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Routine Test Report - Template

The document is a production test sheet for a Nova I Recloser. It records the results of inspection and tests conducted on the recloser unit, including: 1) a visual inspection; 2) calibration by operating the recloser 200 times; 3) checking interrupter gaps, DC resistance, manual operations, voltage requirements, and current trip characteristics; 4) high potential testing and checking for partial discharge; 5) testing the secondary output voltage for the voltage and current indicator boards. The inspected unit passed all tests.

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Ali Mezeli
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Download as PDF, TXT or read online on Scribd
142 views

Routine Test Report - Template

The document is a production test sheet for a Nova I Recloser. It records the results of inspection and tests conducted on the recloser unit, including: 1) a visual inspection; 2) calibration by operating the recloser 200 times; 3) checking interrupter gaps, DC resistance, manual operations, voltage requirements, and current trip characteristics; 4) high potential testing and checking for partial discharge; 5) testing the secondary output voltage for the voltage and current indicator boards. The inspected unit passed all tests.

Uploaded by

Ali Mezeli
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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PRODUCTION TEST SHEET

Nova I Recloser

Operator Date:

Work Order OA No. : PO NO.:

Unit Type Unit Serial #

Actuator Board S/N: Actuator Force: (O) (C)

CT OVP S/N: ACT I S/N:

ECAP S/N A Ph: B Ph: C Ph:

○ VBS ● BOV S/N A Ph: B Ph: C Ph:

● IVS S/N A Ph: B Ph: C Ph:

CT S/N A Ph: B Ph: C Ph:

Accessories:

Notes:

Inspection and Test Summary Result


1. Visual Inspection
2. Calibrate (Break In)
3. Interrupter Gaps
4. Mechanical Characteristic
5. DC Resistance
6. Manual Operations
7. Minimum Operating Voltage
8. Maximum Operating Voltage
9. Undervoltage
10. CT Polarity
11. Recloser Characteristic
12. Heater Resistance:
13. Auxiliary Switch N/A
14. Hi-Pot&Partial Discharge
15. Secondary output voltage (for IVS only)

16. Counter record

1. Visual Inspection Assembly Quality

2. Calibrate (Break In) Result Number Operations


Calibrate (Break In) Result 200

3. Interrupter Gaps

○（15KV&27KV&38KV VBS : .550-.565in）: ●（15KV&27KV&38KV BOV: .0.476~0.508in）: PASS

Cooper Electronic Technologies (Shanghai) Co., Ltd. CETS-CPS-QAWI-051.1 Rev 03 page 1 of 3


PPPP

4. Mechanical Characteristic (the test data is only for reference)


Closing velocity: ms Opening velocity: ms
Closing bounce (0-5ms) Ph A Ph B Ph C

5. DC Resistance (1-125 Micro-Ohms) Ph A Ph B Ph C

6. Manual Operations Result Number Operations


Manual Open Handle Down/Electrical Close / /
Electrical not Closing with Manual Opening Operations

7. Minimum Operating Voltage (47.7V) Result Number Operations


Minimum Operating Voltage Results

8. Maximum Operating Voltage (56V) Result Number Operations


Maximum Operating Voltage Results

9. Undervoltage (35V) Result Number Operations


Undervoltage Result

10. CT Polarity Result Ground AMPS A Ph AMPS B Ph AMPS C Ph AMPS


(25-35A) (10+/-1) (10+/-1) (10+/-1)

CT Polarity Resul
Single CT Polarity Ph A N/A Ph B N/A Ph C N/A
CT wiring check Ph A Ph B Ph C

11. Recloser Characteristic

Phase minimum trip PASS (1-opers. TCC1:101) minimum trip@100A


Minimum trip A∮ (95~105A) B∮ (95~105A) C∮ (95~105A)

Ground minimum trip PASS (1-opers. TCC1:102) minimum trip@100A


Minimum trip A∮ (95~105A) B∮ (95~105A) C∮ (95~105A)

Phase TCCs PASS (2-opers. TCC1:101; 2-opers. TCC2:117) minimum trip@100A


Timing@150% (s) (.001~.086s) (.001~.086s) (1.942~2.857s) (1.942~2.857s)
Timing@900% (s) (.001~.065s) (.001~.065s) (0.120~0.176s) (0.120~0.176s)
Ground TCCs PASS (2-opers. TCC1:102; 2-opers. TCC2:135) minimum trip@100A
Timing@150% (s) (.001~.110s) (.001~.110s) (5.23~8.15s) (5.23~8.15s)
Timing@900% (s) (.001~.066s) (.001~.066s) (.642~.798s) (.642~.798s)

Reclose Times PASS


Timing@150% (s) #1 (0.25~0.4s) #2 (1.8~2.2s) #3 (1.8~2.2s)

Cooper Electronic Technologies (Shanghai) Co., Ltd. CETS-CPS-QAWI-051.1 Rev 03 page 2 of 3


12. Heater Resistance Result Value
○ 120V AC, 125V DC (800 ohms) kΩ

● 240V AC, 250V DC (3000 ohms) kΩ

13. Aux. Switch, Hi-Pot (10s @ 1500VAC): N/A

14. Hi-Pot Test&Partial Discharge


○ 15kv: 60s @ 50000VAC PD: 11000VAC<100pc
○ 27kv: 60s @ 60000VAC PD: 19000VAC<100pc
● 38kv: 60s @ 70000VAC PD: 26000VAC<100pc

15. Secondary output voltage ( for IVS only)


○ VBS IVS
15kv: Input voltage: 8.3 KV Output voltage (6.39 to 7.21 Volts)
○ PhA PhB PhC

○ 27kv: Input voltage: 14.4KV Output voltage (5.55 to 6.25 Volts)


PhA PhB PhC

○ 38kv: Input voltage: 19.9KV Output voltage (7.67 to 8.65 Volts)


PhA PhB PhC

● BOV IVS
○ 15kv: Input voltage: 8.3 KV Output voltage (3.20 to 3.61 Volts)
PhA PhB PhC

○ 27kv: Input voltage: 14.4KV Output voltage (5.55 to 6.25 Volts)


PhA PhB PhC

●38kv: Input voltage: 19.9KV Output voltage (7.67 to 8.65 Volts)


PhA PhB PhC

16. Counter record

Inspected by Date

Cooper Electronic Technologies (Shanghai) Co., Ltd. CETS-CPS-QAWI-051.1 Rev 03 page 3 of 3

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