ECH 3903 Lab Manual
ECH 3903 Lab Manual
COURSE SYLLABUS
LABORATORY SAFETY AND CODE OF CONDUCT
REPORT WRITING GUIDE AND FORMAT
ERROR ANALYSIS
SOLUTION AND DILUTION
PART I: CHROMATOGRAPHY
UV-VIS
AAS
FTIR
LIGHT MICROSCOPE
SCANNING ELECTRON MICROSCOPY
DSC
TGA
DMA
RHEOMETER
REFERENCES
APPENDIX
i
COURSE NAME : MATERIAL ENGINEERING LABORATORY
(Amali Kejuruteraan Bahan)
CREDITS : 1(0+1)
TOTAL STUDENT : 44
LEARNING TIME
PREREQUISITE : None
SYNOPSIS : This course covers the operating methods for analytical equipment that are
used to do material analyses and characterizations. Methods used to
calibrate equipment are also conducted.
COURSE :
Contact
CONTENTS
Hours
PRACTICALS 1. Calibrate a chromatography system 3
2. Analyse material using chromatography system 6
3. Calibrate a spectroscopy system 3
4. Analyse material using a spectroscopy method 3
5. Analyse material using microscopic technique 3
6. Classify material using particle size analyser 3
7. Calibrate an elemental analyser unit 3
8. Identify elemental content using elemental analyser 3
9. Test mechanical property of material 3
10. Test rheological property of material 3
11. Test thermal property of material 3
12. Present laboratory report 6
Total 42
2
REFERENCES : 1. Harris, D.C (2010). Quantitative Chemical Analysis (8th Edition).
York: W.H. Freeman
2. Kaufmann, E.N. (2012). Characterization of Materials (2nd
Edition). New York: Wiley-Interscience
4. Skoog, D.A., West, D.M., Holler, F.J. & Crouch, S.R. (2014).
Fundamentals of Analytical Chemistry (9th Edition). Thompson:
Brooks Cole
3
LABORATORY SAFETY AND CODE OF CONDUCT
4
REPORT WRITING GUIDE AND FORMAT
The purpose of this guideline is to provide ideas on contents that should be included
in your report. Different reporting techniques will provide you with necessary skills
to communicate effectively at different levels. Each report type requires different set
of elements to be presented (Table 1). Late submission will be penalized.
5
Table 2: Assessment criteria for poster/slide presentation
Score
Criteria 1 2 3 4 5
Organization and Poster/slide jumps between Flow of information could be Flow of information could be Logical, smooth flow of Logical, smooth flow of
clarity disconnected topics; main followed but some gaps are followed but some gaps are information in poster; main points information in poster/slide; main
points unclear evident; main points unclear evident; main points stated stated points clearly stated
Content Content patchy, lacks specific Content patchy, lacks specific Content presented/analyzed and Content presented/analyzed and Content thoroughly
important information; little important information; have related to the experiment; key related to the experiment; key presented/analyzed and related
effort to synthesize key points effort to synthesize key points points stated points clearly expressed to the experiment; key points
clearly expressed
Graphics Graphics not properly chosen; Graphics properly chosen; too Graphics properly chosen; able Graphics well-selected, able to Graphics well-selected, make it
too much or not enough detail; much or not enough detail; to understand; ok and understand; neat and presentable easier to understand; neat and
distracting distracting presentable presentable
Mechanics Too many grammatical or Two to five grammatical or Two to five grammatical or One or two grammatical or No grammatical or spelling
spelling errors; format not spelling errors; format not spelling errors; follow the spelling errors; follow the format errors; follow the format
followed followed format
Confidence Presentation seen and heard, Presentation seen and heard, Presentation seen and heard, Presentation clearly seen and Presentation clearly seen and
does not demonstrate does not demonstrate some demonstrate some knowledge heard, demonstrate some heard, demonstrate sufficient
knowledge gain from the knowledge gain from the gain from the experiment; knowledge gain from the knowledge gain from the
experiment; memorization of experiment; memorization of memorization of text script experiment; no memorization of experiment; no memorization of
text script text script text script text script
Addressing Could not answer obvious Questions handled in the best of Questions handled in a Questions handled in a Questions handled with
question questions; speaker struggled to effort with some hesitation; knowledgeable way but with knowledgeable way but with some confidence and in a
link answer to content of demonstrate lack of some hesitation; demonstrate hesitation; demonstrate clear knowledgeable way;
presentation understanding of the subject lack of understanding of the understanding of the subject demonstrate clear understanding
matter. subject matter. matter. of the subject matter.
6
ERROR ANALYSIS
Among the cardinal emphasis in a science education is to learn how to handle and
interpret experimental data and results. This includes the development of
methodologies needed to estimate the inherent error in various types of measurements,
and techniques for data analysis to find out if these error estimates are valid, and the
understanding of the way errors propagate through calculations made. In other words,
perform statistical analysis on the collected data.
Different experiments deal with different aspect of errors. Mastering error analysis
requires extensive practice and will not happen overnight. Consider this document as
a starting resource on how to handle the particular errors in your lab work.
There are two main types of errors associated with an experimental result, namely
precision and accuracy. The precision is usually related to the random error
distribution associated with a particular experiment or even with a particular type of
experiment (for example, in the experiments where the measured parameters have
intrinsically large variations between different samples). The accuracy is related to the
existence of systematic errors, for example, the incorrect calibration.
The object of a good experiment is to improve both precision and accuracy. Usually
in a given experiment one of these two types of errors is dominant, and the scientist
devotes most of his or her efforts towards reducing that one. For example, if you are
measuring the length of a carrot in a sample of carrots to determine an average value
of the length, the natural random variations within the sample of plants are probably
much larger than any possible measurement inaccuracy due to a bad manufacturing of
the ruler that you use. In a physics laboratory, the relative effects of the precision and
accuracy on the final result usually depend on the particular experiment and the
particular apparatus. Some experiments in the introductory physics laboratory have
relatively large random errors that require repeated measurements to increase the
precision. Other experiments are very precise, but the equipment used has built-in
sources of inaccuracy that cannot be eliminated.
7
Three Major Sources of Errors
a. Reading error
Almost all direct measurements involve reading a scale (ruler, caliper, stopwatch,
analog voltmeter, etc.) or a digital display (e.g., digital multimeter or digital clock).
Sources of uncertainty depend on the equipment we use. One of the unavoidable
sources of errors is a reading error. It refers to the uncertainties caused by the
limitations of our measuring equipment and/or our own limitations at the time of
measurement (for example, our reaction time while starting or stopping a stopwatch).
This does not refer to any mistakes you may make while taking the measurements.
Rather it refers to the uncertainty inherent to the instrument and your own ability to
minimize this uncertainty.
A reading error affects the precision of the experiment. The uncertainty associated
with the reading of the scale and the need to interpolate between scale markings is
relatively easy to estimate. For example, consider the millimeter (mm) markings on a
ruler scale. For a person with a normal vision it is reasonable to say that the length
could be read to the nearest millimeter at best. Therefore, a reasonable estimate of the
uncertainty in this case would be ∆l=±0.5 mm which is half of the smallest division.
A rule of thumb for evaluating the reading error on analogue readout is to use half of
the smallest division (in case of a meter stick with millimeter divisions it is 0.5mm),
but only the observer can ultimately decide what is his/her limitation in error
evaluation. Note that it is wrong to assume that the uncertainty is always half of the
smallest division of the scale. For example, for a person with a poor vision the
uncertainty while using the same ruler might be greater than one millimeter. If the
scale markings are further apart (for example, meter stick with markings 1 cm apart),
one might reasonably decide that the length could be read to one-fifth or one-fourth of
the smallest division.
There are other sources of uncertainty in direct measurements that can be much more
important than uncertainties in the scale or display readings. For example, in
measuring the distance between two points, the main problem may be to decide where
those two points really are. For example, in an optics experiment it is often necessary
to measure the distance between the center of the lens and the position of the focused
image. But even a thin lens is usually several millimeters thick, which makes locating
the center a difficult task. In addition, the image itself may appear to be focused not at
a point, but its location may span a range of several millimeters. Parallax is another
significant source of a reading error, where the reading depends on your line of sight.
In this laboratory course, you will often use instruments that have a digital readout.
For many digital instruments, you may assume that the reading error is ± 1/2 of the
last digit displayed; e.g. if the reading of the timer in the free fall experiment is 682.6
8
ms, the error can be assumed to be ±0.05 ms, and you should quote (682.60±0.05) ms.
Ideally, you must record the specification supplied by the manufacturer of the
equipment used in the experiment.
b. Random error
Random error refers to the spread in the values of a physical quantity from one
measurement of the quantity to the next, caused by random fluctuations in the
measured value. For example, in repeating measurements of the time taken for a ball
to fall through a given height, the varying initial conditions, random fluctuations in air
motion, the variation of your reaction time in starting and stopping a watch, etc., will
lead to a significant spread in the times obtained. This type of error also affects the
precision of the experiment.
For example, while using a stopwatch to measure time intervals, the major uncertainty
is usually not from reading the dial, but from our reaction time in starting and stopping
the watch. The reaction time is unknown and can vary significantly from person to
person and even, for the same person, from measurement to measurement. The
solution is to repeat the measurement several times. Most likely you’ll obtain
somewhat different values for every one of your measurements. The “correct”
measured value lies somewhere between the lowest value and the biggest value (the
interval gives a probable range). We assume that the best estimate of the measured
value is the average value. For example, consider the sequence of four time intervals
2.3, 2.4, 2.5, 2.4 (s). The estimate of time interval is 2.4 s (the arithmetic mean of the
four individual measurements), and the probable range is 2.3 to 2.5 s. Note that the
probable range means that we are reasonably confident (but not necessarily 100%
certain) that the actual quantity lies within this range. Also note that the best estimate,
2.4 s, lies near the midpoint of the estimated range of probable values, 2.3 to 2.5 s.
This is true in most measurements.
