IBG JORDAN

Style BHPC Polo

Current
Sl# Description Machine Current Target SMV Req Target Req.Manpower
Operator

1 COLLAR MARKING H 1 200 0.23 257 1 0

2 COLLAR CUTTING 1 200 0.30 200 1 0

3 NECK PIPING & SLIT PIPINGTACK 1 200 0.35 171 1 0

4 Slit Piping Corner Tack 1 200 0.23 257 1 0

5 PLACKET FUSING H 2 200 0.22 277 1 -1

6 PLACKET IRONING & MARKING H 2 100 0.35 171 1 -1

7 FRONT MARK H 1 200 0.12 514 1 0

8 PLACKET ATTACH 3 70 0.40 150 1 -2

9 PLACKET CUTTING 2 200 0.25 240 1 -1

10 Shoulder Setting H 1 200 0.33 180 1 0

11 SHOLDER ATTACH 2 100 0.38 157 1 -1

12 SHOULDER OUT LINE 2 100 0.30 200 1 -1

13 COLLAR TACKING 3 80 0.63 95 2 -1

14 COLLAR ATTACH 2 100 0.32 189 1 -1

15 COLLAR PIPING 2 100 0.30 200 1 -1

16 PIPING CHECK & CUT H 1 200 0.18 327 1 0

17 PLACKET OUT LINE 2 100 0.37 164 1 -1

18 PLACKET CLOSE 2 100 0.30 200 1 -1

19 PLACKET TOP OUT LINE 2 100 0.40 150 1 -1

20 PLACKET BOX 1 200 0.27 225 1 0

21 COLLAR CLOSE 2 100 0.27 225 1 -1

22 SLEEVE SETTING H 2 100 0.25 240 1 -1

23 SLEEVE ATTACH 3 75 0.90 67 3 0

24 ARM HOLE 3 80 0.67 90 2 -1

25 BOTTOM HEM 2 100 0.63 95 2 0

26 SIDE TACK 2 100 0.45 133 2 0

27 WASH CARE LABLE ATTACH 1 200 0.20 300 1 0

28 SIDE SEAM O/L 3 45 0.95 63 3 0

29 PLACKET TACK 1 200 0.17 360 1 0

30 Slit Open Cut H 1 200 0.37 164 1 0

31 SIDE SLITE PIPING ATTACH 3 50 0.78 77 3 0

32 S . SLIT OUT LINE 3 50 0.82 73 3 0

33 BARTACK 1 200 0.17 360 1 0

34 SLEEVE HEM 3 80 0.57 106 2 -1

35 RAW EDGE CUTTING H 2 100 0.42 144 1 -1

36 BUTTON HOLE 2 100 0.47 129 2 0

37 BUTTON MACK 1 200 0.17 360 1 0

38 BUTTON ATTACHER 1 200 0.18 327 1 0

39 HEAT SEEL MARKING H 1 200 0.12 514 1 0

40 HEAT SEEL 2 200 0.37 164 1 -1

TOTAL 73 15.13 54

SMV TARGET OPERATOR

HELPER 2.58 100% 2524 HELPER 10
OPERATOR 12.55 90% 2272 OPERATOR 44
TOTAL 15.13 85% 2146 TOTAL 54
SL # Operation I

1 Legger Iron
2 Topper Iron
3 Checking 1
4 Checker Counting
5 Inseam Ironner
6 Appearance
7 Label Checking
8 Hagger Setting
9 Leg Up and Down
10 Re Ironning
11 Iron Pieces Count
12 Size Seperate
13 Dust Killing
14 Stain Cleaning
15 Polybag
16 Hagging+ size Sep
17 Carton
18 Empty Carton
19 Carton in row
20 PO Covering and Inseam Meas
21 Tag recorrect
22 Recorder
23 Supervisor
24 Floor Incharge
25 Damage Repair
26 Inspection Offer
27 QC
II III LEAST 100%
 IBG JORDAN
Style BHPC Polo
Sl# Description

2 TS1 COLLAR MARKING & CUTTING

3 TS2 NECK PIPING & SLIT PIPINGTACK

4 TS3 Slit Piping Corner Tack

6 TS4 PLACKET IRONING & MARKING

7 TS5 FRONT MARK

8 TS6 PLACKET ATTACH

9 TS7 PLACKET CUTTING

10 TS8 Shoulder Setting

11 TS9 SHOLDER ATTACH

12 TS10 SHOULDER OUT LINE

13 TS11 COLLAR TACKING

14 TS12 COLLAR ATTACH

15 TS13 COLLAR PIPING

17 TS14 PLACKET OUT LINE

18 TS15 PLACKET CLOSE

19 TS16 PLACKET TOP OUT LINE

20 TS17 PLACKET BOX

21 TS18 COLLAR CLOSE

22 TS19 SLEEVE SETTING

23 TS20 SLEEVE ATTACH

24 TS21 ARM HOLE

25 TS22 BOTTOM HEM

26 TS23 SIDE TACK

27 TS24 WASH CARE LABLE ATTACH

28 TS25 SIDE SEAM O/L

29 TS26 PLACKET TACK & Slit Open Cut

31 TS27 SIDE SLITE PIPING ATTACH

32 TS28 S . SLIT OUT LINE

33 TS29 BARTACK

34 TS30 SLEEVE HEM

36 TS31 BUTTON HOLE

37 TS32 BUTTON MACK

38 TS33 BUTTON ATTACHER

39 TS34 HEAT SEEL MARKING

40 TS35 HEAT SEEL

TOTAL
BG JORDAN
Current
Machine Current Target SMV Req Target Req.Manpower
Operator

1 200 0.30 200 1

1 200 0.35 171 1

1 200 0.23 257 1

H 1 100 0.35 171 1

H 1 200 0.12 514 1

1 70 0.40 150 1

1 200 0.25 240 1

H 1 200 0.33 180 1

1 100 0.38 157 1

1 100 0.30 200 1

1 80 0.63 95 1

1 100 0.32 189 1

1 100 0.30 200 1

1 100 0.37 164 1

1 100 0.30 200 1

1 100 0.40 150 1

1 200 0.27 225 1

 1 100 0.27 225 1

H 1 100 0.25 240 1

2 75 0.90 67 2

1 80 0.67 90 1

1 100 0.63 95 1

1 100 0.45 133 1

1 200 0.20 300 1

2 45 0.95 63 2

1 200 0.17 360 1

2 50 0.78 77 2

2 50 0.82 73 2

1 200 0.17 360 1

1 80 0.57 106 1

1 100 0.47 129 1

1 200 0.17 360 1

1 200 0.18 327 1

H 1 200 0.12 514 1

1 200 0.37 164 1

39 13.72 39
5 1.05
34 12.67
 SMV TARGET OPERATOR
HELPER 2.58 100% 2524 HELPER
OPERATOR 12.55 90% 2272 OPERATOR
TOTAL 15.13 85% 2146 TOTAL
0

0
0

0
OPERATOR
10
44
54
 Operator 1 1 1 1 1 1 1 1
TS1 TS3 TS6 TS7 TS10 TS11 TS14 TS15
LINE A TS2 TS4 TS5 TS8 TS9 TS12 TS13 TS16
Operator 1 1 1 1 1 1 1 1
Length 1.07 1.07 1.07 1.07 1.07 1.07 1.07 1.07

Operator 1 1 1 1 1 1 1 1
F02 F04,F06 F09 F10 A01 A02 A02 A04
LINE C
F01, FB1 F07 F09 F12 A03 A04 A04 A07
Operator 1 1 1 1 1 1 1 1

Operator 1 1 1 1 1 1 1 1
B01 B02 B04 B06 B07 B08 B08 B10
B01 B02 B04 B06 B07 B08 B08 B10
Operator 1 1 1 1 1 1 1 1

Operator 1 1 1 1 1 1 1 1
F02 F04,F06 F09 F10 A01 A02 A02 A04
LINE D
F01, FB1 F07 F09 F12 A03 A04 A04 A07
Operator 1 1 1 1 1 1 1 1
1.07 1.07 1.07 1.07 1.07 1.07 1.07 1.07
 SEWING
1 1 1 1 1 1 1 1 1 1
TS18 TS19 TS20 TS23 TS24 TS25 TS27 TS28 TS30 TS33
TS17 TS20 TS21 TS22 TS25 TS26 TS27 TS28 TS31 TS32
1 1 1 1 1 1 1 1 1 1
1.07 1.07 1.07 1.07 1.07 1.07 1.07 1.07 1.07 1.07

1 1 1 1 1 1 1 1 1 1
A05 A06 A07 A12 A12 A16 A18 A20 A21 A22
A09 A10 A13 A15 A18 A19 A22 A23 A25 A26
1 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1 1
B12 B14 B14 B16 W1 W1 W3 W5 W7 W9
B12 B14 B14 B16 W1 W1 W3 W5 W7 W9
1 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1 1
A05 A06 A07 A12 A12 A16 A18 A20 A21 A22
A09 A10 A13 A15 A18 A19 A22 A23 A25 A26
1 1 1 1 1 1 1 1 1 1
1.07 1.07 1.07 1.07 1.07 1.07 1.07 1.07 1.07 1.07
 1 1 1 1
TS34 Trimming Trimming Check Inseam Iron &
Final check Final Iron
TS35 Trimming Checking Check Collar Iron
1 1 1 1 2 2 2
1.07 1.07 1.07 1.07 5.5 1.5 1.5 1.5

1 1 1 1
A25 Trim Trimming Check Inseam Iron
Blowing Final check
A27 Trim Checking Check & WB iron
1 1 1 1 1 2 1

5.5

1 1 1 1
A25 Trim Trimming Check Inseam Iron
Final check
A27 Trim Checking Check Blowing & WB iron
1 1 1 1 1 2 1
1.07 1.07 1.07 1.07 5.5
 PACKING
`
Appearance & Placket and Polybag &
Size Sepration Folding Carton
Button Close sleeve Tag Cellotape
1 1 1 1 1 2
1.5 1.5 1.5 1.5 1.5 1.5

Waist band & Apperance & Hanger & Hanger Setting Polybag & Ratio &
Final Iron
Hand Tag Bottom Checking Sizer & Dust Clean Size Seprate Carton
1 2 1 1 1 1 2

Waist band & Apperance & Hanger & Hanger Setting Polybag & Ratio &
Final Iron
Hand Tag Bottom Checking Sizer & Dust Clean Size Seprate Carton
1 2 1 1 1 1 2
 BHPC POLO
Total Manpower 52
Garment SMV 12.67
Operator 34
Target 136
Supporting SAM 2.25
Length 42 m
Breadth 1.5 m
Finishing Manpower 13
Finishing SAM 5.4
Total SAM 20.32
 IBG JORDAN
STYLE TRIBURG 7584

Sec DESCRIPTION

ASSEMBLY
A01 BK. & FRT. SETTING
A02 SIDE SEAM
A03 PKT HI- LOW MARK
A04 BOTTOM IRON
A05 IN SEAM O/L
A06 BK.RISE O/L
A07 BOTTOM ATTACH
A09 LOOP MARKING & SETTING
A10 LOOP TACK
A12 WAIST BAND SETTING & ATTACH
A13 LOOP BARTACK & HOOK MARK
A15 HOOK & BAR ATTACH
A16 CONER TACKING & CUT AND TURN
A18 WAIST BAND PRESSING
A19 WAIST BAND CLOSING
A20 BOTTOM HEM O/L
A21 BOTTOM TURNING
A22 BLIND HEM
A23 LABEL ATTACH & BOTTOM TACK
A25 LOOP CLOSE
A26 BARTACK X 6
A27 BUTTON HOLE & BUTTON ATTACH
BACK
B01 BK FACING ATTACH TO PKT BAG
B02 DART MAKING & FUCING
B04 WELT ATTACH & CONNER CUT
B06 CONNER TACK
B07 BK.PKT.IRON
B08 BK.FACING CLOSE & BUTTON HOLE
B10 BK.PKT CLOSE
B12 BUTTON MARKING & ATTACH
B14 BK.PKT O/L and TACK
B16 BK.PKT RUN STITCH
FUSING
ex WAIST BAND & FLY FVSING
ex FRT.FECING FVSING
ex WELT FVSING
ex FLY BPX FVSING
FRONT
F01 FRT.RISE & PKT TOP FACING O/L
FB1 BK & FRT.FACING O/L
F02 FRT.FACING ATTACH TO PKT BAG
F04 FRT.PKT. BAG ATTACH & TACK
F06 FRT.BOTTOM FACING RUN STITCH
F07 FRT.PKT and BOX WELT O/L
F09 FLY FACING ATTACH + Iron
F10 ZIPPER ATTACH+FRT.JOINT + tacking
F12 CROTCH & J STITCH
LOOP
L1 LOOP JOINT
L2 LOOP MAKING
L4 LOOP CUTTING + WB Conner Mark
WAIST BAND
W1 WAIST BAND JOINT & SEAM IRON
W3 WAIST BAND PIPING and TAPE ATTACH
W5 WAIST BAND OUT LINE & Conner Making
W7 WAIST BAND CONNER CUTTING & IRON
W9 WAIST BAND LABEL
STANDARD MINUTE VALUE
100% 23.29
95% 24.52
90% 25.88
85% 27.40
RDAN

Total
Current
Target Manpower
Hourly SMV Helper
Output

170 1 170 0.30 H 1

91 2 182 0.56 O/L 1

163 1 163 0.31 SN 1

38 6 230 1.33 H 3

104 2 207 0.49 O/L 1

127 1 127 0.40 O/L 1

56 3 167 0.91 SN 2

120 1 120 0.60 H 1

96 2 193 0.53 SN 1

59 3 176 1.00 SN 2

224 1 224 0.54 BTK 1

135 2 270 0.38 SN 1

156 1 156 0.64 SN 1

53 3 159 0.96 H 2

78 2 157 0.65 SN 1

75 2 150 0.68 O/L 1

96 2 191 0.53 H 1

46 2 93 1.10 BLHM 2

278 1 278 0.68 SN 1

64 2 127 0.80 SN 2

80 1 80 0.64 BTK 1

219 1 219 0.57 BHM 1

232 1 232 0.49 SN 1

189 1 189 0.62 SN 1

172 1 172 0.56 H 1

154 1 154 0.33 SN 1

92 1 92 0.55 H 1
 174 1 174 0.55 SN,BHM 1

102 2 204 0.50 SN 1

204 1 204 0.52 BM 1

240 1 240 0.21 O/L,SN 1

87 1 87 0.59 SN 1

255 1 255 0.20 H 1

255 1 255 0.20 H 1

255 1 255 0.20 H 1

255 1 255 0.20 H 1

170 1 170 0.30 O/L

1
145 1 145 0.35 O/L

170 1 170 0.50 SN 1

211 2 422 0.44 SN

1
241 1 241 0.21 SN

148 1 148 0.68 O/L 1

160 1 160 0.60 Press,SN 1

267 1 267 0.61 SN 1

175 1 175 0.57 SN 1

255 1 255 0.20 SN 1

204 1 204 0.25 LOOP

204 1 204 0.25 H 1

151 1 151 0.55 SN,PRESS 1

146 1 146 0.62 SN 1

166 1 166 0.63 SN 1

149 1 149 0.65 H 1

160 1 160 0.32 SN 1

TOTAL 75 Total 28.07 57.00
HELPER 18.00 Helper 4.78
OPERATOR 57 Operator 23.29

Target @ 100% 1762

Target @ 85% 1498
 INDO-BRITISH GARMENTS
INDIA MSS F/S STYLE
Sl# OPERATION MAC SQ O/H TGT @ TGT @ SMV@ MANPOWER
TOTAL
FRONT 95% 80% 80% @ 120/HR
1 Btn Placket making with W/C label SNLS F1 148 125 0.48 0.96 1
2 Attach Placket KANSAI F2 228 192 0.31 0.63 1
3 Marking for Pkt and Flap Attach HELPER F3 HELPER 228 192 0.31 0.63 1
4 Pkt Attach left SNLS F4 156 131 0.46 0.92 1
5 Pkt Attach Right SNLS F5 137 115 0.52 1.04 1
6 Attach Flap SNLS F6 156 131 0.46 0.92 1
7 Flap Finish SNLS F7 143 120 0.50 1.00 1
POCKET
8 Crease Pkt for Attach HELPER P1 HELPER 119 100 0.60 1.20 1
9 Hem Pocket SNLS P2 228 192 0.31 0.63 1
BACK
10 Main Label Making and Attach SNLS B1 163 137 0.44 0.88 1
11 Back Yoke Attach SNLS B2 143 120 0.50 1.00 1
ASSEMBLY
12 Shoulder Attach 1st SNLS A1 122 103 0.58 1.17 1
13 Shoulder Attach 2nd SNLS A2 143 120 0.50 1.00 1
14 Tab Tack to body SNLS A3 190 160 0.38 0.75 1
15 Sleeve Attach 5T O/L A4 101 85 0.71 1.41 2
16 A/H T/S DNCS A5 127 107 0.56 1.12 1
17 Side Seam Attach Left 5T O/L A6 77 65 0.92 1.85 2
18 Side Seam Attach Right 5T O/L A7 77 65 0.92 1.85 2
19 Attach Collar SNLS A8 201 169 0.36 0.71 1
20 Collar Finish SNLS A9 137 115 0.52 1.04 1
21 Attach Cuff SNLS A10 37 31 1.94 3.87 1
22 Cuff Finish SNLS A11 44 37 1.62 3.24 1
23 Bottom HEM SNLS A12 107 90 0.67 1.33 1
24 Button Hole BTM A13 53 45 1.33 2.67 2
25 Marking Button Hole Placement HELPER A14 HELPER 271 228 0.21 0.53 1
26 Button Attach BTN A15 62 52 0.91 2.31 2
COLLAR
27 Collar Run Stitch SNEC C1 119 100 0.60 1.20 1
28 Turn and Crease Collar HELPER C2 HELPER 143 120 0.50 1.00 1
29 T/S Collar SNLS C3 132 111 0.54 1.08 1
30 Band Hem & Cuff Hem SNLS C4 131 110 0.55 1.09 1
31 Band Attach to Collar SNEC C5 163 137 0.44 0.88 1
32 Collar Margin Cutting and marking HELPER C6 HELPER 119 100 0.60 1.20 1
CUFF
33 Cuff run Stitch SNEC CU1 132 111 0.54 1.08 1
34 Turn and Crease Cuff HELPER CU2 HELPER 127 107 0.56 1.12 1
35 T/S on Cuff SNLS CU3 148 125 0.48 0.96 1
FLAP
36 Pocket Flap Run Stitch SNLS FL1 143 120 0.50 1.00 1
37 Turn and Crease Flap HELPER FL2 HELPER 148 125 0.48 0.96 1
38 T/S Flap SNLS FL3 148 125 0.48 0.96 1
SLEEVE
39 Crease Sleeve Slit Plkt HELPER S1 HELPER 156 131 0.46 0.92 1
40 Sleeve Bending Attach SNLS-BINDER S2 148 125 0.48 0.96 1
41 Sleeve Placket making SNLS S3 51 43 1.40 2.79 2
TAB
42 Shoulder Tab R/S SNEC T1 110 93 0.65 1.29 1
43 Turn and Crease Tab HELPER T2 HELPER 143 120 0.50 1.00 1
44 T/S on Tab SNLS T3 122 103 0.58 1.17 1
TOTAL SAM (Including Helper) 27.34 50.00
TOTAL SAM (Operator) 23.12
 IBG JORDAN
STYLE G4S Saudi SMV TARGET MACHINE MANPOWER
1 Back dart Stitch 0.32 188 1 SNLS 1
2 Back dart Press/Fuse 0.43 140 1 FUSE 1
3 Welt pocket attach 0.3 200 1 Welt mac 1
4 Cornet cut and turn,tack 0.51 118 1 Helper
6 back pocket Close with Loop 0.53 113 2 SNLS 1
7 back Pocket Overlock 0.35 171 1 3TOL 1
8 Back pkt welt facing attach 0.5 120 1 1
9 Back pkt Facing & label attach 0.56 107 1 1
12 Front pkt facing attach 0.53 113 2 1
13 Front pkt attach 0.4 150 1 1
14 Fly overlock
15 Front pocket cut mark 0.5 120 2 1
16 Front pocket facing attach 0.26 231 1 1
17 Front Pocket tack with Pleat 0.9 67 3 2
18 Front pocket bag overlock 0.43 140 1 1
19 Flybox run stitch 0.3 200 1 1
20 Fly attach 0.41 146 1 1
21 Fly Iron 0.35 171 1 1
22 Zipper Attach & front Join 0.63 95 1 1
24 Flybox & Crotch attach 0.72 83 1 1.5
27 Sideseam overlock 0.65 92 2 1.5
28 Inseam Overlock 0.58 103 2 1
29 loop making 0.4 150 1 1
30 Loop Cut
31 WB up and Down 0.4 150 1 1
32 Loop mark 0.4 150 1 Helper
33 Loop Attach 0.63 95 2 1
34 WB runstitch 0.45 133 2 1
35 WB mark and cut 0.26 231 1
36 WB iron 0.43 140 1 1
37 label attach 0.75 80 1 1
38 WB Setting #DIV/0!
39 WB attach 1.75 34 4 3
40 Back rise piping 0.5 120 2 1
41 Backrise attach 0.76 79 2 2
42 WB corner make 0.16 375 1
43 Hook and bar attach 0.41 146 1 1
44 WB corner tack 0.31 194 1
45 label Attach 0.5 120 1 1
46 WB tack stitch 0.66 91 2 1
47 WB close 0.83 72 2 2
48 J stitch 0.65 92 2 1
49 Bottom Overlock 0.6 100 2 1
50 Blind hem 0.8 75 2 1.5
51 Loop Bottom bartack 0.56 107 2 1
52 Loop Close 0.7 86 2 1.5
53 Bartack 0.48 125 2 1
54 Loop and fly btk 0.75 80 2 1
55 button Hole 0.58 103 1 1
56 Button attach 0.46 130 1 1
57 Fly/Fly box/welt fuse 0.7 86 3 3
26.04 73 52
2.88
23.16
 LINE A
T SHIRT Input

