Bombardier
Bombardier
SPEC2000 Ch Chapter
t 11
John Nazareth
Chief, Maintenance Data Analysis
Bombardier Commercial Aircraft
2008 ATA e-
e-Business Forum
Outline
• p
Chapter 13-2 Reliability
13- y Metrics
3
SPEC2000 Chapter 11
Overview & Evolution
SPEC2000 Chapter
p 11 – “Aircraft Reliability
y Data
Collection and Exchange”, has been part of ATA
Spec2000 since May 2004
It was endorsed by IATA for use by it’s members in
January 2005
Called out in ISO STEP 10303 / AP 239 PLCS
SPEC2000 Chapter 11 - What it is
AC EVENTS
ERI ENG
OEI AC CONFIG CONFIG
As Delivered & As Delivered &
LRU M i t i d
Maintained M i t i d
Maintained
RMVL (Not in Current (Not in Current
RTI Scope) Scope)
OEI
(MTN)
ENG Shop
ERI
Findings
HRI (Not in Current
SB/MOD Scope)
SCHED
MAINT
HRI
OEI
(MTN)
SHOP
OEI - Logbook Record Identifier
FINDINGS
ERI - Event Record Identifier
SFI
HRI - Schedule Maintenance Record
RTI
Identifier
RTI - Removed LRU Record Identifier
SFI - Shop Findings Record Identifier
(MTN) - Maintenance Tracking Identifier
(Sublevel to OEI and/or HRI)
SPEC2000 Chapter 11 Record Tables
N br Inform ation D ata to be D ata E lem ent TEI C ondition D ata T ype Size: E x ample B usiness rules /
L evel C ollected (C SD D ) m in/ com m ents
(B usiness m ax
T erm s)
1 Segm ent H eader The H eader Segm ent is
“H D R ” M andatory.
This segm ent is sent only
once per transm ission of
Aircraft H ours and
Landings record.
2 R ecord Status C hange C ode CHG M andatory AN 1/1 N The valid codes are
N = N ew; D =D elete; T =
Total R eplacem ent
3 R eporting
O rganization
C ode
R eporting
O rganization
C ode
ROC M andatory AN 3/5 UAL Should be C AGE or
N C A GE code. Field
U se cod e ZZ Z Z Z if no
C A GE /N C A GE is
available Definitions
O R use IC AO code for
operator.
4 R eporting R eporting RON C onditional AN 1/55 U nited R equired if the reporting
O rganization O rganization Airlines organization has no
N am e N am e C A GE /N C A GE C ode.
5 O perator C ode O perator C ode O PR M andatory AN 3/5 UAL This code should support
IC AO 3-digit airline
designator for reliability
applications.
U se ZZ Z ZZ if no IC A O
code is available.
This elem ent is a KEY
field in the record.
6 O perator N am e C om pany N am e W H O C onditional AN 1/55 U nited R epresents the nam e of
Airlines operator in reliability
applications.
M andatory, if operator of
the aircraft has no IC AO
operator code.
Aircraft Event Record
Reporting Organization Code APU Cumulative Cycles General Ground Interrupt Indicator
Operator Code Interruption Code Delay Time
Airframe Manufacturer Code Total Number of Consequential Interruptions Aborted Approach Indicator
Ai
Aircraft
ft Model
M d l Ai li ATA System
Airline S t Code
C d (Discrepancy/
(Di / E
Emergency Descent
D t Indicator
I di t
Aircraft Series Symptom) In-Flight Shutdown Indicator
Aircraft Manufacturer Serial Number Airline ATA System Code (Maintenance Action) Substitute Aircraft Indicator
Aircraft Registration Number Aircraft Message Code Aircraft on Ground Indicator
Operator Aircraft Internal Identifier Aircraft Message Text Service Interruption Chargeability Indicator
Aircraft Engine Type Arrival Station Code Suspected Maintenance Error Indicator
Engine Position Code Departure Flight Number Suspected Operational Error Indicator
Engine Serial Number Scheduled Departure Time Technical Incident Indicator
Aircraft Engine Model Actual Departure Time READI Exclusion Indicator (Reference READI Group)
Aircraft Engine Manufacturer Code Actual Arrival Date Incident Cause Code
Aircraft APU Type Scheduled Arrival Time Consequential Incident Cause Code
Aircraft APU Serial Number Actual Arrival Time Aircraft Event Text
Aircraft APU Model Maintenance Notified Time Aircraft Event Text (Corrective Action)
Aircraft APU Manufacturer Code Maintenance Released Time Comment Text
Event Record Identifier Maintenance Total Downtime Logbook Record Identifier
Incident Occurrence Date Delayy Indicator Install Date of Removed Part
Departure / Reporting Station Code Cancellation Indicator Removed Part Manufacturer Code
Aircraft Cumulative Total Flight Hours Diversion Indicator Removed Part Manufacturer Name
Aircraft Cumulative Total Cycles Air Turnback Indicator Removed Manufacturer Full Length Part Number
Engine Cumulative Hours General Air Interrupts Indicator Removed Manufacturer Serial Number
Engine Cumulative Cycles Aborted Take-off Indicator
APU Cumulative Hours Return To Gate Indicator
Component Removal Record
OPERATOR CODE INSPECTION METHOD DESCRIPTION CORROSION TEMPORARY PROTECTION SYSTEM VISIBLE
INDICATOR
AIRFRAME MANUFACTURER CODE MAINTENANCE EMPLOYEE SKILL CODE COMMENT TEXT
AIRCRAFT MODEL TASK LABOR COUNT NON ROUTINE TASK LABOR COUNT
AIRCRAFT SERIES TASK TOTAL LABOR HOURS NON ROUTINE TASK TOTAL LABOR HOURS
AIRCRAFT MANUFACTURER SERIAL NUMBER TASK ELAPSED TIME NON ROUTINE TASK ELAPSED TIME
AIRCRAFT REGISTRATION NUMBER TASK MATERIAL COST NON ROUTINE TASK MATERIAL COST
OPERATOR AIRCRAFT INTERNAL IDENTIFIER TASK TOTAL COST NON ROUTINE TASK TOTAL COST
SCHEDULED MAINTENANCE IDENTIFIER INTERNATIONAL CURRENCY CMR/ALI ITEM NUMBER
OPERATOR SPECIFIC TASK INDICATOR MAINTENANCE FINDING INDICATOR CMR/ALI ITEM TITLE
AIRFRAMER MAINTENANCE TASK NUMBER MAINTENANCE FINDINGS DEFECT CODE PASSED CMR/ALI ITEM INDICATOR