Suppose that we want to measure the value of a quantity, x. Let us imagine that we do
this by making a total number of n measurements of x, the values of each measurement
9
being denoted by xi, where i takes on the values from 1 to n. Either because of
variability in the quantity x or because of inherent and unavoidable random errors in
our measuring procedure, not all values of the individual measurements xi will be the
same. Our best estimate of the “true” value of x is then given by the average or mean
value of x:
1 n
Mean, x xi (1.1)
n 1
Usually we also require some measure of the spread in the values of xi. This spread is
related to the uncertainty in our estimate of the “correct” value of x. It turns out that
the “best” estimate of the spread is given by a quantity σ, called the standard deviation
of x, given by
n
( xi x )2
1 n 1 (1.2)
σ is associated with the error in each individual measurement, xi. However, what we
often really need to know is the error in our best estimate of x, which is the mean (best)
value. Clearly this error is less than σ, the error in any individual measurement. If it
weren't, we could estimate the “true” value of x as well with one measurement as we
could with many. A standard deviation σ of individual measurements divided by the
square root of the total number of measurements is called the standard deviation of the
mean. It is also called the standard error and is often denoted by σm.
m (1.3)
n
Thus, our final answer to the question “what is our true measured value of x?” is
x x m x (1.4)
n
Note that we could reduce the standard error by taking more measurements. However
there is no point in taking more than the number required to reduce the standard error
to below the reading error.
Remember that the uncertainty in any measured quantity has the same dimensions as
the measured quantity.
10
c. Systematic errors and the role of instrument calibration
Systematic error refers to an error which is present for every measurement of a given
quantity; it may be caused by a bias on the part of the experimenter, a miscalibrated
or even faulty measuring instrument, etc. Systematic errors affect the accuracy of the
experiment.
After evaluating the reading error or the standard error, or both if necessary, we have
to make sure that the scale of our measuring instrument is checked against an
internationally established measuring standard. Such comparison is called calibration.
In the real world, we frequently find that our measuring scale is in slight disagreement
with the standard. For example, if you inspect such simple tools as rulers, you will
find out that no two rulers are exactly the same. It is not uncommon to find a
discrepancy of 1 mm or even more among meter sticks. The correct calibration of
measuring instruments is obviously of great importance. However, in the first year
laboratory, the instruments you will use are usually calibrated by the laboratory staff
and ready to use (unless explicit lab instructions tell you otherwise).
In addition to all the errors discussed above, there can be other sources of error that
may pass unnoticed: variations in temperature, humidity or air pressure, etc. Such
disturbances are more or less constant during our measurements (otherwise they would
appear as random error when the measurement is repeated) and are generally referred
to as the systematic errors. Systematic errors are very difficult to trace since we do not
know where to look for them. It is important to learn to notice all the irregularities that
could become the sources of systematic errors during our experimental work.
Moreover, it is particularly important in data-taking always to record some
information about the surrounding physical conditions. Such information may help us
later on if we discover a serious discrepancy in our experimental results. As a rule, the
place, date and time of measurements, and the type and serial numbers and
specifications of the instruments which were used must be recorded.
Estimate all your reading errors while you take your data and write them down with
your data. Do the same for all manufacturers' error specifications. These usually
cannot be “guessed” later on.
In general, the result of any measurement of physical quantity must include both the
value itself (best value) and its error (uncertainty). The result is usually quoted in the
form
x xbest x (1.5)
where xbest is the best estimate of what we believe is a true value of the physical
11
quantity (e.g. mean) and ∆x is the estimate of absolute error/uncertainty (e.g. standard
deviation or standard error). Note that depending on the type of the experiment the
prevailing error could be random or reading error. In case the reading error and random
error are comparable in value, both should be taken into account and treated as two
independent errors. You will learn how to calculate ∆x in this case in the “Propagation
of Errors” section.
The meaning of the uncertainty ∆x is that the true value of x probably lies between
(xbest−∆x) and (xbest+∆x). It is certainly possible that the correct value lies slightly
outside this range. Note that your measurement can be regarded as satisfactory even if
the accepted value lies slightly outside the estimated range of the measured value. ∆x
indicates the reliability of the measurement, but the quality of the measurement also
depends on the value of xbest. For example, an uncertainty of 1 cm in a distance of 1
km would indicate an unusually precise measurement, whereas the same uncertainty
of 1 cm in a distance of 10 cm would result in a crude estimate.
Fractional uncertainty gives us an indication how reliable our experiment is. Fractional
uncertainty is defined as ∆x/xbest. Fractional uncertainty can be also represented in
percentile form (∆x/ xbest)100%. For example, the length l= (0.50 ± 0.01) m has a
fractional uncertainty of 0.01/0.5=0.02 and a percentage uncertainty of 0.02×100=
2%. Note that the fractional uncertainty is a dimensionless quantity. Fractional
uncertainties of about 10% or so are usually characteristic of rather rough
measurements. Fractional uncertainties of 1 or 2% indicate fairly accurate
measurements.
Significant figures
An uncertainty should not be stated with too much precision. The last significant figure
in any stated answer should usually be of the same order of magnitude (in the same
decimal position) as the uncertainty. For example, the answer 92.81s with an
uncertainty of 0.3s should be rounded as (92.8 ± 0.3)s. If the uncertainty is 3s, then
the result is reported as (93 ± 3) s. However, the number of significant figures used in
the calculation of the uncertainty should generally be kept with one more significant
figure than the appropriate number of significant figures in order to reduce the
inaccuracies introduced by rounding off numbers. After the calculations, the final
answer should be rounded off to remove this extra figure.
Practical hints
So far, we have found two different errors that affect the precision of a directly
measured quantity: the reading error and the standard error. Which one is the actual
error of precision in the quantity? For practical purposes you can use the following
criterion. Take one reading of the quantity to be measured, and make your best
12
estimate of the reading error. Then repeat the measurement a few times. If the spread
in the values you obtain is about the same size as the reading error or less, use the
reading error. If the spread in values is greater than the reading error, take three or four
more, and calculate a standard error and use it as the error. In cases where you have
both a reading error and a standard error, choose the larger of the two as “the” error.
Be aware that if the dominant source of error is the reading error, taking multiple
measurements will not improve the precision.
It is almost always meaningless to specify the error with too many significant digits;
often one is enough. It is a mistake to write: x = (56.7 ± 0.914606) cm, or x = (56.74057
± 0.9) cm. Instead, write: x = (56.7± 0.9) cm. You cannot increase either the accuracy
or precision by extending the number of digits in your mean value beyond the decimal
place occupied by the error. Keep in mind that the error, by its nature, denotes the
uncertainty in the last one or two significant digits of the main number and therefore
any additional digits obtained from multiplication or division should be rounded off
at the meaningful position. So, first calculate your error; round it off to one significant
figure; then quote the value of your measurement to the appropriate number of
significant figures.
When quoting errors in a result do not use the flawed logic that “my result is x, the
handbook gives a value for this quantity as y, thus the error in my result is ±(x - y).”
Your quoted error should be the result of your own analysis of your own experiment
whereas (x - y) relates to a comparison of your work to other people's work. (x – y)
represents the difference between your result and the accepted value. The discrepancy
can be used to characterize the consistency between different sets of measurements,
but has nothing to do with the estimate of error in your own experiment.
If a result you produce differs significantly from the accepted value, you are obligated
to explain what has produced the difference. But in quoting your own result, you must
provide the error of your own experiment.
Propagation of errors
In the majority of experiments the quantity of interest is not measured directly, but
must be calculated from other quantities. Such measurements are called indirect. As
you know by now, the quantities measured directly are not exact and have errors
associated with them. While we calculate the parameter of interest from the directly
measured values, it is said that the errors of the direct measurements propagate. This
section describes how to calculate errors in case of indirect measurements.
As an example, consider the following problem. Suppose we have measured the value
13
of a quantity x with an uncertainty, which we denote ∆x. In order to test a theoretical
formula, suppose that we need to calculate y as function of x, e.g. y = f(x). We want
to know the uncertainty in y due to the uncertainty in the value of x. This is equivalent
to asking what will be the variation in y (call it ∆y) as x varies from x to (x+∆x)?
Mathematically, this variation is given by ∆y = f(x+∆ x) - f(x). The answer comes
from the differential calculus: if y = f(x) and ∆x is small, then
dy df
y x x (1.6)
dx dx
This argument can be extended for the calculation of quantities that are functions of
several different measured quantities. All you will need at this point are the results that
you can find below for different types of functions. Note that we neglect the sign in
the differential, since the sign of all errors may take on numerical values which are
either + or -.
Here ∆y and the various ∆x’s are either standard deviations, standard errors or reading
errors, depending on the circumstances.
y x1 x2
2 2
(1.7)
2 2
y x x
1 2 (1.8)
y x1 x2
y x
n (1.9)
y x
In many experiments, it is very useful to make a plot of the data points as they are
being taken in order to make sure that the experimental data make sense. Carefully
prepared and analyzed graphs are often the best way to extract the values of the
14
unknowns and to confirm or deny the theoretical prediction being tested. They are
essential in presenting your results in a report. Straight line graphs have a special
significance. Their interpretation is often simplest, since all straight lines plotted on
an x−y graph have the form y=ax+b where a is the slope of the line (the tangent of the
angle between the line and the x-axis), while b is the intercept on the y-axis. Usually
x and y depend only on the known or measured quantities while a and b contain the
unknowns which you are trying to find.
Though a plot of your data points in their raw form will not generally lie on a straight
line, you will find that data can usually be made to fit a straight line by manipulating
the equation. If there are two and only two unknowns in your experiment, it is often
possible to put the theoretical relationship into the form of a linear equation.
You also need to show the uncertainty in each point of your graph. This is done by
drawing the so-called error bars. The error bars are the lines corresponding to the size
of the error on either side of the data point. The error bars are drawn vertically for
errors in y values and horizontally for errors in x values.
15
SOLUTION AND DILUTION
Introduction
There are a number of experimental procedures in this course that requires preparation
of solution and dilution. All solutions must be prepared carefully especially when
measuring weight and volume of the reagents in order to minimize error in the
subsequent experiment. Preparation of solution and dilution are closely related to the
concept of concentration. Concentration of a solution could be expressed in the forms
of weight per unit volume (g/ml), percent composition (%w/w, %w/v, %v/v), parts per
million/billion, molarity, molality, normality, etc.
Learning Outcome
At the end of this laboratory, students are expected to comprehend the following:
a. Ability to operate micropipette properly.
b. Understand the concept of concentration and dilution in preparation of
stock/working solution.
c. Ability to perform dilution of concentrated solution in the correct manner.
16
4. Test tube rack
Material/ chemical 1. Food coloring – yellow, blue, and red.
Experimental Procedure
The lab instructor will demonstrate the proper way to use a micropipette. Pay close
attention and make some notes on the followings:
i. Do’s and don’ts.
ii. How to prepare micropipette for use – volume adjustment, attach/detach tips
iii. How to withdraw/release liquid
1. Select two colours of food colouring. Designate each colour as Colour A and
Colour B.