OPERATION MAC SAM TARGET CODE CODE SAM

Collar Mark & Cut Helper 0.3 200 TS1 TS2 0.35
Slit Piping Corner tack SNLS 0.23 261 TS3 TS4 0.35
Placket Attach SNLS 0.4 150 TS6 TS5
Placket Cutting SNEC 0.25 240 TS7 TS8 0.33
Shoulder Outline SNLS 0.3 200 TS10 TS9 0.38
Collar tacking SNLS 0.63 95 TS11 TS12 0.32
Placket Outline SNLS 0.37 162 TS14 TS13 0.3
Placket Close SNLS 0.3 200 TS15 TS16 0.4
Collar Close SNLS 0.27 222 TS18 TS17 0.27
Sleeve Setting Helper 0.25 240 TS19 TS20 0.45
Sleeve Attach Lt SNLS 0.45 133 TS20 TS21 0.67
Side tack SNLS 0.45 133 TS23 Center TS22 0.63
Table
Wash Care label Attach SNLS 0.2 300 TS24 TS25 0.47
Side seam overlock rt 3TOL 0.47 128 TS25 TS26 0.3
Side Slit Piping Attach Rt SNLS 0.39 154 TS27 TS27 0.39
Side Slit Outline Rt SNLS 0.41 146 TS28 TS28 0.41
Bartack BTK 0.24 250 TS29 TS29 0.6
Sleeve Hem SNLS 0.6 100 TS30 TS31 0.47
Button Attach BTM 0.54 111 TS33
Heat Seal HS 0.48 125 TS34 TS35 0.48
Trimming outer Helper 0.7 86 TS36 TS36 0.7
Trimming inner/Inner Helper 0.7 86 TS36 TS37 0.8
Check outer Helper 0.8 75 TS37 TS37 0.8

Inseam and Collar Iron Press 0.8 75 TSP1 TSP1 0.8

Final Check QC 0.9 67 TSP2 TSP2 0.9
Final Iron Press 1 60 TSP3 TSP3 1
Final Iron Press 1 60 TSP3 TSP4 0.75
Appearence & Button Close Help 0.75 80 TSP4 TSP6 0.8
Size Separation Help 0.5 120 TSP5 TSP7 0.8
Placket and Sleeve tag Help 0.8 75 TSP6 TSP8 0.9
Folding Help 0.8 75 TSP7 TSP9 0.8
Polybag and Cellotape Help 0.8 75 TSP8 TSP9 0.8
Supervisor Support 0.1 600 TSP10

SEWING FINISHING
Operator 34 Pressman
QC 3 QC
Trimmer 3 Appearance & Button Close
Part Setting 7 Placket and Sleeve Tag
Marking 1 Size Separtion
Press 1 Folding
Supervisor 1 Polybag and Cellotape
Recorder 1 Cartons
TOTAL 51 Supervisor
Operator SAM 13.62 Garment Input
Other SAM 4.37 Recorder
Total Length of Layout (m) 35 Total
Total Breadth of Layout (m) 1.8 Packing SAM
Hourly Target 127
Total Length of layout (m)
OVERALL Total Breadth of Layout (m)
Manpower 52
Total SAM 37.99
Total length (m) 55
Total Breadth (m) 1.8
Hourly Target 127
Daily Target 12hrs 1524
Monthly target 25days 38100
 TARGET MAC OPERATION
171 SNLS Neck Piping
171 Press Placket Iron & Mark

182 Helper Shoulder setting

158 SNLS Shoulder Attach
188 SNLS Collar Attach
200 SNLS Collar Piping
150 SNLS Placket Top Outline
222 SNLS Placket Box
133 SNLS Sleeve Attach rt
90 SNLS Arm Hole
95 BHM Bottom Hem
128 3TOL Side seam overlock Lt
200 SNLS Placket Tack
154 SNLS Side Slit Piping Attach Lt
146 SNLS Side Slit Outline Lt
100 SNLS Sleeve Hem
128 BH Button Hole

125 HS Heat Seal

86 Helper Trimming outer
75 Helper Check Inner/outer
75 Helper Check Inner

75 Press Inseam and Collar Iron

67 QC Final Check
60 Press Final Iron
80 Help Appearence & Button Close
75 Help Placket and Sleeve tag
75 Help Folding
67 Help Polybag and Cellotape
75 Help Cartons
75 Help Cartons

ISHING
5 Ouput
2
2
2
1
2
2
2
1

1
 20
6.55

20
1.8
 LINE B
SHIRT LINE FLAP TAB Input

OPERATION MAC SAM TARGET CODE CODE

Crease Pkt for Attach Press 0.6 100 P1 (H) F1
Hem Pocket SNLS 0.3125 192 P2 F2
Pocket Flap Run Stitch SNLS 0.5 120 FL1 F3 (H)
Turn and Crease Flap Press 0.48 125 FL2 (H) F4
T/S Flap SNLS 0.48 125 FL3 F5
Main Label Making and Attach SNLS 0.43796 137 B1 F6
Back Yoke Attach SNLS 0.5 120 B2 F7
Shoulder Attach 2nd SNLS 0.5 120 A2 A1
T/S on Tab SNLS 0.58 103 T3 A3
Turn and Crease Tab Press 0.5 120 T2 (H) A4
Shoulder Tab R/S SNEC 0.65 92 T1 A4
Sleeve Placket making SNLS 1.4 43 S3 A5
Side Seam Attach Left 5T O/L 0.92 65 A6 S3
Side Seam Attach Left 5T O/L 0.92 65 A6 Center S2
Side Seam Attach Right 5T O/L 0.92 65 A7 Table S1
Side Seam Attach Right 5T O/L 0.92 65 A7 A8
Collar Finish SNLS 0.52 115 A9 C6 (H)
Attach Cuff SNLS 1.93 31 A10 C5
T/S on Cuff SNLS 0.48 125 CU3 C4
Turn and Crease Cuff Press 0.56 107 CU2 (H) C3
Cuff run Stitch SNEC 0.54 111 CU1 C2 (H)
Cuff Finish SNLS 1.62 37 A11 C1
Bottom Fold SNLS 0.75 80 A12 A13
Button Hole BTM 1.33 45 A13 A14 (H)
Button Hole BTM 1.33 45 A13 A15
Trimming HELPER 1.2 50 A15 A16
Trimming HELPER 1.2 50 A15 A16
Checking QC 1.2 50 A16

sideseam and Collar Iron Press 0.8 75 TSP1 TSP1

Final Check QC 0.9 67 TSP2 TSP2
Final Iron Press 1 60 TSP3 TSP3
Final Iron Press 1 60 TSP3 TSP4
Appearence & Button Close Help 0.75 80 TSP4 TSP6
Size Separation Help 0.5 120 TSP5 TSP7
Placket and Sleeve tag Help 0.8 75 TSP6 TSP8
Folding Help 0.8 75 TSP7 TSP9
Polybag and Cellotape Help 0.8 75 TSP8 TSP9
Supervisor Support 0.1 600 TSP10

SEWING FINISHING
Operator 41 Pressman
QC 3 QC
Trimmer 3 Appearance & Button Close
Marking 8 Placket and Sleeve Tag
Press 6 Size Separtion
Supervisor 1 Folding
Recorder 1 Polybag and Cellotape
TOTAL 63 Cartons
Operator SAM 23.12 Supervisor
Other SAM 6.77 Garment Input
Total Length of Layout (m) 35 Recorder
Total Breadth of Layout (m) 1.8 Total
Hourly Target 90 Packing SAM

Total Length of layout (m)

