ENGINE SPECIFICATION

General engine information

Cubic in.: ____________ / Cubic Centimeters (cc): ______________ Liters: ________

Bore: ___________________ inc

Stroke: __________________ inc

Compression ratio: ______________________

Compression pressure: ___________________

Valve arrangement: ______________________

Cylinder arrangement: ____________________

Firing order: _____-_____-_____-_____-_____-_____-_____-____

Oil capacity: ____________ quart

Oil pressure: ___________@ ____________RP

Main bearing journal diameter

________________________ inc

Connecting rod bearing journal diameter (crankpin diameter)

________________________ inc

Camshaft journal diameter

________________________ inc

Main bearing oil clearance

________________________ inc

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Connecting rod bearing oil clearance

________________________ inc

Position of thrust bearing: _____________

Crankshaft end play

________________________ inc

Connecting rod end play or side clearance

________________________ inc

Piston skirt to cylinder wall clearance

________________________ inc

Piston ring end gap: Top compression: ________________________ inc

Second compression: _____________________inc

Oil ring: ________________________________inc

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 Torque Speci cation

Application Lb.Ft. Lb.in.

Camshaft Carrier Cover Bolt

Camshaft Carrier Thrust Plate Bolt

Camshaft Carrier Thrust Plate Cover Bolt

Camshaft Drive Belt Cover Bolt

Camshaft Drive Sprocket Bolt

Camshaft Housing Assembly Bolt

Connecting Rod Cap Bolt

Coolant Pump Bolt

Crankshaft Balancer Mounting Bolt

Crankshaft Main Bearing Cap Bolt

Crankshaft Main Bearing Cap Stud

Crankshaft Oil De ector Nut

Crankshaft Pulley to Crankshaft Balancer Bolt

Cylinder Head Bolt

Engine Block Coolant Drain Plug

Engine Block Oil Gallery Plug Center Rear

Engine Block Oil Gallery Plug Rear

Engine Block Oil Gallery Plug Side of Block

Engine Oil Level Sensor

Flywheel Bolt

Front Cover Coolant Drain Plug

Front Cover Bolt- Large

Front Cover Bolt- Small

Intermediate Drive Shaft Retainer Screw

Intermediate Shaft Belt Sprocket Bolt

Knock Sensor

Oil Distribution Cover Bolt

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 Application Lb.Ft. Lb.in.

Oil Filter Fitting

Oil Filter

Oil Pan Bolt Except Rear

Oil Pan Bolt Rear (2)

Oil Pan Drain Plug

Oil Pan Nut

Oil Pan Stud to Cylinder Block

Oil Pressure Switch

Oil Pump Cover Bolt

Oil Pump Drive Clamp Bolt

Oil Pump to Rear Main Cap Bolt

Serpentine Drive Belt Tensioner Bolt

Spark Plug

Timing Belt Cover Bolt

Timing Belt Idler Pulley Bolt

Timing Belt Tensioner Actuator Bracket Bolt

Timing Belt Tensioner Actuator Pulley Pivot Bolt

Timing Belt Tensioner Actuator Side Plate Bolt

Timing Chain Tensioner Bolt

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 Engine Disassembl

KEEP PARTS IN ORDER AS REMOVE

** Use service Manual and/ or ALLDATA to disassemble engine in proper sequence

** Do NOT throw away the oil lter

** Measure CRANKSHAFT ENDPLAY prior to removing any pistons, rod caps, and

main bearing caps. Record your reading on the CRANKSHAFT CLEARANCE &

PISTON MEASUREMENTS page in the workbook

END PLAY MEASUREMENT_________

** When removing Cylinder heads follow the head bolt removal sequence outline

in the service manual and/ or ALLDATA

*****TEAR DOWN TO A SHORT BLOCK****

** Mark all connecting rods and end caps prior to removal (if it has not already bee

done)

** When removing rod cap and piston assemblies, only remove one at a time and use

protective boots/ hose on the rod bolts in order to not damage the crankshaft

** Mark main bearing caps and block prior to removal

** Keep main bearings with the correct main cap. DO NOT mix them

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 MAIN & CONNECTING ROD BEARING

Use the drawings to help you determine where on the crankshaft journal to place the
micrometer to make the measurements

Measurements C&D are taken 90* from A&B

Measure the crankshaft main bearing journals ( the diameter) and record the
measurement below

1 A ____________ 2 A ____________ 3 A ____________ 4 A ____________

B ____________ B ____________ B ____________ B ____________

C ____________ C ____________ C ____________ C ____________

D ____________ D ____________ D ____________ C ____________

1. Crankshaft MAIN BEARING JOURNAL diameter spec.:______________ in

2. Using 0.001 inch as the maximum allowable taper, are any of the journals tapered
YES or N

3. If yes, how many and which one(s)?____________________________________

4. Using 0.001 inch as the maximum allowable out-of-round, are any of the journals
out-of-round YES or N

5. If yes, how many and which one(s)?____________________________________

6. Using the main bearing journal diameter speci cation, are the journals undersized
YES or N

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 7. If YES, circle the amount of UNDERSIZE 0.010 0.020 0.030

Using the same positions as previous drawings show, measure the crankshaft
connecting rod bearing journals (the diameter) and record the measurements below

1 A ____________ 2 A ____________ 3 A ____________ 4 A ____________

B ____________ B ____________ B ____________ B ____________

C ____________ C ____________ C ____________ C ____________

D ____________ D ____________ D ____________ C ____________

5 A ____________ 6 A ____________ 7 A ____________ 8 A ____________

B ____________ B ____________ B ____________ B ____________

C ____________ C ____________ C ____________ C ____________

D ____________ D ____________ D ____________ C ____________

1. Crankshaft connecting rod bearing diameter spec.: __________________ in

2. Using 0.001 inch as the maximum allowable taper, are any of the journals tapered
YES or N

3. If yes, how many and which one(s)? ___________________________________

4. Using 0.001 inch as the maximum allowable out-of-round, are any of the journals
out-of-round? YES or N

5. If yes, how many and which one(s)? ___________________________________

6. Using the connecting rod bearing journal diameter speci cation, are any of th
journals undersized YES or N

7. If yes, circle the amount of undersize 0.010 0.020 0.030

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 CONNECTING ROD BORE MEASUREMENT

Use the drawing to help you determine where to place the telescoping gauge to
make the measurements.

1. Place the connecting rod cap on the rod without the bearing insert installed in the
bore

2. Place the connecting rod assembly in a vise and torque the cap to speci cation
(Use blocks of wood between the vise jaws and the big end of the connecting rod
when clamping in the vise.

3. Measure the connecting rod bore and record the measurements below

1 A ____________ 2 A ____________ 3 A ____________ 4 A ____________

B ____________ B ____________ B ____________ B ____________

C ____________ C ____________ C ____________ C ____________

5 A ____________ 6 A ____________ 7 A ____________ 8 A ____________

B ____________ B ____________ B ____________ B ____________

C ____________ C ____________ C ____________ C ____________

4. Connecting rod bore (housing bore) speci cation.: _______________________

5. Using 0.001 inch as the maximum allowable out-of-round, are any of the connecting
rod bores out of speci cation YES or N

6. If yes, which one(s)? _______________________

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 MAIN BEARING BORE MEASUREMENT

Use the drawing to help you determine where to place the telescoping gauge to
make the measurement

Front view of the cylinder block with engine tipped upside down

1. Place the main bearing caps on the block without the bearing inserts installed in
the bore

2. Torque the caps to speci cation

3. Measure the main bearing bore (housing bore) and record the measurements below

1 A ____________ 2 A ____________ 3 A ____________ 4 A ____________

B ____________ B ____________ B ____________ B ____________

C ____________ C ____________ C ____________ C ____________

5 A ____________ 6 A ____________ 7 A ____________ 8 A ____________

B ____________ B ____________ B ____________ B ____________

C ____________ C ____________ C ____________ C ____________

4. Main bearing bore (housing bore) speci cation.: __________________________

5. Using 0.001 inch as a maximum allowable out-of-round, are any of the bores out o
speci cation YES or N

6. If yes, which one(s)? _______________________

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Page 10