-P303-A602; PFD
PFD-P100-A601;PFD-P301-A602;PFD-P202-A602;PFD-P300-A602;PFD-P201-A602;PFD-P302-A602;PFD-P303-A602; PFD
PFD-P100-A602;PFD-P301-A603;PFD-P202-A603;PFD-P300-A603;PFD-P201-A603;PFD-P302-A603;PFD-P303-A603; PFD
PFD-P100-A802;PFD-P301-A802;PFD-P202-A802;PFD-P300-A802;PFD-P201-A802;PFD-P302-A802;PFD-P900-A802;PFD-
PFD-P100-A801;PFD-P301-A802;PFD-P202-A802;PFD-P201-A802;PFD-P302-A802;PFD-P900-A801;PFD-P303-A802;PFD-
PFD-P100-A802;PFD-P301-A802;PFD-P202-A802;PFD-P300-A802;PFD-P201-A802;PFD-P302-A802;PFD-P900-A802;PFD-
PFD-P100-A803;PFD-P301-A803;PFD-P202-A803;PFD-P300-A803;PFD-P201-A803;PFD-P302-A803;PFD-P900-A803;PFD-
PFD-P100-A804;PFD-P301-A804;PFD-P202-A804;PFD-P300-A804;PFD-P201-A804;PFD-P302-A804;PFD-P900-A804;PFD-
PFD-P100-A804;PFD-P301-A804;PFD-P202-A804;PFD-P300-A804;PFD-P201-A804;PFD-P302-A804;PFD-P900-A804;PFD-
PFD-P100-A804;PFD-P301-A804;PFD-P202-A804;PFD-P300-A804;PFD-P201-A804;PFD-P302-A804;PFD-P900-A804;PFD-
PFD-P100-A901;PFD-P301-A901;PFD-P202-A901;PFD-P300-A901;PFD-P201-A901;PFD-P302-A901;PFD-P900-A901;PFD-
PFD-P100-A901;PFD-P303-A901; PFD-P105-A901; PFD-P110-A901
PFD-P100-A903;PFD-P301-A903;PFD-P202-A903;PFD-P300-A903;PFD-P201-A903;PFD-P302-A903;PFD-P900-A903;PFD-
PFD-P100-CHEM;PFD-P202-CHEM;PFD-P900-CHEM;PFD-P303-CHEM;PFD-P901-CHEM; PFD-P105-CHEM; PFD-P110-C
PFD-P100-A101;PFD-P900-A101;PFD-P901-A101; PFD-P105-A101;PFD-P110-A101
PFD-P100-A101;PFD-P900-A101;PFD-P901-A101; PFD-P105-A101;PFD-P110-A101
PFD-P100-A101;PFD-P900-A101;PFD-P901-A101; PFD-P105-A101;PFD-P110-A101
PFD-P100-A101;PFD-P900-A101;PFD-P901-A101; PFD-P105-A101;PFD-P110-A101
PFD-P100-A101;PFD-P900-A101;PFD-P901-A101; PFD-P105-A101;PFD-P110-A101
PFD-P100-A201;PFD-P202-A201;PFD-P300-A201;PFD-P201-A201;PFD-P901-A201; PFD-P105-A201;PFD-P110-A201
PFD-P100-A202; PFD-P105-A202;PFD-P110-A202
PFD-P100-A204;PFD-P300-A203; PFD-P105-A203;PFD-P110-A203
PFD-P100-A202;PFD-P303-A202; PFD-P105-A202;PFD-P110-A202
PFD-P100-A202; PFD-P105-A202;PFD-P110-A202
PFD-P100-A204;PFD-P300-A203; PFD-P105-A203;PFD-P110-A203
PFD-P100-A204;PFD-P202-A203;PFD-P300-A203;PFD-P201-A203;PFD-P900-A202;PFD-P901-A202; PFD-P105-A203;PFD
PFD-P105-A202;PFD-P110-A202
PFD-P100-A204;PFD-P300-A203; PFD-P105-A203;PFD-P110-A203
PFD-P105-A302;PFD-P110-A302
PFD-P100-A301;PFD-P202-A301;PFD-P300-A301;PFD-P201-A301; PFD-P105-A301;PFD-P110-A301
PFD-P100-A301;PFD-P202-A301;PFD-P300-A301;PFD-P201-A301; PFD-P105-A301;PFD-P110-A301
PFD-P100-A302;PFD-P202-A302;PFD-P300-A302;PFD-P201-A302; PFD-P105-A302;PFD-P110-A302
PFD-P105-A302;PFD-P110-A302
PFD-P100-A501;PFD-P301-A501;PFD-P202-A501;PFD-P300-A501;PFD-P201-A501;PFD-P302-A501;PFD-P303-A501; PFD
PFD-P100-A501;PFD-P301-A501;PFD-P202-A501;PFD-P300-A501;PFD-P201-A501;PFD-P302-A501;PFD-P303-A501; PFD
PFD-P100-A502;PFD-P301-A502;PFD-P202-A502;PFD-P300-A502;PFD-P201-A502;PFD-P302-A502;PFD-P303-A502; PFD
PFD-P100-A502;PFD-P301-A502;PFD-P202-A502;PFD-P300-A502;PFD-P201-A502;PFD-P302-A502;PFD-P303-A502; PFD
PFD-P100-A504;PFD-P301-A504;PFD-P202-A504;PFD-P300-A504;PFD-P201-A504;PFD-P302-A504;PFD-P303-A504; PFD
PFD-P100-A504;PFD-P301-A504;PFD-P202-A504;PFD-P300-A504;PFD-P201-A504;PFD-P302-A504;PFD-P303-A504; PFD
PFD-P100-A504;PFD-P301-A504;PFD-P202-A504;PFD-P300-A504;PFD-P201-A504;PFD-P302-A504;PFD-P303-A504; PFD
PFD-P100-A504;PFD-P301-A504;PFD-P202-A504;PFD-P300-A504;PFD-P201-A504;PFD-P302-A504;PFD-P303-A504; PFD
PFD-P100-A502;PFD-P301-A502;PFD-P202-A502;PFD-P300-A502;PFD-P201-A502;PFD-P302-A504;PFD-P303-A504; PFD
PFD-P100-A505;PFD-P301-A601;PFD-P300-A601;PFD-P303-A505; PFD-P105-A505;PFD-P110-A505
PFD-P100-A601;PFD-P301-A602;PFD-P202-A602;PFD-P300-A602;PFD-P201-A602;PFD-P302-A602;PFD-P303-A602; PFD
PFD-P100-A601;PFD-P301-A602;PFD-P202-A602;PFD-P300-A602;PFD-P201-A602;PFD-P302-A602;PFD-P303-A602; PFD
PFD-P100-A602;PFD-P301-A603;PFD-P202-A603;PFD-P300-A603;PFD-P201-A603;PFD-P302-A603;PFD-P303-A603; PFD
PFD-P100-A602;PFD-P301-A603;PFD-P202-A603;PFD-P300-A603;PFD-P201-A603;PFD-P302-A603;PFD-P303-A603; PFD
PFD-P100-A602;PFD-P301-A603;PFD-P202-A603;PFD-P300-A603;PFD-P201-A603;PFD-P302-A603;PFD-P303-A603; PFD
PFD-P100-A602;PFD-P301-A603;PFD-P202-A603;PFD-P300-A603;PFD-P201-A603;PFD-P302-A603;PFD-P303-A603; PFD
PFD-P100-A602;PFD-P301-A603;PFD-P202-A603;PFD-P300-A603;PFD-P201-A603;PFD-P302-A603;PFD-P303-A603; PFD
PFD-P100-A701;PFD-P301-A701;PFD-P202-A701;PFD-P300-A701;PFD-P201-A701;PFD-P302-A701;PFD-P303-A701; PFD
PFD-P100-A701;PFD-P301-A701;PFD-P202-A701;PFD-P300-A701;PFD-P201-A701;PFD-P302-A701;PFD-P900-A701;PFD-
PFD-P100-A701;PFD-P301-A701;PFD-P202-A701;PFD-P300-A701;PFD-P201-A701;PFD-P302-A701;PFD-P900-A701;PFD-
PFD-P100-A701;PFD-P301-A701;PFD-P202-A701;PFD-P300-A701;PFD-P201-A701;PFD-P302-A701;PFD-P303-A701; PFD
PFD-P100-A701;PFD-P301-A701;PFD-P202-A701;PFD-P300-A701;PFD-P201-A701;PFD-P302-A701;PFD-P900-A701;PFD-
PFD-P100-A701; PFD-P105-A701;PFD-P110-A701
PFD-P105-A701; PFD-P110-A701
PFD-P105-A701; PFD-P110-A701
PFD-P100-A803;PFD-P301-A803;PFD-P202-A803;PFD-P300-A803;PFD-P201-A803;PFD-P302-A803;PFD-P900-A803;PFD-
PFD-P100-A802;PFD-P301-A802;PFD-P202-A802;PFD-P300-A802;PFD-P201-A802;PFD-P302-A802;PFD-P900-A802;PFD-
PFD-P100-A803;PFD-P301-A803;PFD-P202-A803;PFD-P300-A803;PFD-P201-A803;PFD-P302-A803;PFD-P900-A803;PFD-
PFD-P100-A803;PFD-P301-A803;PFD-P202-A803;PFD-P300-A803;PFD-P201-A803;PFD-P302-A803;PFD-P900-A803;PFD-
PFD-P100-A803;PFD-P301-A803;PFD-P202-A803;PFD-P300-A803;PFD-P201-A803;PFD-P302-A803;PFD-P900-A803;PFD-
PFD-P100-A804;PFD-P301-A804;PFD-P202-A804;PFD-P300-A804;PFD-P201-A804;PFD-P302-A804;PFD-P900-A804;PFD-
PFD-P100-A901;PFD-P301-A901;PFD-P202-A901;PFD-P300-A901;PFD-P201-A901;PFD-P302-A901;PFD-P900-A901;PFD-
PFD-P100-A902;PFD-P301-A902;PFD-P202-A902;PFD-P300-A902;PFD-P201-A902;PFD-P302-A902;PFD-P900-A902;PFD-
PFD-P100-A902;PFD-P301-A902;PFD-P202-A902;PFD-P300-A902;PFD-P201-A902;PFD-P302-A902;PFD-P900-A902;PFD-
PFD-P100-CHEM;PFD-P202-CHEM;PFD-P900-CHEM;PFD-P303-CHEM;PFD-P901-CHEM; PFD-P105-CHEM; PFD-P110-C
PFD-P100-CHEM;PFD-P202-CHEM;PFD-P900-CHEM;PFD-P303-CHEM;PFD-P901-CHEM; PFD-P105-CHEM; PFD-P110-C
PFD-P100-CHEM;PFD-P202-CHEM;PFD-P900-CHEM;PFD-P600-CHEM;PFD-P303-CHEM;PFD-P901-CHEM; PFD-P105-CH
PFD-P100-CHEM;PFD-P303-CHEM;PFD-P105-CHEM; PFD-P110-CHEM

