Bismilla hir-rah ma-nir-rahim

Well come to This slide

Presentation
Presented by-
Md. Abu Naser
M.Sc. In Textile Engineering (2nd Batch)
Wet processing Engineering
Roll:2013-02-03-006
Date: 24.05.13
01
COMPARISON OF KNIT FABRIC PROPERTIES
PRODUCED FROM RING & COMPACT YARN

A Slide presentation
by
Md.Nur-E Mostofa
Student No.:2011-1-005

Submitted to-
Dr. Shah Alimuzzaman,
Associate Professor and Head,
Department of-
Fabric Manufacturing Engineering,
Bangladesh University of
Textiles(BUTex),

02
 INTRODUCTION
INTRODUCTION
 The ultimate goal of spinning technologists is focused on higher
productivity, combined with adequate quality.

 Reduction of cost is the only solution, which is possible through

increasing the production per spinning position.

 Compact spinning is simply the modification of conventional ring

spinning system at drafting zone with some addition and modification in
its existing drafting system.

Literature
Literature review
review
A comparative study of the characteristics of compact yarn-based knitted
fabrics.

The comparative study of the combed yarn’s versus compact yarn’s fabrics.
Effects of compact spinning on yarn quality and fabric properties comparison
with combed yarn fabric. 03
Definition
Definition
There are two terms are involve in this Slide presentation such
as compact yarn’s fabric and ring yarn’s fabric
Compact yarn can be defined as the vast technology in ring
frame, when spinning triangle are form between draft zone
delivery roller to twist incersion point then the perforated roller
are used for air suction to reduce the hairy and projecting fiber
on outer surface of yarn body.

Spinning triangle and it’s geometric Compact spinning system versus ring spinning system
view. 04
 The vast technology of ring spinning system- the major
effect on fabric properties by visual sensation with
projecting fiber and hairiness which is mostly affected by
the individual technology. Figure shows that- the compact
yarn structure are founded the less hairy fiber to
comparative the ring yarn structure

Microscopic view of yarn hairiness on compact & ring yarn.

05
 OBJECTIVES
The overall objective of this study was to assess the effect of fabric properties
change when we considering of compact yarn’s fabric to compare the ring yarn’s
fabric by fabric produce yarn at same count and other properties are same and
contribution on fabric properties after dyeing process.

To compare the fabric properties between the compact yarn’s fabric and ring spun yarn’s
fabric.
To evaluate the acceptability of the new spinning system with the prospect of lesser
amount of twist, which enables increased production speed to be reached which ultimately
results in cost saving production.
To find out the change of physical and chemical properties of compact yarn’s fabric and
ring spun yarn’s fabric after dyeing process.
To assess the comparative study on both types of fabrics.
To provide the environment friendly and eco- friendly system by the strategically of
compact spinning system and subsequent process.
To match the same shade in dyeing process and improvement of fabric properties.

06
 INSTRUMENTATION
01. Materials
For example, 30/1 Ne cotton classic ring yarn’s (RX-240,
Toyata, Japan) fabric and 30/1 N e cotton compact yarn’s
(K-44, Rieter, Switzerland) fabric were spun from the
same specification of cotton fiber/yarns
Raw Cotton Specification (AFIS Test)

Si.no. Specification Name Value

01 Upper Quartile Length (UQL)in wt. 28.5
02 Short Fiber Content (SFC)in wt. 10.0
03 Short Fiber Content (SFC)in no. 27.8
04 Fineness(m Tex) 151
05 Maturity 0.82
06 Neps(cont./gm) 273
07 Seed Code Neps(SCN) 31(Cont./gm)
08 Reflectance(Rd) 82.5
07
 Raw Cotton Specification (HVI Test)

Si.no. Specification Name Value

01 Average Mic 4.46
02 Length(mm) 28.42
03 Spinning Consistency Index (SCI) 121
04 Uniformity 81.4
05 Short Fiber Index (SFI) 8.5
06 Elongation Percentage 6.5
07 Reflectance (Rd) 75.9
08 Yellowness (+b) 9.7

Yarn
Yarn Specification
Specification
Si.no. Specification Compact Ring
01. Tenacity (CN/Tex) 18.67 16.67
02. CSP 2473 2411
03. IPI 38 35
04. Hairiness 430 2775
05 TPI 19.46 20.28 08
Fabric Specification

For example, single jersey fabrics are knitted from these

individual types of yarns such as compact yarns and ring
spun yarns in same circular knitting machine (Fukuhara).
Si. No. Compact yarn’s fabric Ring yarn’s fabric

01 Yarn count (Ne): 30 Yarn count (Ne): 30

02 Machine dia: 32 inch Machine dia: 32 inch

03 Machine gauge: 22 Machine gauge: 22

04 Stitch length: 2.77 mm Stitch length: 2.74 mm

05 Fabric width: 60 inch Fabric width: 60 inch

06 G.S.M: 150 G.S.M: 150

09
02. Machine
Si. No. Machine Name Model Brand Origin
01 Infrared lab dyeing Super mat Co power Taiwan
machine
02 Gyro washing machine 415/8 James H. U. K.
Heal
03 Combined laboratory HX-30 James H. U.S.A.
oven Heal
04 Light box CAC-60 Verivide U. K.
05 Spectrophotometer Data color-650 - U.S.A.
06 Bursting strength tester BSTN2- Hydraulic U.K.
Double
07 Pilling tester ISO 12945- 1:2000 (E) U.K.
08 Shrinkage/Spirality Electrolux cater James H. U.K.
tester Heal
09 Perspiration tester B-TEX ISO U.K.
10 Rubbing fastness Crock master James H. U.K.
Tester Heal
10
03. Process
For example,after pretreatment process both types of sample
were dyed under the same condition with infrared sample
dyeing machine. Both types of knitted sample were dyed in 2%
shade exhausted dyeing method at 90 minute with reactive
dye.

Dyeing Parameters

Sample type: Compact yarn’s sample

Yarn count: 30/1 Ne
Flow chart of dyeing:
Fabric Gsm:150
Fabric state: Grey state. Pretreatment

Sample type: Ring spun yarn’s sample Dyeing Process

Yarn count: 30/1 Ne
Fabric Gsm:155
Fabric state: Grey state Aftertreatment

11
Pretreatment, Dyeing and Aftertreatment Curve of Dyeing Process

Add alkali & run 60oC × 60 min

Temp Hot wash at 90 o C × 10 min
eratur
e Neutralization
Add Sample at 40oC
Normal hot
Cold wash

Add auxiliaries & Add Salt

dyes

Time

Spectrometer & Dyeing Machine

Spectrophotometer (Data color) Infrared lab dyeing machine 12

Testing Process

To those engaged in the production, distribution, and consumption of

textile, testing can be valuable aid provide that the instrument and
techniques are used effectively.
Method name Test name Sub test name

I. Bursting strength test.

II. Pilling test.

Physical test
Testing method III. Shrinkage test.

IV. Spirality test.

I. Color fastness to wash (Gyro wash).

Chemical/
Physiochemical test II. Color fastness to perspiration test

III. Color fastness to rubbing test.

13
Testing Process Specification

Si. No. Test name Machine/Equipme Sample size

nt
I Bursting strength test. Hydraulic bursting Dia-1.25
strength tester +0.5˝
II Pilling test. ISO 12945- 5 x 5 inch2
1:2000(E)
III Shrinkage test. Electrolux 50 x 50cm2
Washcator
IV Spirality test. Electrolux 50 x 50cm2
Washcator
V Color fastness to wash(Gyro Gyro washing 10 x 04 cm2
wash). machine
VI Color fastness to perspiration Perspiration tester 10 x 04cm2
test
VII Color fastness to rubbing test. Crock meter 14 x 05cm2
14
 RESULTS & OUTLINS

01. Bursting Strength Test Results

a= Compact yarn’s Sample

b= Ring yarn’s Sample

Sam

Graphical representation of bursting strength test (Two dimensional ).

Graphical representation of bursting strength test ( Three dimensional).

15
 02. Pilling Test Results

Graphical representation reveal that, the fabric samples out of compact

yarn’s displayed better pilling behaviors after dyeing process.
16
03. Shrinkage Test Result

Graphical presentation shows that, the fabric samples from compact yarn’s fabric
displayed the best results of shrinkage test results with similar condition of ring
yarn’s fabric after dyeing process.

04. Spirality Test Result

Si. No. Sample type Spirality (percentage)

01 Compact yarn’s sample 0-1%

02 Ring yarn’s sample 0-3%

17
05. Hairiness Test Result
View: Microscopic view
View: Microscopic view
Fabric side: Face side
Fabric side: Face side
Fabric type: Ring yarn’s
Fabric type: Compact yarn’s fabric
fabric
Color: Red
Color: Burgendy color

Microscopic view of yarn hairiness on compact & ring yarn.

18
06. Gyro wash Test Result

07. Perspiration Test Result

19
08. Rubbing Fastness Test Result

Graphical presentation reveal that, the fabric samples

from compact yarn’s fabric displayed the best results of
color fastness to rubbing fastness test results are
comparatively best performance to the ring yarn’s fabric
20
 CONCLUSION
Fabrics knitted from compact yarns have divergent visual properties;
namely, they are more brilliant and glossier.
During the testing, we noticed that- fabrics knitted from compact yarns
had finer and smoother handling quality.
The test results displayed that the fabric samples knitted from compact
yarn’s fabric exhibited better bursting strength values at every production
stage, but this experimental test results shows that- the compact yarn’s
fabric comparatively less PSI are required to the ring yarn’s fabric.
After dyeing process, the overall conclusion that- the less absorbency
properties of compact yarn’s fabric comparison with the ring yarn’s fabric;
because of their compactness of yarn and fiber in yarn surface. The finer
and smoother handling quality and more brilliant & glossier. The most
important visual properties of compact yarn’s fabric are less hairiness
comparison with the ring yarn’s fabric. But after dyeing process the
chemical properties displayed the same results 21
21