OVERALL Total Breadth of Layout (m)
Manpower 84
Total SAM 36.44
Total length (m) 50
Total Breadth (m) 2.5
Hourly Target 90
Daily Target 12hrs 1085
Monthly target 25days 27132
 SAM TARGET MAC OPERATION
0.48 125 SNLS Btn Placket making with W/C label
0.31 192 KANSAI Attach Placket
0.31 192 HELPER Marking for Pkt and Flap Attach
0.46 131 SNLS Pkt Attach left
0.52 115 SNLS Pkt Attach Right
0.46 131 SNLS Attach Flap
0.50 120 SNLS Flap Finish
0.58 103 SNLS Shoulder Attach 1st
0.38 160 SNLS Tab Tack to body
0.71 85 5T O/L Sleeve Attach
0.71 85 5T O/L Sleeve Attach
0.56 107 DNCS A/H T/S
1.4 43 SNLS Sleeve Placket making
0.48 125 SNLS-BINDER Sleeve Bending Attach
0.46 130 Press Crease Sleeve Slit Plkt
0.36 167 SNLS Attach Collar
0.6 100 HELPER Collar Margin Cutting and marking
0.43 140 SNEC Band Attach to Collar
0.55 109 SNLS Band Hem & Cuff Hem
0.53 113 SNLS T/S Collar
0.5 120 Press Turn and Crease Collar
0.6 100 SNEC Collar Run Stitch
1.33 45 BTM Button Hole
0.21 286 HELPER Marking Button Hole Placement
1.2 50 HELPER Trimming
1.2 50 QC Checking
1.2 50 QC Checking

0.8 75 Press sideseam and Collar Iron

0.9 67 QC Final Check
1 60 Press Final Iron
0.75 80 Help Appearence & Button Close
0.8 75 Help Placket and Sleeve tag
0.8 75 Help Folding
0.9 67 Help Collar patti
0.8 75 Help Cartons
0.8 75 Help Cartons

FINISHING
ssman 5 Ouput
2
pearance & Button Close 2
cket and Sleeve Tag 2
e Separtion 1
ding 2
ybag and Cellotape 2
 tons 2
pervisor 1
rment Input 1
corder 1
tal 21
king SAM 6.55

al Length of layout (m) 20

al Breadth of Layout (m) 1.8
 LINE C
TRIBURG TROUSER Input

OPERATION MAC SAM TARGET CODE CODE

Front Rise and Facing OL 3T OL 0.3 200 F01, FB1 F02
Front Pkt and Box Welt OL 3T OL 0.68 88 F07 F04,F06
Fly facing attach and iron SNLS 0.3 200 F09 F09
Crotch and J Stitch SNLS 0.57 105 F12 F10
Pocket High Low Mark SNLS 0.31 194 A03 A01
Bottom Iron Press 1.33 45 A04 A02
Bottom Iron Press 1.33 45 A04 A02
Bottom Attach SNLS 0.91 66 A07 A04
Loop marking And Setting Helper 0.6 100 A09 A05
Loop Tack SNLS 0.53 113 A10 A06
Loop Bartack and Hook Mark BTK 0.54 111 A13 A07
Hook and bar Attach SNLS 0.38 158 A15 A12
Waistband pressing Press 0.96 63 A18 A12
A19 Center Table A16
Waistband closing SNLS 0.65 92
Blind Hem Blind 1.1 55 A22 A18
Label attach and Bottom tack SNLS 0.63 95 A23 A20
Loop Close SNLS 0.8 75 A25 A21
Bartack X 6 BTK 0.64 94 A26 A22
Button Hole and button Attach BHM 0.57 105 A27 A25
Trimming Helper 1.2 50 Trimming Trimming
Checking Helper 1.3 46 Checking Trimming
Checking Helper 1.3 46 Check Check
Ideal
Ideal
Ideal
Ideal

Blowing Blow 0.2 300

Inseam Iron and Waist band Iron Press 0.8 75
Final Check QC 0.9 67
Final Iron Press 1 60
Waist and Hand Tag Help 0.75 80
Hanger and Sizer Center Table
Help 0.5 120
Polybag and Size Separate Help 0.8 75
Ratio and Carton Help 0.8 75
Supervisor Support 0.1 600

SEWING FINISHING
Operator 57 Blowing 1
Pressman 10 QC 3
Part Settings 8 Pressman 4
Trimmer 3 Tag Inserting 2
QC 3 Hanger And Sizer 1
Fusing 3 Hanger Setting 1
Recorder 1 Polybag 2
Supervisor 1 Carton 2
TOTAL 86 Supervisor 1
Operator SAM 23.29 Recorder 1
Other SAM 7.18 TOTAL 18
Total Length of Layout (m) 35 Packing SAM 7.57
Total Breadth of Layout (m) 1.8 Total Length of Layout (m) 20
Hourly Target 125 Total Breadth of Layout (m) 2.5

OVERALL
Manpower 104
Total SAM 38.04
Total length (m) 50
Total Breadth (m) 2.5
Hourly Target 125
Daily Target 1498
Monthly Target 37445
SAM TARGET MAC OPERATION CODE SAM
0.52 115 SNLS Front Facing atach to Pkt Bag B01 0.49
0.65 92 SNLS Front Pkt Bag attach & tack,Facing Runstitch B02 0.62
0.3 200 Press Fly Facing Attach and Iron B04 0.56
0.61 98 SNLS Zipper Attach and Front Join, Tacking B06 0.33
0.3 200 Helper Back and front Setting B07 0.55
0.56 107 5T OL Sideseam Overlock B08 0.55
0.56 107 5T OL Sideseam Overlock B08 0.56
1.33 45 Press Bottom Iron B10 0.50
0.49 122 5T OL Inseam Overlock B12 0.52
0.4 150 5T OL Backrise Overlock B14 0.4
0.91 66 SNLS Bottom Attach B14 0.21
1 60 SNLS Waistband Setting and Attach B16 0.59
1 60 SNLS Waistband Setting and Attach W1 0.55
0.64 94 SNLS Corner tack and turn W1 0.55
0.96 63 Press Waistband pressing W3 0.62
0.68 88 3T OL Bottom Hem Overlock W5 0.63
0.56 107 Helper Bottom Turning W7 0.65
1.1 55 BLHM Blind Hem W9 0.31
0.8 75 SNLS Loop Close
1.2 50 Helper Trimming
1.2 50 Helper Trimming
1.2 50 Helper Checking
Ideal
Ideal
Ideal
Ideal

0.8 75 Press Inseam Iron and Waist band Iron

0.9 67 QC Final Check
1 60 Press Final Iron
0.75 80 Help Waist and Hand Tag
0.42 143 QC Appearance and Bottom Check
0.5 120 Help Hanger Setting and Dust Clean
0.8 75 Help Polybag and Size Separate
0.8 75 Help Cartons

Ouput
TARGET MAC OPERATION
122 SNLS Back Facing attach to pocket bag
97 Press Dart Making & Fucing
107 Welt Welt Attach and Conner Attach
182 SNLS Conner tack
109 Press Back Pocket iron
109 SN Back Facing Close & Button Close
107 BHM Back Facing Close & Button Close
120 SNLS Back pocket Close
115 BM Button marking and attach
150 5TO/L Back Pocket overlock and tack
286 SNLS Back Pocket overlock and tack
102 SNLS Back Pocket Runstitch Center
109 SNLS Waistband Joint & Seam Iron Table
109 Press Waistband Joint & Seam Iron
97 SN Waistband piping and tape Attach
95 SN Waistband Outline & Conner Making
92 Press Waistband Conner Cutting and Iron
194 SNLS Waist band Label attach

CENTRALIZED FUSING MACHINE

 LINE D
TRIBURG

OPERATION MAC TARGET SAM CODE CODE

Back Facing attach to pocket bag SNLS 122 0.49 B01 F02
Dart Making & Fucing Press 97 0.62 B02 F04,F06
Welt Attach and Conner Attach Welt 107 0.56 B04 F09
Conner tack SNLS 182 0.33 B06 F10
Back Pocket iron Press 109 0.55 B07 A01
Back Facing Close & Button Close SN 109 0.55 B08 A02
Back Facing Close & Button Close BHM 107 0.56 B08 A02
Back pocket Close SNLS 120 0.50 B10 A04
Button marking and attach BM 115 0.52 B12 A05
Back Pocket overlock and tack 5TO/L 150 0.4 B14 A06
Back Pocket overlock and tack SNLS 286 0.21 B14 A07
Back Pocket Runstitch SNLS 102 0.59 B16 A12
Waistband Joint & Seam Iron SNLS 109 0.55 W1 A12
Waistband Joint & Seam Iron Press 109 0.55 W1 A16
Waistband piping and tape Attach SN 97 0.62 W3 A18
Waistband Outline & Conner Making SN 95 0.63 W5 A20
Waistband Conner Cutting and Iron H 92 0.65 W7 A21
Waist band Label attach SN 194 0.31 W9 A22
A25
Trimming
Trimming
Check