PFD-P100-CHEM;PFD-P202-CHEM;PFD-P900-CHEM;PFD-P303-CHEM;PFD-P901-CHEM; PFD-P105-CHEM; PFD-P110-C

PFD-P100-CHEM;PFD-P202-CHEM;PFD-P900-CHEM;PFD-P303-CHEM;PFD-P901-CHEM; PFD-P105-CHEM; PFD-P110-C


PFD-P100-CHEM;PFD-P303-CHEM;PFD-P105-CHEM;PFD-P110-CHEM
PFD-P100-A101;PFD-P900-A101;PFD-P901-A101; PFD-P105-A101;PFD-P110-A101
PFD-P100-A101;PFD-P900-A101;PFD-P901-A101; PFD-P105-A101;PFD-P110-A101
PFD-P100-A101; PFD-P105-A101;PFD-P110-A101
PFD-P100-CHEM;PFD-P900-CHEM;PFD-P303-CHEM;PFD-P901-CHEM; PFD-P105-CHEM; PFD-P110-CHEM

PFD-P100-CHEM;PFD-P900-CHEM;PFD-P303-CHEM;PFD-P901-CHEM; PFD-P105-CHEM; PFD-P110-CHEM

PFD-P100-CHEM;PFD-P202-CHEM;PFD-P900-CHEM;PFD-P303-CHEM;PFD-P901-CHEM; PFD-P105-CHEM; PFD-P110-C


PFD-P100-A202; PFD-P105-A202;PFD-P110-A202
PFD-P100-A204;PFD-P202-A203;PFD-P300-A203;PFD-P201-A203; PFD-P105-A203;PFD-P110-A203
PFD-P100-A204;PFD-P202-A203;PFD-P300-A203;PFD-P201-A203;PFD-P900-A202;PFD-P901-A202; PFD-P105-A203;PFD

PFD-P100-CHEM;PFD-P202-CHEM;PFD-P303-CHEM; PFD-P105-CHEM; PFD-P110-CHEM


PFD-P100-CHEM;PFD-P202-CHEM;PFD-P303-CHEM; PFD-P105-CHEM; PFD-P110-CHEM

PFD-P100-A505; PFD-P105-A505;PFD-P110-A505
PFD-P100-A601;PFD-P301-A602;PFD-P202-A602;PFD-P300-A602;PFD-P201-A602;PFD-P302-A602;PFD-P303-A603; PFD
PFD-P100-A602;PFD-P301-A603;PFD-P202-A603;PFD-P300-A603;PFD-P201-A603;PFD-P302-A603;PFD-P303-A603; PFD

