Calibration PDF
Calibration PDF
Calibration Standards/Instruments
and Accredited Calibration Services
2
Worldwide Accredited Calibration Laboratories
Being nationally accredited calibration laboratories, Mitutoyo conducts calibration services at various parts of the globe to help customers
implement and maintain the traceability of accuracy of their precision measuring tools and instruments. Scope of calibration service at each
of our 16 accredited calibration laboratories is shown below.
Calibration: A set of operations which establishes, under specified conditions, the relationship between values indicated by measuring
instrument or system, or values represented by a material measure or a reference material, and the corresponding known values realized by
standards. (VIM, 1993)
NITE: National Institute of Technology and Evaluation SAS: Swiss Accreditation Service
JCSS: Japan Calibration Service System A2LA: American Association for Laboratory Accreditation
RvA NKO: Nederlandse Kalibratie Organisatie SIT: Servizio di Taratura in Italia
UKAS: United Kingdom Accreditation Service CNLA: Chinese National Laboratory Accreditation
RBC: Rede Brasileira de Calibração DSM: Department of Standards Malaysia
DKD: Deutscher Kalibrierdienst SAMM: Skim Akreditasi Makmal Malaysia
SAC: Singapore Accreditation Council TISI: Thai Industrial Standard Institute
SACSINGLAS: Singapore Accreditation Council-Singapore EMA: Entidad Mexicana de Acreditación, a.c.
Laboratioty SINGLAS: Acreditation Scheme
SINGLAS: Acreditation Scheme SWEDAC: Swedish Board for Accreditation and Conformity
Assessment
3
Traceability System to National Standard
4
Traceability system of length standard
Traceability: Property of the result of a measurement or the value of a standard whereby it can be related to stated reference,
usually national or international standards, through an unbroken chain of comparisons all having stated uncertainties.
Traceability of the accuracy of measuring instruments: A documented chain of comparison conneccting the accuracy of a
measuring instrument to other measuring instruments of higher accuracy and ultimately to a primary standard.
Traceability of
temperature field
NMIJ/AIST
Nederlands Meetinstituut National Metrology Institute of Japan / National Institute of Advanced Industrial Science and Technology Temperature
(NMi) (NMIJ/AIST) 633nm Iodine Stabilized He-Ne Laser National (Primary) Standard fixed points
National
(Primary)
once/3years Standard
Mitutoyo Tsukuba Calibration Center (JCSS Accredited Cal. Lab. No.0031)
633nm Iodine Stabilized He-Ne Laser Secondary Standard
once/2years
JEMIC
once/2years once/3years once/3years once/3years once/3years Temperature
fixed point
Mitutoyo Miyazaki Mitutoyo Utsunomiya Mitutoyo Hiroshima Mitutoyo Kiyohara National
Mitutoyo Miyazaki Plant (JCSS Calibration Center Calibration Center Calibration Center (Sub-Primary)
Plant (RvA Accredited Cal. Lab. (JCSS Accredited (JCSS Accredited (JCSS Accredted Standard
Accredited Cal. Lab. No.0030 Cal. Lab No.0078) Cal. Lab. No.0109) Cal. Lab. No.0067)
No. K107 633nm Stabilized 633nm Stabilized 633nm Stabilized 633nm stabilized
633nm Stabilized He-Ne Laser He-Ne Laser He-Ne Laser He-Ne Laser
He-Ne Laser (Laboratory (Laboratory (Laboratory (Laboratory
Reference Standard) Reference Standard) Reference Standard) Reference Standard)
JCSS
Accredited
Cal. Lab.
Temperature
fixed point
Secondary
once/year once/2years Standard
once/2years
Mitutoyo Utsunomiya
Mitutoyo Calibration Center
Miyazaki (JCSS Accredited Cal. Lab. once/1 or 2years
Plant No.0078) Standard
Gauge Block Gauge Block (Laboratory Mitutoyo
Reference Standard) Tsukuba
Calibration
Center (JCSS
Accredited
Cal. Lab.