USING MACHINE
 Input

SAM TARGET MAC OPERATION

0.52 115 SNLS Front Facing atach to Pkt Bag
0.65 92 SNLS Front Pkt Bag attach & tack,Facing Runstitch
0.3 200 Press Fly Facing Attach and Iron
0.61 98 SNLS Zipper Attach and Front Join, Tacking
0.3 200 Helper Back and front Setting
0.56 107 5T OL Sideseam Overlock
0.56 107 5T OL Sideseam Overlock
1.33 45 Press Bottom Iron
0.49 122 5T OL Inseam Overlock
0.4 150 5T OL Backrise Overlock
0.91 66 SNLS Bottom Attach
1 60 SNLS Waistband Setting and Attach
1 60 SNLS Waistband Setting and Attach Center
0.64 94 SNLS Corner tack and turn Table
0.96 63 Press Waistband pressing
0.68 88 3T OL Bottom Hem Overlock
0.56 107 Helper Bottom Turning
1.1 55 BLHM Blind Hem
0.8 75 SNLS Loop Close
1.2 50 Helper Trimming
1.2 50 Helper Trimming
1.2 50 Helper Checking
Ideal
Ideal
Ideal
Ideal

0.8 75 Press Inseam Iron and Waist band Iron

0.9 67 QC Final Check
1 60 Press Final Iron
0.75 80 Help Waist and Hand Tag
Help Appearance and Bottom Check Center
0.42 143
Tabel
0.5 120 Help Hanger Setting and Dust Clean
0.8 75 Help Polybag and Size Separate
0.8 75 Help Cartons

FINISHING
Blowing 1 Ouput
QC 3
Pressman 4
Tag Inserting 2
Hanger And Sizer 1
Hanger Setting 1
Polybag 2
Carton 2
Supervisor 1
Recorder 1
Total Length of Layout (m) 20
Total Breadth of Layout (m) 2.5
Input

OPERATION MAC SAM TARGET CODE

Front Rise and Facing OL 3T OL 0.3 200 F01, FB1
Front Pkt and Box Welt OL 3T OL 0.68 88 F07
Fly facing attach and iron SNLS 0.3 200 F09
Crotch and J Stitch SNLS 0.57 105 F12
Pocket High Low Mark SNLS 0.31 194 A03
Bottom Iron Press 1.33 45 A04
Bottom Iron Press 1.33 45 A04
Bottom Attach SNLS 0.91 66 A07
Loop marking And Setting Helper 0.6 100 A09
Loop Tack SNLS 0.53 113 A10
Loop Bartack and Hook Mark BTK 0.54 111 A13
Hook and bar Attach SNLS 0.38 158 A15
Waistband pressing Press 0.96 63 A18
Waistband closing SNLS 0.65 92 A19
Blind Hem Blind 1.1 55 A22
Label attach and Bottom tack SNLS 0.63 95 A23
Loop Close SNLS 0.8 75 A25
Bartack X 6 BTK 0.64 94 A26
Button Hole and button Attach BHM 0.57 105 A27
Trimming Helper 1.2 50 Trimming
Checking Helper 1.3 46 Checking
Checking Helper 1.3 46 Check
Ideal
Ideal
Ideal
Ideal

Blowing Blow 0.2 300

Inseam Iron and Waist band Iron Press 0.8 75
Final Check QC 0.9 67
Final Iron Press 1 60
Waist and Hand Tag Help 0.75 80
Hanger and Sizer Help 0.5 120
Polybag and Size Separate Help 0.8 75
Ratio and Carton Help 0.8 75
0.8 75
Supervisor Support 0.1 600

SEWING
Operator 57
Pressman 10
Part Settings 8
Trimmer 3
QC 3
Fusing 3
Recorder 1
Supervisor 1
TOTAL 86
Operator SAM 23.29
Other SAM 7.18
Total Length of Layout (m) 35
Total Breadth of Layout (m) 1.8
Hourly Target 125

OVERALL
Manpower 86
Total SAM 30.47
Total length (m) 50
Total Breadth (m) 2.5
Hourly Target 125
 LINE B
SHIRT/TROUSER LINE FLAP TAB Input

OPERATION MAC SAM TARGET CODE CODE

Crease Pkt for Attach Press 0.6 100 P1 (H) F1
Hem Pocket SNLS 0.3125 192 P2 F2
Pocket Flap Run Stitch SNLS 0.5 120 FL1 F3 (H)
Turn and Crease Flap Press 0.48 125 FL2 (H) F4
T/S Flap SNLS 0.48 125 FL3 F5
Main Label Making and Attach SNLS 0.43796 137 B1 F6
Back Yoke Attach SNLS 0.5 120 B2 F7
Shoulder Attach 2nd SNLS 0.5 120 A2 A1
T/S on Tab SNLS 0.58 103 T3 A3
Turn and Crease Tab Press 0.5 120 T2 (H) A4
Shoulder Tab R/S SNEC 0.65 92 T1 A4
Sleeve Placket making SNLS 1.4 43 S3 A5
Center
Side Seam Attach Left 5T O/L 0.92 65 A6 S3
Table
Side Seam Attach Left 5T O/L 0.92 65 A6 S2
Side Seam Attach Right 5T O/L 0.92 65 A7 S1
Side Seam Attach Right 5T O/L 0.92 65 A7 A8
Collar Finish SNLS 0.52 115 A9 C6 (H)
Attach Cuff SNLS 1.93 31 A10 C5
T/S on Cuff SNLS 0.48 125 CU3 C4
Turn and Crease Cuff Press 0.56 107 CU2 (H) C3
Cuff run Stitch SNEC 0.54 111 CU1 C2 (H)
Cuff Finish SNLS 1.62 37 A11 C1
Bottom Fold SNLS 0.75 80 A12 A13
Button Hole BTM 1.33 45 A13 A14 (H)
Button Hole BTM 1.33 45 A13

SEWING FINISHING
Operator 41 Pressman
QC 3 QC
Trimmer 3 Appearance & Button Close
Marking 3 Placket and Sleeve Tag
Press 6 Size Separtion
Supervisor 1 Folding
Recorder 1 Polybag and Cellotape
TOTAL 58 Cartons
Operator SAM 23.12 Supervisor
Other SAM 6.77 Garment Input
Total Length of Layout (m) 35 Recorder
Total Breadth of Layout (m) 1.8 Total
Hourly Target 90 Packing SAM

Total Length of layout (m)

OVERALL Total Breadth of Layout (m)
Manpower 79
Total SAM 36.44
Total length (m) 50
Total Breadth (m) 2.5
Hourly Target 90
Daily Target 12hrs 1085
Monthly target 25days 27132
 SAM TARGET MAC OPERATION
0.48 125 SNLS Btn Placket making with W/C label
0.31 192 KANSAI Attach Placket
0.31 192 HELPER Marking for Pkt and Flap Attach
0.46 131 SNLS Pkt Attach left
0.52 115 SNLS Pkt Attach Right
0.46 131 SNLS Attach Flap
0.50 120 SNLS Flap Finish
0.58 103 SNLS Shoulder Attach 1st
0.38 160 SNLS Tab Tack to body
0.71 85 5T O/L Sleeve Attach
0.71 85 5T O/L Sleeve Attach
0.56 107 DNCS A/H T/S
1.4 43 SNLS Sleeve Placket making
0.48 125 SNLS-BINDER Sleeve Bending Attach
0.46 130 Press Crease Sleeve Slit Plkt
0.36 167 SNLS Attach Collar
0.6 100 HELPER Collar Margin Cutting and marking
0.43 140 SNEC Band Attach to Collar
0.55 109 SNLS Band Hem & Cuff Hem
0.53 113 SNLS T/S Collar
0.5 120 Press Turn and Crease Collar
0.6 100 SNEC Collar Run Stitch
1.33 45 BTM Button Hole
0.21 286 HELPER Marking Button Hole Placement
Ideal

FINISHING
ssman 5
2
pearance & Button Close 2
cket and Sleeve Tag 2
e Separtion 1
ding 2
ybag and Cellotape 2
tons 2
pervisor 1
rment Input 1
corder 1
tal 21
king SAM 6.55

al Length of layout (m) 20

al Breadth of Layout (m) 1.8
Supervisor Support 0.1 600 TSP10 TSP9 0.8
Polybag and Cellotape Help 0.8 75 TSP8 TSP9 0.8
Folding Help 0.8 75 TSP7 TSP8 0.9
Placket and Sleeve tag Help 0.8 75 TSP6 TSP7 0.8
Size Separation Help 0.5 120 TSP5 TSP6 0.8
Appearence & Button Close Help 0.75 80 TSP4 TSP4 0.75
Final Iron Press 1 60 TSP3 TSP3 1
Final Iron Press 1 60 TSP3 TSP2 0.9
Final Check QC 0.9 67 TSP2 TSP1 0.8
Inseam and Collar Iron Press 0.8 75 TSP1 A16 1.2
Checking QC 1.2 50 A16 A16 1.2
Trimming HELPER 1.2 50 A15 A15 1.2

Ideal
Ideal
Ideal
Ideal
Ideal
Ideal
Ideal
Ideal
Ideal
Ideal
 Ouput

75 Help Cartons
75 Help Cartons
67 Help Polybag and Cellotape
75 Help Folding
75 Help Placket and Sleeve tag
80 Help Appearence & Button Close
60 Press Final Iron
67 QC Final Check
75 Press Inseam and Collar Iron
50 QC Checking
50 QC Checking
50 HELPER Trimming

Ideal
Ideal
Ideal
Ideal
Ideal
Ideal
Ideal
Ideal
Ideal
Ideal
 OPERATION MAC SAM TARGET CODE CODE SAM
Front Rise and Facing OL 3T OL 0.3 200 F01, FB1 F02 0.52
Front Pkt and Box Welt OL 3T OL 0.68 88 F07 F04,F06 0.65
Fly facing attach and iron SNLS 0.3 200 F09 F09 0.3
Crotch and J Stitch SNLS 0.57 105 F12 F10 0.61
Pocket High Low Mark SNLS 0.31 194 A03 A01 0.3
Bottom Iron Press 1.33 45 A04 A02 0.56
Bottom Iron Press 1.33 45 A04 A02 0.56
Bottom Attach SNLS 0.91 66 A07 A04 1.33
Loop marking And Setting Helper 0.6 100 A09 A05 0.49
Loop Tack SNLS 0.53 113 A10 A06 0.4
Loop Bartack and Hook Mark BTK 0.54 111 A13 A07 0.91
Hook and bar Attach SNLS 0.38 158 A15 A12 1
Waistband pressing Press 0.96 63 A18 Center A12 1
Waistband closing SNLS 0.65 92 A19 Table A16 0.64
Blind Hem Blind 1.1 55 A22 A18 0.96
Label attach and Bottom tack SNLS 0.63 95 A23 A20 0.68
Loop Close SNLS 0.8 75 A25 A21 0.56
Bartack X 6 BTK 0.64 94 A26 A22 1.1
Button Hole and button Attach BHM 0.57 105 A27 A25 0.8
Trimming Helper 1.2 50 Trimming Trimming 1.2
Checking Helper 1.3 46 Checking Trimming 1.2
Checking Helper 1.3 46 Check Check 1.2
Ideal
Ideal
Ideal
Ideal

SEWING FINISHING
Operator 57 Blowing 1
Pressman 10 QC 3
Part Settings 8 Pressman 4
Trimmer 3 Tag Inserting 2
QC 3 Hanger And Sizer 1
Fusing 3 Hanger Setting 1
Recorder 1 Polybag 2
Supervisor 1 Carton 2
TOTAL 86 Supervisor 1
Operator SAM 23.29 Recorder 1
Other SAM 7.18 TOTAL 18
Total Length of Layout (m) 35 Packing SAM 7.57
Total Breadth of Layout (m) 1.8 Total Length of Layout 20
Hourly Target 125 Total Breadth of Layout 2.5

OVERALL
Manpower 104
Total SAM 38.04
Total length (m) 50
Total Breadth (m) 2.5
Hourly Target 125
Daily Target 1498
Monthly Target 37445
TARGET MAC OPERATION CODE SAM
115 SNLS Front Facing atach to Pkt Bag
92 SNLS Front Pkt Bag attach & tack,Facing Runstitch
200 Press Fly Facing Attach and Iron
98 SNLS Zipper Attach and Front Join, Tacking
200 Helper Back and front Setting
107 5T OL Sideseam Overlock
107 5T OL Sideseam Overlock
45 Press Bottom Iron TRP11 0.8
122 5T OL Inseam Overlock TRP9 0.8
150 5T OL Backrise Overlock TRP8 0.5
66 SNLS Bottom Attach TRP6 0.42
60 SNLS Waistband Setting and Attach TRP5 0.75
60 SNLS Waistband Setting and Attach TRP4 1
94 SNLS Corner tack and turn TRP3 0.9
63 Press Waistband pressing TRP2 0.8
88 3T OL Bottom Hem Overlock
107 Helper Bottom Turning W9 0.31
55 BLHM Blind Hem W5 0.63
75 SNLS Loop Close W1 0.55
50 Helper Trimming B16 0.59
50 Helper Trimming B14 0.21
50 Helper Checking B12 0.52
Ideal B10 0.50
Ideal B08 0.55
Ideal B04 0.56
Ideal B02 0.62
TARGET MAC OPERATION CODE SAM TARGET

Ouput

0.10 600
75 Help Cartons TRP10 0.8 75
75 Help Polybag and Size Separate TRP9 0.8 75
120 Help Hanger Setting and Dust Clean TRP7 0.5 120
143 QC Appearance and Bottom Check TRP5 0.75 80
80 Help Waist and Hand Tag TRP4 1 60
60 Press Final Iron TRP3 0.9 67
67 QC Final Check TRP2 0.8 75
75 Press Inseam Iron and Waist band Iron TRP1 0.2 300

194 SNLS Waist band Label attach W7 0.65 92

95 SN Waistband Outline & Conner Making W3 0.62 97
109 Press Waistband Joint & Seam Iron W1 0.55 109
102 SNLS Back Pocket Runstitch B14 0.4 150
286 SNLS Back Pocket overlock and tack B08 0.55 109
115 BM Button marking and attach B07 0.55 109
120 SNLS Back pocket Close B08 0.56 107
109 SN Back Facing Close & Button Close B07 0.55 109
107 Welt Welt Attach and Conner Attach B06 0.33 182
97 Press Dart Making & Fucing B01 0.49 122
MAC OPERATION

Supervisor
Manual Ratio and Carton
Manual Polybag and Size Separate
Manual Hanger and Sizer
tag Waist and Hand Tag
Press Final Iron
QC Final Check
Press Inseam Iron and Waist band Iron
Blow Blowing