PFD-P100-CHEM;PFD-P202-CHEM;PFD-P303-CHEM;PFD-P900-CHEM;PFD-P901-CHEM; PFD-P105-CHEM; PFD-P110-C


PFD-P105-A701;PFD-P110-A701

PFD-P100-CHEM;PFD-P202-CHEM;PFD-P900-CHEM; PFD-P600-CHEM;PFD-P303-CHEM;PFD-P901-CHEM; PFD-P105-C


PFD-P100-A901;PFD-P301-A901;PFD-P202-A901;PFD-P300-A901;PFD-P201-A901;PFD-P302-A901;PFD-P900-A901;PFD-
PFD-P100-A101;PFD-P900-A101;PFD-P901-A101; PFD-P105-A101;PFD-P110-A101
PFD-P100-A101;PFD-P900-A101;PFD-P901-A101; PFD-P105-A101;PFD-P110-A101
PFD-P100-A201;PFD-P202-A201;PFD-P300-A201;PFD-P201-A201;PFD-P901-A201; PFD-P105-A201;PFD-P110-A201
PFD-P100-A201;PFD-P300-A201;PFD-P900-A201; PFD-P105-A201;PFD-P110-A201
PFD-P100-A202; PFD-P105-A202;PFD-P110-A202
PFD-P100-A204;PFD-P300-A203; PFD-P105-A203;PFD-P110-A203
PFD-P100-A202;PFD-P303-A202; PFD-P105-A202;PFD-P110-A202
PFD-P100-A202; PFD-P105-A202;PFD-P110-A202
PFD-P100-A204;PFD-P202-A203;PFD-P300-A203;PFD-P201-A203;PFD-P900-A202;PFD-P901-A202; PFD-P105-A203;PFD
PFD-P100-A204;PFD-P300-A203; PFD-P105-A203;PFD-P110-A203
PFD-P100-A202;PFD-P300-A202; PFD-P105-A202;PFD-P110-A202
PFD-P100-A301;PFD-P202-A301;PFD-P300-A301;PFD-P201-A301; PFD-P105-A301;PFD-P110-A301
PFD-P100-A302;PFD-P202-A302;PFD-P300-A302;PFD-P201-A302; PFD-P105-A302;PFD-P110-A302
PFD-P105-A302;PFD-P110-A302
PFD-P100-A501;PFD-P301-A501;PFD-P300-A501;PFD-P202-A501;PFD-P201-A501;PFD-P302-A501;PFD-P303-A501; PFD
PFD-P100-A502;PFD-P301-A502;PFD-P202-A502;PFD-P300-A502;PFD-P201-A502;PFD-P302-A502;PFD-P303-A502; PFD
PFD-P100-A502;PFD-P301-A502;PFD-P202-A502;PFD-P300-A502;PFD-P201-A502;PFD-P302-A502;PFD-P303-A502; PFD
PFD-P100-A504;PFD-P301-A501;PFD-P300-A501;PFD-P202-A504;PFD-P201-A504;PFD-P303-A501; PFD-P105-A504;PFD
PFD-P100-A505;PFD-P301-A601;PFD-P300-A601;PFD-P302-A601;PFD-P303-A505; PFD-P105-A505;PFD-P110-A505
PFD-P100-A601;PFD-P301-A602;PFD-P202-A602;PFD-P300-A602;PFD-P201-A602;PFD-P302-A602;PFD-P303-A602; PFD
PFD-P100-A601;PFD-P301-A602;PFD-P202-A602;PFD-P300-A602;PFD-P201-A602;PFD-P302-A602;PFD-P303-A602; PFD
PFD-P100-A602;PFD-P301-A603;PFD-P202-A603;PFD-P300-A603;PFD-P201-A603;PFD-P302-A602;PFD-P303-A602; PFD
PFD-P100-A602;PFD-P301-A603;PFD-P202-A603;PFD-P300-A603;PFD-P201-A603;PFD-P302-A603;PFD-P303-A603; PFD
PFD-P100-A701;PFD-P301-A701;PFD-P202-A701;PFD-P300-A701;PFD-P201-A701;PFD-P302-A701;PFD-P303-A701; PFD
PFD-P100-A701;PFD-P301-A701;PFD-P202-A701;PFD-P300-A701;PFD-P201-A701;PFD-P302-A701;PFD-P900-A701;PFD-
PFD-P100-A701;PFD-P301-A701;PFD-P202-A701;PFD-P300-A701;PFD-P201-A701;PFD-P302-A701;PFD-P900-A701;PFD-
PFD-P100-A701;PFD-P900-A701;PFD-P901-A701; PFD-P105-A701;PFD-P110-A701
PFD-P100-A701;PFD-P301-A701;PFD-P202-A701;PFD-P300-A701;PFD-P201-A701;PFD-P302-A701;PFD-P303-A701; PFD
PFD-P100-A701;PFD-P301-A701;PFD-P202-A701;PFD-P300-A701;PFD-P201-A701;PFD-P302-A701;PFD-P900-A701;PFD-
PFD-P100-A701; PFD-P105-A701;PFD-P110-A701
PFD-P105-A701; PFD-P110-A701
PFD-P105-A701; PFD-P110-A701
PFD-P100-A803;PFD-P301-A803;PFD-P202-A803;PFD-P300-A803;PFD-P201-A803;PFD-P302-A803;PFD-P900-A803;PFD-
PFD-P100-A803;PFD-P301-A803;PFD-P202-A803;PFD-P300-A803;PFD-P201-A803;PFD-P302-A803;PFD-P900-A803;PFD-
PFD-P100-A803;PFD-P301-A803;PFD-P202-A803;PFD-P300-A803;PFD-P201-A803;PFD-P302-A803;PFD-P900-A803;PFD-
PFD-P100-A803;PFD-P301-A803;PFD-P202-A803;PFD-P300-A803;PFD-P201-A803;PFD-P302-A803;PFD-P900-A803;PFD-
PFD-P100-A804;PFD-P301-A804;PFD-P202-A804;PFD-P300-A804;PFD-P201-A804;PFD-P302-A804;PFD-P900-A804;PFD-
PFD-P100-A202;PFD-P303-A202; PFD-P105-A901; PFD-P110-A901
PFD-P100-A901;PFD-P301-A901;PFD-P202-A901;PFD-P300-A901;PFD-P201-A901;PFD-P302-A901;PFD-P900-A901;PFD-
PFD-P100-A505;PFD-P303-A505; PFD-P105-A901; PFD-P110-A901
PFD-P100-A902;PFD-P301-A902;PFD-P202-A902;PFD-P300-A902;PFD-P201-A902;PFD-P302-A902;PFD-P900-A902;PFD-