No.0031)
Temperature
fixed point
once/1year (Triple point
once/year once/year once/year once/year or 2years of water)/
Mitutoyo Hiroshima Platinum
Mitutoyo Miyazaki Mitutoyo Utsunomiya Mitutoyo resistance
Mitutoyo Miyazaki Calibration Center Calibration Center Techno Service
Plant (RvA Plant (RvA (JCSS Accredited Cal. Lab. thermometer
Accredited (JCSS Accredited Cal. Lab. Business Division
Accredited No.0078) Micrometer No.0109) Standard Gauge (RvA Accredited
Cal. Lab. No.K107) Cal. Lab. No.K107) Block/Micrometer Standard/
633nm Stabilized Standard/Step Gage Cal. Lab. No.K132)
Autocollimator (laboratory Reference StepGage (Laboratory Step Gage/Reference
He-Ne Laser Reference Standard)
Standard) ScaleReading Scale
Working
Standard Laser Length Measuring Machine Cera Straight Master Gauge Block Dial Gage Tester Step Gage Standard Scale
5
Attaining ISO 9000 Registration
As a world leading manufacturer of precision measuring instruments, Mitutoyo has implemented ISO 9000 certified quality systems at
various sites within the organization all over the globe to better serve customers in dimensional metrology, the basic technology in quality
management and quality assurance for all of the manufacturing industries.
Design control
The ISO 9000 series comprises three Purchasing Process control
major standards ISO 9001, 9002,
and 9003, each of which certifies Contract review
a different range and scope of ISO9003 Control of customer-supplied products
operations as shown below.
ISO9002 Final inspection
Handling, Storage, Packaging,
ISO9001 Preservation,and Delivery.
Servicing
6
Conformance to CE Marking
Safety is one of our major concerns associated with quality assurance in serving customers. Conformance to CE marking is a means of our
safety improvement activities and so established and implemented are programs at each plant to comply with the Machinery Directives, the
EMC Directives, and the Low Voltage Directives as appropriate. We have set up facilities for CE marking compliance evaluation. Products
being shipped with the CE mark conforms to the requirements set forth by the European Community for safety, health, environment and
customer protection. (CE stands for “Conformite Europeenne”.)
EC Directives concerned
NEC Directives Scope Date effective
Machinery Directive Products that may result in January 1st, 1995
personal injury due to moving
parts of the machine, including
motors, etc.
EMC Directive Tools (instruments) that are January 1st, 1996
(Electromagnetic subject to electromagnetic
Compatibility) interference or tools (instruments)
of which the performance is
subject to such interference.
Low Voltage Tools (instruments) in which there January 1st, 1997
Directive is a risk of receiving an electric
shock, burn, radioactivity, etc.,
and that operate on either of the
following voltages:
AC voltage: 50 to 1000V
DC voltage: 75 to 15000V
7
Gauge Blocks ...the basic reference in metrology...
8
Square Gauge Block Gauge Block Accessory Sets
The gauge blocks have a square measurement surface of 24.1 x To expand the variety of rectangular gauge block applications,
24.1mm and a ø6.7mm through hole at the center to improve ease- Mitutoyo offers the Gauge Block Accessories Set. By assembling the
of-use and for use in a wide range applications. items in the set, you can build up various precision measuring setups
• These gauge blocks can be wrung to one another and can be with gauge blocks easily and quickly.
used for making tools and dedicated gages. For more information, refer to Catalog No. E4092 “Gauge Blocks”.
• Gauge blocks can be joined using the optional tie rod, screws, and
nuts.
• For more information, refer to Catalog No. E4092 “Gauge
Blocks”. 516-611
Square gauge block
accessory set
516-601
Rectangular gauge block
accessory set
112-piece set
Order No.
Order No. (DIN/JIS block set only) Order No. Description
Blocks per set Accuracy Steel Ceramic 516-601 22-piece set for rectangular gauge block
112 Grade 0 516-438-10 — 516-602 14-piece set for rectangular gauge block
Grade 1 516-439-10 —
516-605 For long rectangular gauge block (over 125mm)
Grade 2 516-440-10 —
516-611 For square gauge block
103 Grade 0 516-442-10 —
Grade 1 516-443-10 —
Grade 2 516-444-10 —
76 Grade 0 516-450-10 —
Grade 1 516-451-10 —
Grade 2 516-452-10 —
47 Grade 0 516-458-10 —
Micro Checker
Grade 1 516-459-10 — • Can be measured in both vertical and horizontal posture.
Grade 2 516-460-10 —
32 Grade 0 516-466-10 — • Parallelism is measured by attaching the Optical parallel (optional
Grade 1 516-467-10 — accessory) to the GB set.
Grade 2 516-468-10 —
Order No. 516-607 (mm type) 516-608 (inch type)
8* Grade 0 516-752-10 —
Grade 1 516-753-10 — Applicable 516-106, 516-107, 516-921, 516-922,
Grade 2 516-754-10 — Gauge Block 516-108, 516-156, 516-923, 516-321,
516-157, 516-158 516-322, 516-323
2** Grade 0 516-820-10 —
Grade 1 516-821-10 — Applicable 2.5, 5.1, 7.7, 10.3, 12.9, .105, .210, .315, .420, .5,
Gauge Block size 15, 17.6, 20.2, 22.8, .605, .710, .815, .920inch
2** Grade 0 516-822-10 — 25mm
Grade 1 516-823-10 —
Mass N/W1300g G/W1300g/2.87lbs.
Provided with Certificate of Inspection. (with wooden box)
*Long gauge block set.
**Wear gauge block sets made of carbide.
9
Gauge Block Calibration
Wavelength: 543nm
10
Gauge Block Calibration
Dual Head
Differential
measurement
11
Gauge Block Calibration
Differential
measurement
Specifications Specifications
Applications Rectangular gauge blocks and square gauge blocks Applications Rectangular gauge blocks and square gauge blocks
Measuring range 0.1mm to 250mm Measuring range 0.1mm to 250mm
Resolution 0.01µm Resolution 0.01µm
Measurement method Differential measurement with dual head Measurement method Single head
Upper gaging head Laser Hologage (0.01µm, ±3mm) of 0,8N measuring force Gage head Laser Hologage (0.01µm, ±5mm) of 0.8N measuring force
Carbide contact point of radius of 20mm Carbide contact point of radius of 20mm
Lower gaging head Electric micrometer of 0.6N measuring force Anvil has a curvature
Carbide contact point of radius of 5mm Accuracy (20°C)* ±(0.03+0.3L/1000)µm, L=nominal length (mm)
Accuracy (20°C)* ±(0.03+0.3L/1000)µm, L=nominal length (mm) (the nominal length must be the same for both the
(the nominal length must be the same for both the reference gauge block and the one to be calibrated)
reference gauge block and the one to be calibrated) ±(0.06+0.3L/1000)µm, L=nominal length (mm)
±(0.06+0.3L/1000)µm, L=nominal length (mm) (for grades 1 and 2: with the reference gauge block
(for grades 1 and 2: with the reference gauge block of length difference within ±3mm)
of length difference within ±3mm) ±(0.1+0.3L/1000)µm, L=nominal length (mm)
(for grades 2: with the reference gauge block of
Temperature 20°C±1°C length difference within ±5mm)
Dimensions (WxDxH) Measuring unit 455x318x691mm Temperature 20°C±1°C
Electronic unit 345x397x187mm
(Excluding connectors) Dimensions (WxDxH) Measuring unit 300x300x686,5mm
Electronic unit 235x115x118mm
* 95% confidence coefficient (Excluding connectors)
Excluding uncertainty of reference gauge block length
GBPAK Calibration Program and personal computer are optional. * 95% confidence coefficient
Excluding uncertainty of reference gauge block length
GBPAK Calibration Program and personal computer are optional.
12
Ring Gage Calibration
13
Outside Micrometer Calibration
167-108
10-piece ceramic 167-103
block set Specifications
Order No. Length Tolerance Diameter
167-101 25mm ±1.5µm 6.35mm
Order No. 167-102 50mm ±2.0µm 6.35mm
167-103 75mm ±2.5µm 6.35mm
Accuracy Steel Ceramic Description
167-104 100mm ±3.0µm 7.9mm
Grade 0 516-111-10 516-116-10 16-piece set with 12mm and
Grade 1 516-112-10 516-162-10 25mm thick optical parallels 167-105 125mm ±3.5µm 7.9mm
Grade 2 516-113-10 516-163-10 and Arkansas grinding stone 167-106 150mm ±4.0µm 7.9mm
Grade 0 516-103-10 516-152-10 167-107 175mm ±4.5µm 7.9mm
Grade 1 516-101-10 516-153-10 10-piece set 167-108 200mm ±5.0µm 9.4mm
Grade 2 — 516-154-10
167-109 225mm ±5.5µm 9.4mm
Grade K 516-977-60 —
Grade 0 516-978-10 516-378-10 167-110 250mm ±6.0µm 9.4mm
10-piece set with 12mm thick
Grade 1 516-979-10 516-379-10 optical parallel 167-111 275mm ±6.5µm 9.4mm
Grade 2 516-980-10 516-380-10 167-112 300mm* ±7.0µm 9.4mm
Grade 0 516-106-10 516-156-10
10-piece set with 12mm thick *Available up to 1000mm
Grade 1 516-107-10 516-157-10
optical parallel
Grade 2 516-108-10 516-158-10
Grade K — 516-164-60
Grade 0 516-115-10 516-165-10
8-piece set
Grade 1 516-116-10 516-166-10
Grade 2 516-117-10 516-167-10
Optical Parallels
These Optical Parallels are designed to inspect parallelism and
flatness of measuring faces of micrometers. Each set comprises 4
Optical Flats thicknesses, enabling the parallelism to be checked at every 1/4
rotation of the spindle.