2. Prepare 100 ml of stock solution of Colour A with percent composition of your
choice.
3. Prepare 100 ml of stock solution of Colour B with weight per unit volume of
your choice.
4. Perform at least two sets of serial dilution of Colour A or Colour B and mixture
of Colour A and B. Use water as diluent (final volume is 5 ml).
Select a range that demonstrates a high contrast between the diluted
solutions.
5. Report the concentration of Colour A and Colour B for all solutions in part per
million (Assume the density of food colouring is similar to water).
Final
Stock solution Stock solution Water Colour A Colour B
No. volume
Colour A (ml) Colour B (ml) (ml) (ppm) (ppm)
(ml)
1
2
3
…
…
17
consequences of violating such guidelines.
2. Provide several suggestions on how can an experimenter verify that 1 ml of the
liquid that he/she drew using a micropipette is indeed 1 ml?
3. State and justify the dilution series that you have chosen for Part 2. Show the
calculation (dilution step, concentration of individual colour component in the
final solution in parts per million, etc.) for one of the diluted solution.
18
19
PART I
CHROMATOGRAPHY
HPLC
GC
20
PART I – CHROMATOGRAPHY TECHNIQUE
HIGH PERFORMANCE LIQUID CHROMATOGRAPHY
Introduction
Learning Outcome
At the end of this laboratory, students are expected to comprehend the following:
a. Ability to calibrate a chromatography system using standard solution
b. Understand the concept of calibration curve
Experimental Procedure
1. Prepare the suitable mobile phase for the analysis. Selection of mobile phase
depends on the type of column and analytes (compounds of interest).
2. Fill up the mobile phase reservoir to a sufficient level. Make sure the filter for the
mobile phase line is submerged far below the mobile phase level but not touching
the bottom of the container.
3. Turn on the HPLC-Data Acquisition interface module.
4. Turn on the computer. Check the connection status between the computer and the
21
PART I – CHROMATOGRAPHY TECHNIQUE
HIGH PERFORMANCE LIQUID CHROMATOGRAPHY
HPLC system. If there is no connection between the two, restart the computer.
5. Launch the “Instrument Online 1” program from the computer’s desktop
screen/program list. A window with default view of HPLC detector’s signal plot
will be shown.
6. Turn on the pump. At this stage, start with a low flow rate setting.
7. Check for leaking at the connections between HPLC modules.
8. Turn on the column heater. Set the temperature to the value recommended in the
selected test method.
9. Once the temperature has reach the set value, increase the pump’s flow rate setting
to match the recommended value from the selected test method.
10. Monitor the baseline of the signal plot. It should show a stable/flat trend for at
least 15 minutes before conducting the first analysis of the operation cycle/day.
11. The status panel in the main program window should shows a ‘Ready’ status
(green colour).
1. Check the status panel of the HPLC’s main program window. It should show a
‘Ready’ status (green colour).
2. From “Instrument Online 1” Menu Bar, select ‘Run Control’ from the menu bar,
and select ‘Sample Info’. A new window ‘Sample Info: Instrument 1’ will appear
3. In ‘Sample Info: Instrument 1’ window, provide all the required info.
a. Use a new filename for each sample.
b. Sample name should be the same with filename to avoid confusion.
c. Sample details may be provided in the ‘Comment Box’ (optional).
d. Set the ‘Location’ as ‘1’.
4. Click OK to close the ‘Sample Info: Instrument 1’ window.
5. Using HPLC syringe, draw sample to match the injection volume recommended
by the selected test method. MAKE SURE THERE IS NO AIR BUBBLE
TRAPPED IN THE SYRINGE CAPILLARY
6. Insert the syringe’s needle into the injection port. Be careful not to bend the
delicate needle. DO NOT PRESS THE PLUNGER YET
7. Turn the injection port’s lever upward/ counter-clockwise
22
PART I – CHROMATOGRAPHY TECHNIQUE
HIGH PERFORMANCE LIQUID CHROMATOGRAPHY
1. Data
Known
Type of Retention Area under
Peak height Peak width concentration
sugar time (min) the peak
(mg/ml)
For each sugar type, prepare a calibration curve based on area under the curve
with respect to the known concentration of the standard solution. This
calibration curve will be used to determine the sugars content in samples.
23
PART I – CHROMATOGRAPHY TECHNIQUE
HIGH PERFORMANCE LIQUID CHROMATOGRAPHY
Introduction
High pressure liquid chromatography (HPLC) uses a column filled with a fine
packing, which is coated with a stationary phase. As the sample is moved through this
column by a liquid eluent (mobile phase), the various compounds move at differing
rates, depending on their affinity for the stationary phase. Compounds which have a
stronger attraction to the stationary phase will be retained longer and elute (come out
of the column) later. The sample is detected when it emerges from the column by a
detector that generates signal and send them to the acquisition system/ computer. The
identities of the sample components are found by matching their retention times (how
long it took to pass through the column) with retention times of standard samples that
was analyzed under the same conditions.
Learning Outcomes
Experimental Procedure
24
PART I – CHROMATOGRAPHY TECHNIQUE
HIGH PERFORMANCE LIQUID CHROMATOGRAPHY
concentration range of the calibration. All samples must be filtered and transferred
to a smaller vial. If the sample is sensitive to light, an amber vial should be used.
If the sample is sensitive to temperature, it should be chilled while waiting for
analysis.
3. Your sample is a liquid sample, e.g. beverage. The unknown samples will be
prepared for you and to be used as it is. Draw several ml of sample into a 5 ml
syringe, attach the filter, and inject into a clean vial.
4. If necessary, prepare a dilution for your sample (final volume 2ml), draw several
ml of the diluted sample into a 5 ml syringe, attach the filter, and inject into a
clean vial. Label all the vials.
1. Prepare the suitable mobile phase for the analysis. Selection of mobile phase
depends on the type of column and analytes (compounds of interest).
2. Fill in the mobile phase reservoir up to a sufficient level. Make sure the filter for
the mobile phase line is submerged far below the mobile phase level but not
touching the bottom of the container.
3. Turn on the HPLC-Data Acquisition interface module.
4. Turn on the computer. Check the connection status between the computer and the
HPLC system. If there is no connection between the two, restart the computer.
5. Launch the “Instrument Online 1” program from the computer’s desktop
screen/program list. A window with default view of HPLC detector’s signal plot
will be shown.
6. Turn on the pump. At this stage, start with a low flow rate setting.
7. Check for leaking at the connections between HPLC modules.
8. Turn on the column heater. Set the temperature to the value recommended in the
selected test method.
9. Once the temperature has reach the set value, increase the pump’s flow rate setting
to match the recommended value from the selected test method.
10. Monitor the baseline of the signal plot. It should show a stable/flat trend for at
least 15 minutes before conducting the first analysis of the operation cycle/day.
11. The status panel in the main program window should a ‘Ready’ status (green
colour)
12. Prepare to inject sample.
1. Check the status panel of the HPLC’s main program window. It should show a
‘Ready’ status (green colour).
2. From “Instrument Online 1” Menu Bar, select ‘Run Control’ from the menu bar,
and select ‘Sample Info’. A new window ‘Sample Info: Instrument 1’ will appear
3. In ‘Sample Info: Instrument 1’ window, provide all the required info.
25
PART I – CHROMATOGRAPHY TECHNIQUE
HIGH PERFORMANCE LIQUID CHROMATOGRAPHY
26
PART I – CHROMATOGRAPHY TECHNIQUE
GAS CHROMATOGRAPHY
Introduction
At the end of the column, a detector is needed to determine when the components are
exiting the column (eluting) and to record the quantity of each component. In this case
a flame ionization detector (FID) detects organic compounds by passing them into a
small hydrogen-air flame. As they burn, ions are formed in the flame, collected on an
electrode, amplified and recorded. The thermal conductivity detector (TCD) measures
the transfer of heat from a warm filament to the walls of the detector, and indicates the
elution of compounds as the thermal conductivity of the gas stream changes with
concentration. This detector can be used for inorganic gases as well as organics.
Learning outcomes
27
PART I – CHROMATOGRAPHY TECHNIQUE
GAS CHROMATOGRAPHY
2. Butane lighter
3. Autosampler vials
Material/ chemical 1. Sulfolane
2. Diisopropanolamine
3. Chloform
4. Carbon tetrachloride
5. Dichloromethane
6. Mixture of C5 – C8 hydrocarbons
Experimental Procedure
A guide to the operating procedure for the Agilent 6890 Series should be referred
to the instructor. Normally, the teaching assistant will have set up the equipment
in advance.
1. Study the GC instrumentation your group is going to use. Draw a neat sketch
of the GC. Specify the type of detector, column and etc. that are being used.
Also report all the operating conditions such as flow rates, temperature etc.
2. The given sample contains sulfolane and diisopropanolamine. Using a
microsyringe, first inject 1 l each of the pure substances provided to you and
report the retention time, t (the time taken for the component peak to appear
after the time of injection of the sample).
This procedure will be done once and copies of the chromatograms will be
given to each student. Make sure that there are no air bubbles in the syringe.
Also inject the syringe into the rubber septum rapidly and release it rapidly.
Prepare accurately a known mixture of the compounds by weighing one gram
of each into a weighing bottle; then inject this sample.
3. Then inject your sample of unknown composition into the GC. Based on
retention time, identify the unknown components. Carry out these procedures
quickly, making sure to cover the weighing bottles because these compounds
are volatile and vaporize rapidly and any evaporation would change the
composition of the mixture, due to different volatilities. Use the peak areas to
estimate the concentration of each component in the given mixture as:
Area of Std./Area of Unknown = mg of standard/mg of Unknown.
4. The typical chromatogram obtained for the separation of diethyl ether, hexane,
28
PART I – CHROMATOGRAPHY TECHNIQUE
GAS CHROMATOGRAPHY
toluene and octane will be given to you during your lab session.
1. First, make sure the instrument in on, the carrier gas is flowing, the flame
ionization detector (FID) is lit, and the computer is responding. Record the
dimensions (L, i.d.), the make and model, and the type and thickness of the
stationary phase for the column installed in the chromatograph. Check with the
lab instructor if any of these items are unclear.
2. Next, using the instructions provided, set the flow rate of the column to 0.80
mL/min, the split ratio to 30:1, and the injector and detector temperatures to
250 °C.
3. In an autosampler vial, deposit 20 μL of carbon tetrachloride (CCl4) using the
micropipette. In a second autosampler vial, deposit 20 μL of chloroform
(CHCl3). In a third autosampler vial, deposit 20 μL of CCl4 and 20 μL of
CHCl3. Finally add sufficient volume of dichloromethane (CH2Cl2) to each
tube to bring the total volumes to 1.000 mL and cap each vial securely.
1. Each student will make five manual injections of butane to determine the dead
time and to determine the reproducibility of each individual’s injection
technique. Enter a temperature program for the column, in which the oven
temperature is held constant at 50 °C. This is called an isothermal separation
method. Insert the syringe needle into the outlet of a butane lighter and press
the gas release button on the lighter. Do not strike the flint. Withdraw the
plunger on the syringe to between 2 and 4 μL. Prior to injection, keep the
syringe needle pointing down to avoid loss of butane from syringe.
2. Inject the solution and record a chromatogram. A typical manual injection in
split injection mode should take approximately 2.5 seconds (1 second to insert
the needle, 0.5 seconds to inject, and 1 second to withdraw the needle). Be sure
to be consistent in timing the start of the run with the manual injection (insert
syringe inject withdraw syringe start run).
3. Record the retention time of the peak for each repetition and calculate the
average, the standard deviation, and the relative standard deviation for each
individual five replicates, as well as for the entire group. This is the dead time
for the column under this method.
1. Enter a temperature program for the column, in which the oven temperature is
29
PART I – CHROMATOGRAPHY TECHNIQUE
GAS CHROMATOGRAPHY
held constant at 30°C. Inject a 0.5 μL sample of the mixed solution containing
both CCl4 and CHCl3 and record the chromatogram. Print the chromatogram
and the peak analysis report for your records. Make sure all printed
chromatograms are adequately labeled with sample and method information
for future reference. Also, expand the chromatogram on the computer and
record the width at half-height (Wh) for each peak
(Note: width at base (W) may also be recorded, if necessary and if peaks are
adequately resolved).
2. Enter an isothermal temperature program where the oven is set to 50 °C. Inject
a 0.5 μL sample of the mixed solution containing both CCl4 and CHCl3 and
record the chromatogram. Print the chromatogram and the peak analysis
report, and record Wh for each peak.
3. Enter an isothermal temperature program where the oven is set to 90 °C. Inject
a 0.5 μL sample of the mixed solution containing both CCl4 and CHCl3 and
record the chromatogram. Print the chromatogram and the peak analysis
report, and record Wh for each peak.
4. Enter a temperature program in which the oven temperature begins at 50 °C
and increases to 90 °C at a rate of 5 °C/min. This is called a temperature
gradient separation program.
5. Inject a 0.5 μL sample of the mixed solution containing both CCl4 and CHCl3
and record the chromatogram. Print the chromatogram and the peak analysis
report, and record Wh for each peak.
6. Finally, record chromatograms of 0.5 μL injections of each of the two pure
compounds dissolved in CH2Cl2 using the temperature program above. Print
the chromatogram and the peak analysis report for each run, and record Wh
for each peak.
1. Adjust the column flow of the carrier gas to 1.50 mL/min. Set the oven
temperature for an isothermal run at 50 °C, make a 0.5 μL injection of the
mixed solution, and record the chromatogram.
2. Print the chromatogram and the peak analysis report, and record Wh for each
peak.
3. Adjust the column flow of the carrier gas to 3.00 mL/min and repeat the
experiment.
4. Print the chromatogram and the peak analysis report, and record Wh for each
peak.
1. In four (4) autosampler vials, deposit 30, 40, 50, and 60 μL of CCl4,
respectively, using the micropipette.
30
PART I – CHROMATOGRAPHY TECHNIQUE
GAS CHROMATOGRAPHY
1. Using the isothermal method with column temperature of 50 °C and flow rate
of 0.8mL/min, record the chromatogram for 0.1 μL injection of a neat mixture
of the C5 – C8 hydrocarbons.
2. Print the chromatogram and the peak analysis report for your records.
Your report should include the weight percent of the components in the unknown
mixture. Also label the chromatogram to show the individual peaks for all analytes
in addition to any peaks due to air bubbles or impurities in the solvents.
Part 2
Calculate the resolution (R) for the separation of CHCl3 and CCl4 in the 4
chromatograms recorded using the various oven temperature settings (isothermal at
30, 50, and 90 °C; and gradient temperature programming). Also, calculate the
capacity factors (k’) for CHCl3 and CCl4 and the selectivity factor (α) resulting from
each method. Assume t0 for each of the methods is equivalent to that which was
determined initially from the butane injections at 50 °C. How do the calculated values
(R, k’, α ) change for separations using the different oven temperature methods?
Calculate R between CHCl3 and CCl4 at the 1.5 mL/min and the 3.0 mL/min flow
rates.
Calculate the number of theoretical plates (N) and the height equivalent to a
theoretical plate (HETP) for CHCl3 and CCl4 at each of the 3 flow rates (0.8, 1.5, and
31
PART I – CHROMATOGRAPHY TECHNIQUE
GAS CHROMATOGRAPHY
3.0 mL/min). Using the HETP values, calculate the A, B, and C constants in the Van
Deemter equation for each of the two compounds (Note: You will need to convert the
flow rates to linear velocities; divide by the area of the cross section of the open portion
of the column).
Finally, take the first derivative of the Van Deemter equation (Equation 1) and
estimate the optimum column flow rate.
Equation 1
Where
▪ A = Eddy-diffusion
▪ B = Longitudinal diffusion
▪ C = mass transfer kinetics of the analyte between mobile and stationary phase
▪ u = Linear Velocity.
Part 3
1. Using the chromatograms obtained from your standard solutions perform a
linear regression of the plot of area of the CCl4 peak versus percent CCl4
(external standard method).
2. Determine the slope and the intercept of the best-fit line to the data. Also,
determine the standard deviation of the slope and the intercept.
3. Next, for each of the five chromatograms of the standard samples, divide the
area of the CCl4 peak by the area of the CHCl3 peak and make a second plot
of these values versus percent CCl4 (internal standard method).
4. Determine the slope and the intercept of the best-fit line to the data and
determine the standard deviation of the slope and the intercept. How does the
relative standard deviation of the slope of the second plot compare with the
relative standard deviation of the slope of the first plot?
5. Determine the concentration of the unknown by the external standard method
(using the regression equation from the first plot, determine the concentration
of unknown from the measured area) and the internal standard method (divide
the area of the CCl4 peak by the area of CHCl3 from your unknown
chromatogram and, using the regression equation from the second plot,
determine the concentration of unknown from the normalized area).
6. Estimate the error in these values from the errors in the calibration plot. How
do the absolute values determined and their uncertainty compare? From the
32
PART I – CHROMATOGRAPHY TECHNIQUE
GAS CHROMATOGRAPHY
blank injection, estimate the average background signal and standard deviation
of this value. From the slope of the first calibration plot, estimate the limit of
detection (LOD) and the limit of quantification (LOQ) for the CCl4.
Part 4
Make a plot of the log of the adjusted retention times for the C5 to C8 hydrocarbons
versus the number of parafinnic carbon atoms x 100 (e.g. for C5, this equals 500 and
so on). Perform a linear regression and determine the slope and the intercept of the
best-fit line. Use this plot and the adjusted retention times for CHCl3 and CCl4,
calculate the Kovat’s retention index for each compound.
33
PART I – CHROMATOGRAPHY TECHNIQUE
GAS CHROMATOGRAPHY
34
PART I – CHROMATOGRAPHY TECHNIQUE
GAS CHROMATOGRAPHY
PART II
SPECTROSCOPY
UV VIS
AAS
FTIR
35
PART II – SPECTROSCOPY
UV-VIS SPECTROPHOTOMETER
Introduction
Learning Outcomes
Experimental Procedure
36
PART II – SPECTROSCOPY
UV-VIS SPECTROPHOTOMETER
2. Place it in a 100 ml volumetric flask and add 15 ml of dilute HNO3 (about 2M)
Heat gently on a hot plate until dissolution is complete. Do not stopper the flasks.
Use the Fume Hood for this procedure.
3. Neutralize with NaOH (about 2M) until the first permanent precipitate of cobalt
hydroxide is visible. Then add a few drops of acetic acid to clear the solution and
dilute to volume.
4. Similarly, prepare 100 ml of a 0.05 M Ni solution.
37
PART II – SPECTROSCOPY
UV-VIS SPECTROPHOTOMETER
38
PART II – SPECTROSCOPY
UV-VIS SPECTROPHOTOMETER
Introduction
According to Beer’s law, the absorbance (A) of a solution is equal to the molar
absorptivity ( [Lmol-1cm-1]) times the cell length (b [cm]) times the concentration (C
[molL-1]) at a given wavelength or:
A Bc (1.11)
Since b is usually one cm, the working equation reduces to A = c. If a solution
contains two (or more) absorbing species (chromophores), then the measured
absorbance at a given wavelength will be the sum of all absorbance at that wavelength.
By determining the absorptivity () of each species at each wavelength, we can
theoretically determine the concentration of each component in a mixture by
measuring the total absorbance at each wavelength and solving the resulting equations
simultaneously.
A1 1 Co 2 Ni (1.12)
and at wavelength λ2
A2 3 Co 4 Ni (1.13)
If we measure A1 & A2 for our unknown and obtain 1, 2, 3 and 4 from the calibration
39
PART II – SPECTROSCOPY
UV-VIS SPECTROPHOTOMETER
standards, we can solve the two equations for the concentrations of Co and Ni. The
highest sensitivity and precision are attained when the measurements are made at
wavelengths at which the absorbance difference is a maximum and the spectral overlap
is minimum.
Learning Outcomes
40
PART II – SPECTROSCOPY
UV-VIS SPECTROPHOTOMETER
Experimental Procedure
1. Pipet 40 ml aliquots of the unknown solution into a 100 ml volumetric flasks. Add
3.0g of the EDTA and 10ml of the buffer to the flask. Dilute to volume. Measure
the absorbance of each of the standards and the unknown solution at the two
selected wavelengths.
2. Make at least five sets of readings for the solutions at each of the two selected
wavelengths.
Notes:
1. You will need to solve two equations simultaneously since you have two
unknowns - both metals will be absorbed to some extent at both wavelengths, so
the absorbance you measure will be a sum at that wavelength.
2. Once completed, you may want to try using a couple of other wavelengths. You
should get similar results.
3. If the absorbance is too high, dilute the samples quantitatively until an optimum
absorbance reading can be obtained.