Press Waistband Conner Cutting and Iron

SN Waistband piping and tape Attach
SNLS Waistband Joint & Seam Iron
5TO/L Back Pocket overlock and tack
SN Back Facing Close & Button Close
Press Back Pocket iron
BHM Back Facing Close & Button Close
Press Back Pocket iron
SNLS Conner tack
SNLS Back Facing attach to pocket bag
 SEWING
FUNCTION Inline Packing Current State Inline Packing Variance
Operator 246 264 246 18
Pressman 37 30 37 -7
Part Settings 31 9 31 -22
Trimmer 15 0 15 -15
Checker 15 14 15 -1
Fusing 9 9 9 0
Front Cut 0 2 0 2
Slit Open Cut 0 1 0 1
Raw Edge Cut 0 2 0 2
Welt Corner Cut 0 7 0 7
Waist Band Corner Cut 0 4 0 4
Back Piping Cut 0 2 0 2
Cut Pocket 0 4 0 4
Marking 9 20 9 11
Recorder 5 4 5 -1
Supervisor 5 8 5 3
Mechanic 5 4 5 -1
TOTAL 377 384 377 7
Total Length of Layout (m) 30 30
Total Breadth of Layout (m) 20 20
Hourly Target 592 592
Daily Target 7103 7103
Monthly Target 177568 177568
PACKING
FUNCTION Inline Packing Current State Inline Packing Variance
Blowing 2 2 2 0
QC 17 21 17 4
Lineoutput Count 0 3 0 3
Reverse Garment 0 2 0 2
Pressman 22 23 22 1
Trimming 0 15 0 15
Trimming count 0 1 0 1
Tag Inserting 10 4 10 -6
Hanger And Sizer 3 5 3 2
Hanger Setting 3 0 3 -3
Polybag 10 4 10 -6
Hand Needle 0 1 0 1
Damage Repair 0 1 0 1
Button Closing 0 1 0 1
Size Checking 0 1 0 1
Size Separation 2 2 2 0
Size Sticker 0 2 0 2
Measurement 0 1 0 1
Stain Cleaning 0 1 0 1
Machine Operator 0 1 0 1
Dust Cleaning 0 7 0 7
Counting 0 5 0 5
Carton 10 5 10 -5
Supervisor 5 4 5 -1
Recorder 5 1 5 -4
Packing Incharge 1 1 1 0
TOTAL 90 114 90 24
Total Length of Layout (m) 20 20
Total Breadth of Layout (m) 20 20
OVERALL
FUNCTION Inline Packing Current State Inline Packing Variance
Manpower 467 498 467 31
Total Area (Sq.m) 1884.25 1884.25
 INLINE PACKING-SUMMARY

FUNCTION LINE A LINE B LINE C LINE D LINE E

STYLE BHPC POLO SHIRT TRIBURG TRIBURG TRIBURG
OPERATION SAM 13.62 23.12 23.29 23.29 23.29
SUPPORTING SAM 4.37 6.77 7.18 7.18 7.18
PACKING SAM 6.55 6.55 7.57 7.57 7.57
TOTAL SAM 24.54 36.44 38.04 38.04 38.04
OPERATOR 34 41 57 57 57
SEWING MANPOWER 52 64 87 87 87
PACKING MANPOWER 20 21 18 18 18
TOTAL MANPOWER 72 85 105 105 105
TARGET/HOUR 127 90 125 125 125
TARGET/DAY
TARGET/MONTH
COST PER MINUTE
TOTAL PRODUCTION COST $210,527.62
TOTAL

21.322
6.536
7.162
35.02
246
377
95
472
592
7106
177662
 CURRENT STATE- AVG EFFICIENCY 66%
UNIT 1 UNIT 2 TOTAL

SALES QUANTITY - TOTAL 1,669,813.00 819,015.00 2,488,828

SALES QUANTITY - AVG / MONTH 139151.08333333 68251.25 207,402

SALES VALUE 2013 (USD) $12,141,556.00 $6,021,469.00 $18,163,025

SALES VALUE PER MONTH (USD) $1,011,796.33 $501,789.08 $1,513,585

FOB PER PCS (AVERAGE) $7.30

EMPLOYEE EXPENSE $ 4,476,610.00

OTHER EXPENSE $ 3,133,390.00
TOTAL EXPENSE $ 7,610,000.00
EXPENSE/MONTH $634,167

NO OF MACHINES 275 130 405

M/O 271 125 396

OTHERS 296 178 474
MANPOWER 567 303 870

AVG QTY PROD PER MONTH 207,402.42

AVG QTY PROD PER DAY 8,475.78
AVERAGE SAM 22.00
AVAILABLE MINS 6,976,886
PRODUCED MINS 4,562,853
PRODN EFFICIENCY 65.40%

PRODUCTIVITY 21.82

COST PER MINUTE AVAILABLE $ 0.09

COST PER MINUTE ACTUAL $ 0.14

SPACE CONSUMED

WIP ( Percentage of daily Prdn) 19%

DISTANCE TRAVELLED (in mtrs) 90

(from input to carton)

FINAL PACKING EFFECTIVENESS VERY POOR

SUPERVISION LEVEL POOR

FLOOR ACCONTABILITY NON ACCOUNTABLE

FINISHING & PACKING BACKLOG HUGE

REJECTIONS AND DAMAGES HIGH

OVERTIME HIGH
 EFFICIENCY@80% EFFICIENCY@85%
UNIT 1 UNIT 2 TOTAL UNIT 1 UNIT 2 TOTAL

157,604.60 73,036.28 2,767,690.47 2,940,671.13

230,640.87 245,055.93

$ 20,198,114 $ 21,460,496
$1,683,176 $1,788,375

$7.30 $7.30

$ 3,951,766.07 $ 3,951,766.07
$ 3,133,390.00 $ 3,133,390.00
$ 7,085,156.07 $ 7,085,156.07
$590,430 $590,430

246 114 360 246 114 360

293 115 408 293 115 408
539 229 768 539 229 768

157,604.60 73,036.28 230,640.87 167,454.88 77,601.04 245,055.93

6,440.73 2,984.73 9,425.45 6,843.27 3,171.27 10,014.55
22 22 22 22 22 22
4,334,126 2,008,498 6,342,624 4,334,126 2,008,498 6,342,624
3,467,301 1,606,798 5,074,099 3,684,007 1,707,223 5,391,230
80.00% 80.00% 80.00% 85.00% 85.00% 85.00%

26.69 26.69 26.69 28.36 28.36 28.36

$ 0.09 $ 0.09
$ 0.12 $ 0.11

2% 2%

56 56

EXCELLENT EXCELLENT

EXCELLENT EXCELLENT

ACCOUNTABLE ACCOUNTABLE

NEGLIGIBLE NEGLIGIBLE

NEGLIGIBLE NEGLIGIBLE
VERY LITTLE VERY LITTLE
 EFFICIENCY@90%
UNIT 1 UNIT 2 TOTAL

3,113,651.78
259,470.98

$ 22,722,878
$1,893,573

$7.30

$ 3,951,766.07
$ 3,133,390.00
$ 7,085,156.07
$590,430

246 114 360

293 115 408
539 229 768

177,305.17 82,165.81 259,470.98

7,245.82 3,357.82 10,603.64
22 22 22
4,334,126 2,008,498 6,342,624
3,900,714 1,807,648 5,708,362
90.00% 90.00% 90.00%

30.03 30.03 30.03

$ 0.09
$ 0.10

2%

56

EXCELLENT

EXCELLENT

ACCOUNTABLE

NEGLIGIBLE

NEGLIGIBLE
VERY LITTLE