MAINTENANCE REVIEW BOARD DOCUMENT NUMBER MAINTENANCE FINDINGS DEFECT DESCRIPTION LOGBOOK RECORD IDENTIFIER
AIRFRAMER MAINTENANCE TASK TITLE MAINTENANCE FINDINGS DEFECT TEXT MAINTENANCE ACTION TRACKING NUMBER
AIRFRAMER TASK CARD/AMM REFERENCE NUMBER NON ROUTINE TASK REFERENCE MAINTENANCE ACTION LABOR COUNT
AIRFRAMER TASK CARD TITLE NON ROUTINE TASK REFERENCE DESCRIPTION MAINTENANCE ACTION TOTAL LABOR HOURS
OPERATOR MAINTENANCE TASK NUMBER NON ROUTINE CORRECTIVE ACTION TAKEN TEXT MAINTENANCE ACTION ELAPSED TIME
OPERATOR MAINTENANCE TASK NUMBER TITLE MAINTENANCE TASK OUT-OF-SCOPE
OUT OF SCOPE FINDING INDICATOR MAINTENANCE ACTION MATERIAL COST
TASK START DATE MAINTENANCE TASK OUT-OF-SCOPE FINDING DESCRIPTION MAINTENANCE ACTION TOTAL COST
TASK END DATE CORROSION LEVEL INTERNATIONAL CURRENCY
OPERATOR MAINTENANCE CHECK IDENTIFIER CORROSION TYPE CODE REMOVAL DATE
OPERATOR MAINTENANCE CHECK INTERVAL CORROSION TYPE DESCRIPTION REMOVED PART MANUFACTURER CODE
OPERATOR MAINTENANCE TASK INTERVAL NUMBER REPAIR APPROVAL REFERENCE REMOVED MANUFACTURER PART NUMBER
AIRCRAFT CUMULATIVE TOTAL FLIGHT HOURS AIRFRAME MANUFACTURER MAINTENANCE ZONE REMOVED MANUFACTURER SERIAL NUMBER
AIRCRAFT CUMULATIVE TOTAL CYCLES OPERATOR UNIQUE MAINTENANCE ZONE REMOVED PART POSITION RELATIVE TO POWER PLANT OR
ENGINE CUMULATIVE HOURS AIRFRAME LEFT HAND/RIGHT HAND POSITION CODE PART POSITION
ENGINE CUMULATIVE CYCLES AIRCRAFT FRAME IDENTIFIER REMOVAL REASON TEXT
APU CUMULATIVE HOURS AIRCRAFT RIB INDENTIFIER REMOVED OPERATOR PART NUMBER
APU CUMULATIVE CYCLES AIRCRAFT SPAR IDENTIFIER REMOVED OPERATOR SERIAL NUMBER
OPERATING TIME AIRCRAFT MODEL STRINGER IDENTIFIER SUPPLIER CODE
OPERATING CYCLE COUNT AIRFRAME STATION IDENTIFIER INSTALLED DATE
OPERATING DAY COUNT AIRFRAME STATION DESCRIPTION INSTALLED PART MANUFACTURER CODE
PREVIOUS INSPECTION DATE AIRFRAME VERTICAL REFERENCE NUMBER INSTALLED MANUFACTURER PART NUMBER
OPERATOR JOB CARD NUMBER AIRFRAME LONGITUDINAL REFERENCE NUMBER INSTALLED MANUFACTURER SERIAL NUMBER
OPERATOR JOB CARD TITLE REPAIR STRUCTURAL MATERIAL TYPE DESCRIPTION INSTALLED OPERATOR PART NUMBER
INSPECTION METHOD CODE CORROSION TEMPORARY PROTECTION SYSTEM INDICATOR INSTALLED OPERATOR SERIAL NUMBER
Shop Report Record
OPERATOR CODE INCOMING INSPECTION TEXT
AIRFRAME MANUFACTURER CODE SHOP ACTION TEXT
AIRCRAFT MODEL SHOP REPAIR LOCATION CODE
AIRCRAFT SERIES MOD (S) INCORPORATED (THIS VISIT) TEXT
AIRCRAFT MANUFACTURER SERIAL NUMBER SHOP ACTION CODE
AIRCRAFT REGISTRATION NUMBER SHOP DISCLOSURE INDICATOR
OPERATOR AIRCRAFT INTERNAL IDENTIFIER SHIPPED DATE
SHOP FINDINGS RECORD IDENTIFIER SHIPPED PART MANUFACTURER CODE
SHOP RECEIVED DATE SHIPPED MANUFACTURER PART NUMBER
RECEIVED PART MANUFACTURER CODE SHIPPED MANUFACTURER SERIAL NUMBER
RECEIVED MANUFACTURER PART NUMBER SHIPPED OPERATOR PART NUMBER