PFD-P100-CHEM;PFD-P202-CHEM;PFD-P900-CHEM;PFD-P303-CHEM;PFD-P901-CHEM; PFD-P105-CHEM; PFD-P110-C

PFD-P100-CHEM;PFD-P202-CHEM; PFD-P105-CHEM; PFD-P110-CHEM


A302;PFD-P110-A302

505; PFD-P105-A505;PFD-P110-A505
602;PFD-P303-A602; PFD-P105-A601;PFD-P110-A601
602;PFD-P303-A602; PFD-P105-A601;PFD-P110-A601
603;PFD-P303-A603; PFD-P105-A602;PFD-P110-A603
701;PFD-P303-A701; PFD-P105-A701;PFD-P110-A701

202; PFD-P105-A203;PFD-P110-A203
A505;PFD-P110-A505
603;PFD-P303-A603; PFD-P105-A602;PFD-P110-A602

501;PFD-P303-A501; PFD-P105-A501;PFD-P110-A501
502;PFD-P303-A502; PFD-P105-A502;PFD-P110-A502
504;PFD-P303-A504; PFD-P105-A504;PFD-P110-A504
504;PFD-P303-A504; PFD-P105-A504;PFD-P110-A504
504;PFD-P303-A504; PFD-P105-A504;PFD-P110-A504
-P110-CHEM

301; PFD-P105-A302;PFD-P110-A302
501;PFD-P303-A501; PFD-P105-A501;PFD-P110-A501
502;PFD-P303-A502; PFD-P105-A502;PFD-P110-A502
501;PFD-P303-A501; PFD-P105-A501;PFD-P110-A501
502;PFD-P303-A502; PFD-P105-A502;PFD-P110-A502
501;PFD-P303-A501; PFD-P105-A501;PFD-P110-A501
504;PFD-P303-A504; PFD-P105-A504;PFD-P110-A504
602;PFD-P303-A602; PFD-P105-A601;PFD-P110-A601
A801; PFD-P110-A801
802;PFD-P900-A802;PFD-P303-A802;PFD-P901-A802; PFD-P105-A802; PFD-P110-A802

503;PFD-P303-A503; PFD-P105-A503;PFD-P110-A503
602;PFD-P303-A602; PFD-P105-A601;PFD-P110-A601
602;PFD-P303-A602; PFD-P105-A601;PFD-P110-A601
603;PFD-P303-A603; PFD-P105-A602;PFD-P110-A602
802;PFD-P900-A802;PFD-P303-A802;PFD-P901-A802; PFD-P105-A802; PFD-P110-A802
801;PFD-P303-A802;PFD-P901-A801; PFD-P105-A801; PFD-P110-A801
802;PFD-P900-A802;PFD-P303-A802;PFD-P901-A802; PFD-P105-A802; PFD-P110-A802
803;PFD-P900-A803;PFD-P303-A803;PFD-P901-A803; PFD-P105-A803; PFD-P110-A803
804;PFD-P900-A804;PFD-P303-A804;PFD-P901-A804; PFD-P105-A804; PFD-P110-A804
804;PFD-P900-A804;PFD-P303-A804;PFD-P901-A804; PFD-P105-A804; PFD-P110-A804
804;PFD-P900-A804;PFD-P303-A804;PFD-P901-A804; PFD-P105-A804; PFD-P110-A804
901;PFD-P900-A901;PFD-P303-A901;PFD-P901-A901; PFD-P105-A901; PFD-P110-A901