1. List the absorbance obtained at each wavelength interval the unknown solution.
2. Plot the data in (1) on the same axis and determine the followings:
a. ε1 – ε4.
3. From your result in Exercise 4, estimate the amount (mg) of Co and Ni of the
unknown solution.
4. Discuss your result with regards to Beer’s Law.
41
PART II – SPECTROSCOPY
ATOMIC ABSORPTION SPECTROPHOTOMETER
Introduction
This experiment will use atomic absorption spectroscopy to estimate heavy metals
content in water samples using flame atomization technique and prepare statistical
report of the analysis.
Principle
The technique use in atomic absorption spectroscopy (AAS) is that free atoms (gas)
that generated in an atomizer can absorb radiation at specific frequency. It quantifies
the absorption of ground state atoms in the gaseous state. The atoms absorb ultraviolet
or visible light and make transitions to higher electronic energy levels. The analyte
concentration is determined from the amount of absorption. Concentration
measurements are usually determined from a working curve after calibrating the
instrument with standard of known concentration.
Components
The basic requirements for (AAS) are (1) a light source {hollow cathode lamp and
chopper}, (2) a sample cell {flame} and (3) a means of specific light measurement
{monochromator, detector and readout} which is shown as Figure 9.1. Meanwhile the
function of each components are stated in Table 9.1
(Flame)
Monochromator Detector
Hollow Cathode Lamp Readout
Chopper
Cathode Lamp
Fuel Air
Sample
Figure 9.1
42
PART II – SPECTROSCOPY
ATOMIC ABSORPTION SPECTROPHOTOMETER
Chopper:
To make sure that the detector sees alternating light
intensities.
Detector
The light selected by the monochromator is directed onto
a detector that is typically a photomultiplier tube, whose
function is to convert the light signal into an electrical
signal proportional to the light intensity.
Readout
The electrical current from the photomultiplier is then
amplified and processed by the instrument electronics to
produce a signal which is a measure of the light attenuation
occurring in the sample cell. This signal can be further
processed to produce instrument readout directly in
concentration units.
Table 9.1
43
PART II – SPECTROSCOPY
ATOMIC ABSORPTION SPECTROPHOTOMETER
Learning Outcomes
Labware 1. Spatula
2. Volumetric flask (100 mL)
3. Beaker
4. Filter paper (Whatman #1 or equivalent)
44
PART II – SPECTROSCOPY
ATOMIC ABSORPTION SPECTROPHOTOMETER
Experimental Procedure
1. Prepare 1 liter of 1M nitric acid (HNO3) (5%) solution. This solution will be
used in all dilution in this part of experiment.
2. Using the given stock solution having a concentration of 1000 μg metal/mL
(1000ppm), prepare the following Beer’s Law standard solutions:
Stock
1 M HNO3 Final volume
Solution solution
(mL) (mL)
(mL)
a. Blank
b. 1000 ppm
(Stock solution)
c. Dilution of stock solution
i. 100 ppm 25
ii. 5 ppm 100
iii. 3 ppm 100
iv. 1 ppm 100
2
d. QC sample
e. CRM 1
f. CRM 2
g. CRM 3
h. Unknown
Notes:
1. QC = Quality check, CRM = Certified Reference
Material
2. The concentration of QC sample should be between 1
– 3 ppm.
45
PART II – SPECTROSCOPY
ATOMIC ABSORPTION SPECTROPHOTOMETER
1. Prepare a method and sequence for analyzing your standard solutions using flame
atomization technique. Each sample need to be sequentially placed into the
aspirator as prompted by the software. Note and record your method. Justify the
arrangement of sequence that you use.
2. You will conduct the measurement using primary wavelength. Nonetheless, you
have to note the sensitivity of your measurement if other wavelengths are to be
used in determining the absorbance of the given heavy metal components.
3. For the first determination, use a slit width of 0.5nm. Absorbance associated with
the 3 standard CRM solutions, QC solution, and the unknown solution will be
recorded.
4. Measure and record the absorbance associated with the unknown solution. Repeat
this step several times.
5. All data are recorded by SOLAAR software. The lab instructor will provide you
with the data printout.
Absorbance Concentration
Solution
1 2 3 Mean (unit)
Blank
Standard 1
Standard 2
Standard 3
…
…
46
PART II – SPECTROSCOPY
ATOMIC ABSORPTION SPECTROPHOTOMETER
Absorbance Absorbance
Sample Blank True Reading
1 2 3 Mean 1 2 3 Mean
1 1
2 2
3 3
… …
a. Calculate the mean, standard deviation, and relative standard deviation (RSD)
for the true reading
b. Compare your standard deviation and relative standard devitation values with
the APHA Table provided in Appendix 1 and comment.
c. What is the major uncertainty contributor to your measurement?
References:
1. https://www.slideshare.net/sharmasuriti/atomic-absorption-
spectroscopy-15185397
2. http://www.ufjf.br/baccan/files/2011/05/AAS-Perkin.pdf
Link Video:
1. https://www.youtube.com/watch?v=L3OFSJ8ZHog
2. https://www.youtube.com/watch?v=_izbNvw2Tkg
47
PART II – SPECTROSCOPY
ATOMIC ABSORPTION SPECTROPHOTOMETER
Appendix 1
48
PART II – SPECTROSCOPY
FOURIER TRANSFORM INFRARED SPECTROMETER
Most of the compound containing the covalent bond either it is an organic or inorganic
which will absorbs at certain frequencies of electromagnetic radiation in the infrared
region. This infrared region lies in a wavelength longer than visible light which
approximately from 700 nm to 13,000 nm but shorter than the wavelength in
microwave regions. From this wide range of wavelength, the infrared spectrum is
conveniently divided into near-, mid-, and far-infrared spectrum. Most widely used of
the infrared spectral region is around 4000 nm to 670 nm, which about 2.5 to 15 µm
as illustrated in Figure 1.
Learning outcomes
At the end of the experiment, you will be able to:
49
PART II – SPECTROSCOPY
FOURIER TRANSFORM INFRARED SPECTROMETER
Experimental Procedure
50
PART II – SPECTROSCOPY
FOURIER TRANSFORM INFRARED SPECTROMETER
51
PART II – SPECTROSCOPY
FOURIER TRANSFORM INFRARED SPECTROMETER
PART III
MICROSCOPY
LM
SEM
52
PART III – MICROSCOPY
LIGHT MICROSCOPE
Introduction
A microscope is an optical instrument for viewing objects that are too small to be
observed by unaided eye and the science of investigating small objects using such an
instrument is called microscopy. Microscopes can largely be separated into three
classes namely, optical theory microscopes, electron microscopes, and scanning probe
microscopes. The most common type of microscope available in the laboratory is
optical microscope (e.g. light microscope) which is the simplest and most widely used
type of microscope. This instrument has several lenses, namely optical lens and
objective lens, that produce an enlarged image of an object/specimen placed in the
focal plane of the lens(es). The ocular lens (eyepiece) has a 10x magnification while
for objective lenses, their corresponding magnification value is written on the lens
holder. Common light microscope has three objective lens of different magnification,
namely scanning (4x), low (10x) and high (100x). The total magnification for the
selected lens combination is the ocular lens magnification multiplied by the objective
lens magnification.
Learning Outcomes
53
PART III – MICROSCOPY
LIGHT MICROSCOPE
Experimental Procedures
Total
Magnification Ocular lens
Magnification
54
PART III – MICROSCOPY
LIGHT MICROSCOPE
1. Cut off the top of an onion and remove the outer skin.
2. Each onion layer is separated by a thin layer of skin. Peel off a section of this thin
layer using tweezers
3. Place this section of skin in a suitable staining agent for about 10 minutes before
transferring onto a clean glass slide. Use diluted staining agent or decolorizing
solution to avoid overstaining the specimen.
4. Cover the specimen using a cover slip.
9. Ensure that both the hemocytometer and its coverslip are clean by removing any
dust particles with lens paper. Coverslips that are used for mounting on
hemocytometers are specially made to be thicker than the conventional
microscopy coverslips because they must be able to overcome the surface tension
55
PART III – MICROSCOPY
LIGHT MICROSCOPE
of a drop of liquid. Make sure to first place the coverslip over the counting surface
before loading the cell suspension.
10. Then place the pipette tip with your sample into one of the V-shaped wells and
gently expel the sample. The area under the coverslip will be filled by capillary
action. Enough liquid should be introduced so that the mirrored surface is just
covered, usually around 10 µl, but do not overfill the surface. You can load two
samples on one hemocytometer, one into each of the two grids.
11. The loaded hemocytometer is then placed on the microscope stage and the
counting grid is brought into focus at low power. Allow the sample to settle for a
couple of minutes and avoid moving the coverslip as it might introduce air
bubbles and make counting difficult.
1. The full grid on a hemocytometer contains nine squares, each of which is 1 mm2.
The central counting area of the hemocytometer contains 25 large squares and
each large square has 16 smaller squares. The depth of each square is 0.1 mm.
The final volume of each square at that depth is approximately 100nl.
2. When counting, count only those cells on the lines of two sides of the large square
to avoid counting the same cell twice. Suspensions should be dilute enough so
that the cells or other particles do not overlap each other on the grid, and should
be uniformly distributed.
ImageJ is a free, open-source software for image processing. The software installer,
documentation, and user guide could be downloaded from http://imagej.nih.gov/ij/
57
PART III – MICROSCOPY
LIGHT MICROSCOPE
1. From the Menu Bar, select File > Open > Locate your image file > Open. A new
window showing the selected image will appear.
2. Before performing a measurement using ImageJ, a measurement scale need to be
set first. Detailed measurement is not possible if the original image does not
contain any reference to a known scale. Example of this reference includes:
a. A scale bar that accompanies the saved images
b. A ruler/grid that was captured together with the specimen
c. A different image that contains known scale that is opened at the same
time with the image to be analyze (Global setting).
3. By referring to ImageJ User Guide, set a scale for the selected image. Be reminded
that each image requires its own scale.
d. Measuring a feature
1. For this part, use images of onion cell at different magnification obtained in Part
2 and the provided Scanning Electron micrograph.
2. In ImageJ, set the measurement scale using the provided image of hemocytometer
grid/microscope ruler at different magnification. Each grid side has a length of
1mm, while each division of microscope ruler is 0.01mm.
3. Measure the length and width of one onion cell.
4. Obtain at least 20 measurements of each dimension. Perform uncertainty analysis
for these measurements.
