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Aspen Exchanger Design and Rating Shell & Tube V10

This document provides a summary of the design and performance parameters for a shell and tube heat exchanger. Some key details include: - The exchanger has an overall size of 34 x 240 inches, with 2 shells each containing 2576 square feet of surface area. - It is designed to transfer a total heat load of 14685490 BTU/h between a shell-side flow of 293705 lb/h at 250°F and a tube-side flow of 346800 lb/h at 60°F. - Key heat transfer parameters include an effective temperature difference of 90.75°F, an actual to required area ratio of 1.5, and overall heat transfer coefficients of 48.03

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Alex Agualema
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0% found this document useful (0 votes)
55 views

Aspen Exchanger Design and Rating Shell & Tube V10

This document provides a summary of the design and performance parameters for a shell and tube heat exchanger. Some key details include: - The exchanger has an overall size of 34 x 240 inches, with 2 shells each containing 2576 square feet of surface area. - It is designed to transfer a total heat load of 14685490 BTU/h between a shell-side flow of 293705 lb/h at 250°F and a tube-side flow of 346800 lb/h at 60°F. - Key heat transfer parameters include an effective temperature difference of 90.75°F, an actual to required area ratio of 1.5, and overall heat transfer coefficients of 48.03

Uploaded by

Alex Agualema
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Aspen Exchanger Design and Rating Shell & Tube V10

File: C:\Users\loren\Documents\Aspentech\Aspen Plus V10.0\B1_3.edr Printed: 7/1/2019 at 10:43:07 PM

Overall Summary

1 Size 34 X 240 in Type BEM Hor Connected in 1 parallel 2 series


2 Surf/Unit (gross/eff/finned) 5152.2 / 5066.3 / ft² Shells/unit 2
3 Surf/Shell (gross/eff/finned) 2576.1 / 2533.2 / ft²
4 Design (Sizing) PERFORMANCE OF ONE UNIT
5 Shell Side Tube Side Heat Transfer Parameters
6 Process Data In Out In Out Total heat load BTU/h 14685490
7 Total flow lb/h 293705 346800 Eff. MTD/ 1 pass MTD °F 90.75 / 94.91
8 Vapor lb/h 0 0 0 0 Actual/Reqd area ratio - fouled/clean 1.5 / 1.91
9 Liquid lb/h 293705 293705 346800 346800
10 Noncondensable lb/h 0 0 Coef./Resist. BTU/(h-ft²-F) ft²-h-F/BTU %
11 Cond./Evap. lb/h 0 0 Overall fouled 48.03 0.0208
12 Temperature °F 250 150 60 150 Overall clean 60.89 0.0164
13 Bubble Point °F Tube side film 121.32 0.0082 39.59
14 Dew Point °F Tube side fouling 416.98 0.0024 11.52
15 Vapor mass fraction 0 0 0 0 Tube wall 3948.6 0.0003 1.22
16 Pressure (abs) psi 94.69 90.6 74.69 65.54 Outside fouling 499.98 0.002 9.61
17 DeltaP allow/cal psi 10 4.09 10 9.15 Outside film 126.17 0.0079 38.07
18 Velocity ft/s 1.32 1.26 4.48 3.75
19 Liquid Properties Shell Side Pressure Drop psi %
20 Density lb/ft³ 49.818 52.19 52.44 50.567 Inlet nozzle 0.2 4.92
21 Viscosity cp 1.3 3.4 5 1.8 InletspaceXflow 0.26 6.36
22 Specific heat BTU/(lb-F) 0.53 0.47 0.48 0.461 Baffle Xflow 2.42 59.22
23 Therm. cond. BTU/(ft-h-F) 0.076 0.078 0.078 0.083 Baffle window 0.47 11.54
24 Surface tension lbf/ft OutletspaceXflow 0.27 6.52
25 Molecular weight Outlet nozzle 0.13 3.29
26 Vapor Properties Intermediate nozzles 0.33 8.16
27 Density lb/ft³ Tube Side Pressure Drop psi %
28 Viscosity cp Inlet nozzle 0.48 5.2
29 Specific heat BTU/(lb-F) Entering tubes 0.37 4
30 Therm. cond. BTU/(ft-h-F) Inside tubes 6.93 75.75
31 Molecular weight Exiting tubes 0.57 6.25
32 Two-Phase Properties Outlet nozzle 0.08 0.92
33 Latent heat BTU/lb Intermediate nozzles 0.72 7.87
34 Heat Transfer Parameters Velocity / Rho*V2 ft/s lb/(ft-s²)
35 Reynolds No. vapor Shell nozzle inlet 4.71 1107
36 Reynolds No. liquid 6262.66 2394.55 4863.7 10888.88 Shell bundle Xflow 1.32 1.26
37 Prandtl No. vapor Shell baffle window 0.97 0.93
38 Prandtl No. liquid 21.93 49.56 74.43 24.19 Shell nozzle outlet 4.5 1057
39 Heat Load BTU/h BTU/h Shell nozzle interm 4.59 1079
40 Vapor only 0 0 ft/s lb/(ft-s²)
41 2-Phase vapor 0 0 Tube nozzle inlet 9.16 4397
42 Latent heat 0 0 Tubes 4.48 3.75
43 2-Phase liquid 0 0 Tube nozzle outlet 5.48 1521
44 Liquid only -14685490 14685490 Tube nozzle interm 9.31 4469
45 Tubes Baffles Nozzles: (No./OD)
46 Type Plain Type Single segmental Shell Side Tube Side
47 ID/OD in 0.834 / 1 Number 14 Inlet in 1 / 8.625 1 / 6.625
48 Length act/eff ft 20 / 19.6667 Cut(%d) 30.15 Outlet 1 / 8.625 1 / 8.625
49 Tube passes 4 Cut orientation H Intermediate 1 / 8.625 1 / 6.625
50 Tube No. 492 Spacing: c/c ft 1.25 Impingement protection None
51 Tube pattern 90 Spacing at inlet in 20.5
52 Tube pitch in 1.25 Spacing at outlet in 20.5
53 Insert None
54 Vibration problem (HTFS / TEMA) No / RhoV2 violation No

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