RECEIVED MANUFACTURER SERIAL NUMBER SHIPPED OPERATOR SERIAL NUMBER
SUPPLIER REMOVAL TYPE CODE SHIPPED MODIFICATION LEVEL
SUPPLIER REMOVAL TYPE TEXT REMOVAL DATE
U / FAULT
FAILURE/ U FOUND
OU REMOVAL
O TYPE CODE
CO
FAILURE/ FAULT INDUCED REMOVAL TYPE TEXT
FAILURE/ FAULT CONFIRMS REASON FOR REMOVAL REMOVED PART MANUFACTURER CODE
FAILURE/ FAULT CONFIRMS AIRCRAFT MESSAGE REMOVED MANUFACTURER PART NUMBER
FAILURE/ FAULT CONFIRMS AIRCRAFT PART BITE REMOVAL REASON TEXT
MESSAGE
HARDWARE/ SOFTWARE FAILURE REMOVED OPERATOR PART NUMBER
RECEIVED OPERATOR PART NUMBER REMOVED OPERATOR SERIAL NUMBER
RECEIVED OPERATOR SERIAL NUMBER REMOVAL TRACKING IDENTIFIER
SUPPLIER CODE SHOP TOTAL LABOR HOURS
INCOMING MODIFICATION LEVEL SHOP FLOW TIME
SHOP FINDINGS CODE SHOP MATERIAL COST
RELATED SHOP FINDING RECORD IDENTIFIER REPAIR PRICE AMOUNT
REPAIR LOCATION NAME INTERNATIONAL CURRENCY
Logbook Record (Pireps/Mareps)
OPERATOR CODE AIRCRAFT MESSAGE CODE
AIRFRAME MANUFACTURER CODE AIRCRAFT MESSAGE TEXT
AIRCRAFT MODEL AIRLINE ATA SYSTEM CODE (MAINTENANCE ACTION)
AIRCRAFT SERIES MAINTENANCE ACTION COMPLETION TIME
AIRCRAFT MANUFACTURER SERIAL NUMBER MAINTENANCE ACTION DEFERRAL REASON TEXT
AIRCRAFT REGISTRATION NUMBER AUTHORITY DOCUMENT REFERENCE NUMBER
OPERATOR AIRCRAFT INTERNAL IDENTIFIER DELAY TIME (TECHNICAL DELAYS)
AIRCRAFT ENGINE TYPE MAINTENANCE ACTION CODE
ENGINE POSITION CODE DISCREPANCY SYMPTOM CODE
ENGINE SERIAL NUMBER FINDINGS TYPE CODE
AIRCRAFT ENGINE MODEL PHASE OF FLIGHT
AIRCRAFT APU TYPE WORK REQUESTED DESCRIPTION
AIRCRAFT APU SERIAL NUMBER DISCREPANCY TEXT
AIRCRAFT APU MODEL MAINTENANCE ACTION TEXT
AIRCRAFT APU MANUFACTURER CODE COMMENT TEXT
LOGBOOK RECORD IDENTIFIER Scheduled Maintenance Identifier
MAINTENANCE TRACKING IDENTIFIER MAINTENANCE ACTION LABOR COUNT
MAINTENANCE ACTION SEQUENCE NUMBER MAINTENANCE ACTION TOTAL LABOR HOURS
DISCREPANCY OCCURRENCE DATE MAINTENANCE ACTION ELAPSED TIME
DISCREPANCY ORIGINATION TYPE CODE MAINTENANCE ACTION MATERIAL COST
MAINTENANCE TYPE CODE MAINTENANCE ACTION TOTAL COST
DEPARTURE / REPORTING STATION CODE INTERNATIONAL CURRENCY
MAINTENANCE ACTION DATE SERVICE BULLETIN/ LETTER NUMBER
MAINTENANCE ACTION COMPLETION DATE MAINTENANCE CHECK IDENTIFIER
MAINTENANCE ACTION STATION CODE MAINTENANCE CHECK INTERVAL
MAINTENANCE ACTION STATUS CODE NON ROUTINE TASK REFERENCE
TECHNICAL INCIDENT INDICATOR NON ROUTINE TASK REFERENCE DESCRIPTION
ETOPS FLIGHT INDICATOR OPERATOR MAINTENANCE TASK NUMBER
DEPARTURE FLIGHT NUMBER OPERATOR JOB CARD NUMBER
DEPARTURE DATE AIRFRAMER MAINTENANCE TASK (MPD ITEM) NUMBER
DEPARTURE TIME MAINTENANCE REVIEW BOARD DOCUMENT NUMBER
ARRIVAL STATION CODE AIRFRAMER TASK CARD/AMM REFERENCE NUMBER
AIRLINE ATA SYSTEM CODE (DISCREPANCY/SYMPTOM) AIRWORTHINESS DIRECTIVE NUMBER
Linking Fields
• This allows more efficient drill down and analysis to find “root
cause” data.