1. You will be provided with 2 sets of images (Set A and B) which were acquired
during the analysis of two yeast cell suspensions using hemocytometer; each set
contains 5 images.
2. Open cell suspension image in ImageJ. Start with one image first.
3. For particle count, the scale is not required to be set.
4. Convert the image to greyscale (Image > Type > 8-bit)
5. Threshold the image using the automated routine (Process > Binary > Make
Binary).
6. Analyze Particles (Analyze → Analyze Particles). Enter ’20-Infinity’ as the
particle size, toggle 'Show Outlines', check ‘Display Results’, ‘Summarize’ and
click 'OK'
Selected feature will be counted, numbered and outlined. The data window lists
all the measured data and it could be copied to a spreadsheet.
7. Repeat Step 2 – 6 for all images.
58
PART III – MICROSCOPY
LIGHT MICROSCOPE
Part 2
1. List down main parts of a microscope and briefly explain their respective function
2. Report and discuss on all images from all sections in this experiment
3. Explain some precaution steps that are essential in a) using microscope b)
preparing samples and c) examining sample.
Part 3b
1. Indicate the cell that you selected for this analysis.
2. Tabulate all the measurement for the selected onion cell and perform uncertainity
analysis.
3. Discuss the difference in those measurement based on the (i) uncertainty analysis,
(ii) magnification, and (iii) microscopy technique.
Part 3c
1. Tabulate the cell count in each image for each set.
Set A Set B
Image 1
Image 2
Image 3
Image 4
Image 5
Average
2. The concentration of the corresponding yeast cell suspension for each set could
be estimated from the following large cell formula.
D N
(1.15)
SK
where, D is the dilution factor, N is the average number of cell counter, S is the
number of square counted, and K is the volume of each square.
Based on the result in (1), determine the dilution factor for yeast cell suspension
used in Set B image (Set B is diluted from Set A).
59
PART III – MICROSCOPY
SCANNING ELECTRON MICROSCOPY
Introduction
Scanning Electron Microscopy (SEM) is one of the most versatile methods for analysis
of solid materials. Since its inception in the middle of the 20th Century, the technique
has evolved to allow for imaging of nanoscale features and integration with electron
probe micro analysis (EPMA) techniques. In SEM, an electron beam is moved in a
raster pattern across the surface of a sample. The beam interacts with the sample
surface, producing a number of different signals, which can be analyzed to provide
useful information about topography, composition, crystallography, etc. In many
respects, the optical system in an SEM is analogous to that in an optical microscope,
however, instead of glass lenses used to focus light, electromagnetic lenses are used
to focus and deflect the electron beam. The primary motivation for using SEM instead
of light microscopy is related to the fact that electrons have a much shorter wavelength
than light (higher resolution) and SEM uses a longer focal length (greater depth of
focus).The main classification for different types of SEM instruments is related to the
source of electron illumination. The most common electron guns employ a tungsten
filament which is resistively heated to nearly 3000K until electrons have sufficient
energy to overcome the work-function (Ew) energy barrier (thermionic emission). By
choosing materials with a lower Ew than tungsten, such as LaB6, the brightness of the
electron source can be increased by an order of magnitude. Field emission electron
guns represent another class of electron sources and are generally comprised of
sharpened tip of single crystal tungsten. Field emission guns have two orders of
magnitude greater brightness than is possible with LaB6 thermionic emission, exhibit
a longer lifetime, have a smaller virtual source and a lower energy spread. There are
three main types of field emission electron guns: cold field emission, thermal field
emission and schottky emission. While the enhanced resolution of field emission gun
equipped SEM instrument is useful, even the thermionic gun equipped instrument
used for this lab has a resolution better than 5 nm, however there are several tradeoffs
involved in achieving this performance.
60
PART III – MICROSCOPY
SCANNING ELECTRON MICROSCOPY
Learning outcomes:
1. become familiar with the basic operating principles of the Hitachi S3400N
SEM
2. become familiar with the different signals of interest in the SEM and their
utility
3. learn techniques for improving imaging resolution and the compromises you
make in doing so.
Laboratory procedures
Before any imaging or analysis can be performed with the SEM, appropriate sample
preparation is required for the instrument. Fortunately, sample preparation for the
SEM is generally quite straightforward and does not usually require any rigorous and
time-consuming processing. Some general sample requirements are listed below:
Sample size
The sample should be small. A typical sample size prepared is that it can fit on the
standard 15mm diameter aluminum SEM stub. This will allow you to load several
samples at once and avoid unnecessary sample exchanges. Minimize the use of
double-stick tape or non-conductive adhesives for sample mounting to avoid
outgassing. Before loading the sample, measure the sample height using the white
measuring tool. Knowing the sample height will save you plenty of time during the
observation. Make sure the sample height is under the limit.
61
PART III – MICROSCOPY
SCANNING ELECTRON MICROSCOPY
Sample type
Powder samples
Disperse a small amount of sample in ethanol and sonicate. Heat the stub using heat
blower
Drop the suspension on the stub. The fast drying of ethanol should spread the
powders fairly well on the surface.
*For sample checking (not for high quality images), you can also disperse your
sample on the black carbon tapes.
Fiber pieces
Carbon or silver paste is preferred to use for fixing samples for better image
(compared with tapes). Completely dry the sample before loading
Sample conductivity
Low vapor pressure materials or materials that can be readily volatilized by the
electron beam should not be loaded in a high vacuum SEM. The S3500N is a variable
pressure SEM, allowing for imaging of some wet samples, but generally speaking your
sample should be dry and relatively stable under electron bombardment.
Surface Information
The SEM obtains information only from near the surface of your sample. Make sure
the surface to be studied is as clean as possible and presents the features of interest.
For example, if you want to look at the internal structure of a polymer, it may be
necessary to cleave it under liquid nitrogen to preserve the morphology. When
possible, avoid cleaning samples with organic solvents as hydrocarbons are readily
62
PART III – MICROSCOPY
SCANNING ELECTRON MICROSCOPY
1. Always wear gloves when handling your sample and the SEM sample holders.
This helps keep the vacuum system clean and avoids sample contamination.
2. Shut off the high voltage before venting the chamber. If you don’t shut off the
high voltage and bring the chamber up to atmosphere, the filament will rapidly
oxidize and burn out.
Align the lenses and apertures in the instrument so that they are concentric about the
same axis. The alignment of the microscope is affected by many factors, including the
accelerating voltage, condenser lens strength, objective aperture size, working
distance, etc. Every time you change a major parameter, it is necessary to repeat
the alignment procedure in order to obtain the best image.
For step-by-step operation instructions of the S3500N SEM, please refer to the SOP
provided. For this portion of the laboratory, you should capture twenty four (24)
images of the powder and fiber samples (coated and uncoated).
63
PART III – MICROSCOPY
SCANNING ELECTRON MICROSCOPY
Each sample should be measured at two different accelerating voltages, two different
beam currents and at low and high magnifications. Record all parameters that you
varied in your lab report. Record all your observations when changes are done.
What happen to the set working distance value when you fine tune the image?
SEM is renowned for its capability to achieve high resolution topographical images
with remarkable depth of focus and the ability to convey this information without any
real understand of how the image is formed. These images are typically generated by
detection of the SE signal. The SE signal is generated via inelastic collisions between
the high energy electrons in the primary beam and valence electrons in the sample.
Once a valence electron has been ejected from its orbit, it may escape the sample
surface provided it has sufficient energy. The energy of SE’s is generally quite low
(<50eV), which results in a short mean free path, hence a shallow escape depth
(~10nm). This makes the information obtained with the SE signal inherently surface
sensitive with high spatial resolution. However, the situation gets a bit more
complicated as the SE signal you detect does not only come from the ‘footprint’ of the
electron probe, which you define as the SE1 signal. There are other SE signals present
as well, including SE2’s, which are generated by backscattered electrons (BSE), and
other SE signals generated by interaction between primary electrons or BSE with
various parts of the SEM (apertures, chamber walls, etc.).The BSE signal is produced
by primary beam electrons that are elastically scattering by the nuclei of atoms in the
sample. As such, backscattered electrons have an energy that is some fraction of the
64
PART III – MICROSCOPY
SCANNING ELECTRON MICROSCOPY
This atomic number dependence allows for the differentiation of different materials in
a sample based on their average atomic number. The BSE signal, since it is generated
by much higher energy electrons, is an inherently lower resolution signal that the SE1
signal, coming from up to~40% of the maximum penetration depth. The SE2 signal,
created by BSE’s exiting the surface carries the same low resolution information and
can contribute compositional contrast to the SE image. It is a common misconception,
however, that the BSE signal does not contain topographic information. There is both
an angular dependence on the generation of BSE’s and a fixed collection angle, which
provide for topographic information.
For this lab you should capture images of particles using the BSE detectors using the
AV and BC settings from Part I. The SEM Conditions for Part 2:
You should also test the coated sample using BSE Detector at low magnification.
Compare and discuss your results with that obtained in Part I.
electrons and the ability to detect high resolution signals produced by the interaction
with the sample. Let’s take the issue of probe formation first, which starts with the
electron gun. One of the reasons field emission guns can achieve higher resolution is
due to the smaller source size. The tungsten source used in the S3400N SEM has a
size of ~50µm and therefore requires 4 orders of magnitude of demagnification to
reach the 5nm resolution specified by the manufacturer. This demagnification is
achieved through the use of electromagnetic lenses, called condenser lenses, which
introduce a number of issues you need to consider. By increasing the strength of the
condenser lens(es), you can achieve a smaller probe size.
The sample for this portion of the laboratory is a powder and fiber samples (coated).
You will explore the effects of objective aperture size and condenser lens strength on
resolution and signal to noise ratio. You will capture 8 images for this section
comparing at least two different aperture sizes and two different condenser lens
strengths (beam currents).
Compare your findings with those obtained in Part I. Discuss the effects of Beam
Currents on the final resolutions of your images.
66
PART III – MICROSCOPY
SCANNING ELECTRON MICROSCOPY
Report
Your report should include:
1. Record and explain all methods and procedures performed in the experiment.
Make sure all required parameters are properly recorded and their effects are
observed.
2. Comparison between images obtained under different microscopic
observations – naked eyes and SEM.
3. Describe coating methods that had been done to coat your sample. Discuss
the effects of coating on the images that you obtained and why is it
important.
4. You may have noticed that to get a good BSE image, you need to have weak
condenser lens settings and a large objective aperture. Why do you think this
is the case? Compare the images that you obtained by using SE and BSE
detectors.