These Optical Flats are used for inspecting the flatness of
micrometer's or gauge block's measuring faces with high accuracy.
158-118 157-903
Specifications
Flatness Order No. Diameter Thickness
0.1µm 158-118 45mm 12mm Specifications
0.1µm 158-120 60mm 15mm Parallelism Order No. Flatness Thickness Diameter
0.2µm 158-117 45mm 12mm 0.2µm 157-903 0.2µm 12.00mm 30mm
0.2µm 158-119 60mm 15mm 12.12mm
12.25mm
12.37mm
0.2µm 157-904 0.2µm 25.00mm 30mm
25.12mm
25.25mm
25.37mm
14
Inside Micrometer Calibration
CERA Inside Micro-Checker
• 10mm gauge blocks are arranged at 25mm intervals to efficiently
check the zero point of a tubular inside micrometer.
• This checker can be used to calibrate inside micrometers if
attachment holders and gauge blocks are arranged in appropriate 515-585
lengths.
• For more information, refer to our General Catalog No.
Specifications
Range Order No. Accuracy
300mm 515-585 ±(1+L/150)µm
600mm 515-586 L=Length to check (mm)
Specifications
Range Order No. Accuracy
515-570
150mm 515-570 ±(1+L/150)µm
300mm 515-571 L=Length to check (mm)
Specifications
Range Order No. Block pitch Parallelism of
accuracy blocks
300mm 515-555 ±5µm for range ±2µm for range
up to 300mm up to 300mm
600mm 515-556 ±7µm for range ±4µm for range
up to 600mm up to 600mm
15
CMM/Machine Tool Calibration
Check Masters
• The Check Master is designed to check the accuracy of table
movements of machine tools and calibrate CMMs.
• This master gage can be used in either vertical and horizontal
orientation.
• Straight arrangement of 10mm block stack provides a calibration
means at an interval of 20mm.
Specifications
CMM calibration with Check
Range Order No. Block pitch accuracy Parallelism of blocks Master No. 515-742
300mm 515-720
Up to 300mm: ±2.5µm
450mm 515-721 Up to 300mm: 1.2µm
300 - 600mm: ±3.5µm
300 - 600mm: 1.5µm
600mm 515-722 600 - 1000mm: ±5.0µm
600 - 1000mm: 2.0µm
1000mm 515-723 1000 - 1500mm: ±
1000 - 1500mm: 2.5µm
8.0µm
1500mm 515-724 515-722
300mm 515-740*
Up to 300mm: ±1.2µm
450mm 515-741* 300 - 600mm: ±1.8µm Up to 450mm: 1.0µm
600mm 515-742* 600 - 1000mm: ±2.5µm 450 - 1000mm: 1.5µm
1000mm 515-743* 1000 - 1500mm: ± 1000 - 1500mm: 2.0µm
4.0µm
1500mm 515-744*
*Available with CERAMIC block stack at request.
Quadra-Square Master
Reference master for inspection of kinetic accuracy of machine tools,
coordinate measuring machines and other precision measuring
instruments where straightness or perpendicularity is critical.
• Finished with the heritage ultra precision lapping technique
developed in gauge block manufacture, the four faces on the
Quadra-Square Master can serve as reference.
• Straightness and perpendicularity of four faces are finished with Specifications
closer tolerance of 1µm/300mm or less. Perpendicularity of the
Order No. Dimensions Reference Faces Side Faces
reference face to the side face is within 5µm. (WxLxT) perpendicularity/ perpendicularity/
flatness parallelism
311-101 80x100x25mm 1µm/1µm 5µm/5µm
311-102 160x200x25mm 1µm/1µm 5µm/5µm
311-103 250x300x25mm 1µm/1µm 5µm/5µm
16
Dial Indicator/Dial Test Indicator/Bore Gage
Calibration
521-103 170-102
Order No.