903;PFD-P900-A903;PFD-P303-A903;PFD-P901-A903; PFD-P105-A903; PFD-P110-A903


P105-CHEM; PFD-P110-CHEM

A201;PFD-P110-A201

202; PFD-P105-A203;PFD-P110-A203
501;PFD-P303-A501; PFD-P105-A501;PFD-P110-A501
501;PFD-P303-A501; PFD-P105-A501;PFD-P110-A501
502;PFD-P303-A502; PFD-P105-A502;PFD-P110-A502
502;PFD-P303-A502; PFD-P105-A502;PFD-P110-A502
504;PFD-P303-A504; PFD-P105-A504;PFD-P110-A504
504;PFD-P303-A504; PFD-P105-A504;PFD-P110-A504
504;PFD-P303-A504; PFD-P105-A504;PFD-P110-A504
504;PFD-P303-A504; PFD-P105-A504;PFD-P110-A504
504;PFD-P303-A504; PFD-P105-A502;PFD-P110-A502

602;PFD-P303-A602; PFD-P105-A601;PFD-P110-A601
602;PFD-P303-A602; PFD-P105-A601;PFD-P110-A601
603;PFD-P303-A603; PFD-P105-A602;PFD-P110-A602
603;PFD-P303-A603; PFD-P105-A602;PFD-P110-A602
603;PFD-P303-A603; PFD-P105-A602;PFD-P110-A602
603;PFD-P303-A603; PFD-P105-A602;PFD-P110-A602
603;PFD-P303-A603; PFD-P105-A602;PFD-P110-A602
701;PFD-P303-A701; PFD-P105-A701;PFD-P110-A701
701;PFD-P900-A701;PFD-P303-A701;PFD-P901-A701; PFD-P105-A701;PFD-P110-A701
701;PFD-P900-A701;PFD-P303-A701;PFD-P901-A701; PFD-P105-A701;PFD-P110-A701
701;PFD-P303-A701; PFD-P105-A701;PFD-P110-A701
701;PFD-P900-A701;PFD-P303-A701;PFD-P901-A701; PFD-P105-A701;PFD-P110-A701

803;PFD-P900-A803;PFD-P303-A803;PFD-P901-A803; PFD-P105-A803; PFD-P110-A803


802;PFD-P900-A802;PFD-P303-A802;PFD-P901-A802; PFD-P105-A802; PFD-P110-A802
803;PFD-P900-A803;PFD-P303-A803;PFD-P901-A803; PFD-P105-A803; PFD-P110-A803
803;PFD-P900-A803;PFD-P303-A803;PFD-P901-A803; PFD-P105-A803; PFD-P110-A803
803;PFD-P900-A803;PFD-P303-A803;PFD-P901-A803; PFD-P105-A803; PFD-P110-A803
804;PFD-P900-A804;PFD-P303-A804;PFD-P901-A804; PFD-P105-A804; PFD-P110-A804
901;PFD-P900-A901;PFD-P303-A901;PFD-P901-A901; PFD-P105-A901; PFD-P110-A901
902;PFD-P900-A902;PFD-P303-A902;PFD-P901-A902; PFD-P105-A902; PFD-P110-A902
902;PFD-P900-A902;PFD-P303-A902;PFD-P901-A902; PFD-P105-A902; PFD-P110-A902
P105-CHEM; PFD-P110-CHEM
P105-CHEM; PFD-P110-CHEM
P901-CHEM; PFD-P105-CHEM; PFD-P110-CHEM

P105-CHEM; PFD-P110-CHEM

P105-CHEM; PFD-P110-CHEM
-P110-CHEM

-P110-CHEM

P105-CHEM; PFD-P110-CHEM

202; PFD-P105-A203;PFD-P110-A203

602;PFD-P303-A603; PFD-P105-A601;PFD-P110-A601
603;PFD-P303-A603; PFD-P105-A602;PFD-P110-A602

P105-CHEM; PFD-P110-CHEM

P901-CHEM; PFD-P105-CHEM; PFD-P110-CHEM


901;PFD-P900-A901;PFD-P303-A901;PFD-P901-A901; PFD-P105-A901; PFD-P110-A901

A201;PFD-P110-A201

202; PFD-P105-A203;PFD-P110-A203

501;PFD-P303-A501; PFD-P105-A501;PFD-P110-A501
502;PFD-P303-A502; PFD-P105-A502;PFD-P110-A502
502;PFD-P303-A502; PFD-P105-A502;PFD-P110-A502
501; PFD-P105-A504;PFD-P110-A504
A505;PFD-P110-A505
602;PFD-P303-A602; PFD-P105-A601;PFD-P110-A601
602;PFD-P303-A602; PFD-P105-A601;PFD-P110-A601
602;PFD-P303-A602; PFD-P105-A602;PFD-P110-A602
603;PFD-P303-A603; PFD-P105-A602;PFD-P110-A602
701;PFD-P303-A701; PFD-P105-A701;PFD-P110-A701
701;PFD-P900-A701;PFD-P303-A701;PFD-P901-A701; PFD-P105-A701;PFD-P110-A701
701;PFD-P900-A701;PFD-P303-A701;PFD-P901-A701; PFD-P105-A701;PFD-P110-A701

701;PFD-P303-A701; PFD-P105-A701;PFD-P110-A701
701;PFD-P900-A701;PFD-P303-A701;PFD-P901-A701; PFD-P105-A701;PFD-P110-A701

803;PFD-P900-A803;PFD-P303-A803;PFD-P901-A803; PFD-P105-A803; PFD-P110-A803


803;PFD-P900-A803;PFD-P303-A803;PFD-P901-A803; PFD-P105-A803; PFD-P110-A803
803;PFD-P900-A803;PFD-P303-A803;PFD-P901-A803; PFD-P105-A803; PFD-P110-A803
803;PFD-P900-A803;PFD-P303-A803;PFD-P901-A803; PFD-P105-A803; PFD-P110-A803
804;PFD-P900-A804;PFD-P303-A804;PFD-P901-A804; PFD-P105-A804; PFD-P110-A804

901;PFD-P900-A901;PFD-P303-A901;PFD-P901-A901; PFD-P105-A901; PFD-P110-A901

902;PFD-P900-A902;PFD-P303-A902;PFD-P901-A902; PFD-P105-A902; PFD-P110-A902

P105-CHEM; PFD-P110-CHEM
Calculations for BOILECON fortran block
BOILECON calculates power output, operating and capital costs for Area 800 based on ratios from a rigorous sister model
Power used in Area 800 is subtracted from the work generated before reporting net work generated for use in Excel

Rigorous Model: I0302B Latent


Work streams generated heat
Work streams consumed (KW) (KW) Heat streams (MMKcal/hr) Steam flows (kg/hr) (Kcal/kg) Area 800 Cost ($)
WM801 0 WM811H 22294 QM803T 121.2226 812 185010 EQUIP TI ###
WM804 176 WM811I 6135 812B 14259
WM830 10 WM811L 1074 814 54765 664
WM832 10 WM811VL 15 814B 115990 514
WM834 10 815 74710 514
WP804 25 815A 14458
WP811 0.062 815C 2680 529
WP824 11.6 815E 158 499
WP826 720 860 26662 529
WP828 1.8
WP830 0.0228
Total Use 964.4848
Simplified Model: I0301CS
Ratios of work
generated/steam flow Ratios of steam flows/heat
Work streams consumed (KW/kg/hr) Heat streams (MMKcal/hr)
Heat Stream content (kg/hr/cal/s) Area 800 Cost
WUSED Work Stream ### WHITRB 0.1205 QBOIL QM803 QSTMHI ### BCOST 1.1371
WCFAN WCOMBFAN WMTRB 0.0529 QDUTY Heat Stream QM811QSTM_M ### CAPCST Parameter 4
WLOSS 4% WLOTRB 0.4007 QMDMD Heat Stream QRD5 QSTMLO ###
WNET Parameter 8 WVLTRB 0.0949 QLDMDHHeat Stream QHXL QSTMVL ###
QVLDMDHeat Stream QVLO QCOND ###
Ratios of steam used/steam produced
PMREC ###
PLREC ###
Steam flows (kg/hr)
STM215 Matl Stream 215
STM216 Matl Stream 216

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