5. Why do the smaller features appear darker than the larger ones if they have
the same composition?
6. Note that even though the image on the screen may get noisier with
decreasing aperture size or increasing condenser lens strength, the photo
taken may not show this. Please explain why this occurs. What do you do to
get better image?
7. Since SEM is essentially a surface analysis technique, why doesn’t sputter
coating obscure useful surface information? Can you think of any cases
where the coating might become a problem?
8. Low voltage microscopy is a useful method for minimizing charging effects.
What are some of the other benefits and tradeoffs? Why is cold field
emission well suited for this technique?
9. For all images, describe the overall structure and morphology of the sample.
Properly label all images. Make comparisons based on e.g.
contrast/brightness or resolutions of your images.
67
PART III – MICROSCOPY
SCANNING ELECTRON MICROSCOPY
68
PART III – MICROSCOPY
SCANNING ELECTRON MICROSCOPY
69
PART III – MICROSCOPY
SCANNING ELECTRON MICROSCOPY
70
PART III – MICROSCOPY
SCANNING ELECTRON MICROSCOPY
PART IV
THERMAL ANALYSIS
DSC
TGA
71
PART III – MICROSCOPY
SCANNING ELECTRON MICROSCOPY
Introduction
There are two types of differential scanning calorimeters: (a) heat flux (AT) and (b)
power compensation (AP). Identify which type will be used in your experiment. In
either type of calorimeter, the measurement is compared to that for a reference material
having a known specific heat. As AT and AP have opposite signs there is some
potential for confusion e.g. at the melting point, Tm, Ts< Tr, and ΔT < 0, whereas Ps >
Pr and ΔP > 0 because latent heat must be supplied (subscripts s and r refer to the
sample and the reference material, respectively).
72
PART III – MICROSCOPY
SCANNING ELECTRON MICROSCOPY
Learning outcomes
73
PART III – MICROSCOPY
SCANNING ELECTRON MICROSCOPY
Experimental Procedure
1. One hour in advance of data acquisition, the equipment should be turned on.
2. The polymer samples should be free from impurities; including monomers, water,
and solvent. The polymer sample should be homogeneous and of a large surface
area.
3. Refer the instrument’s operations manual for proper methods of:
a. Temperature and heat calibration verification.
b. Sample pan type and crimping of the sample pan.
74
PART III – MICROSCOPY
SCANNING ELECTRON MICROSCOPY
The DSC should be calibrated before analyzing the sample. Calibration should be
verified by using indium (reference material). Temperature and heat values should be
within normal ranges for the instrument or at least within the precision and accuracy
limits allowed.
1. Use forceps to handle the sample pan and lid. Obtain the tare weight of a sample
pan and lid (the type that can be hermetically sealed is not required).
(Note: Select pans with flat undistorted bottoms so that good contact with the
cell platforms is assured.)
2. Record the mass of the sample pan and lid to five significant figures.
3. Add about 5-10 mg of your sample or calibration standard to the sample pan and
lid and weigh again. A powdered sample provides better thermal contact.
4. Record the mass of the sample to five significant figures.
5. Remove the polymer sample pan and lid carefully from the balance using forceps.
(Note: Skin moisture and oils will be left on the sample pan and lid if they
are picked up by fingers. This extra mass will affect the DSC experiment.)
6. Crimp the samples pan and lid closed.
7. Tare another sample pan and lid. This is the reference pan.
8. Record the weight of the sample to five significant figures.
9. Weigh out an empty reference pan.
10. Crimp the reference pan and lid closed.
11. Purge the cell with nitrogen at a 30 ml/min gas flow rate.
1. Record the first thermal cycle (used for calibration verification) by heating the
sample at a rate of 20°C/min under nitrogen atmosphere from ambient to 30°C
above the expected melting point or glass transition point or up to a
temperature high enough to erase previous thermal history.
2. Hold the temperature for 1 min.
3. Cool to 50°C below the peak crystallization temperature at a rate of
20°C/min.
4. Repeat heating as soon as possible under nitrogen at a rate of 20°C/min and record
the heating curve.
5. Measure the temperatures for the following: Tf, Tm, Tc, and Te, where Tf is the
extrapolated onset temperature, Tm is the melting peak temperature, Tc is the
75
PART III – MICROSCOPY
SCANNING ELECTRON MICROSCOPY
1. Describe the apparatus and experiment in your own words. Explain the
temperature program that you had set.
2. Describe the temperature calibration procedure.
3. Identify the sample atmosphere by pressure, gas flow, etc.
4. Determine K from the result obtained with materials of known heats of fusion.
The following equations may be useful for your calculations:
Introduction
In this experiment, you will be introduced to the use of thermal methods in performing
material characterization. Thermal gravimetric analysis is a technique that determines
weight changes based on temperature change. Thermal gravimetric analysis is the act
of heating a mixture to a high enough temperature so that one of the components
decomposes into a gas, which dissociates into the air. It is a process that utilizes heat
and stoichiometry ratios to determine the percent by mass ratio of a solute.
Theory
Medium volatile matter is represented by the mass loss measured from Temperature
X to Temperature Y (degrade or volatile component in range 200 to 750°C).
77
PART V - MECHANICAL ANALYSIS
DYNAMIC MECHANICAL ANALYSIS
Meanwhile, ash is nonvolatile residues in an oxidizing. The use of the recorded first
derivative may be useful in locating the value of X, Y, and Z by examining areas of
the curve where the derivative returns to or approaches the baseline.
Loss on drying (LOD) is a widely used test method to determine the moisture content
of a sample, although occasionally it may refer to the loss of any volatile matter from
the sample when the sample is dried under specified conditions (temperature and
time).
This test method is applicable to a wide variety of solid or liquid materials, mixtures
or blends where the major component is stable at the test temperature. LOD is useful
for design purposes, service evaluation, regulatory statues, manufacturing control,
quality control, specification acceptance, development and research.
Learning outcomes
78
PART V - MECHANICAL ANALYSIS
DYNAMIC MECHANICAL ANALYSIS
79
PART V - MECHANICAL ANALYSIS
DYNAMIC MECHANICAL ANALYSIS
c. Open the furnace to expose the specimen holder. Place sample mass of 5 to
30 mg and close the furnace.
d. Set method to heat specimen at 5°C/min to the isothermal test temperature
and hold for 5 min. Other heating rates may be used and should be indicated
in the report. The time from start to the isothermal portion of the experiment
is taken as ti.
e. Selection isothermal test temperature and test time (tt) can be referred in
Attachment 1, example; polymer at 155°C.
f. Once the test temperature is reached, it is isothermally held there for the
remainder of the experiment.
g. After experiment finished, let the temperature of the furnace reduce at least
70°C.
h. Generate and interpret thermogram using STARe Software. Loss on drying
can be obtained as example LOD: XX% (24 hrs at 155°C for polymer
specimen).
i. Print the result.
Calculation
𝑊−𝑅
𝑉= 𝑥 100%
𝑊
𝑅−𝑆
𝑂= 𝑥 100%
𝑊
𝑆−𝑇
𝐶= 𝑥 100%
𝑊
Ash content:
𝑇
𝐴= 𝑥 100%
𝑊
80
PART V - MECHANICAL ANALYSIS
DYNAMIC MECHANICAL ANALYSIS
where:
C = combustible material content, as received basis (%)
S = mass measured at temperature Y, (mg)
T = mass measured at temperature Z, (mg)
W= original specimen mass (mg)
V = highly volatile matter content, as received basis (%)
R = mass measured at temperature X (mg)
O = medium volatile matter content, as received basis (%)
where,
The amount of volatile material v, in grams per liter from a liquid sample, was then
calculated using the equation below:
(𝑚𝑖 − 𝑚𝑓 )
𝑣= × 𝜌 × 1000
𝑚𝑓
where,
81
PART V - MECHANICAL ANALYSIS
DYNAMIC MECHANICAL ANALYSIS
Discussion
1. Calculate the high volatile matter content, medium volatile matter content,
combustible material content and ash content.
2. Calculate mass loss on drying of various components of your sample.
3. What is the composition of undegraded components in your sample?
4. Why is the nitrogen gas first used as an atmospheric environment and why is
it switched to air during the experiment?
5. Explain how sample mass, sample shape, and position of the sample on the
sample pan can affect data in a TGA experiment.
6. The sample crucible used in this experiment is made from aluminium oxide
or known as alumina. Why is alumina preferred and why would an
aluminum sample crucible can be inadequate for this experiment?
Attachment
82
PART V - MECHANICAL ANALYSIS
DYNAMIC MECHANICAL ANALYSIS
83
PART V - MECHANICAL ANALYSIS
DYNAMIC MECHANICAL ANALYSIS
PART V
MECHANICAL
ANALYSIS
DMA
RHEOMETER
84
PART V - MECHANICAL ANALYSIS
DYNAMIC MECHANICAL ANALYSIS
Introduction
Polymers vary from liquids and soft rubbers to very hard and rigid solids. Many
structural factors determine the nature of the mechanical behavior of such materials.
In considering structure-property relationships, polymers may be classified into one
of several regimes, shown in the volume temperature plot (Error! Reference source
not found.). Dynamic mechanical analysis (DMA) or dynamic mechanical thermal
analysis (DMTA) provides a method for determining elastic and loss moduli of
polymers as a function of temperature, frequency or time, or both. Viscoelasticity
describes the time-dependent mechanical properties of polymers, which in limiting
cases can behave as either elastic solids or viscous liquids (Error! Reference source
not found.). Knowledge of the viscoelastic behavior of polymers and its relation to
molecular structure is essential in the understanding of both processing and end-use
properties. DMA can be applied to a wide range of materials using the different
sample fixture configurations and deformation modes (Error! Reference source not
found.). This procedure can be used to evaluate by comparison to known materials:
(a) degree of phase separation in multicomponent systems; (b) amount type, and
dispersion of filler; (c) degree of polymer crystallinity, (d) effects of certain
pretreatment; and (e) stiffness of polymer composites.
85
PART V - MECHANICAL ANALYSIS
DYNAMIC MECHANICAL ANALYSIS
Dynamic mechanical experiments yield both the elastic modulus of the material and
its mechanical damping, or energy dissipation, characteristics. These properties can
be determined as a function of frequency (time) and temperature. Application of the
time-temperature equivalence principle yields master curves like those in Error!
Reference source not found.. The five regions described in the curve are typical of
polymer viscoelastic behavior.