cause data
PC1 PRINTER 3 PC 2
Airframer Databases
Supplier Databases
Used by
Airline
Airframers,
or Engine Manufacturer
Airlines, Suppliers
MRO Databases
And M R & O’s
Database
Regulatory Databases
Any BUSINESS or
APPLICATION that
requires Reliability and
Maintenance data
exchange
SPEC2000 Chapter 13-2 Reliability
Metrics
Spec2000 Chapters 11 & 13 - Scope
Reliability
Analysis
y &
Reliability Airframer
Reports
Data Database
g and
Exchange
Collection
MTBR = ((Quantity Per Aircraft) multiplied by (Flight Hours)) divided by Total Removals (Unscheduled
plus scheduled)
MTR = ((TQA x FHL) / TRS)
MTBUR = ((Quantity Per Aircraft) multiplied by (Flight Hours)) divided by Total Unscheduled Removals
MTU = ((TQA x FHL) / CUC)
MTBF (J) = ((Quantity Per Aircraft) multiplied by (Flight Hours)) divided by (Number Of Justified
Component Removals)
MFJ = ((TQA x FHL) / TJF)
Apperformance figure
g calculated by
y dividing
g the total unit flying
y g hours ((airborne)) accrued in a p
period by
y
the number of non-induced unit failures that occurred during the same period.
MTBF (N) = ((Quantity Per Aircraft) multiplied by (Flight Hours)) divided by (Total Number of Non-
induced Component Removals)
MBN = ((TQA x FHL) / TNF)
DR = {1 −
∑x i
} *100%
∑ MDRi + ∑ yi
Where:
If (DLY = 1 or CNX = 1) and (ICD = P or ICD not provided) and (REI≠Y), xi = 1
If CNX = 1, and TCI is provided, yi = TCI
If CNX = 1 and TCI is not provided yi = CNX
DIR = {
∑x i
} * 100%
∑ MDR + ∑ y
i i
Where:
If (DLY = 1 or CNX = 1) andd (ICD = P or ICD nott provided)
id d) and
d (REI
(REI≠Y),
Y) xi = 1
If CNX = 1, and TCI is provided, yi = TCI
If CNX = 1 and TCI is not provided yi = CNX
Chapter 13-
13-2 Reliability Metrics
IATA and ATA are jointly looking at expanding the maintenance cost data collection
capability of ATA SPEC2000 Chapter 11 to satisfy the needs of IATA MCTF
BAE Systems
C&D Aerospace
Airbus Goodrich Wheels and Brakes
Boeing Hamilton Sundstrand
Bombardier Honeywell
Dassault Moog
Embraer N bt
Nabtesco
Panasonic
Parker
Air Canada Rockwell Collins
Continental Smiths
Delta Thales
FedEx (plus or minus mid 2008)
L fth
Lufthansa Technik
T h ik Edatasystems
SAS EmpowerMX
Turkish Airlines MIRO
Virgin
g Atlantic Airways
y Maintenix (MXi)
WestJet RussellAdams
SAP (2010)
Swiss Aviation Software (AMOS)
Teradata
TRAX
Ultramain
Summary
Summary - An Opportunity for Growth
The expanded set of data elements will improve the quality of the
response that the airframer and supplier can provide to operators.
Trading partners will select from various optional elements to make the
most cost effective choices.