Bush supplied User’s Manual Calibration
certificate
170-302■ ø8 A4 size —
170-303■ ø3/8” A4 size —
170-304■ ø8 8.5”x11” size —
170-305■ ø3/8” 8.5”x11” size —
170-302■ -01 ø8 A4 size Supplied
170-303■ -01 ø3/8” A4 size Supplied
170-304■ -01 ø8 8.5”x11” size Supplied
170-305■ -01 ø3/8” 8.5”x11” size Supplied
Note: To denote your AC line voltage fill the blank of order number with the following suffixes (e.g.
170-302A). A for 120V, D for 220V, E for 240/220V. No suffix is required for 100V.
17
Profile Projector/Measuring Microscope Calibration
Standard Scale and Reading Scale
for profile projectors (172 Series)
• The Standard Scales are used for checking magnification accuracy
of the profile projectors and microscopes.
• The Reading Scales are specially designed for inspecting the
magnified image of a standard scale on the projection screen.
Specifications (Standard Scale) Specifications (Reading Scale)
Graduation Range Order No. Accuracy (L=Length to check (mm)) Graduation Range Order No. Accuracy (L=Length to check (mm))
0.1mm 50mm 172-116 ±(3+5L/1000)µm 0.5mm 200mm 172-118 ±(15+15L/1000)µm
0.1mm 80mm 172-330 ±(3+5L/1000)µm 0.5mm 300mm 172-161 ±(15+15L/1000)µm
0.5mm 600mm 172-329 ±(15+15L/1000)µm
4
2
• Made of low expansion glass. 5 Alignment mark
width 20µm
• Coefficient of thermal expansion: Graduated
surface
0.08x10-6/K Specifications
Range Order No. Graduation Accuracy Dimensions
182-502 Pitch Thickness (at 20°C) Length Width Thickness
250mm 182-501 1mm 4µm 0.75µm 280mm 20mm 10mm
182-501 500mm 182-502 1mm 4µm 1µm 530mm 30mm 20mm
10 Unit: mm
Length 1
Measuring range 2.7 Graduation
pich 0.1
2.5
3.5
22
5
• High precision line standard manufactured under Mitutoyo's Type 1 Graduated
surface
leading-edge Linear Scale production technology.
1.5
1.7
Length 10
• Ideal for checking the table feeding accuracy of measuring Measuring range 4.7
1
Type 2 Graduated
2
surface
Length
10
Measuring range 4.7 1
3.5
5
36
2
2
Type 3 Graduated
surface
Specifications
Range Order No. Graduation Accuracy Length Type
Pitch Thickness (at 20°C)
50mm 182-511 0.1mm 20µm 1.6µm 75mm Type 1
100mm 182-512 0.1mm 20µm 1.7µm 125mm Type 1
150mm 182-513 0.1mm 20µm 1.8µm 175mm Type 1
200mm 182-514 0.1mm 20µm 1.9µm 225mm Type 1
100mm 182-521 0.5mm 50µm 1.7µm 130mm Type 2
200mm 182-522 0.5mm 50µm 1.9µm 230mm Type 2
300mm 182-523 0.5mm 50µm 2.1µm 330mm Type 2
400mm 182-524 0.5mm 50µm 2.3µm 430mm Type 2
500mm 182-525 0.5mm 50µm 2.5µm 530mm Type 2
250mm 182-531 1mm 100µm 2.0µm 280mm Type 3
500mm 182-532 1mm 100µm 2.5µm 530mm Type 3
750mm 182-533 1mm 100µm 3.0µm 780mm Type 3
1000mm 182-534 1mm 100µm 3.5µm 1030mm Type 3
18
Snap Gage (C-gage) Calibration
Snap Gage Checker
The Snap Gage Checker is capable of inspecting the snap gage of Specifications
sizes up to 320mm quickly and accurately with resolution Order No. 515-611K (110V)
515-611A (120V)
down to 0.0001mm. 515-611D (220V)
515-611E (240V)
Resolution 0.0001mm
Range 20 - 320mm
Block travel 100mm
515-611 Block pitch accuracy ±0.001mm
Parallelism of blocks 0.001mm
Snap gage Block feeding error ±0.002mm
Measuring force 4 - 10N (available)
19
Calibration
Standards/Instruments
and Accredited
�����������������������������
������������������������
����������������������������
�����������
�����������������
��������������
������������������
�����������������������������
��������������������������
���������������