86
PART V - MECHANICAL ANALYSIS
DYNAMIC MECHANICAL ANALYSIS
Learning Outcomes
At the end of the experiment, you will be able to:
1. Describe and discuss theory and technique used to determine cyclic mechanical
properties of polymeric materials using DMA
2. Perform qualitative and quantitative data analysis of sample tested using DMA
technique
Experimental Procedure
1. Prepare the sample, if not readily available, in the form of a film approximately 1
mm thick or less for rigid polymers or 2 - 3 mm thick for flexible polymers. Film
preparation methods include casting from solution, milling, or compression
molding. Ask your instructor.
2. Width: Cut a specimen into a 5 - 15 mm wide. Use a single stroke with a sharp
razor blade, and make sure the cut is uniform across the sample to within 0.02
mm.
3. Length: Cut the sample 5 mm longer than the distance between the dual cantilever
supports, so that the sample will lie across the supports without touching the
furnace. This length is approximately 55 to 60 mm for the dual cantilever clamp
orapproximately 30 mm for the single cantilever clamp and tension clamp
8. Before you start the experiment, ensure that the DMA is connected with the
controller, the sample is loaded, the furnace is closed, and you have entered all
necessary information through the instrument control software.
NOTE: Once the experiment is started, operations are best performed at the computer
keyboard. The DMA is very sensitive to motion and might pick up vibration caused
by touching a key
a) b)
88
PART V - MECHANICAL ANALYSIS
DYNAMIC MECHANICAL ANALYSIS
When the experiment has completed, remove the sample from the single/dual
cantilever / tension clamp in the following manner:
a. Wait for the sample to return to room temperature before attempting to remove it.
b. Press the FURNACE key to raise the furnace
c. Press the DRIVE key or STOP to lock the moveable clamp in position.
d. Loose the three clamp center screws that are holding the sample between the
moveable jaws.
1. Describe the experiment from which the data was acquired. Include a description
of (1) the fixtures used, (2) the sample, the number of samples and its preparation prior
to test, (3) the gaseous atmosphere used during the test, and (4) the frequency or
frequency range used.
2. Prepare a plot of modulus (moduli) and tan δ as a function of dynamic oscillation
(frequency), percent strain, temperature, or time. Discuss your results accordingly.
3. Report the value of the glass transition (Tg) temperature if this region was
investigated.
4. Comment on the significance of tan δ.
5. Comment on the elastic and viscous nature of the material at different
temperatures.
89
PART V - MECHANICAL ANALYSIS
DYNAMIC MECHANICAL ANALYSIS
90
PART V - MECHANICAL ANALYSIS
DYNAMIC MECHANICAL ANALYSIS
Introduction
In general, fluid flow patterns are more complex than the relationship between fluid
deformation and stress. Rheology is the discipline of fluid mechanics which studies
this relationship. One goal of rheology is to obtain constitutive equations by which
stresses may be classified into rheological types in reference to the simple shear flow.
Figure 7 shows the rheogram for several types of time-independent fluids. It is a plot
of shear stress versus shear rate for a fluid in simple shear flow. The Newtonian fluids
rheogram is a straight line passing through the origin. The slope of the line is the
viscosity. For a Newtonian fluid, the viscosity is independent of shear rate, and may
depend only on temperature and perhaps pressure. By far, the Newtonian fluid is the
largest class of fluid of engineering importance. Gases and low molecular weight
liquids are generally Newtonian.
Bingham plastic
pseudoplastic
y
Shear stress
Dilatant Newtonian
All fluids for which the viscosity varies with shear rate are non-Newtonian fluids. For
non-Newtonian fluids, the viscosity, defined as the ratio of shear stress to shear rate,
is often called the apparent viscosity to emphasize the distinction from Newtonian
behaviour. Purely viscous, time-independent fluids, for which the apparent viscosity
may be expressed as a function of shear rate, are called generalized Newtonian fluids.
91
PART V - MECHANICAL ANALYSIS
DYNAMIC MECHANICAL ANALYSIS
Non-Newtonian fluids include those for which a finite stress y is required before
continuous deformation occurs; these are called yield-stress materials. The Bingham
plastic fluid is the simple yield-stress material; its rheogram has a constant slope,
called infinite shear viscosity. Highly concentrated suspensions of fine solid particles
frequently exhibit Bingham plastic behaviour.
Shear thinning fluids are those for which the slope of the rheogram decreases with
increasing shear rate. These fluids have also been called pseudoplastic, but this
terminology is outdated and discouraged. Many polymer melts and solutions, as well
as some solids suspensions, are shear-thinning fluids without yield stresses typically
obey a power law model over a range of shear rates. The power law model typically
provides a good fit to data over a range of one to two orders of magnitude in shear
rate; behaviour at very low and very high shear rates is often Newtonian. Shear-
thinning power law fluids with yield stresses are sometimes called Herschel-Bulkley
fluids.
Dilatant, or shear thickening fluids show increasing viscosity with increasing shear
rate. Over a limited range of shear rate, they may be described by the power law model
with n > 1. Dilatancy is rare, observed only in certain concentration ranges in some
fluid.
Learning Outcomes
92
PART V - MECHANICAL ANALYSIS
DYNAMIC MECHANICAL ANALYSIS
Experimental Procedures
1. The mains switch is on the rear of the viscometer and can only be activated if the
instrument is connected to the mains.
2. Switch the equipment”ON”. The following message will appear on the viscometer
screen for 2 seconds:
THERMO SCIENTIFIC
VT X-L PLUS VX.X (Version of the Viscotester and the fimware)
GERMAN (Language)
3. During the above presentation message, in order to change the measuring units or
the language, press <START>. Afterwards press <ENTER> (this should be done
within the period of 2 seconds). Once the user has chosen this option, the
equipment is ready to be configured.
4. The equipment is ready to set--up the language. In order to change the language,
the user must press <UP> and <DOWN>, until the desired language appears on
the screen, then press <ENTER> to confirm the selection.
Options to choose: ENGLISH, SPANISH, FRENCH, GERMAN,
ITALIAN, POLISH, JAPANEASE, PORTUGUESE
5. After pressing <ENTER> to confirm the first selection, the user can change the
measuring units. Pressing <UP> and <DOWN> will show the different options
for
Viscosity: ”mPas” or ”cP”
Shear stress: “Nm--2“ or “dyne.cm--2“
Temperature: “Celsius” or “Fahrenheit”
Print mode: “Print” or “Computer”
Press <ENTER> to confirm it.
6. Once the user has selected a language and/or a measuring unit, they will appear
as default when the equipment is used again.
93
PART V - MECHANICAL ANALYSIS
DYNAMIC MECHANICAL ANALYSIS
3. The spindle has to be removed from the viscometer and on pressing <Start> the
Auto Test will start.
The Auto-Test has always to be performed without spindle.
4. Immediately after pressing <Start>, the following message appears:
AUTOTESTING
SPEED: 10 rpm
5. The speed will increase up to 100 min−1 during the Auto Test.
6. Should there arise any operational problems, they will be displayed on the screen
during this test:
AUTO TEST
O.K.
7. In case of any faults, please refer to the lab’s assistant engineer.
1. On pressing <Start> the parameters can be chosen from the selection tables (see
Table x).
a. Spindle
i. The first parameter is the spindle (SP), the display for this is in the right
top of the screen.
ii. It flashes until the input is completed.
iii. Other spindles (SP) appear on the screen for selection by using the
arrow keys. The selection is made by pressing <Enter>.
b. Speed
i. The second parameter is the speed; the display for this is left top on the
screen.
ii. It flashes until the input is completed.
iii. Other speed stages are displayed for selection by using the arrow keys.
The selection is made by pressing <Enter>.
6. Now the spindle can be immersed in the substance up to the immersion point. The
shaft of the instrument should not be knocked against the sides of the container
while the spindle is inserted since this could impair the vertical alignment of the
spindle.
7. The spindles L4 and R7 have to be immersed up to the marked zone (narrow spot).
8. The viscometer is now ready for operation.
95
PART VI
OTHER ANALYSIS
PSA
96
EXERCISE 7: CLASSIFY MATERIAL USING PARTICLE SIZE
ANALYSER
Introduction
Laser diffraction measures particle size distributions by measuring the angular
variation in intensity of light scattered as a laser beam passes through a dispersed
particulate sample. Large particles scatter light at small angles relative to the laser
beam and small particles scatter light at large angles. The angular scattering intensity
data is then analyzed to calculate the size of the particles responsible for creating the
scattering pattern, using the Mie theory of light scattering. The particle size is reported
as a volume equivalent sphere diameter. Particle size analysis using wet dispersion is
by far the most widespread method for obtaining reproducible results using laser
diffraction. Wet analysis provides a method of dispersion for samples across a wide
particle size range, ranging from sub-micron pigments through to sands and sediments.
To minimize the effects of particle sedimentation, the viscosity of dispersant plays a
major role in reducing the biasness of the reading. Samples analysed as liquid
dispersions include suspensions, emulsions, and solids dispersed in liquid. These three
general categories of samples have a few unique considerations. Even though the set-
up and the operation of a particle size distribution experiment is simple, few factors
that contribute to realistic measurements should be considered. These include
representative sampling, dispersant selection, measurement settings and dispersion
energy.
The sample to be tested will be provided for you. Determine the suitable refractive
index value based on the dispersant that you use. Remove very large debris (particles)
as the unit is only able to measure particles with size ranging from 0.1 µm to 3000
µm.
Figure 7.1 is the feature of Mastersizer 2000 attached with Hydro 2000 MU and
the function of features of Mastersizer 2000 attached with Hydro 2000 MU is
shown in Table 7.1. Meanwhile features of a wet cell are shown in Figure 7.2
and the function of features of a wet cell is shown in Table 7.2.
97
Figure 7.1: Features of Mastersizer 2000 attached with Hydro 2000 MU
98
Figure 7.2: Features of a wet cell
Learning Outcomes
99
Equipment and Material
From these plots, find the following values (show how you determine the values
from the plot) and provide brief explanation on the significance of these values in
regards to particle size analysis:
1. Mode
2. Median
3. Standard deviation
4. D[v, 0.1] - compare with values obtained by direct calculation
5. D[v, 0.5] - compare with values obtained by direct calculation
6. D[v, 0.9] - compare with values obtained by direct calculation
References
1. https://www2.warwick.ac.uk/fac/cross_fac/sciencecity/programmes/internal/the
mes/am2/booking/particlesize/mastersizer_2000_main_manual.pdf
102