KAZTEC FABRICATION YARD

Job Safety Analysis (JSA)

JOB: INSTALLING REBARS/FORMWORKS/CONCRETE MIXING/CASTING DATE:

ACTIVITIES
DEPARTMENT: JSA NO.: UPDATED: OCT, 2014

PREPARED BY: REVIEWED BY: APPROVED BY:

Required Personal Protective Equipment (PPE) Other Safety Equipment/Requirements

Hard Hat [ ] Cotton Gloves [ ] Work vest [ ] Fire Extinguisher [ ] Barricades [ ]

Safety Shoes [ ] Rubber Gloves [ ] Safety Harness [ ] Gas Detector [ ] Tag Out/Lock Out [ ]
Safety Glasses [ ] Leather Gloves [ ] Face Mask [ ] B.A. Set [ ] Cold Work Permit [ ]
Face/Welding Shield [ ] Gauntlets [ ] Ear Protection [ ] Safety Signs [ ] Hot Work Permit [ ]
Goggles [ ] Leather Apron [ ]

Sequence of Basic Job Steps Potential Accidents OR Hazards Recommended Safe Job Procedure

1] Work Planning 1.1 Unauthorized work 1.1.1 Obtain a work permit and other associated permits from
asset owner.

2] Inspect worksite, tools 1.1 Vehicular Movement 1.1.1 Be cautious of vehicular traffic
and equipment 1.2 Trailing cables on work path 1.2.1 Tape down cables or reroute them to avoid trips.
1.3 Defective/uncertified tools and equipment 1.3.1 Ensure that tools and equipment are in good condition.
1.3.2 Use only certified/functional tools and equipment for the task

3] Commence laying out 3.1 High noise level from saw machine 3.1.1 Wear ear protection
form work 3.2 Rotating saw blades 3.2.1 Ensure manufacture’s supplied guards are in place and
operational
3.3 Electric shock 3.3.1 Inspect and use double insulated/properly earthed power tools
3.2.2 Disconnect power tools not in use from power source
3.4 Flying particles of wood/metal 3.4.1 Wear appropriate eye protection
3.5 Pinch points 3.5.1 Ensure good hand and body positioning; use proper tools and
wear suitable PPE.
Sequence of Basic Job Steps Potential Accidents OR Hazards Recommended Safe Job Procedure

4] Commence Rebar 4.1 Contact with rotating grinder wheel/shear 4.1.1 Ensure grinders guards are in place and operational
Installation. cutter/hacksaw blade 4.1.2 Wear appropriate hand gloves
4.2 Flying metal chips 4.2.1 Wear appropriate safety glasses
4.3 Sharp/sheared ends of tie wire 4.3.1 Wear full body coverall, safety glasses, hand gloves and
4.4 Tripping and/ or falling safety shoes
4.4.1 Ensure good housekeeping around work area
4.5 Impalement/protruding hazards 4.5.1 All protruding ends of steel rebar shall be guarded with rebar
caps or wooden troughs, or bent so that exposed ends no
longer create an impalement hazard. Refer to OSHA
1926.701(b)
4.5.2 Stack rebar properly (good housekeeping)
5] Commence Survey and 5.1 Tripping and/or falling 5.1.1 Ensure good housekeeping around work area
Marking 5.2 Protruding reinforce steel 5.2.1 Maintain safe distance from protruding reinforce steel

6] Commence mixing of 6.1 High noise level from concrete mixer 6.1.1 Wear appropriate hearing protection
concrete with mixer and 6.2 Contact with rotating parts of mixer 6.2.1 Ensure all safety guards are correctly fitted and secured
concrete placing. 6.3 Fire from use of petrol driven engine
6.3.1 Smoking only in designated smoking area
6.3.2 Switch –off engine before refueling.
6.4 Exposure to cement dust 6 .4.1 Ensure adequate ventilation
6.4.2 Use appropriate respirator
6.5 Manual handling 6.5.1 Follow safe manual handling techniques
6.6 Chemical contamination from cement 6.6.1 Maintain good personal hygiene
6.6.7 Wear suitable close fitting protective coverall, leather hand
6.7 Skin irritation from cement or additives
gloves and rubber safety boot.
6.8 Work at height 6.8 Use safe work platform, scaffold or step ladder
6.9 Use of hand tools 6.9 Inspect tools before use; Never work with defective tools; Use
tools in good condition only.
7. Clean-up work site and 7.1 Scattered tools/materials. 7.1.1 Carry out housekeeping and make the work place safe
close out of work permit 7.2 Failure to close work permit 7.2.1 Closeout permit properly
WORK TEAM DECLARATION:
I acknowledge that I have reviewed the above JSA, I understand my roles and responsibilities and will comply with instructions for the task.

DATE NAME SIGNATURE

PREPARED BY: REVIEW BY: APPROVED BY: